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Wind Seismic Calculation Data

The document provides calculations for checking the legs of a brine clarifier. It finds that the compressive stress on the legs is 1076 kgf/cm2, below the allowable stress of 1432 kgf/cm2. The unity check for the legs per AISC equations is -8.56, which is below the required limit of 1. It also checks the bolting requirements for the leg baseplates and finds the bearing pressure is below the ultimate concrete strength. The legs and bolting are determined to be satisfactory for the operating case loads.

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0% found this document useful (0 votes)
402 views8 pages

Wind Seismic Calculation Data

The document provides calculations for checking the legs of a brine clarifier. It finds that the compressive stress on the legs is 1076 kgf/cm2, below the allowable stress of 1432 kgf/cm2. The unity check for the legs per AISC equations is -8.56, which is below the required limit of 1. It also checks the bolting requirements for the leg baseplates and finds the bearing pressure is below the ultimate concrete strength. The legs and bolting are determined to be satisfactory for the operating case loads.

Uploaded by

aknauriyal2013
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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PV Elite 2018 Licensee: NUBERG ENGINEERING LTD.

1
FileName : BRINE CLARIFIER
Wind/Earthquake Shear, Bending: Step: 9 11:14am Jul 26,2019

The following table is for the Operating Case.


----------------------------------------------

Wind/Earthquake Shear, Bending:

| | Distance to| Cumulative |Earthquake | Wind | Earthquake |


From| To | Support| Wind Shear | Shear | Bending | Bending |
| | cm | kgf | kgf | kgf-m. | kgf-m. |
---------------------------------------------------------------------------
10| 20| 97.65 | ... | ... | ... | ... |
20|Legs| 35 | 16.8983 | 3.01598 | 4.67239 | 0.83392 |
Legs| 30| 1.39999 | 1969.56 | 28460.7 | 3734.12 | 55349.1 |
30| 40| 196.55 | 1944.5 | 28402.8 | 3767.47 | 55030.5 |
---------------------------------------------------------------------------

Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.000; Earthquake: 1.000.

Note:
Review the Vessel Design Summary for the cumulative shear force
and bending moment on the support.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite 2018 Licensee: NUBERG ENGINEERING LTD. 2
FileName : BRINE CLARIFIER
Leg Check, (Operating Case): Step: 16 11:14am Jul 26,2019

RESULTS FOR LEGS : Operating Case Description: LEGS

Leg Results : Operating Case

Input Values:
-------------

United Kingdom BS 4 - 1993 Steel Table


Section Properties: I Beam UB356X171X57

Leg Orientation - Weak Axis

Note: The Legs Are Cross Braced


The Leg Shear Force includes Wind and Seismic Effects

Number of Legs N 8
Leg Length L 280.200 cm
Diameter of the Legs Around the Vessel Dleg 11200.000 mm
Leg offset from the Vessel OD Offset -315.500 mm
Vessel Diameter D 11831.000 mm

Moment of Inertia Ixx 1108.000 cm**4


Section Modulus Zxx 129000.594 mm ^3
Radius of Gyration rx 39.101 mm
Moment of Inertia Iyy 16038.001 cm**4
Section Modulus Zyy 896000.312 mm ^3
Radius of Gyration ry 148.999 mm

Section Cross Sectional Area Area 72.600 cm²

Yield Stress fy 2326.9 kgf/cm²


Modulus of Elasticity E 2074056.5 kgf/cm²

Vessel Weight Wt 449275.1 kgf


Wind Shear Force Fw 29816.5 kgf
Moment at the top of the Legs Mw 55349.1 kgf-m.

Effective Leg End Condition Factor K 1.000


Occasional Load Factor (AISC H1-1) Occ Fact 1.333

Calculated Values:
------------------

Angle at which Wind Shear Force Acts [Critical Angle]:


= 0.0 deg.

Angle the cross brace makes with the leg Alpha 56.825 deg

Vertical force from cross-brace [FvBrace]


= Wind Shear/Tan ( Alpha ) = 29816.488/56.825 = 19492.473 kgf

Leg to be Analyzed:
Leg At Position: 0.0 deg.

Vertical Force On Legs [Pv]:


= W / N + 4 * M / ( N * D ) + BraceVertForce
= 449275.062/8.0 + 4 * 664189/(8.0 * 11200.0) + 19492.473
= 78122.797 kgf

Compressive Stress on Legs [fa]:


= Pv/Area = 78122.797/72.6
= 1076.075 kgf/cm²

Per AISC Equation 9th Edition E2-1 [Cc]:


= Sqrt(2 * Pi² * E / Fy )
= Sqrt(2 * 3.142² * 2074057/2326.9 )
PV Elite 2018 Licensee: NUBERG ENGINEERING LTD. 3
FileName : BRINE CLARIFIER
Leg Check, (Operating Case): Step: 16 11:14am Jul 26,2019

= 132.6436

Per equation AISC E2-1 [KL/r]:


= K * L/r = 1.0 * 2802.0/39.101
= 71.661

Because KL/r < Cc per AISC Equation E2-1 [Fa]:


x1 = ( 1 - (KL/r)²/(2*Cc²) ) * Fy
= ( 1 - 71.661²/(2 * 132.644²) ) * 2326.9 = 1987.321 kgf/cm²
x2 = 5/3 + 3 * KL/r / (8 * Cc)
= 5/3 + 3 * 71.661/(8 * 132.644 ) = 1.869
x3 = (KL/r)^3 / ( 8 * Cc)
= (71.661)^3/( 8 * 132.644 ) = 0.02
Fa = OccFact * x1 / ( x2 - x3)
= 1.333 * 1987.321/( 1.869 - 0.02 ) = 1432.293 kgf/cm²

Wind Force On Critical Leg [Fleg]:


= Fw * Ixx'(leg) / Total(Ixx')
= 29816.488 * 1108.0/68584.008 = 481.696 kgf

Resolve Forces in the xx' and yy' Directions [Fbx and Fby]:
Fbx = Fleg * Cos(Alpha)
= 481.696 * Cos(0.0) = 481.696 kgf

Fby = Fleg * sin(Alpha)


= 481.696 * sin(0.0) = 0.0 kgf

Note: Legs cross braced - set Fbx and Fby to zero

Bending Stress Acting in the Ixx' and Iyy' direction [fbx & fby]:
fbx = L * Fbx / Zxx + Fv * Offset / Zxx
= 2802.0 * 0.0/129000.594 + 78122.797 * -315.5/129000.594
= -19106.721 kgf/cm²

fby = L * Fby / Zyy


= 2802.0 * 0.0/896000
= 0.0 kgf/cm²

Calculate the value per AISC Equation H1-1 [Fex & Fey]:
Fex = 12 * Pi² * E / (23 * (K * L / rxx)²)
= 12 * 9.87 * 2074057/(23 * (1.0 * 2802.0/39.101)²)
= 2772.286 kgf/cm²

Fey = 12 * Pi² * E / (23 * (K * L / ryy)²)


= 12 * 9.87 * 2074057/(23 * (1.0 * 2802.0/149.0)²)
= 40256.305 kgf/cm²

Calculate per AISC Equation H1-1 [Fbx & Fby]:


Fbx = 0.66 * Fx = 0.66 * 2326.9 = 2047.16 kgf/cm²
Fby = 0.66 * Fy = 0.66 * 2326.9 = 2047.16 kgf/cm²

Cm = 0.85

Unity Check per AISC H1-1 and H1-2 [Unity]:


= fa / Fa +
Cm * fbx / ( ( 1 - fa / Fex ) Fbx ) +
Cm * fby / ( ( 1 - fa / Fey ) Fby )
= 1076.075/1432.293 +
0.85 * -19106.721/( ( 1 - 1076.075/2772.286 ) * 2047.16 ) +
0.85 * 0.0/( ( 1 - 1076.075/40256.305 ) * 2047.16 )
= -12.2149
---- or ----
= fa / ( 0.6 * Fa ) + fbx / Fbx + fby / Fby
= 1076.075/(0.6 * 2326.9) + -19106.7/2047.2 + 0.0/2047.2
= -8.5625
PV Elite 2018 Licensee: NUBERG ENGINEERING LTD. 4
FileName : BRINE CLARIFIER
Leg Check, (Operating Case): Step: 16 11:14am Jul 26,2019

Unity Check = Max(H1-1, H1-2) = max(-12.21, -8.56) = -8.563 must be <= 1

Summary of Leg Results:


-----------------------
fbx -19106.721 kgf/cm²
fby 0.000 kgf/cm²
Unity check per AISC Equation H1-1 -8.563

Note: Legs are Satisfactory

Sway / Leg Length [x/L]:


= 0./2802.0 = 0.0%

Note: Sway is Satisfactory.

Bolting Size Requirement for Leg Baseplates :


---------------------------------------------

Baseplate Material SA-36


Baseplate Allowable Stress SBA 1167.10 kgf/cm²
Baseplate Length B 550.0000 mm
Baseplate Width D 550.0000 mm
Baseplate Thickness BTHK 80.0000 mm
Leg Dimension Along Baseplate Length d 358.0003 mm
Leg Dimension Along Baseplate Width b 172.1993 mm
Dist. from the Leg Edge to Bolt Hole Center z 78.0000 mm
Bolt Material SA-193 B7
Bolt Allowable Stress STBA 1757.68 kgf/cm²
Anchor Bolt Nominal Diameter BOD 20.0000 mm
Number of Anchor Bolts in Tension per Leg NB 3
Total Number of Anchors Bolt per Leg NBT 6
Ultimate 28-day Concrete Strength FCPRIME 263.652 kgf/cm²

LEG BASEPLATE and BOLTING Analysis, including Moments

I-Beam Leg

Base Plate Available Area (AA):


= B * D
= 550.0 * 550.0
= 3025.00 cm²

Clearance Between The Bolt And The Leg Edge (BCL):


= z - BOD / 2
= 78.0 - 20.0/2
= 68.00 mm

Moment at Baseplate (MOMENT):


= Vleg * Lleg
= 6973.86 * 280.2
= 19540.78 kgf-m.

Axial Load on the baseplate (P):


= Empty Weight per leg (as Wind + Empty case is controlling)
= 3934.68 kgf

Eccentricity (e):
= MOMENT * Conv_Factor / P
= 19540.78 *100000.02/3934.68
= 4966.29 mm > D/6 [Plate Uplift Condition]

a = (D - d) / 2
= (550.0 - 358.0)/2
= 96.00 mm

Modular Ratio Of Steel/Concrete (n):


PV Elite 2018 Licensee: NUBERG ENGINEERING LTD. 5
FileName : BRINE CLARIFIER
Leg Check, (Operating Case): Step: 16 11:14am Jul 26,2019

= ES / EC
= 2074057/245408.56
= 8.45

F = 0.5 * d + z
= 0.5 * 358.0 + 78.0
= 257.00 mm

K1 = 3.0 (e - 0.5*D)
= 3.0 (4966.29 - 0.5*550.0)
= 14073.87

K2 = 6 * n * Ast / B * (F + e)
= 6 * 8.45 * 6.51/550.0 * (257.0 + 4966.29)
= 3135.79

K3 = -K2 * (0.5 * D + F)
= -3135.79 * (0.5 * 550.0 + 257.0)
= -1668239.52

Solving For The Effective Bearing Length Using Iteration:


Y³ + K1 * Y² + K2 * Y + K3 = 0
Y³ + 554.09 * Y² + 486.05 * Y - 10180.22 = 0
Y = 98.00 mm

NUM = (D / 2 - Y / 3 - e)
= (550.0/2 - 98.0/3 - 4966.29)
= -4723.96

DENOM = (D / 2 - Y / 3 + F)
= (550.0/2 - 98.0/3 + 257.0)
= 499.33

Total Bolt Tension Force (T):


= - P * NUM / DENOM
= - 3934.68 * -4723.96/499.33
= 37224.01 kgf

Overturning Moment Due To Bolt In Tension (Mt):


= T * (0.5 * D + F - Y)
= 37224.01 * (0.5 * 550.0 + 257.0 - 98.0)
= 16155.41 kgf-m.

Bearing Pressure (FC):


= 2 * (P + T) / (Y * B)
= 2 * (3934.68 + 37224.01)/(98.0 * 550.0)
= 152.73 kgf/cm[ <= FCPRIME ( 263.65)]

Equivalent Bearing Pressure (f1):


= FC * (Y - a) / Y
= 152.73 * (98.0 - 96.0)/98.0
= 3.11 kgf/cm²

Overturning Moment Due To Bearing Pressure (Mc):


= (a² * B / 6) * (f1 + 2 * FC)
= (96.0² * 550.0/6) * (3.11 + 2 * 152.73)
= 2606.79 kgf-m.

The Baseplate Required Thickness (TREQ):


= (6 * MAX(Mt,Mc) / (B * 1.5 * SBA))½
= (6 * 16155.41/(550.0 * 1750.64))½
= 100.34 mm

Required bolt area (ABREQM): per D. Moss


= T / STBA
= 37224.01/1757.68
= 21.1780 cm² [ > Ast ( 6.51) --> FAILED]
PV Elite 2018 Licensee: NUBERG ENGINEERING LTD. 6
FileName : BRINE CLARIFIER
Leg Check, (Operating Case): Step: 16 11:14am Jul 26,2019

Distance from Top of Legs to Vessel CG (CD_DIST):


= 167.99 cm

Total Overturning Moment at Baseplate (Mbb):


= ( Mleg / max([CD_DIST], minDist) )* ( CD_DIST + Lleg )
= ( 3734.12/max( 167.99, 3.81 ) ) * ( 167.99 + 280.2 )
= 9962.59 kgf-m.

Required Total Bolt Area per Leg (ABREQB): per H. Bednar


= (1 / (Nleg * STBA)) * ((4 * Mbb / (Rn * 2) ) - W )
= (1/(8 * 1757.68)) * ((4 * 9962.59/(11200.0)) - 31477.44 )
= -1.9855 cm² --> (No tension in bolts)

** Increase the Bolt Area **


Summary of Results:
Actual Required Pass/Fail
Baseplate Thickness ( mm ): 80.000 100.335 Fail
Bolt Root Area (D. Moss) ( cm² ): 6.51 21.18 Fail

Note: The required thickness calculation is performed based on:


Strong axis orientation of the beam leg
Even number of bolts installed only on the B dimension sides

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite 2018 Licensee: NUBERG ENGINEERING LTD. 7
FileName : BRINE CLARIFIER
Vessel Design Summary: Step: 21 11:14am Jul 26,2019

ASME Code, Section VIII Division 1, 2017

Diameter Spec : 11200.000 mm ID


Vessel Design Length, Tangent to Tangent 515.60 cm

Distance of Bottom Tangent above Grade 0.00 cm


Specified Datum Line Distance 0.00 cm

Shell Material SA/IS 2062

Internal Design Temperature 90 °C


Internal Design Pressure 1.055 kgf/cm²

External Design Temperature 0 °C

Maximum Allowable Working Pressure 0.999 kgf/cm²


Hydrostatic Test Pressure 0.000 kgf/cm²

Required Minimum Design Metal Temperature 0 °C


Warmest Computed Minimum Design Metal Temperature -29 °C

Wind Design Code ASCE-98\02\05\IBC-03\06\STS-1


Earthquake Design Code ASCE 7-2002

Element Pressures and MAWP (kgf/cm²):

Element Description | Design Pres. | External | M.A.W.P | Corrosion | Str. Flange |


| + Stat. head | Pressure | | Allowance | Governing |
---------------------------------------------------------------------------------------------
BTM CONE | 1.610 | 0.000 | 8.483 | 0.0000 | N/A |
BOTTOM PLATE | 1.538 | 0.00No Calc| 09 | 0.0000 | N/A |
MAIN SHELL | 1.442 | 0.000 | 0.999 | 0.0000 | N/A |

Liquid Level: 515.60 cm Dens.: 999.542 kg/m³ Sp. Gr.: 1.000

Element Types and Properties:

Element "To" Elev Length Element Thk R e q d T h k Joint Eff


Type cm cm mm Int. Ext. Long Circ
-----------------------------------------------------------------------
Conical 55.3 55.3 8.0 3.0 No Calc 1.00 1.00
Conical 128.1 72.8 8.0 <<< 54.1 0.2 1.00 1.00
Cylinder 515.6 387.5 8.0 <<< 8.3 No Calc 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Loads for Foundation/Support Design:


Total Wind Shear on top of all Legs 2174. kgf
Total Earthquake Shear on top of all Legs 29816. kgf
Total Wind Moment at top of all Legs 3734. kgf-m.
Total Earthquake Moment at top of all Legs 55349. kgf-m.

Max. Wind Shear on one Leg (top & bottom) 508. kgf
Max. Earthq. Shear on one Leg (top & bottom) 6974. kgf
Max. Wind Moment at base of one Leg 1424. kgf-m.
Max. Earthquake Moment at base of one Leg 19541. kgf-m.
Max. Vertical Load (Wt. + Wind) on one Leg 60831. kgf
Max. Vertical Load (Wt. + Eq.) on one Leg 60831. kgf

Note:
Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
PV Elite 2018 Licensee: NUBERG ENGINEERING LTD. 8
FileName : BRINE CLARIFIER
Vessel Design Summary: Step: 21 11:14am Jul 26,2019

Weights:
Fabricated - Bare W/O Removable Internals 31477.4 kg
Shop Test - Fabricated + Water ( Full ) 442828.3 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 31477.4 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 31477.4 kg
Empty - Fab. + Intls. + Details + Wghts. 31477.4 kg
Operating - Empty + Operating Liquid (No CA) 452052.9 kg
Field Test - Empty Weight + Water (Full) 437809.2 kg

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018

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