How To Select A Variable Frequency Drive

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How to Select a Variable Frequency Drive

It may be tempting to size a variable frequency drive (VFD) based on horsepower alone. Did you
know there are six other factors you should take into consideration to ensure that you specify the
correct AC drive for your application?

Read below to learn more about the six factors you should be considering when choosing a VFD.

Full Load Amperage


The first step in this process is making sure the drive can handle the motors current demands.
Check the motor nameplate for the Full Load Current requirement, then find a drive that’s rated
for at least that much current. If you are feeding the drive with single-phase power, be sure to
use the drive ratings for single-phase. Variable frequency drives are significantly derated for
single-phase operation. NOTE: All AC motors used with VFDs must be three-phase motors.
VFDs always create three-phase output for the motor, even when the drive is powered with
single-phase power.

Overload
Be sure the drive can handle any overload conditions you may expect during startup or
intermittent extra loading. You may need to upsize the drive until you find one that can handle it.
Many applications experience temporary overload conditions due to starting requirements or
impact loading. Most AC drives are designed to operate at 150% overload for 60 seconds. If the
application requires an overload greater than 150% or longer than 60 seconds, the AC drive must
be oversized. NOTE: Applications that require replacement of existing motor starters with AC
drives may require up to 600% overload.

Application Type
There are two application types: variable torque (VT) and constant torque (CT) and separate
ratings for each. Use VT ratings for fans and pumps or consult the CT ratings for conveyors and
general machine control. It is important to know the application type because the drive
specifications are organized accordingly. If you aren’t sure which one to use it’s recommended
to go with CT.

Altitude
The altitude at which you’re using your VFD also has an effect on cooling. As the altitude
increases, the air becomes less dense. This decrease in air density decreases the cooling
properties of the air. Most VFDs are designed to operate at 100% capacity at altitudes of up to
1000m. If you’re at a higher altitude, the drive must be oversized to compensate for the decrease
in cooling.
Temperature
AC drives generate a significant amount of heat and can cause the internal temperature of an
enclosure to exceed the temperature rating of the drive. Enclosure ventilation and/or cooling may
be required. Make measurements/calculations for the maximum expected ambient temperature.
NOTE: GS4 drives are ‘flange mountable’. This through-the-wall mounting technique puts
the drive’s heatsink fins on the outside of the enclosure. This drastically reduces the thermal load
inside the enclosure.

Carrier Frequency
Generally, you want to look for the lowest carrier frequency your motor can handle. Most of the
time the default carrier frequency will work fine, but if you need to reduce the audible noise, the
heat dissipation or the power consumption, then make sure you are able to modify the carrier
frequency for the drive.

For more information, check out the detailed video below on selecting a variable frequency drive
or visit https://www.automationdirect.com/drives.

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