SPE-175230-MS First Acid Fracturing Unlocks The Production Potential of Tight Tuba Carbonate Reservoir, North Kuwait
SPE-175230-MS First Acid Fracturing Unlocks The Production Potential of Tight Tuba Carbonate Reservoir, North Kuwait
SPE-175230-MS First Acid Fracturing Unlocks The Production Potential of Tight Tuba Carbonate Reservoir, North Kuwait
This paper was prepared for presentation at the SPE Kuwait Oil & Gas Show and Conference held in Mishref, Kuwait, 11–14 October 2015.
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Abstract
Upcoming Reservoirs in North Kuwait will play significant role for meeting NK’s strategic production
target. Recent full field study of Sabryia Tuba carbonate reservoir makes it the largest Oil in-Place of the
Upcoming Reservoirs in NK. Sabriyah Tuba, though discovered in the 60’s, is still relatively under
exploited presently with only 13 active wells with very low total production rate compared to other
reservoirs. High reservoir heterogeneity, tightness and poor fluid properties necessitate the application of
new stimulation technology targeting good frac conductivity and deep penetration for effective produc-
tivity and recovery enhancement. With efforts of a multidisciplinary team, new acid frac fluid, diverter
and high leak off control technologies have been designed and executed successfully in two stages
covering multiple reservoir layers for the first time in Tuba.
Tuba is tight multilayer limestone reservoir. Owing to the low reservoir transmissibility, even low
average well production assisted by Artificial Lift causes near-wellbore (not regional) rapid decline in
pressure. Full-scale commercial exploitation of the Tuba reservoir therefore requires advanced technol-
ogies for productivity enhancement. The well under study is vertical, drilled in 2012 and completed in
Upper and Lower Tuba with conventional matrix acid stimulation which had a very steep post-treatment
decline rate. It was selected for first application of acid fracturing due to its excellent reservoir
development in higher structure position with high initial pressure and medium oil quality, but low
production rate. The job was designed to implement a 3-stage acid frac. The first stage was successfully
executed. The second and third stages were combined into one stage due to the vertical communication
between all 4 Upper Tuba layers during the data fracture treatment. Many technical and operational
challenges were faced and properly handled through integrated communication between different partic-
ipating teams with lessons learned are to be considered in next designs and executions.
Post acid Frac, a production log (PLT) was recorded and showed greater contribution from the Upper
Tuba intervals. The well has been monitored closely where stabilization was observed in short time period
represented in stabilized Pump Intake pressure and production rate that has been tripled post stimulation
with an estimated reservoir productivity improvement of about ~3 folds from nodal analysis.
The positive result of first acid frac reinforces the action plan to proceed with such stimulation
technology.
2 SPE-175230-MS
It is expected that the oil gain potential will be significantly more in horizontal completions. Therefore,
acid frac stimulation for 2 Horizontal Tuba’s wells is under study. The success of such application will
formulate the drilling, completion and stimulation development strategy for the entire Tuba reservoir
including early stimulation to improve initial productivity that will contribute significantly to the NK
production target.
This paper describes the design, implementation and production impact of an advanced fiber based acid
fracturing treatment that was successfully executed across the cased-hole of a pilot vertical well that is
shaping the production enhancement strategy for Sabriya’s Tuba tight reservoir in North Kuwait field. The
paper also focuses on the acid fracturing technique that delivers hydraulic acid fractures with deep,
infinitely conductive channel compared to conventional acid stimulation techniques previously employed
and their immense impact on production.
Introduction
The Sabriya field is located in the North of Kuwait and comprises of heterogeneous carbonate reservoirs
from the Lower Cretaceous period with low to moderate permeability.
Substantial hydrocarbon resources are in place with a high degree of reservoir rock and fluid
heterogeneity are accumulated in Sabriyah Tuba reservoir. It represents a carbonate ramp with different
lithofacies association from more proximal depositional setting to more distal environments, while the
northern area of the field is represented by deeper facies, the reservoir quality shows comparable porosity
and permeability trends. The porous and permeable aggradtional and progradational carbonate of Upper
and Lower Tuba, respectively, constitute these lithologies of the main oil accumulations where reservoir
quality is strongly controlled by structure, primary depositional fabrics, as well as extensive dissolution
process. The Tuba limestone reservoir has been clearly defined into three distinct units – the Lower Tuba,
Middle Tuba and the Upper Tuba. Upper and Lower Tuba hold the maximum oil in place whereas Middle
Tuba is a poor reservoir and it is expected to act as a vertical barrier between Upper and Lower Tuba.
A major portion of the reservoir is developed by drilling vertical wells to access these tight pay zones.
However, variable reservoir quality and poor fluid properties (11-23 degree API) necessitate the appli-
cation of new stimulation technology. Sabriyah Tuba, though discovered in the 60’s, is still relatively
under-exploited presently with only 13 active wells producing a total of few thousand bbls oil per day (⬎
5000 BOPD). Owing to the low reservoir transmissibility, even average well production of few hundreds
BOPD (100 – 300 BOPD) causes a near-wellbore, and not regional, rapid decline in pressure. Despite high
initial reservoir pressures, all producers require Artificial Lift (ESP/PCP) for sustained production.
Full-scale commercial exploitation of the Tuba reservoir therefore requires advanced technologies to
increase rates and recoveries.
To achieve the objective of enhancing the production from Sabriya’s Tuba tight carbonate reservoir,
an effective hydraulic acid fracturing treatment technique needed to be employed. The successful
implementation of this technique involved several design and operational intricacies at different stages of
the project and across multidisciplinary teams (drilling, completions, geology, reservoir and petroleum
engineering) and the stimulation vendor team involved with hydraulic fracture and surface equipment
design. An advanced fiber-based acid fracturing treatment was selected for the first candidate well.
Well SA-XX was drilled as Tuba vertical well and completed in 2012. It is located in higher structural
position with high pressure and has medium oil quality (21 API). The Upper and Lower Tuba were
perforated and stimulated with conventional matrix acid stimulation. The well started at high flow rate
with fast decline to about 150 BOPD. This well was identified as first pilot candidate to test the acid
fracturing stimulation potential in Tuba Carbonates using fiber-based acid fracturing technology, with a
clear focus on finding solutions to increase the well productivity.
SPE-175230-MS 3
The job was designed to implement the staged Acid Fracturing Stimulation technique in Lower and
Upper Tuba, respectively, as three stages but ended with two stages due to communication observed
during the data fracturing between the planned top 2 stages that have been treated as one stage.
After the successful implementation of acid fracturing stimulation technique in well SA-XX, there had
been an increase in the well’s post stimulation initial production by 5 folds then stabilized at 3 folds of
production increase. This successful testing result has demonstrated the high acid fracturing stimulation
potential of Tuba reservoir for improving its productivity and unlocking its potential (triple the production
rate enhancement).
Therefore, acid fracturing was deemed as an effective stimulation technique for Sabriya Tuba tight
carbonate wells and considered as key in the forward reservoir development plan.
when in contact with the fracture face, thus leading to creation of some worm holes enhancing the leak-off
within the fracture therefore leading to the fracture towards closure. Thus the viscosity and the leak-off
properties of the pad should be controlled to allow maximum fracture geometry prior to the acid touching
the rock.
Candidate Selection
Well SA-XX was drilled as vertical well and completed in 2012 by perforating the Upper and Lower Tuba
and stimulating with conventional matrix acid stimulation. The matrix acid stimulation had a very steep
post-treatment decline rate. Well SA-XX was, therefore, selected for first application of Tuba acid
fracturing due to its high initial reservoir pressure, excellent reservoir development, but low stabilized
production rates. The well is located in higher structural position with high pressure and has medium oil
quality (21 API) and static reservoir pressure above bubble point. Therefore, the well was selected as pilot
candidate to test the acid frac stimulation potential in Tuba due to its relatively medium pressure level and
representing the average Tuba reservoir properties and layers of all other wells in place.
Well SA-XX History
The well is structurally located on the higher position close to a major fault ~820 ft with an estimated
average static pressure ranging from 2600 – 2800 psi in varying layers and an attributed oil quality of 21
API. The well had been completed in 2012 as a single vertical producer with an artificial lift and had been
perforated in multiple intervals covering Upper and Lower Tuba carbonates as shown in Fig. 1. The PVT
data were taken from a nearby offset well (~660 ft) within perforations depth level. PVT shows that well
still producing above bubble point pressure.
flowing bottomhole pressure of ~ 950 Psia (reservoir drawdown ~1750 Psi) which inturn yilded estimated
Productivity Index of ~ 0.1 bpd/psi.
The initial single wellbore model has been built using Vogel IPR calibrated and matched with results
as shown in Fig.4. Then, Darcy multilayer IPR has been built reference to Vogel IPR and used to estimate
the individual layers reservoir parameters (mainly K perm) to be used as input for stimulation forecast per
each layer as shown in Fig.5. The multilayer acid frac nodal analysis sensitivities using the estimated
fracture length and fracture conductivity from stimulation design simulation by layer tabulated in Fig.6
with senitizing on frac permeability (50 – 200 D) have shown estimated improvement of 2 – 2.5 folds of
productivity and production increase as shown in Fig.6. The multilayer estimated individual stimulation
contribution is shown in Fig.7.
SPE-175230-MS 7
Figure 8 —Stage #1 Lower Tuba: SA-XX Fiber based acid fracturing treatment Plot
10 SPE-175230-MS
The fracturing treatment is initiated by the pumping of mutual solvent into the formation to aid in
enhancing the rock wettability for the acidizing fluids to react with the rock face in addition to breaking
the PAD fluids while flowing back. As the acid is reacted with the fracture face, there’s a decline trend
of the bottom-hole pressure. This is an indication of the fracture tend to proceed towards closure.
With the aid of fiber laden diverters, where fibers not only enhance the fluid leak-off in the fracture
but also diverts the fracturing fluid to cover the zone of interest indicated by the rise in bottom-hole
pressure. The treatment had been subjected to 6 cycles of PAD, acid & diverter to maximize on zonal
coverage.
Net pressure plot demonstrated a positive slope for the main fracturing treatment, illustrating fluid
efficiency and the containment of the treatment for the duration of the acif fracturing treatment and lateral
propagation of the fluid across the fracture face.
Nolte Smith Plot Fig.10 demonstrated a positive slope for the main fracturing treatment, illustrating the
addition of fibers were sufficient to increase fluid efficiency to allow for much less leak-off into the
formation therefore allowing PNET to be at a positive value for the duration of the acid fracturing
treatment.
Figure 10 —Stage #1 Lower Tuba: Nolte Smith Plot of 1st stage treatment
SPE-175230-MS 11
The non-corrosive fluids provide a positive net slope with an overall indication of a lateral extension
which is being aided by the fibers being pumped in the PAD to control the leak-off of fluids into fractures
or fissures or leading to unwanted height growth.
The first half of the net pressure plot Fig.11 indicates the respective build-up of slope across the ¼ of
the treatment where PAD is being pumped providing lateral extension of the fracture.
Figure 11—Stage #1 Lower Tuba: Nolte Smith Plot 1st & 2nd half sections
The second half of the Nolte Smith Plot (Figure_10, b), where Acidizing fluids entered the formation
and created a chemical reaction with the formation indicated below does not follow the above rules of
Fracture Geometry creation but instead is a resultant of the following:
● Negative slope on Nolte: Indication of acid etching the rock leading to a decline in Net Pressure
and creation of possible wormholes and aiding in higher leak-off of fluids. Therefore, no lateral
penetration.
● Zero Slope on Nolte: Indication of some leak-off control causing some penetration of acid laterally
into the fracture rather than being spent in the near wellbore region. Not the best but still better
then negative slope.
● Positive Slope on Nolte: Indication of an increased Net Pressure leading to an effective leak-off
control allowing fracture to remain open and fluid propagation laterally.
Thus it is very important to allow for a positive slope with PAD fluids to allow for a PKN fracture
behavior and consistent increase in Nolte slope after acid has been introduced into the formation to allow
for the acidizing fluids to penetrate as deep as possible into the fracture. This is also aided by the
emulsified acid being used with a retarded reaction allowing further extension and leading to more of the
fracture face being etched.
Figure 12—Stage #2 Upper Tuba Fiber based acid fracturing treatment Plot
Figure 13—Stage #2 Upper Tuba Fiber based acid fracturing treatment Net Pressure Plot
Similar to the treatment performed in the Lower Tuba section of well SA-XX, the treatment was
pumped with fiber-laden diverter and emulsified acid system to enhance the lateral coverage of the
SPE-175230-MS 13
fracture. The treatment has been subjected to 11 cycles of PAD, acid and diverter to maximize the zonal
coverage.
Nolte Smith Plot demonstrated a positive slope, illustrating the addition of fibers providing leak-off
control to allow for a lateral propagation of Fracture.
Further confirmation of fracture containment is illustrated in Fig.14 by the positive growth in the net
pressure slope for the duration of the fracture treatment.
With the 3 sets of perforations, which were already open, it was essential to have appropriate diversion
along the open sets of perforations for the acid fracturing treatment to cover the multiple heterogeneous
carbonate zones.One way to estimate the height coverage is the use of temperature logs pre & post data
fracturing treatment and post main fracturing treatment. With the 3 respective trends of the temperature
profile along the well with multiple perforaitons, fracture height can be quantified. With the aid of
temperature log, post fracturing analysis illustrated effective coverage of the fracturing fluid along the
multiple sets of perforations with an ideal treatment design pumped to enhance production as shown in
Fig.15.
14 SPE-175230-MS
● In addition, to the oil gain across the treatment, PLT highlighted the production distribution across
the sets of perforations. Based on spinner, temperature and density sensors under flowing
conditions, the results of the interpretation can be summarized as shown in Fig.16.
● Main treatment water production (70%) is coming from the lower part of Interval_1.
● Main hydrocarbon production (32%) is coming from the upper part of Interval_3.
● For the remaining contribution, please refer to (Table 3).
* *Downhole rates are converted to surface (S.C.) using supplied PVT data.
**Pressure and temperature are calculated directly from the calculation zones taken just above the inflow zones.
production rate and downhole flowing pressure represented in flowing pump intake pressure had
stabilized after ~ 2 months Fig.17 with ~3 folds of oil production increase (at zero WC) over the pre fiber
laden acid fracturing treatment. The slope trend of cumulative oil production also confirms the improve-
ment of oil production as shown in Fig.18.
Figure 18 —Pre & Post Stimulation Production & Cum Oil History
Nodal analysis was re-run to evaluate the stimulation treatment in terms of stimulation ratio using post
treatment stabilized production and downhole pressure data. The same initial forecasting multilayer
wellbore model was used using same simulated fracture geometry of estimated frac half length and width
per individual layer Fig.19 and sensitizing on frac permeability at same static reservoir pressure. The
initial high flow rate of 4 folds increase was matched with frac permeability of 800D and the stabilized
flow rate of 3 folds increase was matched with frac permeability of 200D as shown in Fig.20. The
observed decline in productivity after 2 months of post stimulation production from 4 folds to 3 folds of
production increase could be either either due to typical conductivity loss or due to local depletion in
SPE-175230-MS 17
reservoir pressure as majoprity of Tuba producers experience local depletion due to the general bad
conductivity across the reservoir. Therefore, sensitivity on reservoir pressure depletion was run and the
stabilized rate was matched with a pressure depletion of ~20% less than the pressure at stimulation date.
Figure 20 —Post Stimulation Reservoir potential – Reservoir Pressure depletion vs. partial frac closure
Typically the value added in acidized fractures is analyzed through the stimulation ratio, which is the
ratio of the productivity in the stimulated case to the one for the un-stimulated case. The stimulation ratio
has commonly been used in all kinds of stimulation techniques to quantify the addional benefit to each
job. There are several drawbacks with the stimulation ratio as an indicator as it does not provide a tangible
understanding of the incremental recovery that can be expected from the well, and more over fractures
cannot be equaly compared by their stimulation ratio from field to field as reservoir properties change [3].
However, stimulation ratio was used to evaluate the success of this treatment, which indicated a
stimulation ratio of ~3.0 according to the stabilized rates and pressure.
18 SPE-175230-MS
Job Challenges
Proper risk mitigation measures should be considered during design and job preparation phase in order to
mitigate possible challenges during execution phase to ensure achieving the treatment target. The main
challenges faced during well SA-XX Stage Fracture Job were as follows:
1. Fracture re-design: after running the results of data fracturing treatment and obtaining all necessary
fluid / formation parameters, the simulator was used again to confirm fluid quantity and quality.
For SA-XX; fibers had been introduced with PAD fluid to control leak off.
2. Operation: good preparation of required materials and logistics management are required to
facilitate the operation flowstream.
3. Emulsified acid which is basically using diesel to create an oil-external emulsion, so enough diesel
volumes need to be available on location.
4. Communication among all participating teams is important for the treatment success.
Conclusion
1. The post treatment production evaluation showed 3 folds of increase.
2. The positive result of first fiber laden acid fracturing treatment in Tuba reinforces the action plan
to proceed with this stimulation technology for ths field.
3. Using fiber-based diverter and emulsified acid fluid technologies were keys for achieving good
leak-off control and maximizing fracture etching half length.
4. Data fracturing treatment is an essential step to evaluate initial design and guide redesign (if
required) to ensure effective and successful stimulation treatment especially at early stages of
stimulation application for new reservoirs.
5. Fiber laden acid fracturing stimulation can be considered as paradigm shift to unlock the potential
and maximize the production from Sabriya Tuba tight carbonate reservoir. Hence, this fracturing
technology has been deemed as a key element for future development plan of this reservoir.
6. It is expected that the Oil Gain potential will be significantly more in horizontal completions.
Acknowledgment
Authors would like to acknowledge the support of Kuwait Oil Company and Schlumberger to grant the
team this opportunity to share their knowledge.
Refrences
1 M. B. Smith, NSI Technologies, Inc.; J. W. Shlyapobersky,† Shell E&P Technology Co., (Basics
of Hydraulic Fracturing).
2 M. S. NEWMAN, M. M. RAHMAN & M. PAVLOUDIS; Importance of Fracture Geometry and
Conductivity in Improving Efficiency of Acid Fracturing in Carbonates (CIPC 2009).
3 M.S. Newman, Chevron Australia Pty. Ltd, M. M. Rahman, SPE, the university of Adelaide; A
New Effecincy Criterion for Acid Fracturing in Carbonate Reservoirs (SPE 122630)
4 Field Application of Emulsified Acid-Based System to Stimulate Deep, Sour Gas Reservoirs in
Saudi Arabia H.A. Nasr-El-Din, J.R. Solares, , S.H. Al-Mutairi, M.D. Mahoney (SPE 71693)
5 An Overview of Current Acid Fracturing Technology With Recent Implications for Emulsified
Acids Yan Li and R.B. Sullivan; Jean de Rozieres; G.L. Gaz,; and J.J. Hinkel (SPE 26581)
6 S. Abd El-Aziz, W. Bryant, Ch.Vemparala, S. Al-Rasheedi, SPE, Kuwait Oil Company, Reser-
voir Characterization and 3D Static Model in Tight Carbonate, Open Up Reserves, Tuba
Reservoir Sabiriyah Field, North Kuwait, (SPE,13IPTC-P-774-IPTC )