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Predictive Maintenance

This document discusses predictive maintenance (PdM) and vibration predictive maintenance for motors. It first provides statistics showing that 15-60% of maintenance costs are wasted on unnecessary or improper maintenance. PdM aims to reduce maintenance costs and downtime by monitoring equipment for issues before they cause failures. It does this through techniques like vibration analysis, thermography, and machine learning applied to sensor data over time. The document outlines how to implement a PdM program using hardware and software for data collection, analysis, and dashboard visualization. It concludes by recommending applying these techniques to real motors to determine alarm thresholds and further developing thermography and deep learning capabilities.

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Nguyễn Tuấn Nghĩa
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131 views18 pages

Predictive Maintenance

This document discusses predictive maintenance (PdM) and vibration predictive maintenance for motors. It first provides statistics showing that 15-60% of maintenance costs are wasted on unnecessary or improper maintenance. PdM aims to reduce maintenance costs and downtime by monitoring equipment for issues before they cause failures. It does this through techniques like vibration analysis, thermography, and machine learning applied to sensor data over time. The document outlines how to implement a PdM program using hardware and software for data collection, analysis, and dashboard visualization. It concludes by recommending applying these techniques to real motors to determine alarm thresholds and further developing thermography and deep learning capabilities.

Uploaded by

Nguyễn Tuấn Nghĩa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Predictive

Maintenance
No More Downtime
Outline

1. Statistic
Predictive Maintenance A 2. What is PdM?
3. How to PdM?
4. Why PdM?
5. Who needs PdM?

Vibration PdM for motors B 1. Motor vibration


2. Vibration analysis
3. Vibration diagnosis
4. Hardware & Software selection

Application Development Plan C

N.M.D
A Predictive Maintenance

N.M.D
1 Statistic

15% – 60%
Maintenance costs can represent between 15 and 60 percent of the cost of goods produced.

N.M.D
1 Statistic

33%
33 percent of maintenance cost is wasted as the result of unnecessary or improper maintenance.

N.M.D
2 What is PdM?

Reactive Maintenance
(RM)

Preventive Maintenance
(PM)

Predictive Maintenance
(PdM)

N.M.D
3 How to PdM?

N.M.D
3 Why PdM?

Reduce maintenance cost Reduce machine downtime Analysis and Optimization

N.M.D
3 Who needs PdM?

Automative Airline Hitech manufacturing Oil and gas

N.M.D
B Vibration PdM for motors

Vibration
Thermography
Motor Speed WebAccess WISE-PaaS
Current /MCM Dashboard

MIC – 1800 series

WISE-PaaS
Dashboard
N.M.D
1 Motor vibration

Vibration sources Vibration signals Vibration signals

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2 Vibration Analysis

Vibration signals Vibration signals Fast Fourier


Transform (FFT)
signal

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3 Vibration Diagnosis

Vibration spectrum

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3 Vibration Diagnosis

Looseness Misalignment Imbalance

N.M.D
2 Hardware & Software Selection

WebAccess WISE-PaaS
Vibration sensors Dashboard
/MCM

MIC – 1800 series

WISE-PaaS
Dashboard

N.M.D
2 Hardware & Software Selection

• Data Acquisition
• Time/Frequency Domain Pre-proccessing (FFT)
• Feature Extraction
• Big Data Analysis
• Machine Learning

N.M.D
C Application Development Plan

• Apply vibration analysis to real motors to find out alarm thresholds


• Thermography analysis for PdM
• Deep Learning for achieved data

N.M.D
Thanks!

If you want to go fast, go alone.


If you want to go far, GO TOGETHER!

N.M.D

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