PROJECT : 3.

0 MPTA INTEGRATED STEEL PLANT, NAGARNAR

OWNER NAME : M/S NMDC Interlocking Scheme Checking
CONSULTANT : M/S MECON LTD.
CONTRACTOR : M/S TATA PROJECTS LIMITED Sheet 1 to 4
INCOMERS & BUSCOUPLER DATE OF TESTING LOCATION
690V B-B-LC 14-BF 10.10.2017 DRIVE HOUSE ECR EL: + 4.5mtr

1. Single Line Diagram:

LINE 1 LINE 2

LPT-A LPT-B

Incomer-1 Incomer-2
ACB ACB

BUS A BUS B

Bus-coupler
ACB

BPT-A BPT-B

TESTED BY WITNESSED BY WITNESSED BY WITNESSED BY

REF
VOLTECH TATA PROJECTS Ltd MECON NMDC
NAME P. PRABAGARAN G.SAHU V.GUPTA/P.JINDAL
DESIGNATION Sr T & C ENGINEER SR.MANAGER SDE/DE
SIGNATURE
DATE

FORMAT NO: ELE-TEST-PROTOCOL-017

PROJECT : 3.0 MPTA INTEGRATED STEEL PLANT, NAGARNAR
OWNER NAME : M/S NMDC Interlocking Scheme Checking
CONSULTANT : M/S MECON LTD.
CONTRACTOR : M/S TATA PROJECTS LIMITED Sheet 1 to 4
INCOMERS & BUSCOUPLER DATE OF TESTING LOCATION
690V B-B-LC 14-BF 10.10.2017 DRIVE HOUSE ECR EL: + 4.5mtr

2. MANUAL MODE OPERATION

Initial PT & ACB status Action
M-A-P switch in Expected result Actual result
LPT -1 I/C -1 B/C I/C -2 LPT-2 manual mode
To close I/C-1 I/C-1 should get Ok& confirms
H OFF OFF OFF AS from TNC switch ‘ON’ expected result
To close I/C-2 I/C-2 should get Ok& confirms
AS OFF OFF OFF H from TNC switch ‘ON’ expected result
To close B/C from B/C should not Ok& confirms
H ON OFF ON H TNC switch get ‘ON’ expected result
To close B/C from B/C should get Ok& confirms
H ON OFF OFF AS TNC switch ‘ON’ expected result
To close B/C from B/C should get Ok& confirms
AS OFF OFF ON H TNC switch ‘ON’ expected result

To close I/C-2 I/C-2 should Ok& confirms

H ON ON OFF AS from TNC switch not get ‘ON’ expected result
To close I/C-1 I/C-1 should not Ok& confirms
AS OFF ON ON H from TNC switch get ‘ON’ expected result
To close I/C-2 I/C-2 should get Ok& confirms
H ON OFF OFF H from TNC switch ‘ON’ expected result
To close I/C-1 I/C-1 should get Ok& confirms
H OFF OFF ON H from TNC switch ‘ON’ expected result

To close B/C from B/C should not Ok& confirms

H TRIP OFF ON H TNC switch get ‘ON’ expected result
H To close B/C from B/C should not Ok& confirms
H ON OFF TRIP TNC switch get ‘ON’ expected result
H ON TRIP OFF H To close I/C-2 I/C-2 should Ok& confirms
from TNC switch not get ‘ON’ expected result
To close B/C from B/C should not Ok& confirms
H OFF OFF OFF H TNC switch get on expected result
To close I/C-1 I/C-1 should not Ok& confirms
H OFF TRIP ON H from TNC switch get ‘ON’ expected result

H- PT voltage healthy AS- Any state of PT voltage ON- ACB ON condition

OFF- ACB OFF Condition

TESTED BY WITNESSED BY WITNESSED BY WITNESSED BY

REF
VOLTECH TATA PROJECTS Ltd MECON NMDC
NAME P. PRABAGARAN G.SAHU V.GUPTA/P.JINDAL
DESIGNATION Sr T & C ENGINEER SR.MANAGER SDE/DE
SIGNATURE
DATE

FORMAT NO: ELE-TEST-PROTOCOL-017

PROJECT : 3.0 MPTA INTEGRATED STEEL PLANT, NAGARNAR
OWNER NAME : M/S NMDC Interlocking Scheme Checking
CONSULTANT : M/S MECON LTD.
CONTRACTOR : M/S TATA PROJECTS LIMITED Sheet 1 to 4
INCOMERS & BUSCOUPLER DATE OF TESTING LOCATION
690V B-B-LC 14-BF 10.10.2017 DRIVE HOUSE ECR EL: + 4.5mtr

3. AUTO MODE OPERATION

Initial PT & ACB status Action

M-A-P switch in Expected Actual result
LPT -1 I/C -1 B/C I/C -2 LPT-2 AUTO mode result
I/C-1 should
H ON OFF ON H Under voltage get ‘OFF’ Ok& confirms
made on LPT-1 & B/C should expected result
get ‘ON’
I/C-2 should
H ON OFF ON H Under voltage get ‘OFF’& Ok& confirms
made on LPT-2 B/C should get expected result
‘ON’

H- PT voltage healthy AS- Any state of PT voltage

ON- ACB ON condition OFF- ACB OFF Condition

TESTED BY WITNESSED BY WITNESSED BY WITNESSED BY

REF
VOLTECH TATA PROJECTS Ltd MECON NMDC
NAME P. PRABAGARAN G.SAHU V.GUPTA/P.JINDAL
DESIGNATION Sr T & C ENGINEER SR.MANAGER SDE/DE
SIGNATURE
DATE

FORMAT NO: ELE-TEST-PROTOCOL-017

PROJECT : 3.0 MPTA INTEGRATED STEEL PLANT, NAGARNAR
OWNER NAME : M/S NMDC Interlocking Scheme Checking
CONSULTANT : M/S MECON LTD.
CONTRACTOR : M/S TATA PROJECTS LIMITED Sheet 1 to 4
INCOMERS & BUSCOUPLER DATE OF TESTING LOCATION
690V B-B-LC 14-BF 10.10.2017 DRIVE HOUSE ECR EL: + 4.5mtr

4. SYNCHRO MODE OPERATION

The below mentioned conditions are only happen in same sequence of voltage
inline PT-1& line PT-2

Initial PT & ACB status Action

Synchronic Trip M-A-P switch Expected Actual
LPT -1 I/C -1 B/C I/C -2 LPT-2 switch selector in parallel result result
switch mode
To close B/C B/C ‘ON’ Ok&
H ON OFF ON H ON I/C-1 from TNC & I/C-1 confirms
switch ‘OFF’ expected
result
To close I/C-1 I/C-1 ‘ON’ Ok&
H OFF ON ON H ON B/C from TNC & B/C confirms
switch ‘OFF’ expected
result
To close B/C B/C ‘ON’ Ok&
H ON OFF ON H ON I/C-2 from TNC & I/C-2 confirms
switch ‘OFF’ expected
result
To close I/C-2 I/C-2 ‘ON’ Ok&
H ON ON OFF H ON I/C-1 from TNC & I/C-1 confirms
switch ‘OFF’ expected
result
To close I/C-1 I/C-1 ‘ON’ Ok&
H OFF ON ON H ON I/C-2 from TNC & I/C-2 confirms
switch ‘OFF’ expected
result
To close I/C-2 I/C-2 ‘ON’ Ok&
H ON ON OFF H ON B/C from TNC & B/C confirms
switch ‘OFF’ expected
result

H- PT voltage healthy AS- Any state of PT voltage

ON- ACB ON condition OFF- ACB OFF Condition

TESTED BY WITNESSED BY WITNESSED BY WITNESSED BY

REF
VOLTECH TATA PROJECTS Ltd MECON NMDC
NAME P. PRABAGARAN G.SAHU V.GUPTA/P.JINDAL
DESIGNATION Sr T & C ENGINEER SR.MANAGER SDE/DE
SIGNATURE
DATE

FORMAT NO: ELE-TEST-PROTOCOL-017

PROJECT : 3.0 MPTA INTEGRATED STEEL PLANT, NAGARNAR
OWNER NAME : M/S NMDC Interlocking Scheme Checking
CONSULTANT : M/S MECON LTD.
CONTRACTOR : M/S TATA PROJECTS LIMITED Sheet 1 to 4
INCOMERS & BUSCOUPLER DATE OF TESTING LOCATION
690V B-B-LC 14-BF 10.10.2017 DRIVE HOUSE ECR EL: + 4.5mtr

5. CONTROL TRANSFORMER AUTO CHANGE OVER OPERATION

A. AUX SUPPLY FOR INCOMER/BUSCOUPLER

Initial voltage & control transformer status

Action Expected result Actual result
Line voltage-1 TRAFO-1 TRAFO-2 Line voltage-2
Control supply
H ON ON H U/V made change over Ok& confirms
in line from trafo- 1 to expected result
voltage-1 trafo-2

Control supply
H ON ON H U/V made change over Ok& confirms
in line from trafo-2 to expected result
voltage-2 trafo-1

Control trafo-
H OFF OFF AS Control 1feeds the Ok& confirms
trafo-1 supply to the expected result
MPCB bus
‘ON’
Control trafo-2
AS OFF OFF H Control feeds the Ok& confirms
trafo-2 supply to the expected result
MPCB bus
‘ON’

H- Line voltage healthy AS- Any state of line voltage

ON- control trafo ON condition OFF- control trafo OFF Condition

TESTED BY WITNESSED BY WITNESSED BY WITNESSED BY

REF
VOLTECH TATA PROJECTS Ltd MECON NMDC
NAME P. PRABAGARAN G.SAHU V.GUPTA/P.JINDAL
DESIGNATION Sr T & C ENGINEER SR.MANAGER SDE/DE
SIGNATURE
DATE

FORMAT NO: ELE-TEST-PROTOCOL-017

PROJECT : 3.0 MPTA INTEGRATED STEEL PLANT, NAGARNAR
OWNER NAME : M/S NMDC Interlocking Scheme Checking
CONSULTANT : M/S MECON LTD.
CONTRACTOR : M/S TATA PROJECTS LIMITED Sheet 1 to 4
INCOMERS & BUSCOUPLER DATE OF TESTING LOCATION
690V B-B-LC 14-BF 10.10.2017 DRIVE HOUSE ECR EL: + 4.5mtr

B. AUX SUPPLY FOR OUTGOING FEEDERS

Initial voltage & control transformer status

Action Expected Actual result
Bus voltage-1 TRAFO-3 TRAFO-4 Bus voltage-2 result
Control
H ON ON H U/V made in supply Ok&
bus voltage-1 change over confirms
from trafo- 3 expected
result
to trafo-4
Control
H ON ON H U/V made in supply Ok&
bus voltage-2 change over confirms
from trafo-4 expected
result
to trafo-3
Control trafo-
H OFF OFF AS Control trafo-1 3 feeds the Ok&
MPCB ‘ON’ supply to the confirms
bus expected
result
Control trafo-
AS OFF OFF H Control trafo-2 4 feeds the Ok&
MPCB ‘ON’ supply to the confirms
bus expected
result

H- Bus voltage healthy AS- Any state of Bus voltage

ON- control trafo ON condition OFF- control trafo OFF Condition

TESTED BY WITNESSED BY WITNESSED BY WITNESSED BY

REF
VOLTECH TATA PROJECTS Ltd MECON NMDC
NAME P. PRABAGARAN G.SAHU V.GUPTA/P.JINDAL
DESIGNATION Sr T & C ENGINEER SR.MANAGER SDE/DE
SIGNATURE
DATE

FORMAT NO: ELE-TEST-PROTOCOL-017

PROJECT : 3.0 MPTA INTEGRATED STEEL PLANT, NAGARNAR
OWNER NAME : M/S NMDC Interlocking Scheme Checking
CONSULTANT : M/S MECON LTD.
CONTRACTOR : M/S TATA PROJECTS LIMITED Sheet 1 to 4
INCOMERS & BUSCOUPLER DATE OF TESTING LOCATION
690V B-B-LC 14-BF 10.10.2017 DRIVE HOUSE ECR EL: + 4.5mtr

C. AUX SUPPLY FOR HTMCC MOTOR SPRING CHARING

Initial voltage & control transformer status

Action Expected result Actual
Line voltage-1 TRAFO-5 TRAFO-6 Line voltage-2 result
Control supply
H ON ON H U/V made in change over Ok&
line voltage-1 from trafo- 1 to confirms
trafo-2 expected
result

Control supply
H ON ON H U/V made in change over Ok&
line voltage-2 from trafo-2 to confirms
trafo-1 expected
result

Control trafo-
H OFF OFF AS Control trafo-1 1feeds the Ok&
MPCB ‘ON’ supply to the confirms
bus expected
result
Control trafo-2
AS OFF OFF H Control trafo-2 feeds the Ok&
MPCB ‘ON’ supply to the confirms
bus expected
result

H- Line voltage healthy AS- Any state of line voltage

ON- control trafo ON condition OFF- control trafo OFF Condition

TESTED BY WITNESSED BY WITNESSED BY WITNESSED BY

REF
VOLTECH TATA PROJECTS Ltd MECON NMDC
NAME P. PRABAGARAN G.SAHU V.GUPTA/P.JINDAL
DESIGNATION Sr T & C ENGINEER SR.MANAGER SDE/DE
SIGNATURE
DATE

FORMAT NO: ELE-TEST-PROTOCOL-017