College of engineering and

technology
BHUBANESWAR

DME PROJECT REPORT ON AUTOMATIC HAMMERING

MACHINE

SUBMITTED TO:- SUBMITTED BY:-

GROUP-3
DEARTMENT OF MECHANICAL
MECHANICAL ENGINEERING SECTION:-A(A1)
SEMESTER:-5TH 1
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STUDENTS INVOLVED:-

1.APOORNA PATRI 1601106531

2.ARMAN LAKRA 1601106532
3.ARUNANSHU NANDA 1601106533
4.ASHIRBAD MALLICK 1601106534
5.ASHOK KUMAR MONTRY 1601106535
6.BHAGYASHREE 1601106536
7.BIKASH MOHAPATRA 1601106537
8.BINAY RAJ TOPPO 1601106539
9.BISWANATH SAMANTA 1601106540
10.CHITTA RANJAN PATTANAYAK 1601106541
11.DAS ASHWIN AJIT 1601106542
12.DEBAJANI SARANGI 1601106543

UNDER THE GUIDANCE OF

MISS ANITA PRITAM

DEPARTMENT OF MECHANICAL ENGINEERING

COLLEGE OF ENGINEERING AND TECHNOLOGY,
GHATIKIA,BHUBANESWAR
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 Department of Mechanical Engineering
College of Engineering and Technology,
Ghatikia, Bhubaneswar, Odisha -751029

. .

CERTIFICATE

This is to certify that the project work entitled “AUTOMATIC HAMMERING

MACHINE” is a bona fide work carried out by the following students of 5th
semester of Mechanical Engineering of COLLEGE OF ENGINEERING AND
TECHNOLOGY, Bhubaneswar under the supervision of Miss Anita Pritam in
partially fulfilment for the credit award of “DME LAB” of BPUT 5TH Semester
syllabus.
No part of this project has been submitted to any other batch for award of any
degree or otherwise to the best of our knowledge.

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 CONTENTS

 CERTIFICATE
 ACKNOWLEDGEMENT
 ABSTRACT
 INTRODUCTION
 SLIDER CRANK MECHANISM
 OBJECTIVES OF PROJECT
 ANALYTICAL TECHNIQUES
 FEATURES
 PROJECT METHODS
 COMPONENT
 DC MOTOR
 HAMMER
 DISC
 MOTOR DRIVE SHAFT
 ANALYSIS OF SOME EXISTING DESIGNS
 DESIGN OF HAMMERING MACHINE

 ADVANTAGES ,DISADVANTAGES AND APPLICATIONS
 CONCLUSION
 FUTURE SCOPE

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 ACKNOWLEDGEMENT

We would like to express special thanks of gratitude to our DME Teacher “Miss Anita
Pritam” for her able guidance and support in completing our project and also for giving
us a chance to do something new.

We are also thankful to the Teachers of workshop for helping us in this project
and providing all the equipments and their valuable time.

DATE:- GROUP-3
06/11/2018 MECHANICAL(A1)

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 ABSTRACT
This paper discuss about cad modeling, design and analysis of automatic hammering
machine.

Our goal for this paper is to design and Fabricate an automatic hammering machine.
And for this, we have calculated the maximum torque, impact velocity for hammering,
torque force and also shear failure in bolt joint. In our project we are using torque force
to perform various manufacturing operation in industries like riveting, upset forging,
punching etc. Also time required for operation is less so it is useful in mass production.

The model consists of motor, shaft, hammer, jigs and fixtures. From this we fabricate
conceptual model of automatic hammering machine. Automatic portable hammering
machine is one of the new techniques proposed in design in order to achieve instant
Hammering accurate repetition and impacting, fast Hammering process. It should be
user friendly without any risk and worker manual Effort can be used easily
automatically. It would be used manually with more effort and man power used in
process. But now a day it is possible to make it process easy by invented automatic
Hammering. There are very clear benefits that the industry sees while using automated
systems. These advantages can be very beneficial in the long run. We assure that our
products are one of the best and they are long lasting.

Automatic portable hammering machine can be considered as the back bone of

any hammering operation.
production its principle function is to safely and preciously hammering work like
to perform the punching operation, filleting operation, riveting operation and
smithy operation i.e. upset forging etc for all designed operating conditions. This
paper describes cad modeling, design and analysis of automatic portable
hammering machine. A programmed hammering machine self-working
machine going to assume an imperative part in the assembling procedure
(hammering process). Hammering machine utilized as a part of the generation
of material extending from instruments, to pivots, car frame forming, moulding
of metal and so forth. The present development identified with metal squeezing
machine and forming machine included certain outstanding challenges in regard
of to drive nail, fit parts, forge metal and break separated question. Hammering
is the most generally utilized in mechanical operation and also development
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action.
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1.INTRODUCTION:-
This paper is basically worried about the upset outline process and assembling
machine of programmed compact hammering machine. Prototype which can be
defeated the issue of off base hammering and strange effect of hammering in
procedure of manufacturing. A conceivable arrangement of the issue of
moderate hammering speed and anomalous hammering by a work is plan a
programmed convenient hammering machine given.

1.1SLIDER CRANK MECHANISM :-

In this prototype model we used slider crank mechanism to convert rotary
motion into linear motion. A crank is an arm attached at a right angle to a
rotating shaft by which reciprocating motion is imparted to or received from the
shaft. It is used to convert circular motion into reciprocating motion, or vice
versa. The arm may be a bent portion of the shaft, or a separate arm or disk
attached to it. Attached to the end of the crank by a pivot is a rod, usually called
a connecting rod (con rod). The end of the rod attached to the crank moves in a
circular motion, while the other end is usually constrained to move in a linear
sliding motion. The term often refers to a human-powered crank which is used
to manually turn an axle, as in a bicycle crank set or a brace and bit drill. In this
case a person's arm or leg serves as the connecting rod, applying reciprocating
force to the crank. There is usually a bar perpendicular to the other end of the
arm, often with a freely rotatable handle or pedal attached.

Fig 1: SLIDER CRANK MECHANISM

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Many applications require a machine with reciprocating, linear sliding motion
of a component. Engines and compressors require a piston to move through a
precise distance, called the stroke, as a crank continuously rotates. Other
applications such as sewing machines and power hacksaws require a similar,
linear,reciprocating motion. A form of the slider-crank mechanism is used in
virtually all these applications. [1]

1.2 OBJECTIVES OF PROJECTS :-

• Determination of impact velocity and torque force of hammer.
• To determine the time required for the various operations.
• Automation with minimum man power.
• Low initial and operating cost.
• As time required in less useful in mass production.

1.3 ANALYTICAL TECHNIQUES:-

Analytical methods can also be used to achieve precise results. Advanced
analytical techniques often involve intense mathematical CALCULATION. In
addition, the significance of the calculations is often difficult to visualize. The
analytical techniques incorporated in this text couple the theories of geometry,
CAD Modeling and graphical mechanism analysis. This approach will achieve
accurate solutions, yet the CAD modeling of automatic hammering machine
graphical theories allow the solutions to be visualized. A significant of automatic
hammering machine dedicated to these analytical techniques. [1]

1.4 FEATURES:-
• Instant Hammering.
• Fast Hammering Process
• No Manual Effort.
• Portable System.
• Low Initial Cost.
• Low Tooling Cost.
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• Accurate Repetition and Impact.

• User Friendly.
• Easy Maintenance

2. PROJECT METHOD & COMPONENTS:-

This project has various different design paths to complete our products while
matting the objectives. these means we will have to implement and compare
our different design to insure the best product on our sat of objectives .This
paths have changed as we progressed through our project, and there were few
fore seen methods that we expand upon in the design section.

The basic design for automatic hammering machine is to have motor fixed on
stand, and then motor shaft is inserted in center hole of the disc. Disc is
connected to the hammer rod with the link rod when we supply the dc current
to the dc motor by using adopter then the motor shaft start rotating further
transmit the spinning motion to the disc by using shaft the first decision is to
create an impact force for the respective operation this will help to determine
product affordability.

A more efficient yet expensive design would be to have battery instead of

adopter. There is bound to be various obstacles and design method to be
implemented as projected progressives and will be observed and recorded as
they occur.

2.1 COMPONENT
2.1.1 DC MOTOR :-
A DC motor is any of a class of rotational electrical machines that believers
coordinate current electrical vitality. ADC wiper gear motor is used which having
30 rpm speed and runs on 96 watt power and transmits 30.55 N-M maximum
torque.
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 Fig 2: PROTOTYPE MODEL AUTOMATIC HAMMERING MACHINE

2.1.2 HAMMER :-
In this project we have used hammer having weight 1.5kg for various
operations such as punching, upset forging, riveting, etc. these types of
manufacturing operations in manufacturing industries.

2.1.3 MOTOR DRIVE SHAFT :-

A drive shaft or Cardin shaft is a mechanical part to transmit torque and
revolution, typically used to associate different segments of a drive prepare that
can't be associated straightforwardly as a result of separation or the need to
take into account relative development between them. The shaft is connected
to eccentric disc and transfers rotational motion from motor to hammer rod.

2.2 ANALYSIS OF SOME EXSISTING DESIGN:-

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Fig 3: PROTOTYPE AUTOMATIC HAMMERING MACHINE

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The most reliable design of automatic hammering machine are described below
along with their specification in order to show the different existing approaches
to the small and portable automatic hammering concept. These data could be
useful when performing the initial sizing in the design stage of automatic
hammering machine project. Following are 13 designs for initial data collection:
• Total weight =6 kg.
• Hammer weight = 1.5 kg.
• Hammer length =460mm.
• Hammer stroke height = 186 mm.
• Width = 355 mm.
• Height = 450 mm.
• Length = 580 mm.
• Battery (supply voltage) =12v and 7 Ampere.
• Motor = DENSO INDIA LTD (SR05950-4772), 30 RPM, 12V. DC motor.
• Length of link rod = 200mm.
• Typical operation = Common Riveting for 2 mm rivet.

3. DESIGN OF HAMMERING MACHINE

3.1. Calculations
A) To calculate maximum torque by motor

Motor rating,
Given Data:-
N=
I=

V=
Power Transmitted by Motor,
P=V×I
=
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Then,P =

T=

Fig 4: FREE BODY DIAGRAM

To find the distance of BA,

By Pythagoras theorem
(AB) 2 + (BC) 2 = (CA) 2
(AB) 2 + ( )2= ( )2
(AB) = mm
B) To find torque force transmitted we have two cases
CASE 1: When Hammer Moves Downward.
Given:
(BC) = h = mm = 0. mm
Maximum torque =
12

=
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Length of hammer rod =
=
Torque Force = (Tmax × Length of hammer rod)/ h
Tf =
Tf =
CASE 2: WHEN HAMMER GOES UPWARD, TORQUE FORCE WILL BE
DECREASED
Tf={(Tmax*length of hammer)/h} – weight of hammer
Tf=
Tf=
C) TO FIND IMPACT VELOCITY OF HAMMER,
Given:-
H= mm = m
T (time required for one re revolution of Disc) = sec.
So,
V=h×T
V=
V= m/sec
So the impact velocity of hammer is m/sec

RESULT:-
Thus for riveting of mm rivet calculated the impact velocity is 0. m/sec with
a torque force of N-m is sufficient and it is calculated successfully. [4]
D) TO CALCULATE SHEAR STRESS IN BOLTED JOINT
We have bolted joints so there is torsional shear stress in joints,
We have,
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T= N-m.
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 d = Diameter of bolt mm.
J = polar moment of inertia.

RESULT:-
As the standard permissible value of shear stress for M10 bolt is
N/mm2 and the calculated value of shear stresses is N/m2 so
Therefore the value of shear stress is less than permissible shear stress the
design is safe. [4]

4) COMPUTER AIDED MODELLING

CAD modelling is used by many designers to create elaborate computerized

model of objects. CAD is computer-aided design. Engineers, architects, and even
stands artists utilize computers to assist their design projects. Computers allow
them to in visualize their designs and confront problems before they have
expended any of the resources necessary to put them into physical form CAD
modelling takes many different forms depending on the type of project. Some
models are simple two dimensional representations of various views of an
object. Others are elaborate threedimensional cross-sections that show every
detail in great depth. It is an important industrial art involved in automotive,
aerospace, prosthetic, and artistic designs. The use of CAD modelling is
massively widespread; anything from chairs to rockets can be designed with the
aid of computer programs. CAD modelling has had a profound effect on the
process's development. First, a general idea must be made to solve a specific
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problem. Next, CAD modelling is used to work out the specifics of the model's
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design.
5. ADVANTAGES & DISADVANTAGES &APPLICATIONS
5.1 ADVANTAGES
• Available in wide variety of sizes.
• Maintain good control and required force.
• Low cost.
• Save man power.
• Saves time.
• Time delay can be achieved easily.
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• Mass production.
5.2 DISADVANTAGES
• This mechanism is only suitable for few operations.
• As torque force required is more there is difficult to find the motor to
achieve the required torque.
• Having little wear.
5.3 APPLICATION
• In manufacturing industries to perform different operations as follows.
• To perform smithy operation i.e. upset forging.
• To perform the punching operation.
• To perform filleting operation as torque force produce is sufficient for the
operation.
• To perform riveting operation etc.

6. CONCLUSIONS
We have successfully calculated the torque force of the motor. For the design
the impact velocity and torque force for riveting of 2 mm rivet is calculated
accurately. The entire modelling of the project is done with the help of CATIA
V5R20. In this addition to this. The project work has provided us an excellent
opportunity and experience, to use our limited knowledge. We gained a lot of
practical knowledge regarding. Planning, Perching, assembling and machining
while doing this feel that the project work is good solution to bridge the gates
project work. We between institutions and industries. We are proud that we
have completed the work with limited time successfully Automatic hammering
machine is working with satisfactory condition. We have done to our ability and
skill making our work.

7. FUTURE SCOPE
The concept of an automatic hammering machine in this paper has been shown
to have a place in the actual market and to fill a need demanded by potential
customer. IN this paper, the concept of automatic hammering machine
prototype will have to fulfill the basic design requirement, let us add the
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proposed concept will a few more lines about our impression project work. Help
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in production line where many workers are used for the material handling
purpose it also reduce the cost and threshing time requirement of more number
of worker will completely eliminated as only two workers can carried out the be
complete operation. The project objective originally is to reduce human efforts
in manufacturing industries. The in future the complete stress analysis of the
project model could be done. This analysis could be done by us. Moreover, for
the automatic hammering machine to achieve fully success in the future, many
collateral improvement must be done in terms of systems (autopilot
technology, for instant) and time delay management (pedal operated control
will be required) and
some modification can be done in this project

9. BIBILIOGRAPHY
[1] David H. Myaszk, Mechanisms and machine analysis – 4th edition.
[2] www.hotelkishanpalaceheritage.com.
[3] www.nevoprojects.com/automated-portablehammeringmachine.
[4] Machine design book RS khurmi & JK gupta for calculation.

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