LTJ-ELC-002 - MCC - Switchgear & MCC Specification - Rev2 PDF
LTJ-ELC-002 - MCC - Switchgear & MCC Specification - Rev2 PDF
LTJ-ELC-002 - MCC - Switchgear & MCC Specification - Rev2 PDF
LTJ-ELC-002
SWITCHGEAR & MCC SPECIFICATION
Revision :2 Status : IFC
Revision Date : 21-06-2019
Doc type: Specification Discipline: Electrical
Page 1 of 14
TABLE OF CONTENT
INTRODUCTION ............................................................................................................................ 4
1.1 BACKGROUND .....................................................................................................................4
1.2 SCOPE ..................................................................................................................................4
DOCUMENT REFERENCES ..........................................................................................................4
ABRREVIATIONS .......................................................................................................................... 4
INDUSTRY CODE AND STANDARD ............................................................................................. 4
GENERAL REQUIREMENTS .........................................................................................................5
5.1. OPERATION AND DESIGN LIFE........................................................................................... 5
5.2. SITE CONDITIONS AND UTILITIES ...................................................................................... 5
5.3. MATERIALS ........................................................................................................................... 5
5.4. UNITS OF MEASUREMENT ..................................................................................................5
DESIGN REQUIREMENTS.............................................................................................................5
6.1. GENERAL DESIGN REQUIREMENTS ..................................................................................5
6.2. SYSTEM VOLTAGE AND FREQUENCY ...............................................................................6
6.3. SHORT CIRCUIT RATING .....................................................................................................6
6.4. TEMPERATURE RISE ...........................................................................................................6
6.5. BUSBARS .............................................................................................................................. 6
6.6. EARTHING ............................................................................................................................ 7
6.7. CIRCUIT BREAKERS ............................................................................................................7
6.8. CONTACTORS ...................................................................................................................... 8
6.9. INSTRUMENT TRANSFORMERS ......................................................................................... 8
6.10. INCOMING MODULES ..........................................................................................................9
6.11. OUTGOING MODULES .......................................................................................................10
6.12. AUTOMATIC TRANSFER SWITCH ..................................................................................... 11
6.13. ANTI CONDENSATION HEATERS...................................................................................... 11
6.14. REMOTE INDICATION ........................................................................................................12
MANUFACTURING REQUIREMENTS ......................................................................................... 12
INSPECTION AND TESTING .......................................................................................................12
MISCELLANEOUS ....................................................................................................................... 13
Contract No : Document No.
LTJ-ELC-002
SWITCHGEAR & MCC SPECIFICATION
Revision :2 Status : IFC
Revision Date : 21-06-2019
Doc type: Specification Discipline: Electrical
Page 4 of 14
INTRODUCTION
1.1 Background
Onshore Regasification Unit (ORU) consists of BOG Compressor Skid, Buffer Tank, LNG Booster
Pumps, Ambient Air Vaporizer (AAV), Custody Meter, blowdown system and its firefighting and gas
detector system. This facility is designed such that LNG from Floating Storage Unit (FSU) could be
vaporized and distributed to the end user while any Boil Off Gas (BOG) generated can be sent out
to end user along with the natural gas from vaporizer by using BOG compressor skid. In order to
operate, ORU facitilites needs to be equipped with electrical facilities.
1.2 Scope
This specification defines the minimum requirements for the design, materials, fabrication,
assembly, inspection, test, paint, preparation for shipment, and supply for MCC (Motor Control
Center) / LV (Low Voltage) Switchgear which shall be supplied by VENDOR for Terminal Teluk
Lamong located in Surabaya of East Java - Indonesia.
DOCUMENT REFERENCES
1. LTJ-ELC-001 Electrical Design Basis
2. LTJ-ELC-025 Single Line Diagram & Load Schedule
3. LTJ-ELC-012 Switchgear & MCC Datasheet
ABRREVIATIONS
LNG Liquefied Natural Gas
LV Low Voltage
MCC Motor Control Center
ORF Onshore Receiving Facility
GENERAL REQUIREMENTS
LV Switchgear & MCC shall be designed for minimum life duration of 20 years.
Equipment will be located outdoor. The equipment design shall be suitable for continuous operation
under following ambient air temperature and humidity conditions.
Maximum air temperature 40 °C
Maximum relative humidity 100%
5.3. Materials
Materials shall be suitable for the onshore tropical and coastal environment and operating/design
conditions. All plastic materials, nameplates, insulation, wire insulaton or other equipment shall be
flame retardant, low smoke emitting and halogen free.
All materials shall be new and free of defects.
Asbestos products shall not be used.
Electrical equipment components materials shall be selected on the basis of corrosion and
deterioration resistance. Components shall be treated with tropicalization coating designed to
exclude moisture where this is appropriate. Varnishes shall be silicone or polyester resin based.
The units of measurement on all documentation and equipment shall be in ISO Metric.
DESIGN REQUIREMENTS
All assemblies shall comply with the requirements of IEC 60439-1 and IEC 60947. They shall be
designed and built to allow for the addition of new tiers at each end of the board. In addition, each
assembly shall include equipped spare modules and unequipped spare spaces as stipulated
elsewhere in this specification. The assemblies shall be fully withdrawable, dead-front, metal-
enclosed construction. They shall consist of power switching devices, bus bars, protective devices,
measuring instrument and other associated equipment, housed in a rigid, floor-mounted, free
standing structure composed of individual full-height vertical sections. Motor starter cubicles shall
form an integral part of the assembly.
Equipment of the same type, current rating and circuit duty shall be interchangeable. Control
compartment shall be equipped with illumination light and the light shall be activated by door-switch.
Incomer switch mechanism main CB feeders and all bus bars shall be rated to withstand without
damage, the thermal and mechanical stresses imposed by the maximum specified short circuit
current and time specified on the data sheets. Outgoing functional units shall be withstand without
damage the short circuit current based on their own maximum clearing time. Bus tap-off wiring shall
be sized and braced to withstand without damage to the short circuit duty, based on the maximum
clearing time on the downstream protective device.
Any insulation material shall have flame retardant properties.
No operating or indicating devices on the switchgear functional units shall be located lower than
250 mm above the switchboard/MCC baseline. Similarly the maximum height shall not exceed
2,000 mm above the baseline.
The maximum height of the switchgear shall not be exceeded 2,500 mm. Steel plate thickness to
contruct the Switchgear & MCC shall be 2.5 mm as a minimum.
The enclosure shall be capable of supporting the weight of a 100 kg person on the top, without any
deformation.
Switchgear & MCC ratings and configuration shall be as data sheets.
6.5. Busbars
Busbars shall be designed in accordance to IEC 60439 and be manufactured of hard drawn, high
conductivity annealed copper.
Contract No : Document No.
LTJ-ELC-002
SWITCHGEAR & MCC SPECIFICATION
Revision :2 Status : IFC
Revision Date : 21-06-2019
Doc type: Specification Discipline: Electrical
Page 7 of 14
Main busbar sections shall be rated as specified on Single Line Diagram and shall be of the same
current rating throughout their length. The continuous current rating of busbar droppers for a tier
shall not be less than the max. Full load rating of all loads when the tier is fully equipped with the
most onerous condition.
Busbar joints and connections shall be silver plated and designed to be maintenance free for the
life of the equipment without the need of the tightening of bolted connections.
The main phase busbars shall be fully insulated. The insulated shall be type tested for withstanding
a test voltage of 2 kV AC for a period of 60 seconds between the bar and an aluminium foil wrapped
closely around the insulation over a length of at least one meter.
Each tier shall be able for dismantling as a complete cubicle with busbar, from overall switchgear.
Connection between any vertical droppers and the main bars shall be made with solid bars; flexible
busbars are not acceptable. The distribution busbars (droppers) shall have full segregation by
insulating material.
The phase busbars shall be provided with phase colour identification in accordance with IEC 60445.
The phase colour shall be for brown phase R, black for phase S, and grey for phase T, and the
neutral shall be coloured blue.
Bus phasing shall be phase R, S, T left to right, top to bottom and front to back when viewed from
the front of the motor controls.
The main bus for the end section cubicles shall be pre-drilled and insulated to facilitate future
extension on either end of the board. No wiring shall be contained within busbar compartments.
Segregation barriers shall be provided along horizontal busbars and between horizontal and vertical
busses. The design shall prevent arc propagation acrros bus section switching units. All covers
providing access to busbars shall carry a ‘CAUTION – Risk of Electric Shock’ symbol.
6.6. Earthing
A minimum 30 x 6 mm earth busbars shall be provided along the full length of the switchboard and
in the cable riser compartments.
The earth busbars shall be installed to allow easy accessibility for bonding and connection of
cabling and Switchgear & MCC earths.
All Switchgear & MCC units shall be supplied with 2 (two) earthing bosses for external earthing
connections. The earthing bosses shall be as per the referenced standard detail.
All gland plates and doors shall be provided with flexible earth connections connected to the earth
bar.
Each compartment door shall have an earth jumper connection to the compartment chassis.
Bonding and connections shall comply with IEC 60439.
The earth bar extensions shall be used to the earth each end of the Switchgear & MCC to the
system earth. Earthing cables and extensions shall not restrict the removal of panels or access to
cable termination compartments.
Internal earthing and bonding wiring shall be identified by green/yellow outer sheath.
6.7.1. General
Contract No : Document No.
LTJ-ELC-002
SWITCHGEAR & MCC SPECIFICATION
Revision :2 Status : IFC
Revision Date : 21-06-2019
Doc type: Specification Discipline: Electrical
Page 8 of 14
Circuit breaker shall comply with IEC 60947-1 and IEC 60947-2, suitable for uninterrupted duty.
The performance of circuit breakers as specified in IEC 60947-1 and IEC 60947-2 shall be verified
when the installed within the assembly for the exact configuration supplied.
Circuit breakers for motor starters shall be utilization category A according to IEC 60947-2. All
other circuit breakers shall be utilization category B. Motor circuit protectors shall be used for
motor feeders.
Molded Case Circuit Breakers (MCCB) and Air Circuit Breaker (ACB), unless specified, shall be
of four-pole types.
Miniature Circuit Breakers (MCB’s) shall be of two-pole for switching of DC or single phase AC
circuits.
Circuit breaker shall be withdrawable design.
6.7.2. Fuses
Fuses shall be used for protection of small power and control circuits.
Fuses shall be HRC type and shall be rated to the faults level of the sustem in accordance with
IEC 60269.
All fuses shall be full range breaking capacity “g” fuse lnks conforming to IEC 60269.
6.8. Contactors
All contactors shall comply with IEC 60947-4-1 and shall be air break, electromagnetically
operated, three pole type.
All contactors shall electrically held.
Contactor shall be rated for uninterrupted duty and intermittent duty class 30 to IEC 60947-4-1.
Contactors shall have an AC-3 utilization category to IEC 60947-4-1 at rated full load current of the
outgoing module.
Spare auxiliary contacts shall be provided.
EDG incomer shall include inputs from temperature monitoring devices and other inputs located
at the EDG skid package and generator control panel. Additionaly, high temperature alarm and
tripping fucntions shall be activated at the MCPM.
EDG incomer circuit shall be equipped with analogue voltmeter, ammeter and frequency meter
on the front face of module. Analogue meter shall have minimum class 1.0 accuracy.
and switched within the module. The circuit shall be protected by a suitably rated MCB or fuse.
The wattage rating of the circuit shall be defined in data sheets. The anti-condensation heater
circuit shall be on when the main contactor is off and both the phase and neutral conductors
shall be switched. The anti-condensation heater phase and neutral conductors shall be isolated
when the module is isolated.
Each motor starter shall be supplied with the following indicating lamps:
Run indication : red
Ready / Healthy Condition : green
Tripped/Fault indication : amber
6.11.2. Variable Speed Drive/Soft Starter Modules
Variable speed drives/soft starter for motors will be supplied by others and mounted elsewhere.
Where a variable speed drive/soft starter is specified on documents, an outgoing contactor
feeder module of appropriate type and rating shall be provided in the assembly.
6.11.3. Switch Feeder and Contactor Feeder Modules
Switch feeder units shall comply with IEC 60947-3 for uninterrupted duty, AC-23A utilization
category.
Each switch feeder module shall consist of a Moulded Case Circuit Breaker assembled as an
integral unit in an enclosed housing of insulating material.
MCCB’s shall be provided with spring mechanism, quick make/break manually operated trip free
mechanism. MCCB’s shall also be provided with integral adjustable tripping devices for long
time overcurrent, instantaneous and earth fault protection. The operating handle shall be able
to be padlocked in the off position.
The contactor feeder module shall be as per switch feeder module but with a contactor in series
with the main circuit and associated control wiring and devices.
MANUFACTURING REQUIREMENTS
7.1. Construction
The Switchgear & MCC shall be ‘metal-enclosed’ type, fully withdrawable modules, free-standing,
floor mounted, flush front design with a minimum degree of protection of IP41 to IEC 60529.
Internal segregation shall be by means of metallic barriers, the degree of segregation shall be form
4 to IEC 60439-1. Form 3B segregation may be acceptable if terminals are minimum IP 30, however
this shall be subject to the approval.
All doors and covers fitted with electrical apparatus shall be bonded to the frame via an earthing
conductor.
7.2. Painting
All surfaces of steel enclosure and structure shall be coated with corrosion resistant and rust-
inhibitive paint with semi-gloss finish as per manufacturer’s standard practice. Finish color shall be
light gray colored (RAL 7032).
MISCELLANEOUS
9.1. Spare Parts
Commissioning Spare Parts
The SUPPLIER/VENDOR shall include, as part of his bid, a detailed, price list of commissioning
spare parts which shall be supplied as part of the original purchase package.
Two Year Spare Parts
The SUPPLIER/VENDOR shall include, as part of his bid, a detailed list of recommended spare
parts for two ears continuous operation. These spares shall be costed for separate purchase by
CONTRACTOR’s responsibility and the procurement included in the UNIT RATE WORK PRICE.
9.2. Documentation
The SUPPLIER/VENDOR shall furnish data as required on the VENDOR Data Requirements List
with the number of copies indicated and in the number of days indicated following receipt of
purchase orders. In addition, SUPPLIER/VENDOR shall complete all blanks on the Datasheet.
The drawing and documents shall be considered part of the purchase order. The purchase order
shall not be considered complete for payment until all items are received.
Documentation shall include, as a minimum, the following:
Completed data sheets,
User's reference list,
Shipping and storages procedures,
Outline drawings, complete with parts list, materials of construction, weights and
description,
Layout dimension in relation to installation arrangement,
Wiring Diagrams,
Control schematic diagram, equipped with mechanically interlock,
Test report form of the factory and site acceptance test,
Contract No : Document No.
LTJ-ELC-002
SWITCHGEAR & MCC SPECIFICATION
Revision :2 Status : IFC
Revision Date : 21-06-2019
Doc type: Specification Discipline: Electrical
Page 14 of 14