750W

GENERATOR
FCG001
INSTRUCTION MANUAL

Black Magenta Code: FCG001 Manual

Cyan Yellow Date: 070718 Edition: 5 Op: DCR

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 Contents
Warranty 2
Introduction 3
Environmental protection 3
Scope of product 3
Description of symbols 3
Specifications 3
General safety instructions for power tools 4
Risk of electrocution and fire 5
Risk of fire 6
Risk of injury and property damage
when transporting generator 7
Risk of breathing – inhalation hazard 7
Risk of unsafe operation 7
Risk of hot surfaces 8
Risk of moving parts 8
Risk from lifting 8
Additional safety rules for generators 9
Unpacking 9
Know your product 10
Fitting the handle 11
Mixing the fuel 11
Filling the tank 11
Earthing the generator 11
Starting the engine 11
Stopping the engine 12
Connecting apparatus to compressor 12
AC overload cut out 12
Periodic maintenance 13
Generator maintenance 13
Storage 13
Spark plugs 13
Air filter 13
Tap extension fuel filter 13
Fuel tap bowl filter 15
Petrol tank filter 15
Cleaning 15
Repairs 15
Troubleshooting 16

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 Description of symbols
The rating plate on your tool may show symbols.
These represent important information about the
product or instructions on its use.
Wear hearing protection.
Wear eye protection.
Wear breathing protection.

Conforms to relevant standards

for electromagnetic compatibility.

Specifications
AC Output: 240Vac ~ 50Hz
Rated Power: 650W
Peak Power: 750W
Phase: Single
Power Factor: cos =1
Displacement: 64cc
Engine: 2HP, 2 stroke
No Load Speed: 3000 RPM
Fuel Tank Capacity: 4.2L
Fuel Type: Unleaded petrol
Scope of product Oil Type: 2 Stroke
This product is suited for lighting, camping and car Fuel Mixture: Unleaded petrol /
battery recharging applications. 2-stroke oil (40:1)
It is not recommended to be used with any Operation Noise Level: 68dB/7m
electronic devices. Net Weight: 17kg

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 General safety instructions for power tools 8. Use safety accessories. Safety glasses and earmuffs
should always be worn. A face or dust mask is also
To use this tool properly, you must observe the safety
required if the drilling operation creates dust.
regulations, the assembly instructions and the operating
instructions to be found in this Manual. All persons who use 9. Secure the work piece. Use clamps or a vice to hold the
and service the machine have to be acquainted with this work piece. It is safer than using your hand and frees both
Manual and must be informed about its potential hazards. hands to operate the tool.
Children and infirm people must not use this tool. Children 10. Do not overreach. Keep your footing secure and
should be supervised at all times if they are in the area in balanced at all times.
which the tool is being used. It is also imperative that you 11. Look after your tools. Keep tools sharp and clean for
observe the accident prevention regulations in force in your better and safer performance. Follow the instructions
area. The same applies for general rules of occupational regarding lubrication and accessory changes. Inspect tool
health and safety. cords periodically and, if damaged, have them repaired
WARNING. When using power tools, basic safety precautions by an authorised service facility. Inspect extension cords
should always be taken to reduce the risk of fire, electric periodically and replace them if damaged. Keep tool
shock and personal injury. Also, please read and heed the handles dry, clean and free from oil and grease.
advice given in the additional important safety instructions. 12. Remove adjusting keys and wrenches. Check to see
1. Keep the work area clean and tidy. Cluttered work areas that keys and adjusting wrenches are removed from the
and benches invite accidents and injury. tool before switching on.
2. Consider the environment in which you are working. Do 13. Stay alert. Watch what you are doing. Use common
not use power tools in damp or wet locations. Keep the work sense. Do not operate a tool when you are tired.
area well lit. Do not expose power tools to rain. Do not use 14. Check for damaged parts. Before using a tool, check
power tools in the presence of flammable liquids or gases. that there are no damaged parts. If a part is slightly
3. Keep visitors away from the work area. All visitors and damaged, carefully determine if it will operate properly
onlookers, especially children and infirm persons, should be and perform its intended function. Check for alignment of
kept well away from where you are working. Do not let others moving parts, binding of moving parts, breakage of parts,
in the vicinity make contact with the tool or extension cord. proper mounting and any other conditions that may affect
the operation of the tool. A part that is damaged should be
4. Store tools safely. When not in use, tools should be
properly repaired or replaced by an authorised service
locked up out of reach.
facility, unless otherwise indicated in this Instruction Manual.
5. Do not force the tool. The tool will do the job better and
15. Use only approved parts. When servicing, use only
safer working at the rate for which it was designed.
identical replacement parts. Use an authorised service
6. Use the correct tool for the job. Do not force small tools facility to fit replacement parts.
or attachments to do the job best handled by a heavier
duty tool. Never use a tool for a purpose for which it was WARNING. The use of an accessory or attachment, other
not intended. than those recommended in this Instruction Manual, may
present a risk of personal injury.
7. Dress correctly. Do not wear loose clothing or jewellery.
They can be caught in moving parts. Rubber gloves and
non-slip footwear are recommended when working outdoors.
If you have long hair, wear a protective hair covering.

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 Save these important safety instructions
Risk of electrocution and fire
Hazard What could happen How to prevent it
Improper storage of extension cord. Extension cord can come into contact Remove extension cord from the
with hot engine parts resulting in generator and store separately away
damage. Using a damaged extension from generator.
cord can result in electrocution or death.
Operation of generator in rain, wet, Water is an excellent conductor of Operate generator in a clean, dry, well
icy, or flooded conditions. electricity! Water which comes in contact ventilated area. Make sure hands are dry
with electrically charged components can before touching unit.
transmit electricity to the frame and other
surfaces, resulting in electrical shock to
anyone contacting them.
Placing generator on or against Accidental leakage of electrical current Place generator on low conductivity
highly conductive surface, such as could charge conductive surfaces in surface such as a concrete slab.
a steel walkway or metal roof. contact with the generator. ALWAYS operate generator a minimum
of 2 meters from any conductive surface.
Use of worn, damaged or Contact with worn or damaged extension Inspect extension cords before use and
ungrounded extension cords. cords could result in electrocution. replace with new cord if required.
Use of ungrounded cordsets could Always use a cordset having a grounding
prevent operation of circuit breakers and wire with an appropriate grounding plug.
result in electrical shock. DO NOT use an ungrounded plug.
Operation of unit when damaged, or Attempting to use the unit when it Do not operate generator with
with guards or panels removed. has been damaged, or when it is not mechanical or electrical problem. Have
functioning normally could result in fire or unit repaired by an Authorized Service
electrocution. Centre.
Removal of guarding could expose Do not operate generator with protective
electrically charged components and guarding removed.
result in electrocution.

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 Risk of fire
Hazard What could happen How to prevent it
Attempting to fill the fuel tank while Fuel and fuel vapours can become Turn engine off and allow it to cool before
the engine is running. ignited by coming in contact with hot adding fuel to the tank. Equip area of
components such as the muffler, engine operation with a fire extinguisher certified
exhaust gases, or from an electrical to handle gasoline or fuel fires.
spark.
Sparks, fire, hot objects Cigarettes, sparks, fires, or other hot Add fuel to tank in well ventilated area.
objects can cause fuel or fuel vapours Make sure there are no sources of
to ignite. ignition near the generator.
Improper storage of fuel Improperly stored fuel could lead to Store fuel in an approved container
accidental ignition. Fuel improperly designed to hold fuel. Store container in
secured could get into the hands of secure location to prevent use by others.
children or other unqualified persons.
Tampering with factory set engine Engine speed has been factory set to Never attempt to “speed-up” the engine
speed settings. provide safe operation. Tampering with to obtain more performance. Both the
the engine speed adjustment could result output voltage and frequency will be
in overheating of attachments and could thrown out of standard by this practice,
cause a fire. endangering attachments and the user.
Inadequate ventilation Materials placed against or near the Operate generator in a clean, dry,
for generator generator or operating the generator in well ventilated area.
areas where the temperature exceeds
40° C. ambient (such as storage rooms DO NOT OPERATE UNIT INDOORS
or garages) can interfere with its proper
OR IN ANY CONFINED AREA.
ventilation features causing overheating
and possible ignition of the materials or
buildings.
Overfilling the fuel tank Spilled fuel and its vapours can become Use care in filling the tank to avoid
– fuel spillage. ignited from hot surfaces or sparks. spilling fuel. Make sure fuel cap is
secured tightly and check engine for
fuel leaks before starting engine. Move
generator away from refuelling area or
any spillage before starting engine. Allow
for fuel expansion. Never refuel with the
engine running.

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 Risk of injury and property damage when transporting generator
Hazard What could happen How to prevent it
Fire, Inhalation, Damage Fuel or oil can leak or spill and could The generator is equipped with a fuel
to Vehicle Surfaces result in fire or breathing hazard, serious tap, turn the lever of this valve to the off
injury or death can result. Fuel or oil position before transporting to avoid fuel
leaks can damage carpet, paint or other leaks. Transport fuel only in an approved
surfaces in vehicles or trailers. fuel container. Always place generator
on a protective mat when transporting
to protect against damage to vehicle
from leaks. Remove generator from
vehicle immediately upon arrival at your
destination.

Risk of breathing - inhalation hazard

Hazard What could happen How to prevent it
Gasoline engines produce toxic Breathing exhaust fumes will cause Operate generator in clean, dry, well
carbon monoxide exhaust fumes. serious injury or death. ventilated area. Never operate unit in
enclosed areas such as garages,
basements, storage, sheds, or in any
location occupied by humans or animals.
Keep children, pets and others away
from area of operating unit.

Risk of unsafe operation

Hazard What could happen How to prevent it
Operation of generator in All sources of energy include the • Review and understand all of the
careless manner. potential for injury. Unsafe operation operating instructions and warnings in
or maintenance of your generator could this manual.
lead to serious injury or death to you • Become familiar with the operation
or others. and controls of the generator. Know
how to shut it off quickly.
• Equip area of operation with a fire
extinguisher certified to handle
gasoline or fuel fires.
• Keep children or others away from the
generator at all times.

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 Risk of unsafe operation continued
Operating generator while Generator will not operate properly and Never operate generator while
suspended will cause damage to the generator and suspended or in an unlevel position.
could cause serious injury or death to Always operate generate on a flat,
you or others. level surface.

Risk of hot surfaces

Hazard What could happen How to prevent it
Contact with hot engine and Contact with hot surfaces, such as During operation, touch only the control
generator components. engines exhaust components, could surfaces of the generator. Keep children
result in serious burns. away from the generator at all times.
They may not be able to recognize the
hazards of this product.

Risk of moving parts

Hazard What could happen How to prevent it
Contact with moving parts can The generator contains parts which rotate Never operate generator with guarding
result in serious injury. at high speed during operation. or cover plates removed. Avoid wearing
These parts are covered by guarding to loose fitting clothing or jewellery which
prevent injury. could be caught by moving parts.

Risk from lifting

Hazard What could happen How to prevent it
Lifting a very heavy object. Serious injury can result from attempting When lifting, always keep the object you
to lift too heavy an object. are lifting near the vertical axis of your
body. DO NOT use you back to lift heavy
loads. Both people should crouch down,
grab the underside of unit and use your
legs to carry the weight. Keep the object
as near the centre of your body’s gravity
as possible. Avoid twisting your bodies
when carrying the unit; instead, turn your
whole body using your feet.

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 Additional safety rules for generators 10. Ensure you use oil-mix fuel. Ensure that you mix
1. Do not operate in a hazardous location. Such areas 50 parts unleaded fuel to 1 part 2 stroke grade oil. If not,
include where there is a risk of explosion of petrol fumes, the engine will overheat and cause damage to
leaking gas or explosive dust. your generator.
2. Do not operate in a confined area. Exhaust gases, 11. Never fill fuel tank indoors. Never fill fuel tank when
smoke or fumes could reach dangerous concentrations. engine is running or hot. Do not smoke when filling
fuel tank.
3. The output of this generator is potentially lethal. The
generator should not be connected to a fixed electrical 12. Engine speed has been factory set to provide safe
installation except by an appropriately licensed person operation. Tampering with the engine speed adjustment
could result in overheating of attachments and could
4. Protect your generator. This generator is NOT cause a fire. Never attempt to “speed-up” the engine to
WEATHERPROOF and should not be exposed to direct obtain more performance. Both the output voltage and
sunlight, high ambient temperature and damp, wet or high frequency will be thrown out of standard by this practice,
humidity conditions. endangering attachments and the user.
5. Do not smoke while refuelling. This is potentially You MUST unplug any load from the generator before
dangerous as it may ignite the fuel and cause starting and stopping to prevent permanent damage to
an explosion. any appliances.
6. Take care not to spill fuel. When refuelling the generator
ensure that the engine has been switched off. Prevent the Unpacking
spilling of fuel as this may also ignite with the hot engine. Due to modern mass production techniques, it is unlikely
Never refuel whilst the engine running. that your GMC Power Tool is faulty or that a part is missing.
7. Be careful where you store the generator. Store the If you find anything wrong, do not operate the tool until the
generator in a dry area away from inflammable liquids. parts have been replaced or the fault has been rectified.
Failure to do so could result in serious personal injury.
8. Keep your distance. The generator emits exhaust fumes.
As a safety precaution do not stand close to the unit whilst it
is in operation. Ensure bystanders also keep their distance.
9. Ground (earth) your generator. Ensure that the
generator has been ground by using an earth lead.
Simply connect one end of the Earth lead to the generator
where marked and the other end should be pressed into
the ground.

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 Know your product
1. Handle 1 2
2. Fuel cap
3. Fuel tank
4. Fuel tap
5. Recoil starter
6. On/off switch
7. Choke
8. Air filter cover
3
9. Tap extension fuel filter
10. AC Output 240V
11. AC circuit breaker
12. Power ON light

12
4
11

10
5

9
8 6 7

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 Fitting the handle Starting the engine
Firstly, place the 2 handle gaskets (supplied with the 1. Before starting, ensure that no electrical apparatus has
generator) over the holes on the petrol tank. Then proceed been connected to the generator.
by placing the handle on top of the gaskets ensuring the 2 2. Turn the fuel tap (4) clockwise to the ‘on’ position.
holes in the handles line up with the holes on the tank.
Screw the handle onto the petrol tank using the 2 screws
provided with the unit. Ensure the flat washers and spring
washers are fitted under the heads of the screws.
Mixing the fuel
1. The generator uses unleaded fuel and 2 stroke grade oil.
2. You need to mix both unleaded fuel and 2 stroke
oil together.
3. The proportion should be 40 parts unleaded fuel and 3. Move the choke lever to the left hand side position.
1 part 2 stroke oil.
4. The mixture should be poured into an approved fuel
container. This fuel container should be clearly marked
as a fuel container, sealed and made from fuel
resistant material.
5. Once the mixture has been poured, shake the fuel
container well to ensure that the contents have been
thoroughly mixed.
Filling the fuel tank 4. Turn the engine switch to “On”.
1. Switch off the engine. 5. Slowly pull the recoil starter until you feel it engage and
2. Remove the fuel cap (2) by turning anticlockwise. then pull it briskly.
3. Pour the fuel/oil mix from the fuel container into the fuel
tank (3). Because fuel expands, DO NOT FILL to the tip
of the tank.
4. Replace fuel cap and turn clockwise to lock.
Earthing the generator
WARNING. It is advisable to properly earth-ground
your generator before starting using a wire and a small
earth stake.
Note: When the engine is started for the very first time, it
Note. The wire and earth stake are not supplied with
will require a number of attempts to start until the fuel has
the unit.
travelled from the tank to the engine.

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 6. Once you hear the engine operating, return the choke WARNING. Prior to connecting any product to the generator,
lever back to the right hand side position. This position will check the rating label of the product. The generator is rated
switch the choke ‘off’. at 650W so if the product being connected is higher than
650W, the protective cut out on the generator may operate
Stopping the engine to prevent over load damage to the generator. The generator
1. Before stopping, ensure that will withstand short operation and spikes up to 750W.
no electrical apparatus is
It should also be very clearly understood that output voltage
connected to the generator.
fluctuations will occur when various loads are connected
2. Turn the engine switch to the and disconnected. It is best to always use a voltage or surge
‘stop’ position. protector with this generator. It is NOT recommended to
3. Turn the fuel tap (4) anti- connect any electronic equipment to the generator such
clockwise to the ‘off’ position. as computers, televisions, or stereo equipment. They
are very sensitive to the input supply fluctuations and
Connecting apparatus to the generator could be damaged if run off this generator. This warning
also includes caravans where electronic equipment is
incorporated as part of the wiring.
AC overload cut out
IMPORTANT: Exceeding the rated capacity of your
generator can result in serious damage to your generator
and connected apparatus.
1. Each receptacle has a circuit breaker to protect the
generator from over loading.
1. Start the engine. Allow the 2. If the circuit breaker trips, unplug all electrical apparatus
engine to run for a couple of from the generator.
minutes to warm up prior to
connecting any apparatus to 3. Let the overload cut out switch cool down.
the generator. The green power 4. If it is an AC apparatus causing the overload push the
on light (12) will illuminate AC circuit breaker button (11). Commence to start your
when the generator is generator accordingly.
operational and power is 5. When re connecting appliances, reduce the load to that
available at the socket. which previously overloaded the generator.
2. For AC current, plug the power cord into the AC output
socket (10).

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 Spark plugs
Periodic maintenance 1. Remove spark plug from the
Items Remarks Every 50hrs Every 150 generator with a spark plug
or every hrs or every spanner socket.
month month 2. Remove carbon deposits
using a wire brush.
Spark Plug Remove
Carbon x 3. Check for discoloration on
the top of the spark plug. The
Air Filter Cleaning
x standard colour should be a tan colour.
4. Check the spark plug gap. The acceptable gap should be
Fuel Filters Clean
x between 0.7 – 0.8mm.
Decarbon-
isation
Clean
x Air filter
1. Remove the cover (8) on
the front of the generator by
removing the two screws.
Generator maintenance
Your generator should be kept clean and dry at all times. 2. Remove the air filter.
The generator should not be stored or operated in 3. Wash the air filter in solvent.
environments that includes excessive moisture, dust or any 4. Lubricate the filter using engine
corrosive vapours. If these substances are on the generator, oil (SEA #20).
clean with a cloth or soft bristle brush. Do not use a garden
5. Thoroughly squeeze the filter
hose or anything with water pressure to clean the generator.
removing excess oil.
Water may enter the cooling air slots and could possibly
damage the rotor, stator and the internal windings of the 6. Replace air filter back into
generator head. the engine.
7. Secure the cover back onto the
Storage front panel of the generator.
If you are going to store your generator for more than IMPORTANT: Never run the
30 days, use the following information as a guide to engine without the air filter
prepare the generator for storage. element in place.
Never store generator with fuel in the tank indoors or
in enclosed, poorly ventilated areas, where fumes can Tap extension fuel filter
reach an open flame, spark or pilot light as on a furnace, A small fuel filter has been fitted to the inlet side of the fuel
water heater, clothes dryer or other gas appliances. tap (4), inside the tank. This tap extension fuel filter (9)
prevents any dirt in the fuel from entering the fuel system.
The procedure for removing this filter in order to replace or
clean it is given below.

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 Note: the following procedure should be performed in a well 5. Unscrew the tap extension fuel filter (9).
ventilated area, with no naked flames, sparks, or cigarettes.
Safety glasses should also be worn and switch (6) set to the
OFF position.
1. Completely empty the tank of fuel. Ensure the fuel tap (4)
is in the OFF position
2. Compress the two wire arms of the hose clamp on the
outlet hose at the tap (4) and slide the clamp back from
the end of the hose by approx. 25mm. Slide the fuel hose
off the outlet of the tap (4). This filter can be cleaned in petrol to remove any build-up of
dirt on the outside of the filter, or the filter can be replaced.
Do not operate the generator without this filter in place. To
replace the filter after cleaning, or with a new filter, simply
screw the filter into the inlet side of the tap.
6. Ensuring the small seal is
fitted to the tap thread, screw
the tap back into the tank by
a FULL 3–4 turns. Orientate
the tap so the outlet of the tap
3. Remove the 4 screws holding the fuel tank (3) to is towards the rear of the tank,
the generator assembly and lift the tank clear of the and the tap control is to the
generator. right hand side of the tank.
Holding the tap firm, tighten
the lock nut, ensuring the seal is
clamped between the lock nut
and the tank.
7. Refit the fuel hose to the
outlet of the tap and with the
wire arms compressed, slide
the hose clamp up onto the
connection of the hose and
4. Loosen the lock nut locking the tap.
the tap (4) on to the tank.
Unscrew the tap from the tank 8. Refill the tank with fuel and ensure there are no leaks
and withdraw the tap from the between the tap and the tank, and with the fuel tap
tank. Be careful not to lose turned on, ensure there are no leaks where the fuel hose
the small seal on the thread of is fitted to the outlet of the tap.
the tap.

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 Petrol tank filter
1. Stop the engine.
2. Turn the fuel tap (4) to the ‘off’ position.
3. The petrol tank filter is located directly under the petrol
cap. This protects impurities entering the fuel tank during
refuelling.
4. Remove the filter & wash thoroughly in a solvent.
5. Re-assemble.
Cleaning
1. Keep your machine clean. The outside of the machine
can be cleaned using a damp soft cloth with a mild
detergent if required. Never use water to clean the
generator as it may cause damage to internal parts.
2. Some maintenance products
and solvents may damage the
plastic parts; these include
products containing benzene,
trichloroethylene, chloride and
ammonia.
3. Use a vacuum to clean air
inlet and outlet louvres of the
alternator.
4. Take special care to keep the ventilation inlets/outlets free
from obstruction; cleaning with a soft brush followed by
a compressed air jet will usually be sufficient to ensure
acceptable internal cleanliness.
5. Wear eye protection when carrying out cleaning.
Repairs
Only an authorised service centre should repair the generator.

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 Troubleshooting
Trouble Possible cause Suggested remedy
Engine will not start or will 1. Low on fuel/oil content 1. Add fuel/oil mix
not keep running 2. Ignition switch in “Off” position 2. Turn to “ON” position
3. Faulty spark plug 3. Replace spark plug
4. Choke in wrong position 4. Adjust choke accordingly
5. Fuel tap in closed position 5. Open fuel tap
6. Unit loaded during start-up 6. Remove load from unit
7. Spark plug wire loose 7. Attach wire to spark plug
8. Dirty fuel filters 8. Clean filters as per instructions

No electrical output 1. Faulty receptacle 1. Have service centre replace receptacle

2. Circuit breaker kicked out 2. Depress and reset
3. Defective capacitor 3. Have service centre replace capacitor
4. Faulty power cord 4. Replace cord
Repeated circuit breaker 1. Overload 1. Reduce load.
tripping 2. Faulty cords or equipment. 2. Check for damaged, bare, or frayed wires
on equipment. Replace.
Generator overheating 1. Generator overloaded. 1. Reduce load
2. Insufficient ventilation. 2. Move to adequate supply of fresh air.

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