MPT PRESTRESSING &
POST TENSIONING SYSTEM
MP T P R ES T R E SSING & P O ST T E NSIO NI NG SYSTEM
HALFEN-MOMENT GROUP
The Halfen-Moment Group With headquarters in Malaysia, serving as the central hub, and being
supported by its subsidiaries in Singapore, Philippines and India together
of companies started its with invaluable partners in other markets, we have positioned ourselves
as a leading building products player with an established and extensive
operation in Malaysia, supplying network throughout Asia and the Middle East.
mechanical couplers to Long term partnerships with our customers motivate us to continuously
extend our product offering to more reinforcement and construction
construction sites, as a cost accessories. Our product range is used from small scale residential
effective alternative for projects to large development projects in infrastructure, high rise or
commercial construction. Our specialized teams are there to provide
conventional splicing. technical information and to ensure consistent and high quality solutions.
One of our first iconic projects Since 2012, the Halfen-Moment Group has been part of CRH plc, a Global
Fortune 500 company, with an annual turnover in excess of €27 billion.
was the Petronas Towers. Thanks to CRH plc, The Halfen-Moment Group has access to financial
resources, innovative products and technical expertise from around the
Since then, the group has been world in order to support its continuous development.
expanding rapidly and today
Being part of a stock quoted company, we are aware of our global, local and
the MOMENT® coupler is a well- social responsibility. Leading our business with integrity is our daily credo!
established brand in the market.
MILESTONES
1991 Incorporation
of MOMENT
1998 1999 2003 2005 2008 2010
Sole
First patent Expansion
Expansion of Expansion of MOMENT distributorship
of MOMENT of
MOMENT to MOMENT to goes Middle for FORTA
BARBREAK MOMENT
Singapore Philippines East reinforcement
coupler to India
fibre in Asia
1
HALFEN MOMEN T
QUALITY OUTSTANDING SUPPORT
Providing quality assurance & safe products through excellent Halfen-Moment Group offers additional services to you from
service, is one of the top principles of Halfen-Moment Group. technical support, statistical calculation to product installation
Being part of CRH plc., we strive to adhere to the most stringent performed by our qualified engineers & specially trained staff.
group quality policies. Our in house team is conceived daily
with quality checks to ensure the highest quality is offered. Our
quality management system is accorded by the ISO 9001 :
2008 accreditation.
Widening of
Acquisition of Participating in the
product portfolio via
MOMENT by CRH Launching of the iconic Qatar Basin
collaboration with CRH
and restructuring as complete range of project with 2.5 million
subsidiary companies:
HALFEN-MOMENT precast accessories epoxy couplers
HALFEN, ANCON supplied within the year
Group
AND PLAKA GROUP
2012 2013 2014 2015
2017
Partnership with
Mekano4 to supply
European Certified Post
Tensioning System, Pot
Bearing and Stayed Cable 2016
Developmental
of operational
excellence with
Lean 6S Safety
implementation
2
CONTENTS
MPT PRESTRESSING AND
POST TENSIONING SYSTEM 4
(a) MPT Flat Slab Systems
(b) MPT Dead End Anchorage
(c) MPT Multistrand Round Systems
(d) MPT T13 Anchorage
(e) MPT T15 Anchorage
(f) Strands
(g) Post Tensioning Jacks
(h) Grouting
NOTES 10
HALFEN MOMEN T
MPT PRESTRESSING AND
POST TENSIONING SYSTEM
is designed and tested to meet stringent standards,
the range of buildings and civil engineering applications
includes:
• Commercial and residential high rise
• Retails shopping centers
• Load transfer structures
• Slabs on grade
• Silos and reservoirs
• Bridges
• Ground anchoring and earth retaining
MPT FLAT SLAB SYSTEMS
MPT flat slab system is normally adopted for bonded tendon. The strands
are individually gripped in one triangle flat anchor head unit and transmit
their pre-stressing forces by means of flat type anchor plate casting unit. The
strands are stressed individually by means of a mono strand jack. The strands
are contained in one flat duct (duct size: 20mm x 70mm) which is made of
corrugated galvanized metal. To ensure corrosion protection and to give
adequate bond strength, the tendons are filled with suitable cement grout mix
after complete stressing of the strands. Facilitating of concrete placing due to Live End Anchorage
the absence of tendons in the webs, and ease for placing tendons.
MPT Flat Slab System and flat duct being layed in position. PC strand being marked after stressing.
4
MP T P R ES T R E SSING & P O ST T E NSIO NI NG SYSTEM
MPT DEAD END ANCHORAGE
Stressing of a tendon from one end only, to which the load is applied.
MPT dead end anchorage being layed in position.
MPT MULTISTRAND ROUND SYSTEMS
A method of reinforcing and pre-stressing concrete, masonry and other structural elements. Today, it is used for a wide range of
applications including office buildings, condominiums, hotels, parking structures, slab-on-ground foundations, ground anchors,
storage tanks, stadiums, silos, and bridges.
The systems are normally adopted for bonded tendons. The tendons consist of a bundle of strands with a nominal diameter of 0.5”
(12.7 mm.) or 0.6” (15.2 mm.). The number of strands per tendon can be from 4 strands up to 42 strands of diameter 0.5” or 31
strands of diameter 0.6”. The strands in the tendons are contained in one round duct which is made of corrugated galvanized metal.
The strands are individually gripped in one anchor head unit and transmit their pre-stressing force by means of anchor plate
casting unit. For each anchor size, special spiral reinforcement is provided at the anchor plate casting to give adequate splitting
reinforcement for bustling stresses developed at the anchorage zone. The strands in tendon are stressed simultaneously by means
of a multi strand stressing jack from capacity 1,100 KN up to 5,000 KN. The strands can also be stressed individually by means
of mono jack.
MPT Multistrand Round System on post tensioning beam. Post tensioning beams with anchor block and
strand in place ready for stressing.
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HALFEN MOMEN T
MPT T13 ANCHORAGE
Wedges
Anchor Block
Anchor Casting
Trumpet HDPE
Round Duct
k
a
b
g
c d e
Grout Cap
Dimension in mm
Anchorage
4T13 7T13 12T13 15T13 19T13 22T13 27T13 31T13
Anchor a Diameter 80 100 140 155 170 190 210 220
Block c Length 40 40 50 55 60 65 70 80
Anchor b Diameter 125 155 190 210 230 265 340 360
Casting d Length 120 150 160 190 190 200 230 280
Trumpet e Length 100 100 140 190 200 280 280 290
HDPE
Internal
Round Duct g 40 45 60 65 75 80 90 95
Diameter (ID)
Wedges k Diameter 23 23 23 23 23 23 23 23
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MP T P R ES T R E SSING & P O ST T E NSIO NI NG SYSTEM
MPT T15 ANCHORAGE
Wedges
Anchor Block
Anchor Casting
Trumpet HDPE
Round Duct
k
a
b
g
c d e
Grout Cap
Dimension in mm
Anchorage
4T15 7T15 12T15 15T15 19T15 22T15 27T15 31T15
Anchor a Diameter 100 125 170 190 200 230 250 260
Block c Length 45 45 55 60 65 70 85 90
Anchor b Diameter 140 180 220 250 270 300 330 336
Casting d Length 130 160 190 220 220 240 275 310
Trumpet e Length 65 65 180 210 225 275 275 275
HDPE
Internal
Round Duct g 45 55 75 80 90 100 110 115
Diameter (ID)
Wedges k Diameter 28 28 28 28 28 28 28 28
7
HALFEN MOMEN T
Round Duct Grouting Hose
Trumpet HDPE
Anchor Block Round Duct Trumpet HDPE
Anchor Casting Wedges
PC Strand
Anchor
Casting
Wedge Anchor Block
STRANDS
The strands are formed with seven steel wires: one central
wire around which the other six are wrapped. They are
generally supplied already stabilized (low relaxation) and
certified according to the regulations by an independent
laboratory, in coils weighing kg 2500-3000. Usually greased or
waxed strands, incased in a HDPE sheath, commonly called
unbounded, are used to manufacture the external tendons.
Such Strands can be hot-dip galvanized too.
Appearance Nominal Dia. Tensile Strength Relaxation Standards
(mm) (Mpa) (Mpa)
Seven wires 8.0, 9.3, 9.53, 1770, 1860 Low relaxation ASTM A416
left or right lay 11.1, 12.5, ≤2.5% BS5896
12.7, 15.2, EN10138-3
15.24, 15.7 AS/NZS4672
GB/T5224
KS7002
ISO6934-4
SS213620
JISG3536
UNE36094
NEN3868
Other standard and non-standard products are available upon request
8
MP T P R ES T R E SSING & P O ST T E NSIO NI NG SYSTEM
POST TENSIONING JACKS
The jack is placed over the strand and when tensioning starts they are automatically and simultaneously engaged in the pulling
head of the jack. Once the required elongation and load are reached the lock-off device of the jack can be activated to house the
wedges in the anchor head uniformly. The tensioning can be accomplished in more steps based on the elongation of the cable.
A tensioned cable can be released using proper releasing devices.
Multi Stressing Jack being hoisted to position. Multi Strand Stressing in progress. This process shall be done
with caution.
GROUTING
Cables are normally grouted after sealing their anchorages with concrete or, if required, using proper grouting caps. Before
grouting the tendons, they should be flushed to ensure that no obstruction would impede the flow of the injected grout.
The sandless grout, injected using MPT grouting pump, is kept under pressure throughout curing. The water-to-cement ratio is
kept as low as possible. Usual proportion of ingredients are: 36-38 liters of water, 100kg of cement and addictive according to the
instructions of the manufacturer. The mix produces 72-74 liters of grout.
The usage of Grout Mixer and Pump is to make sure smooth flowing of grout, filling the captivity of the duct.
9
HALFEN MOMEN T
NOTES
10
www.halfen-moment.com
malaysia india
Halfen Moment Sdn. Bhd. Halfen Moment India Pvt. Ltd.
28 Jalan Anggerik Mokara 31/59, Kota Kemuning, 6, Girikunj, Devdarshan Society, Dongripada,
40460 Shah Alam, Selangor, Malaysia GB Road, Thane 400607, India
T : +603 5122 4182 F : +603 5122 4184 T : +9122 2500 7092 F : +9122 2500 7093
E : [email protected] E : [email protected]
singapore Philippines
Halfen-Moment Pte. Ltd. Halfen-Moment Inc.
9 Tractor Road, Singapore 627970 2933 Regus, Joy Nostalg, ADB Avenue,
T : +65 6266 6802 F : +65 6266 6980 Ortigas Center, Pasig City, Philippines
E : [email protected] T: +632 957 6381
E: [email protected]
DISCLAIMER: The construction applications and details provided in this literature are indicative only. In every case, project working details should be entrusted to
appropriately qualified and experienced persons.
Whilst every care has been exercised in the preparation of this document to ensure that any advice, recommendations or information is accurate, no liability or responsibility
of any kind is accepted in respect of Halfen-Moment Group.
With a policy of continuous product development Halfen-Moment Group reserves the right to modify product design and specification without due notice.
