Tube Expander-Tools PDF
Tube Expander-Tools PDF
Tube Expander-Tools PDF
Price - We will not attempt to sell a product worldwide if we are not able to offer our customers significant price
savings . We will use our strengths of having a competitive labour force to decide on new products lines.
Delivery - We will use our price advantage to increase our inventory levels to an extent that higher cost
manufacturers would find difficult to match. We will attempt to ship out orders the same day via UPS, FED EX or DHL
to our customers worldwide so it reaches them within days of the order. Automated inventory control, on-line
ordering systems and our Same Day Shipment program ensure efficient order placement and execution cycles.
ISO-9001 REGISTERED
ISO-9001 is a model for quality in design, production, installation and service. The system of procedures that
we follow in Powermaster conforms to the guidelines of the ISO-9001 model. The company continues to implement
and work within the guidelines of the ISO-9001 model.
© Copyright 2007
Powermaster Engineers Pvt. Ltd.
Powermaster is a Trademark of S. L. Advani
Corporate Headquarters
229, Pragati Industrial Estate, 316 N. M. Joshi Marg, Chinchpokli, Bombay - 400 011, INDIA.
Tel. : +91.22.2300 0015
Fax : +91.22.2307 3761
Plants
5 & 18, Rashmi Indl. Estate No.1, 42 & 43, Manish Indl. Estate No.5, 9 & 14, Rashmi Indl. Estate No.1,
Vasai Road (East), Vasai Road (East), Vasai Road (East),
Dist. Thane - 401 202, INDIA. Dist. Thane - 401 202, INDIA. Dist. Thane - 401 202, INDIA.
Tel. : +91.250.2392021
Fax : +91.250.2391576
TUBE EXPANDERS
/ HEAT EXCHANGER
Page 3-18
3
w w w . t u b e e x p a n d e r s . c o m CONDENSER TUBE EXPANDERS
GENERATION II SERIES CONDENSER TUBE EXPANDERS
GENERATION II SERIES CONDENSER TUBE EXPANDERS
Features :
Several improvements in the design and manufacture of tube expanders have been pioneered by Powermaster.
The New Generation II series Condenser Tube Expanders will outlast any other manufacturers expanders! Guaranteed! Please
contact us for warranty information.
Powermaster expanders are competitively priced due to high production volumes and will offer you the best value for money by a
long margin!
Powermaster Generation II series Condenser Tube Expanders is the preferred tool of choice at over 3000 companies worldwide!
Optimal roll alignment for fast CNC machined cages give One piece constructed State of the art cryogenic and
rolling. Maximum roll to tube Precision guiding to rolls during mandrel on all models mates heat treatment facility
contact reducing spring back expansion. with well contoured rolls to guarantees best grain
effect. Equal load distribution give un-bridged smooth structure in both pre-machined
leading to extended expander life. expanded tube. and finished forms.
P O W E R M A S T E R
Dual purpose collars with Highest quality bearings Double radius rolls for easy Use of high end solid
reversible nose to expand eliminate heat due to friction. long reach step rolling, modeling design and finite
tubes flush with tube sheet supplied standard on all element analysis software
and tubes projecting from models. optimize results and eliminate
tube sheet. design & assembly flaws.
4
Why do more prefer
Value : In the competitive world of today, savings matter! You get the life of the tools you expect at a very competitive
price.
Quality : Large percentage of our revenues are spent in improving designs and life of our products. New innovations
on products in this catalogue are worlds firsts - ONLY WITH POWERMASTER.
Service : Powermaster is one of the worlds top volume producers of tube tools. This enables us to stock more
and service more customers from stock. If your local distributor does not have a part in stock we can usually
get it to you by courier in 3 - 4 days - ANYWHERE IN THE WORLD.
Certification : Powermaster facilities are certified to ISO-9002 by KPMG, USA. Most products manufactured conform
to European CE directives.
History : You need experience to handle this vast array of products. We have been in the business since 1971!
Nose portion can be ‘reversed’ to expand tubes flush with tube sheet and also tubes that
are projecting 1/8” from tube sheet. This collar is supplied standard on all tube expanders.
w w w . t u b e e x p a n d e r s . c o m
NOTCH ROLL
SPLIT COLLAR
5
1 3
-
AN SERIES
4” 8” AN SERIES
O.D.
Use : Oil Coolers, Radiators and other apparatus with small diameter tubes.
Advantages : Captive mandrel - eliminates nut on mandrel tip which prevents scratching of tube I.D.
Increased feed angle makes it the fastest operating tool on the market, ideal for high production environments.
30 0.30 .012 5.7 .226 5.4 .217 6.1 .243 A-25028 M-22830 R-22830
14 2.10 .083 5.3 .209 5.1 .204 5.8 .230 A-37514 M-22830-B R-21920
15 1.82 .072 5.8 .231 5.6 .225 6.6 .265 A-37515 M-22830-B R-31516
16 1.65 .065 6.2 .245 6.0 .238 7.0 .278 A-37516 M-31617 R-31516
17 1.47 .058 6.5 .259 6.4 .253 7.4 .293 A-37517 M-31617 R-31720
(9.53) 18 1.24 .049 7.0 .277 6.8 .270 7.8 .310 A-37518 M-30018 R-31720
19 1.06 .042 7.3 .291 7.1 .285 8.1 .325 A-37519 M-30019 R-31720
3/8 20 0.88 .035 7.7 .305 7.4 .295 8.4 .335 A-37520 M-32021 R-31720
21 0.81 .032 7.9 .311 7.5 .305 8.6 .345 A-37521 M-32021 R-32122
22 0.71 .028 8.1 .319 7.9 .312 8.9 .353 A-37522 M-32224 R-32122
23 0.63 .025 8.2 .325 8.1 .318 9.2 .363 A-37523 M-32224 R-32324
24 0.55 .022 8.4 .331 8.1 .318 9.2 .363 A-37523 M-32224 R-32324
Note : All ‘AN’ series expanders come with 1/4” square mandrel drives. Round mandrel drives are optional.
6
1 3
-
900 SERIES
900 SERIES 4” 8”
O.D.
Use : Oil Coolers, Radiators and other apparatus with small diameter tubes.
This tool has been the workhorse for several years for use on small diameter tubes.
w w w . t u b e e x p a n d e r s . c o m
EXPANDER with (19.05 mm) EXPANDER with (31.75 mm)
Tube O.D. Tube Tube Minimum I.D. Maximum 3/4” Long Rollers 1.1/4” Long Rollers
Thickness I.D. Tool Enters Expansion of Tool
(mm) Complete Mandrel Rollers Complete Mandrel Rollers
inch bwg mm inch mm inch mm inch mm inch Tool No. No. Set. No. Tool No. No. Set. No.
20 0.88 .035 4.5 .180 4.4 .175 5.1 .200 923 M-40 923 - - -
21 0.81 .032 4.7 .186 4.5 .180 5.2 .207 924 M-40 924 - - -
22 0.71 .028 4.9 .194 4.8 .190 5.5 .216 925 M-41 925 - - -
(6.35) 23 0.63 .025 5.0 .200 4.9 .195 5.6 .222 926 M-41 923 - - -
1/4 24 0.55 .022 5.2 .206 5.1 .201 5.8 .230 927 M-41 924 - - -
28 0.35 .014 5.6 .222 5.6 .222 6.0 .238 928 928 903 - - -
29 0.33 .013 5.7 .224 5.6 .222 6.0 .238 928 928 903 - - -
30 0.30 .012 5.7 .226 5.6 .222 6.0 .238 928 928 903 - - -
14 2.10 .083 5.3 .209 5.1 .201 5.8 .232 927 M-41 924 - - -
15 1.82 .072 5.8 .231 5.8 .230 6.7 .265 915 M-42 903 - - -
16 1.65 .065 6.2 .245 6.1 .240 6.9 .275 916 M-36 916 916 L M-36 L 916 L
17 1.47 .058 6.5 .259 6.4 .255 7.3 .289 918 M-38 903 920 M-38 904
(9.53) 18 1.24 .049 7.0 .277 6.9 .272 7.8 .307 901 M-30 903 902 M-30 904
19 1.06 .042 7.3 .291 7.2 .286 8.1 .320 903 M-31 903 904 M-31 904
3/8 20 0.88 .035 7.7 .305 7.6 .300 8.4 .334 905 M-32 907 906 M-32 908
21 0.81 .032 7.9 .311 7.7 .306 8.6 .340 907 M-33 907 908 M-33 908
22 0.71 .028 8.1 .319 7.9 .314 8.8 .349 909 M-34 909 910 M-34 910
23 0.63 .025 8.2 .325 8.1 .320 9.0 .357 911 M-34 911 912 M-34 912
24 0.55 .022 8.4 .331 8.1 .320 9.0 .357 911 M-34 911 912 M-34 912
Note : All ‘900’ series expanders come with 1/4” square mandrel drives. Round mandrel drives are optional.
7
3
1300 & AL SERIES
8” 1300 SERIES
O.D. A
Note : All ‘1300’ series expanders come with 1/4” square mandrel drives. Round mandrel drives are optional.
5 5
”-1
16 8” AL SERIES
O.D.
C This Expander is used to enlarge the ends of soft tube so that
another tube of same size can be inserted into the expanded
section and soldered for a leak proof joint. These Expanders
are designed to leave 0.015” clearance for slip fit and soldering.
Special sizes and shanks on order. Average depth of
A expansion is 3/4”. Specify tube gauge on order.
B
11.11 7/16 AL-407 ALR-407 11.43 0.45 15.87 5/8 7.93 5/16
12.70 1/2 AL-500 ALR-500 13.20 0.52 15.87 5/8 7.93 5/16
14.28 9/16 AL-562 ALR-562 14.73 0.58 19.05 3/4 7.93 5/16
15.87 5/8 AL-625 ALR-625 16.25 0.64 19.05 3/4 7.93 5/16
19.05 3/4 AL-750 ALR-750 19.55 0.77 19.05 3/4 9.52 3/8
22.22 7/8 AL-875 ALR-875 22.60 0.89 19.05 3/4 9.52 3/8
25.40 1 AL-1000 ALR-1000 25.65 1.01 25.40 1 9.52 3/8
28.57 1.1/8 AL-1125 ALR-1125 28.95 1.14 25.40 1 12.70 1/2
31.75 1.1/4 AL-1250 ALR-1250 32.25 1.27 25.40 1 12.70 1/2
34.92 1.3/8 AL-1375 ALR-1375 35.30 1.39 25.40 1 12.70 1/2
38.10 1.1/2 AL-1500 ALR-1500 38.60 1.52 25.40 1 12.70 1/2
41.27 1.5/8 AL-1625 ALR-1625 41.65 1.64 25.40 1 14.28 9/16
Note : All ‘AL’ series expanders are supplied with round mandrel drives.
8
1 1
-
800 SERIES
800 SERIES 2” 1 2”
O.D.
A
w w w . t u b e e x p a n d e r s . c o m
10 3.40 .134 12.2 .482 11.9 .471 13.6 .536 811 M-5 R-5 812 M-5 R-5-A
11 3.04 .120 12.9 .510 12.6 .499 14.3 .564 815 M-6 R-6 816 M-6 R-6-A
12 2.76 .109 13.5 .532 13.2 .522 14.7 .582 819 M-6 R-7 820 M-6 R-7-A
13 2.41 .095 14.2 .560 13.9 .550 15.6 .615 821 M-8 R-8 822 M-8 R-8-A
14 2.10 .083 14.8 .584 14.5 .574 16.2 .639 823 M-8 R-9 824 M-8 R-9-A
(19.05) 15 1.82 .072 15.3 .606 15.1 .596 16.7 .661 825 M-8 R-10 826 M-8 R-10-A
16 1.65 .065 15.7 .620 15.3 .605 17.4 .685 827 M-9 R-10 828 M-9 R-10-A
3/4 17 1.47 .058 16.1 .634 15.7 .619 17.7 .699 829 M-9 R-11 830 M-9 R-11-A
18 1.24 .049 16.5 .652 15.7 .619 17.7 .699 829 M-9 R-11 830 M-9 R-11-A
19 1.06 .042 16.9 .666 16.3 .642 18.3 .722 831 M-9 R-12 832 M-9 R-12-A
20 0.88 .035 17.2 .680 16.3 .642 18.3 .722 831 M-9 R-12 832 M-9 R-12-A
21 0.81 .032 17.4 .686 16.3 .642 18.3 .722 831 M-9 R-12 832 M-9 R-12-A
22 0.71 .028 17.6 .694 16.3 .642 18.3 .722 831 M-9 R-12 832 M-9 R-12-A
10 3.40 .134 15.4 .607 15.1 .596 16.7 .661 825 M-8 R-10 826 M-8 R-10-A
11 3.04 .120 16.1 .635 15.7 .619 17.7 .699 829 M-9 R-11 830 M-9 R-11-A
12 2.76 .109 16.6 .657 16.3 .642 18.3 .722 831 M-9 R-12 832 M-9 R-12-A
(22.22) 13 2.41 .095 17.4 .685 17.0 .670 19.0 .750 833 M-10 R-13 834 M-10 R-13-A
14 2.10 .083 18.0 .709 17.4 .685 19.6 .774 835 M-11 R-14 836 M-11 R-14-A
7/8 15 1.82 .072 18.5 .731 18.0 .712 20.3 .801 837 M-11 R-15 838 M-11 R-15-A
16 1.65 .065 18.9 .745 18.4 .726 20.7 .815 839 M-12 R-15 840 M-12 R-15-A
17 1.47 .058 19.2 .759 18.8 .740 21.0 .829 843 M-12 R-16 844 M-12 R-16-A
18 1.24 .049 19.7 .777 18.8 .740 21.0 .829 843 M-12 R-16 844 M-12 R-16-A
Model 797-856 expanders come with 3/8” square mandrel drives and Model 857-900 expanders come with 1/2” square mandrel drives.
9
1 1
-
800 SERIES
2” 1 2” 800 SERIES
O.D.
9 3.75 .148 30.5 1.204 29.9 1.177 32.8 1.294 885 M-20 R-34 886 M-20 R-34-A
10 3.40 .134 31.2 1.232 30.6 1.206 33.5 1.321 887 M-20 R-35 888 M-20 R-35-A
11 3.04 .120 32.0 1.260 31.3 1.235 34.2 1.350 891 M-20 R-36 892 M-20 R-36-A
12 2.76 .109 32.5 1.282 31.9 1.257 34.8 1.372 893 M-20 R-37 894 M-20 R-37-A
(38.10) 13 2.41 .095 33.2 1.310 32.6 1.285 35.5 1.400 895 M-21 R-37 896 M-21 R-37-A
14 2.10 .083 33.8 1.334 32.6 1.285 35.5 1.400 895 M-21 R-37 896 M-21 R-37-A
1.1/2 15 1.82 .072 34.4 1.356 33.8 1.331 36.7 1.446 897 M-21 R-38 898 M-21 R-38-A
16 1.65 .065 34.8 1.370 33.8 1.331 36.7 1.446 897 M-21 R-38 898 M-21 R-38-A
17 1.47 .058 35.1 1.384 33.8 1.331 37.3 1.472 899 M-22 R-38 900 M-22 R-38-A
18 1.24 .049 35.6 1.402 33.8 1.331 37.3 1.472 899 M-22 R-38 900 M-22 R-38-A
19 1.06 .042 35.9 1.416 33.8 1.331 37.3 1.472 899 M-22 R-38 900 M-22 R-38-A
20 0.88 .035 36.3 1.430 33.8 1.331 37.3 1.472 899 M-22 R-38 900 M-22 R-38-A
Model 797-856 expanders come with 3/8” square mandrel drives and Model 857-900 expanders come with 1/2” square mandrel drives.
10
5 1
-
800-5 SERIES
800-5 SERIES FIVE ROLL FOR THIN WALL TUBES 8” 1 2”
O.D.
Use : Highly recommended for use on thin walled tubes (19 thru 22 gage walls) of Stainless Steel, Titanium, Incoloy and other exotic
materials.
Advantages : Gives a more concentric and even expansion when expanding thin walled tubes vs. a conventional 3 roll expander and
reduces tube spring back effect.
w w w . t u b e e x p a n d e r s . c o m
Thickness I.D. Tool Enters Expansion of Tool
(mm) Complete Mandrel Rollers Complete Mandrel Rollers
inch bwg mm inch mm inch mm inch mm inch Tool No. No. Set. No. Tool No. No. Set. No.
17 1.47 .058 12.9 .509 12.6 .499 14.3 .564 815-5 816-5 R-4-5 816-5 816-5 R-4-A-5
18 1.24 .049 13.4 .527 13.1 .517 14.6 .576 817-5 M-9 R-4-5 - - -
(15.88)
19 1.06 .042 13.7 .541 13.3 .522 14.8 .582 819-5 820-5 R-4-5 820-5 820-5 R-4-A-5
20 0.88 .035 14.1 .555 13.6 .536 15.1 .596 819-5 S 820-5 S R-4-5 820-5 S 820-5 S R-4-A-5
5/8
21 0.81 .032 14.2 .561 13.6 .536 15.1 .596 819-5 S 820-5 S R-4-5 820-5 S 820-5 S R-4-A-5
22 0.71 .028 14.5 .569 13.6 .536 15.1 .596 819-5 S 820-5 S R-4-5 820-5 S 820-5 S R-4-A-5
13 2.41 .095 14.2 .560 13.9 .550 15.6 .615 821-5 822-5 R-5-5 822-5 822-5 R-5-A-5
14 2.10 .083 14.8 .584 14.5 .574 15.9 .629 823-5 824-5 R-6-5 824-5 824-5 R-6-A-5
15 1.82 .072 15.3 .606 14.9 .590 16.8 .661 825-5 826-5 R-7-5 826-5 826-5 R-7-A-5
16 1.65 .065 15.7 .620 15.3 .605 17.2 .680 827-5 M-13 R-7-5 828-5 M-13 R-7-A-5
17 1.47 .058 16.1 .634 15.7 .619 17.8 .699 829-5 830-5 R-7-5 830-5 830-5 R-7-A-5
(19.05) 18 1.24 .049 16.5 .652 15.7 .619 17.8 .699 829-5 830-5 R-7-5 830-5 830-5 R-7-A-5
19 1.06 .042 16.9 .666 16.3 .642 18.5 .729 831-5 M-13 R-9-5 832-5 M-13 R-9-A-5
3/4 20 0.88 .035 17.2 .680 16.3 .642 18.5 .729 831-5 M-13 R-9-5 832-5 M-13 R-9-A-5
21 0.81 .032 17.4 .686 16.3 .642 18.5 .729 831-5 M-13 R-9-5 832-5 M-13 R-9-A-5
22 0.71 .028 17.6 .694 16.3 .642 18.5 .729 831-5 M-13 R-9-5 832-5 M-13 R-9-A-5
23 0.64 .025 17.8 .700 17.0 .670 18.9 .747 833-5 M-14-3/8 R-9-5 834-5 M-14-3/8 R-9-A-5
24 0.56 .022 17.9 .706 17.0 .670 18.9 .747 833-5 M-14-3/8 R-9-5 834-5 M-14-3/8 R-9-A-5
25 0.51 .020 18.0 .710 17.4 .685 19.0 .750 835-5 M-15-3/8 R-10-5 836-5 M-15-3/8 R-10-A-5
For best results a ‘Thin Wall Thrust Collar’ should be used when rolling 19 thru 22 gauge wall tubes. (See Pg. 5)
Model 815-5 - 858-5 come with 3/8” square mandrel drives and Model 859-5 - 900-5 come with 1/2” square mandrel drives.
11
5 1
-
800-5 SERIES
8” 1 2” 800-5 SERIES FIVE ROLL FOR THIN WALL TUBES
O.D.
20 0.88 .035 33.2 1.305 31.9 1.257 35.2 1.385 893-5 894-5 R-26-5 894-5 894-5 R-26-A-5
1.3/8 22 0.71 .028 33.5 1.319 32.6 1.285 36.0 1.417 895-5 896-5 R-26-5 896-5 896-5 R-26-A-5
24 0.56 .022 33.8 1.331 32.6 1.285 36.0 1.417 895-5 896-5 R-26-5 896-5 896-5 R-26-A-5
17 1.47 .058 35.1 1.384 33.8 1.331 37.8 1.489 899-5 900-5 R-29-5 900-5 900-5 R-29-A-5
18 1.24 .049 35.6 1.402 33.8 1.331 37.8 1.489 899-5 900-5 R-29-5 900-5 900-5 R-29-A-5
19 1.06 .042 36.0 1.416 33.8 1.331 37.8 1.489 899-5 900-5 R-29-5 900-5 900-5 R-29-A-5
(38.10)
20 0.89 .035 36.3 1.430 33.8 1.331 37.8 1.489 899-5 900-5 R-29-5 900-5 900-5 R-29-A-5
21 0.81 .032 36.5 1.436 33.8 1.331 37.8 1.489 899-5 900-5 R-29-5 900-5 900-5 R-29-A-5
1.1/2
22 0.71 .028 36.7 1.444 33.8 1.331 37.8 1.489 899-5 900-5 R-29-5 900-5 900-5 R-29-A-5
23 0.64 .025 36.8 1.450 33.8 1.331 37.8 1.489 899-5 900-5 R-29-5 900-5 900-5 R-29-A-5
24 0.56 .022 37.0 1.456 33.8 1.331 37.8 1.489 899-5 900-5 R-29-5 900-5 900-5 R-29-A-5
For best results a ‘Thin Wall Thrust Collar’ should be used when rolling 19 thru 22 gauge wall tubes. (See Pg. 5)
Model 815-5 - 858-5 come with 3/8” square mandrel drives and Model 859-5 - 900-5 come with 1/2” square mandrel drives.
12
1 1
-
1200 SERIES
1200 SERIES LONG REACH 2” 1 2”
A O.D.
w w w . t u b e e x p a n d e r s . c o m
10 3.40 .134 12.2 .482 11.9 .471 13.6 .536 1211 M-55 R-5 1212 M-55 R-5-A
11 3.04 .120 12.9 .510 12.6 .499 14.3 .564 1215 M-56 R-6 1216 M-56 R-6-A
12 2.76 .109 13.5 .532 13.2 .522 14.7 .582 1219 M-56 R-7 1220 M-56 R-7-A
13 2.41 .095 14.2 .560 13.9 .550 15.6 .615 1221 M-58 R-8 1222 M-58 R-8-A
14 2.10 .083 14.8 .584 14.5 .574 16.2 .639 1223 M-58 R-9 1224 M-58 R-9-A
(19.05) 15 1.82 .072 15.3 .606 15.1 .596 16.7 .661 1225 M-58 R-10 1226 M-58 R-10-A
16 1.65 .065 15.7 .620 15.3 .605 17.4 .685 1227 M-59 R-10 1228 M-59 R-10-A
3/4 17 1.47 .058 16.1 .634 15.7 .619 17.7 .699 1229 M-59 R-11 1230 M-59 R-11-A
18 1.24 .049 16.5 .652 15.7 .619 17.7 .699 1229 M-59 R-11 1230 M-59 R-11-A
19 1.06 .042 16.9 .666 16.3 .642 18.3 .722 1231 M-59 R-12 1232 M-59 R-12-A
20 0.88 .035 17.2 .680 16.3 .642 18.3 .722 1231 M-59 R-12 1232 M-59 R-12-A
21 0.81 .032 17.4 .686 16.3 .642 18.3 .722 1231 M-59 R-12 1232 M-59 R-12-A
22 0.71 .028 17.6 .694 16.3 .642 18.3 .722 1231 M-59 R-12 1232 M-59 R-12-A
10 3.40 .134 15.4 .607 15.1 .596 16.7 .661 1225 M-58 R-10 1226 M-58 R-10-A
11 3.04 .120 16.1 .635 15.7 .619 17.7 .699 1229 M-59 R-11 1230 M-59 R-11-A
12 2.76 .109 16.6 .657 16.3 .642 18.3 .722 1231 M-59 R-12 1232 M-59 R-12-A
(22.22) 13 2.41 .095 17.4 .685 17.0 .670 19.0 .750 1233 M-60 R-13 1234 M-60 R-13-A
14 2.10 .083 18.0 .709 17.4 .685 19.6 .774 1235 M-61 R-14 1236 M-61 R-14-A
7/8 15 1.82 .072 18.5 .731 18.0 .712 20.3 .801 1237 M-61 R-15 1238 M-61 R-15-A
16 1.65 .065 18.9 .745 18.4 .726 20.7 .815 1239 M-62 R-15 1240 M-62 R-15-A
17 1.47 .058 19.2 .759 18.8 .740 21.0 .829 1243 M-62 R-16 1244 M-62 R-16-A
18 1.24 .049 19.7 .777 18.8 .740 21.0 .829 1243 M-62 R-16 1244 M-62 R-16-A
Model 1197-1256 expanders come with 3/8” square mandrel drives and Model 1257-1300 expanders come with 1/2” square mandrel drives.
13
1 1
-
1200 SERIES
2” 1 2” 1200 SERIES LONG REACH
O.D.
9 3.75 .148 30.5 1.204 29.9 1.177 32.8 1.294 1285 M-70 R-34 1286 M-70 R-34-A
10 3.40 .134 31.2 1.232 30.6 1.206 33.5 1.321 1287 M-70 R-35 1288 M-70 R-35-A
11 3.04 .120 32.0 1.260 31.3 1.235 34.2 1.350 1291 M-70 R-36 1292 M-70 R-36-A
12 2.76 .109 32.5 1.282 31.9 1.257 34.8 1.372 1293 M-70 R-37 1294 M-70 R-37-A
(38.10) 13 2.41 .095 33.2 1.310 32.6 1.285 35.5 1.400 1295 M-71 R-37 1296 M-71 R-37-A
14 2.10 .083 33.8 1.334 32.6 1.285 35.5 1.400 1295 M-71 R-37 1296 M-71 R-37-A
1.1/2 15 1.82 .072 34.4 1.356 33.8 1.331 36.7 1.446 1297 M-71 R-38 1298 M-71 R-38-A
16 1.65 .065 34.8 1.370 33.8 1.331 36.7 1.446 1297 M-71 R-38 1298 M-71 R-38-A
17 1.47 .058 35.1 1.384 33.8 1.331 37.3 1.472 1299 M-72 R-38 1300 M-72 R-38-A
18 1.24 .049 35.6 1.402 33.8 1.331 37.3 1.472 1299 M-72 R-38 1300 M-72 R-38-A
19 1.06 .042 35.9 1.416 33.8 1.331 37.3 1.472 1299 M-72 R-38 1300 M-72 R-38-A
20 0.88 .035 36.3 1.430 33.8 1.331 37.3 1.472 1299 M-72 R-38 1300 M-72 R-38-A
Model 1197-1256 expanders come with 3/8” square mandrel drives and Model 1257-1300 expanders come with 1/2” square mandrel drives.
14
3 1
-
1200-5 SERIES
1200-5 SERIES FIVE ROLL FOR THIN WALL TUBES 4” 1 2”
O.D.
Use : Highly recommended for use on thin walled tubes (19 thru 22 gage walls) of Stainless Steel, Titanium, Incoloy and other exotic materials
in thick tube sheets.
Advantages : Gives a more concentric and even expansion when expanding thin walled tubes vs. a conventional 3 roll expander and
reduces tube spring back effect.
Expanders for tube sizes not listed below are also available. Please enquire.
w w w . t u b e e x p a n d e r s . c o m
3/4 19 1.06 .042 16.9 .666 16.3 .642 18.5 .722 1231-5 M-63 R-9-5 1232-5 M-63 R-9-A-5
20 0.88 .035 17.2 .680 16.3 .642 18.5 .722 1231-5 M-63 R-9-5 1232-5 M-63 R-9-A-5
21 0.81 .032 17.4 .686 16.3 .642 18.5 .722 1231-5 M-63 R-9-5 1232-5 M-63 R-9-A-5
22 0.71 .028 17.6 .694 16.3 .642 18.5 .722 1231-5 M-63 R-9-5 1232-5 M-63 R-9-A-5
14 2.10 .083 21.1 .834 20.5 .810 23.0 .909 1249-5 1250-5 R-12-5 1250-5 1250-5 R-12-A-5
15 1.82 .072 21.7 .856 21.2 .837 23.7 .936 1251-5 1251-5 R-13-5 1252-5 1251-5 R-13-A-5
16 1.65 .065 22.0 .870 21.2 .837 23.7 .936 1251-5 1251-5 R-13-5 1252-5 1251-5 R-13-A-5
(25.40) 17 1.47 .058 22.4 .884 21.9 .865 24.4 .964 1255-5 1256-5 R-13-5 1256-5 1256-5 R-13-A-5
18 1.24 .049 22.9 .902 21.9 .865 24.4 .964 1255-5 1256-5 R-13-5 1256-5 1256-5 R-13-A-5
1 19 1.06 .042 23.2 .916 21.9 .865 24.4 .964 1255-5 1256-5 R-13-5 1256-5 1256-5 R-13-A-5
20 0.88 .035 23.6 .930 21.9 .865 24.4 .964 1255-5 1256-5 R-13-5 1256-5 1256-5 R-13-A-5
21 0.81 .032 23.8 .936 22.4 .883 24.9 .982 1257-5 M-71-3/8 R-15-5 1258-5 M-71-3/8 R-15-A-5
22 0.71 .028 24.0 .944 22.4 .883 24.9 .982 1257-5 M-71-3/8 R-15-5 1258-5 M-71-3/8 R-15-A-5
12 2.76 .109 23.0 .907 22.4 .883 24.9 .982 1257-5 M-71-3/8 R-15-5 1258-5 M-71-3/8 R-15-A-5
(28.58)
15 1.82 .072 24.9 .981 24.4 .962 27.2 1.071 1263-5 1263-5 R-18-5 - - -
1.1/8
16 1.65 .065 25.2 .995 24.4 .962 27.2 1.071 1263-5 1263-5 R-18-5 - - -
17 1.47 .058 35.1 1.384 33.8 1.331 37.3 1.472 1299-5 1299-5 R-29-5 1300-5 1299-5 R-29-A-5
(38.10)
18 1.24 .049 35.6 1.402 33.8 1.331 37.3 1.472 1299-5 1299-5 R-29-5 1300-5 1299-5 R-29-A-5
19 1.06 .042 36.0 1.416 33.8 1.331 37.3 1.472 1299-5 1299-5 R-29-5 1300-5 1299-5 R-29-A-5
1.1/2
20 0.89 .035 36.3 1.430 33.8 1.331 37.3 1.472 1299-5 1299-5 R-29-5 1300-5 1299-5 R-29-A-5
For best results a ‘Thin Wall Thrust Collar’ should be used when rolling 19 thru 22 gauge wall tubes. (See Pg. 5)
Model 1223-5 - 1258-5 expanders come with 3/8” square mandrel drives and Model 1263-5 - 1300-5 expanders come with 1/2” square mandrel
drives.
15
3
1 4” - 5”
8012 SERIES
8012 SERIES
O.D.
A
Use : To expand tubes in Air Heaters, Boilers and Refinery still tubes. Can be used to expand thick tube sheets (upto 8”).
For Larger Size ‘8012’ series expanders, please contact us.
EXPANDER with
Tube O.D. Tube Tube Minimum I.D. Maximum (57.15 mm) 2.1/4” Long Rollers
Thickness I.D. Tool Enters Expansion of Tool
(mm) Complete Mandrel Rollers
inch bwg mm inch mm inch mm inch mm inch Tool No. No. Set. No.
8 4.19 .165 36.1 1.420 34.7 1.368 39.3 1.550 8012-1.3/4-8 M-90 R-33-A
10 3.40 .134 37.6 1.482 36.0 1.420 40.8 1.607 8012-1.3/4-10 M-90 R-37-A
(44.45)
11 3.04 .120 38.3 1.510 36.9 1.454 41.5 1.635 8012-1.3/4-11 M-90 R-42
12 2.76 .109 38.9 1.532 37.6 1.482 42.0 1.657 8012-1.3/4-12 M-90 R-44
1.3/4
13 2.41 .095 39.6 1.560 38.3 1.510 42.7 1.685 8012-1.3/4-13 M-90 R-46
14 2.10 .083 40.2 1.584 38.9 1.532 43.4 1.709 8012-1.3/4-14 M-90 R-48
7 4.57 .180 41.6 1.640 39.8 1.570 45.0 1.770 8012-2-7 M-91 R-46
8 4.19 .165 42.4 1.670 40.5 1.595 45.6 1.795 8012-2-8 M-91 R-48
10 3.40 .134 43.9 1.732 41.6 1.640 47.1 1.857 8012-2-10 M-91 R-50
11 3.04 .120 44.7 1.760 42.4 1.670 47.8 1.885 8012-2-11 M-91 R-52
(50.80) 12 2.76 .109 45.2 1.782 43.2 1.704 48.4 1.907 8012-2-12 M-91 R-54
13 2.41 .095 45.9 1.810 43.9 1.732 49.6 1.956 8012-2-13-18 M-91 R-56
2 14 2.10 .083 46.5 1.834 43.9 1.732 49.6 1.956 8012-2-13-18 M-91 R-56
15 1.83 .072 47.1 1.856 43.9 1.732 49.6 1.956 8012-2-13-18 M-91 R-56
16 1.65 .065 47.4 1.870 43.9 1.732 49.6 1.956 8012-2-13-18 M-91 R-56
17 1.47 .058 47.9 1.884 43.9 1.732 49.6 1.956 8012-2-13-18 M-91 R-56
18 1.24 .049 48.3 1.902 43.9 1.732 49.6 1.956 8012-2-13-18 M-91 R-56
10 3.40 .134 50.3 1.982 48.0 1.890 53.5 2.107 8012-2.1/4-10 M-92 R-56
11 3.04 .120 51.0 2.010 48.7 1.920 54.2 2.135 8012-2.1/4-11 M-92 R-58
(57.15) 12 2.76 .109 51.6 2.032 49.6 1.954 54.7 2.157 8012-2.1/4-12 M-92 R-60
13 2.41 .095 52.3 2.060 50.3 1.982 55.4 2.185 8012-2.1/4-13-16 M-92 R-62
2.1/4 14 2.10 .083 52.9 2.084 50.3 1.982 55.4 2.185 8012-2.1/4-13-16 M-92 R-62
15 1.83 .072 53.4 2.106 50.3 1.982 55.4 2.185 8012-2.1/4-13-16 M-92 R-62
16 1.65 .065 53.8 2.120 50.3 1.982 55.4 2.185 8012-2.1/4-13-16 M-92 R-62
P O W E R M A S T E R
7-8 4.50 .177 54.5 2.146 52.0 2.050 59.3 2.335 8012-2.1/2-7-8 M-92 R-45-A
9 3.75 .148 56.0 2.204 53.5 2.106 60.4 2.380 8012-2.1/2-9 M-93 R-46-A
10 3.40 .134 56.6 2.232 54.3 2.140 61.1 2.407 8012-2.1/2-10-12 M-93 R-64
11 3.04 .120 57.4 2.260 54.3 2.140 61.1 2.407 8012-2.1/2-10-12 M-93 R-64
(63.50) 12 2.76 .109 57.9 2.282 54.3 2.140 61.1 2.407 8012-2.1/2-10-12 M-93 R-64
13 2.41 .095 58.6 2.310 56.6 2.232 62.2 2.450 8012-2.1/2-13-18 M-94 R-64
2.1/2 14 2.10 .083 59.2 2.334 56.6 2.232 62.2 2.450 8012-2.1/2-13-18 M-94 R-64
15 1.83 .072 59.8 2.356 56.6 2.232 62.2 2.450 8012-2.1/2-13-18 M-94 R-64
16 1.65 .065 60.1 2.370 56.6 2.232 62.2 2.450 8012-2.1/2-13-18 M-94 R-64
17 1.47 .058 60.6 2.384 56.6 2.232 62.2 2.450 8012-2.1/2-13-18 M-94 R-64
18 1.24 .049 61.0 2.402 56.6 2.232 62.2 2.450 8012-2.1/2-13-18 M-94 R-64
Model 8012-1.3/4-8 - 8012-2.1/2-13-18 expanders come with 3/4” square mandrel drives. Model 8012-2.3/4-10-16 - 8012-5-10-18 expanders
come with 1” square mandrel drives.
16
3
1 4” - 5”
8012 SERIES
8012 SERIES
O.D.
EXPANDER with
Tube O.D. Tube Tube Minimum I.D. Maximum (57.15 mm) 2.1/4” Long Rollers
Thickness I.D. Tool Enters Expansion of Tool
(mm) Complete Mandrel Rollers
inch bwg mm inch mm inch mm inch mm inch Tool No. No. Set. No.
10 3.40 .134 63.0 2.482 60.7 2.390 68.6 2.702 8012-2.3/4-10-16 M-96 R-66
11 3.04 .120 63.7 2.510 60.7 2.390 68.6 2.702 8012-2.3/4-10-16 M-96 R-66
(69.85) 12 2.76 .109 64.3 2.532 60.7 2.390 68.6 2.702 8012-2.3/4-10-16 M-96 R-66
13 2.41 .095 65.0 2.560 60.7 2.390 68.6 2.702 8012-2.3/4-10-16 M-96 R-66
2.3/4 14 2.10 .083 65.6 2.584 60.7 2.390 68.6 2.702 8012-2.3/4-10-16 M-96 R-66
15 1.83 .072 66.1 2.606 60.7 2.390 68.6 2.702 8012-2.3/4-10-16 M-96 R-66
16 1.65 .065 66.5 2.620 60.7 2.390 68.6 2.702 8012-2.3/4-10-16 M-96 R-66
8 4.19 .165 67.8 2.670 65.0 2.560 71.8 2.829 8012-3-8-9 M-97 R-67
9 3.75 .148 68.6 2.704 65.0 2.560 71.8 2.829 8012-3-8-9 M-97 R-67
10 3.40 .134 69.3 2.732 67.0 2.640 74.9 2.952 8012-3-10-18 M-96 R-67
11 3.04 .120 70.1 2.760 67.0 2.640 74.9 2.952 8012-3-10-18 M-96 R-67
(76.20) 12 2.76 .109 70.6 2.782 67.0 2.640 74.9 2.952 8012-3-10-18 M-96 R-67
13 2.41 .095 71.3 2.810 67.0 2.640 74.9 2.952 8012-3-10-18 M-96 R-67
3 14 2.10 .083 71.9 2.834 67.0 2.640 74.9 2.952 8012-3-10-18 M-96 R-67
15 1.82 .072 72.5 2.856 67.0 2.640 74.9 2.952 8012-3-10-18 M-96 R-67
16 1.65 .065 72.8 2.870 67.0 2.640 74.9 2.952 8012-3-10-18 M-96 R-67
17 1.47 .058 73.3 2.884 67.0 2.640 74.9 2.952 8012-3-10-18 M-96 R-67
18 1.24 .049 73.7 2.902 67.0 2.640 74.9 2.952 8012-3-10-18 M-96 R-67
13 2.41 .095 84.1 3.311 81.0 3.190 88.0 3.464 8012-3.1/2-10-18 M-99 R-70
14 2.10 .083 84.7 3.334 81.0 3.190 88.0 3.464 8012-3.1/2-10-18 M-99 R-70
(88.9)
15 1.83 .072 85.2 3.354 81.0 3.190 88.0 3.464 8012-3.1/2-10-18 M-99 R-70
16 1.65 .065 85.6 3.370 81.0 3.190 88.0 3.464 8012-3.1/2-10-18 M-99 R-70
3.1/2
17 1.47 .058 86.0 3.385 81.0 3.190 88.0 3.464 8012-3.1/2-10-18 M-99 R-70
18 1.24 .049 86.4 3.401 81.0 3.190 88.0 3.464 8012-3.1/2-10-18 M-99 R-70
3 6.60 .259 88.4 3.480 87.0 3.425 96.0 3.780 8012-4-3-4 M-100 R-71
4 6.00 .236 89.6 3.527 87.0 3.425 96.0 3.780 8012-4-3-4 M-100 R-71
8 4.19 .165 93.2 3.670 91.0 3.582 100.0 3.940 8012-4-8-9 M-101 R-71
9 3.75 .148 94.1 3.704 91.0 3.582 100.0 3.940 8012-4-8-9 M-101 R-71
(101.6)
10 3.40 .134 94.8 3.732 93.0 3.661 100.6 3.960 8012-4-10-18 M-101 R-72
w w w . t u b e e x p a n d e r s . c o m
11 3.04 .120 95.5 3.760 93.0 3.661 100.6 3.960 8012-4-10-18 M-101 R-72
4
12 2.76 .109 96.1 3.783 93.0 3.661 100.6 3.960 8012-4-10-18 M-101 R-72
13 2.41 .095 96.8 3.811 93.0 3.661 100.6 3.960 8012-4-10-18 M-101 R-72
14 2.10 .083 97.4 3.834 93.0 3.661 100.6 3.960 8012-4-10-18 M-101 R-72
16 1.65 .065 98.3 3.870 93.0 3.661 100.6 3.960 8012-4-10-18 M-101 R-72
3 6.60 .259 101.1 3.980 100.0 3.940 109.0 4.291 8012-4.1/2-3-4 M-102 R-73
4 6.00 .236 102.3 4.030 100.0 3.940 109.0 4.291 8012-4.1/2-3-4 M-102 R-73
(114.3) 8 4.19 .165 105.9 4.170 102.0 4.020 111.0 4.370 8012-4.1/2-8-9 M-102 R-74
9 3.75 .148 106.8 4.204 102.0 4.020 111.0 4.370 8012-4.1/2-8-9 M-102 R-74
4.1/2 10 3.40 .134 107.5 4.232 104.0 4.100 113.0 4.450 8012-4.1/2-10-18 M-103 R-74
12 2.76 .109 108.8 4.283 104.0 4.100 113.0 4.450 8012-4.1/2-10-18 M-103 R-74
16 1.65 .065 111.0 4.370 104.0 4.100 113.0 4.450 8012-4.1/2-10-18 M-103 R-74
3 6.60 .259 113.8 4.480 112.0 4.410 121.0 4.763 8012-5-3-4 M-105 R-76
4 6.00 .236 115.0 4.527 112.0 4.410 121.0 4.763 8012-5-3-4 M-105 R-76
8 4.19 .165 118.6 4.670 116.0 4.566 125.0 4.921 8012-5-8-9 M-105 R-77
(127.0) 9 3.75 .148 119.5 4.704 116.0 4.566 125.0 4.921 8012-5-8-9 M-105 R-77
10 3.40 .134 120.2 4.732 117.0 4.606 126.0 4.960 8012-5-10-18 M-105 R-78
5 11 3.04 .120 121.0 4.763 117.0 4.606 126.0 4.960 8012-5-10-18 M-105 R-78
12 2.76 .109 121.5 4.783 117.0 4.606 126.0 4.960 8012-5-10-18 M-105 R-78
14 2.10 .083 122.8 4.834 117.0 4.606 126.0 4.960 8012-5-10-18 M-105 R-78
16 1.65 .065 123.7 4.870 117.0 4.606 126.0 4.960 8012-5-10-18 M-105 R-78
Model 8012-1.3/4-8 - 8012-2.1/2-13-18 expanders come with 3/4” square mandrel drives. Model 8012-2.3/4-10-16 - 8012-5-10-18 expanders
come with 1” square mandrel drives.
17
SPECIAL TUBE EXPANDERS
SPECIAL TUBE EXPANDERS
STEP ROLLING EXPANDER (BAFFLE PLATE EXPANDERS)
Ideally suited for faster tube rolling in tube sheets that are 10” (250 mm) and thicker without removing the tube expander from the tube.
Tube expander cage has grooves spaced 1” apart and is fitted with a spring loaded, quick spacing thrust collar that permits fast step rolling in
1” Increments throughout the full thickness of the tube sheet. These expanders can be made for use in upto 236” (6000 mm) reaches.
A special series of tube expanders designed for rolling the injection The rapid taper on the mandrel of this tube expander allows full
sleeves into the head of diesel engines. These tube expanders are expansion of the tube with minimum travel of the mandrel. The mandrel
made to order for each application, and a detailed drawing of the injector is retained at the rear of the tube expander to shorten the length of
sleeve and the engine head must accompany the order to ensure the tube expander and to allow the tube expander to be used near
proper tube expander design. sharp tube bends.
Features :
This system uses high speed steel tube expanders to expand very thick
wall and exotic harder tubes, where conventional expanders would fail.
Axis of the roll slot in tool is parallel to the cage axis.
Internal cylindricity of the expanded tube.
Reduction of tube stretching.
Better quality of tube to tube sheet contact.
Reduction in tube internal stress.
Hydraulic Thrust tube expanders are interchangeable and can be
used with ‘Vernon’ hydraulic tube expanding systems.
For Tube Sizes 1/2” - 2” O.D. For Tube Sizes 1/2” - 1.1/4” O.D.
Roller Length 1.1/2” - 2.1/2” Roller Length 2.5/16” - 3.1/2”
For Tube Sheets 1.1/4” - 5.1/2” For Tube Sheets 2.3/16” - 3.3/8”
Note : Please ask for catalog number HTTE/038/1 for detailed selection of Hydraulic Thrust tube expanders.
LUBE-A-TUBE
For expander rolling tube ends into tube sheets.
Application : Apply directly to the inside of the tube ends by hand.
Removal : Any excess of Lube-A-Tube is removed by wiping or the residue will be completely removed during hydrotest / boil-out operations.
P O W E R M A S T E R
Features :
Being a soft, paste lubricant, Tube-A-Tube is easy to apply and “stays put”
in the tube prior to the actual rolling operation - it will not run like oil.
No chance of entering between the tube sheet and tube end OD.
Will not carbonize under the heat and pressure encountered during the tube
rolling operation.
Lube-A-Tube is its own indicator serving to show the operator what tubes are
still to be expanded, eliminating the possibility of missed tubes.
Lube-A-Tube keeps the expanding tool cool and prolongs tool life.
Equally effective for rolling condenser tubes, boiler tubes and heavy wall
cracking still tubes in refining equipment.
Sold in 100 ml tubes or 2 kg cans.
18
TUBE
ROLLING
CONTROLS
Page 19-30
w w w . t u b e e x p a n d e r s . c o m
19
TUBE ROLLING CONTROLS
ELECTRIC TUBE EXPANSION SYSTEMS
ELECTRIC TUBE EXPANSION SYSTEMS
Why a “Wattage” Based Torque Controller is Right and a “Current” Based Torque Controller is Wrong.
A) Tube expansion can best be done by expanding tubes at a set torque value. Torque is nothing but a rotary force acting on the tubes.
For a given drive, the 'RPM' being constant, torque becomes proportional to the drive power.
Hence, if the drive power is controlled for tube expansion, the results will be excellent. All tubes will be expanded equally. Supply voltage
fluctuations which are very common, do not affect the performance of a wattage based controller as the controller will trip at a set wattage
irrespective of the supply voltage.
B) In case of a current based tube expansion torque controller, the drive current can become proportional to the torque if & only if the supply
voltage is absolutely constant. This is never the case. Practically, the supply voltages vary as much as 20% to 25%. This directly affects the
expansion results as the drive trips at a set current. That means for a 20% higher supply voltage, the tubes will be effectively expanded by
20% more torque than the required one. Hence tubes will be over-expanded. For supply voltages less than normal, tubes will be under
expanded proportionately.
Since, the supply voltages fluctuate quite often, the expansion results of current based controllers will be unpredictable. They will have no
consistency.
It is our experience that a seasoned operator will more consistently expand tubes with just a drive than if he is to use a current based
Torque Controller. Of course if he were to use a Wattage based torque controller, he would achieve near perfect tube expansions all the time.
POWERMASTER is the only company in the world to offer you a choice of 2 Wattage based Torque Controllers.
CE
1. PR-2000 Series, with microprocessor control, built in printer and computer connectivity to download and study expansion values.
Ability to generate 10 report formats for quality control of expanded joints. Operates with a remote control.
P O W E R M A S T E R
2. TCW Series, which is a less expensive alternate to the above but has features like a 'slow start' for the drives, automatic recognition of
connected drives and automatic setting of max trip values for each drive.
20
PR-2000 TORQUE CONTROLLER
PR-2000 TORQUE CONTROLLER
REMOTE CONTROL
BUILT IN PRINTER
CE
Features :
1) Microcontroller base, PC compatible Electronic Torque Controller uses the latest “State of the art” technology.
2) Setting of torque on a digital display in pure numbers.
3) Fully automatic operation.
4) Adjustable reverse and pause times.
5) Smooth start enables connection of any make of drive to the controller, improves brush life and enables re-expansion of tubes.
6) The auto-repeat feature with programmed acceleration allows you to estimate the exact expansion time.
7) Manual reverse operation provided.
8) Easy to set up and use, no special skill required .
9) Number keys are provided - enable direct entry of required parameter value.
The Torque Controller data can be transferred to PC through a separate connector which has been provided on the remote handset.
The data of torque values of expansions can be stored on a disc through the PC. This data can be further processed and analysed
for quality checks through the PC.
10) Plugin type PCB’s - Easy for servicing.
11) Rugged and reliable design.
12) Built -in printer or external printer-both options available. Print out possible of trip setting plus minimum, maximum and average of
trips. Upto 950 expansions can be stored in memory.
13) Statistical print outs of under/over expanded tubes with specific tube numbers makes quality control of expanded tubes easier and faster.
14) Initial slow speed up of drive programmed in the controller, increases life of drives.
15) Key pad provided on a remote hand set gives following advantages.
A) Change of set values by authorised person only.
w w w . t u b e e x p a n d e r s . c o m
B) Set values are tamper proof.
C) Data stored in controller memory can be loaded to PC for further processing via the hand set. Controller need not be taken
to the PC.
16) Line Voltage can be easily seen on controller display.
17) On connecting a drive, controller automatically sets the maximum trip wattage and indicates drive model.
18) Drive’s reverse speed can be fixed at slow or fast.
19) 16 character 2 line alpha numeric LCD display guides the operator.
20) Display of adjusted reverse and pause times. Real time clock enables automatic printing of date & time of starting of job.
Note : Refer to Pg. 23 & 24 for Drive Units, Voltage Stabilizers for use with PR-2000 torque controllers.
All PR-2000 torque controllers are supplied with operation manuals.
21
TCW TORQUE CONTROLLER
TCW TORQUE CONTROLLER
DRIVE INDICATORS
CYCLE STATUS
INDICATORS
SOFT TOUCH
CONTROL KEYS
VIEW INDICATORS
CE
Features :
1) Fully Solid State Design - no moving parts - no wear and tear of parts - no noise - consequently long life.
2) Uses one main circuit board for easy maintenance.
3) Uses the latest micro-controller chip for control functions.
4) Accurately calibrated digital torque settings with a resolution of 1 watt makes torque settings accurate and can be easily
reproduced for identical results.
5) Soft start has been provided for all drives. This feature reduces starting currents in the drive. As a result, life of carbon brushes &
drive increases.
6) Connected drive is automatically recognised & indicated by means of LED on the torque controller.
7) Torque setting arranged in four different ranges to suit four different drives. Appropriate wattage range is automatically selected for
the connected drive, hence drives can not be abused or overused.
8) Actual drive wattage (torque) is displayed. Set wattage (torque), drive current and line voltage can be seen by press of a button.
9) Trip time adjustable from ( 0.1 sec to 10 secs. )
10) Adjustable reverse time from ( 1 sec to 100 secs.)
11) Pause time (time interval between cycles) adjustable from ( 1 sec to 100 secs.)
12) Manual reverse by push button, in case of emergency.
13) Drive Speed adjustable in reverse rotation.
14) Hand (trigger) mode or foot switch mode, both are available.
15) Expansions can be carried out either in single cycle mode or auto repeat mode.
16) LED indicators provided for forward, reverse & trip conditions of drive.
17) MCB has been provided to protect the controller and drives against over current by short circuits.
18) Plug in type of PCBs reduce down time to minimum during trouble shooting.
19) All the spares inside the panel viz : PCBs, Transformers, CT, Relays DPM etc. can be replaced by use of only a screw driver.
20) Superior SCR technology has been incorporated rather than triacs. SCRS have much better voltage, current & v/ t ratings than
triacs. This leads to greater reliability & the power circuit becomes almost failsafe.
21) Powermaster has over 1000 TCW Torque Controllers in active use worldwide since its inception in year 2000.
P O W E R M A S T E R
Note : Refer to Pg. 23 & 24 for Drive Units, Voltage Stabilizers for use with TCW torque controllers.
All TCW torque controllers are supplied with operation manuals.
22
ELECTRIC DRIVES
ELECTRIC DRIVES FOR USE WITH TORQUE CONTROLLERS
MPB - 0 MPB - 1
MPG - 2 MPG - 3
CE
Features :
1) Heavy Duty German motors form the heart of these drives.
2) Continuous cycle operation vs. Intermittent cycle operation of drives from other manufactures.
w w w . t u b e e x p a n d e r s . c o m
3) High torque to weight ratio.
SPECIFICATIONS
Supply Expansion Range
No Drive
Voltage Drive
Speed Load Steel Tube O.D. Copper Tube O.D. Weight
Single Phase Model
I / II R.P.M. Kgs.
50/60 Hz inch mm inch mm
MPB - 0N I 2200 1/4” - 3/8” 6 - 10 1/4” - 1/2” 6 - 12 2
I 1000 3/8” - 5/8” 10 - 16 3/8” - 3/4” 13 - 20
MPB - 1N 2.5
II 1900 5/16” - 3/8” 8 - 13 5/16” - 1/2” 8 - 13
230 V I 480 5/8” - 1.3/4” 16 - 45 5/8” - 2” 16 - 50
MPG - 2N 7.5
II 1080 5/8” - 1.1/4” 16 - 32 5/8” - 1.1/2” 16 - 38
I 130 1” - 3” 25 - 76 1” - 4” 25 - 102
MPG - 3N 8.5
II 430 1” - 2” 25 - 50 1” - 3” 25 - 76
MPB - 0L I 2200 1/4” - 3/8” 6 - 10 1/4” - 1/2” 6 - 12 2
I 1000 3/8” - 5/8” 10 - 16 3/8” - 3/4” 13 - 20
MPB - 1L 2.5
II 1900 5/16” - 3/8” 8 - 13 5/16” - 1/2” 8 - 13
110 V I 480 5/8” - 1.3/4” 16 - 45 5/8” - 2” 16 - 50
MPG - 2L 7.5
II 1080 5/8” - 1.1/4” 16 - 32 5/8” - 1.1/2” 16 - 38
I 130 1” - 3” 25 - 76 1” - 4” 25 - 102
MPG - 3L 8.5
II 430 1” - 2” 25 - 50 1” - 3” 25 - 76
23
VOLTAGE STABILIZERS / TRANSFORMERS
VOLTAGE
ELECTRICSTABILIZERS
TUBE EXPANSION
/ TRANSFORMERS
SYSTEMS
FOR USE WITH TORQUE CONTROLLERS
Features : Model
No.
Input
Voltage (V)
Output
Voltage (V)
Digital display of output voltage. VS1BB 160 - 260 103 - 118
Used in on site application and areas which are prone to high VS2BB 160 - 260 215 - 245
voltage fluctuations.
SPRING BALANCER
Swivel Bracket
Electric Drive
Telescopic Shaft
Collapsible Trolley
Torque Controller
P O W E R M A S T E R
Foot Switch
Model Description
24
TELESCOPIC SHAFTS
TELESCOPIC SHAFTS
‘H’
MT ØD
ØD
Features :
Used to free the operator from handling drives.
Sturdy construction absorbs all torque during tube expansion.
w w w . t u b e e x p a n d e r s . c o m
Specify square size and thread type (if applicable ) on either end of quick change chuck / adaptor when ordering.
Features :
Specially designed to expand stainless steel thick
walled and exotic harder tubes, where conventional
expanders would fail.
Can expand tubes in a deep channel using
stepping extension.
Quality leak proof joint in 3 to 5 seconds.
Precise control of advancing force.
Constant RPM even under load condition ensures
equal pressure to the rolls for tight fit, leak proof
joint between tube and tube sheet.
Internal cylindricity of expanded tubes.
Durable heavy-duty construction ensures long reliable life.
Reduction of tube stretching & internal stresses.
Simple operation saves time & reduces operator fatigue.
Large oil tank and external filter for better cooling effect and
easy filter replacement.
Automatic lubrication system increases tool life and reduces
consumable cost.
Continuous programmed cycle-microprocessor controlled.
CE
P O W E R M A S T E R
NOTE : Optional stepping space for rolling thicker tube sheets without removing expander from the tube.
Extension for expanding of tubes in deep channels is available.
Ask for catalog number HTTE/038/1 for expanders available.
System is supplied with operation manual showing detailed features and accessories.
26
HYDRAULIC TUBE EXPANSION SYSTEMS (HYDEX)
HYDRAULIC TUBE EXPANSION SYSTEMS (HYDEX)
Features :
1) Drive communicates with the pump via 9v DC remote control. This ensures safety and eliminates the need of electrical cord
between pump and drive that other manufacturers provide.
2) Silent during use. In comparison electric and pneumatic tube expansion systems are noisy.
3) Compact, therefore easy to use inside boiler drums.
4) Compatibility - Same powerpack for all the 4 drives to expand 5/8” o.d to 4” o.d tube.
5) Very High Torque Developed - can expand large diameter, thick wall tubes in thick tube sheets easily.
6) Long life + low maintenance.
7) Boiler erections get completed in record time.
8) Can be use for long working hours because drive is unaffected by heat.
9) Dual drive powerpack is available to connect 2 drives to a single powerpack to cut down tube expansion time cycle by a further 50%.
10) Microprocessor controls on the pump automate the expansion cycle. Trip, pause and reverse times for the drive are adjustable.
No need for repeated manual STOP/START of the drive during the expansion cycle - completely automatic.
11) Drive speed remains constant during the expansion cycle unlike electric or pneumatic drives.
The hydraulic pump supplied with hydraulic drive incorporates the latest state of the art technology resulting in a subcompact
pump developing 100 bar pressure. The system is mounted on four wheels for on site manevourability.
Expansion of tubes is regulated by adjusting pressure setting on pump. Once required amount of wall thinning is achieved the drive trips automatically.
Powermaster offers you an unparalled choice of three different pumps based on your application and budget.
s 1st
World ontrol
te C
Remo rated
Ope
w w w . t u b e e x p a n d e r s . c o m
27
ACCESSORIES FOR HYDRAULIC TUBE EXPANSION SYSTEMS
ACCESSORIES FOR HYDRAULIC EXPANSION SYSTEMS
HYDRAULIC DRIVES CE
Tube Expansion Range Drive Drive No Load
Speed (RPM) Drive
Steel Tube O.D. Copper Tube O.D. Weight
Model Square Socket
With HEP-300/500/1000 Kgs.
mm inch mm inch No. inch
15 - 25 5/8 - 1 25 - 38 1-1.1/2 HED-3 3/8 620/954/800 9.6
19 - 38 3/4 - 1.1/2 32 - 64 1.1/4-2.1/2 HED-4 3/8 & 1/2 350/480/400 9.7
38 - 76 1.1/2 - 3 50 - 102 2-4 HED-5 1/2 & 3/4 62/84/70 11.0
50 - 102 2-4 - - HED-6 3/4 & 1 40/62/54 11.5
Note : Drive supplied with FORWARD, STOP, REVERSE, AUTO BUTTONS, QUICK RELEASE COUPLINGS, SOCKETS and REACTION BAR.
Powerpack includes 2 hoses each of length 10 meters. If required longer hoses can be supplied.
HYDRAULIC HOSE
SUPPLY CABLE
Model Square
No. Size
HE/DS/38 3/8”
HE/DS/12 1/2”
HE/DS/34 3/4”
HE/DS/1 1”
28
ACCESSORIES FOR HYDRAULIC EXPANSION SYSTEMS
ACCESSORIES FOR HYDRAULIC EXPANSION SYSTEMS
SPRING BALANCER
EXTENSION TROLLEY
TELESCOPIC SHAFT
MOTOR BODY
w w w . t u b e e x p a n d e r s . c o m
TUBE EXPANDER
FOOT SWITCH
Model Description
No.
TS-1 Telescopic Shaft for HED-3
TS-2 Telescopic Shaft for HED-4
TS-3 Telescopic Shaft for HED-5
TS-4 Telescopic Shaft for HED-6
SWF-5 Spring Balancer
HE/FS/24 Foot Switch
HE/EXTR/3456 Extension Trolley
HE/HB/3456 Swivel Hanging Bracket
29
ROLLING DRIVES
PNEUMATIC ROLLING DRIVES
Pneumatic Rolling Drives are specifically designed to ensure uniform tube to tube sheet expansions, there by ensuring exact rolling of tubes.
Features :
Light weight aluminum body.
Ergonomically correct push/pull throttle.
Automatically stops tube expansion at defined setting.
Precision control measures torque output.
Right Angle Rolling Drives are specifically designed for expanding boiler tubes in steam, mud drums, fire tube & related boiler equipment.
P O W E R M A S T E R
Features :
Unique head design consisting of fully enclosed bearing for long & trouble free life.
Both models equipped with roll throttle as standard. Lever throttle optional.
Easy adjustable torque.
Angle head can be setup in numerous positions.
360 degree adjustable air exhaust.
30
TUBE
TOOLS
INSTALLATION
Page 31-44
w w w . t u b e e x p a n d e r s . c o m
31
TUBE INSTALLATION TOOLS
3 1
-
SERRATING / GROOVING TOOL
8” 2 2” SERRATING / GROOVING TOOL - ‘ST’ SERIES
O.D.
FOR GROOVING IN TUBE SHEETS
3
- ”
8” 4 SERRATING / GROOVING TOOL - ‘NW’ SERIES
O.D.
Features :
CIRCULAR Changing of pilot nose and cutter allows one tool to cover a
FORM CUTTER
range of hole diameters.
Simple to change cutter for different groove shapes.
Location and depth of cut easy to adjust.
TOOL BIT Only light pressure required to cut precision grooves.
P O W E R M A S T E R
HOLDER WITH Ready to fit CNC drill machines, lathes and boring machines.
TOOLBIT The life of the cutter extendable by re-sharpening.
Bore Range Tool Pilot Nose Circular Form Cutter Tool Bit Holder Spare Tool Bit
Model No. Model No. Model No. Model No. Model No.
mm inch
9 - 32 3/8 - 1.1/4 1 NW - 2 MT 1 NW - PN 1 NW - CF 1 NW - TBH 1 NW - TB
16 - 45 5/8 - 1.3/4 3 NW - 3 MT 3 NW - PN 3 NW - CF 3 NW - TBH 3 NW - TB
19 - 48 3/4 - 1.7/8 4 NW - 4 MT 4 NW - PN 4 NW - CF 4 NW - TBH 4 NW - TB
38 - 102 1.1/2 - 4 6 NW - 5 MT 6 NW - PN 6 NW - CF 6 NW - TBH 6 NW - TB
Note : Specify whether you need Circular Form Cutter (one piece HSS construction) or Tool Bit Holder with Tool Bit, when ordering.
Refer to operation manual for detailed spare parts list.
Ask for leaflet number 038 for detailed features.
32
3
- ”
Features :
Only light pressure required to cut precision grooves inside holes
or cylinders.
Location and depth of groove easy to adjust.
TOOL BIT
Simple to change cutter for different groove shapes.
Changing of bushing and cutter allows one tool to cover a range
of hole diameters.
The life of the cutter extendable by re-sharpening.
Note : Ask for catalog number CTG-100 for spare parts list, operating instructions and detailed features.
D1
w w w . t u b e e x p a n d e r s . c o m
W
L3
T
W
L2
W
L1
33
3
- 4”
TUBE SHEET HOLE REAMER
8” TUBE SHEET HOLE REAMER
O.D.
OAL
FLUTE LENGTH
Features :
High speed steel, cryogenically treated & coated with Titanium
Nitride for long life.
Ideal for heat exchanger and condenser tube sheet reaming.
Reamers available in MM sizes also.
For larger diameters, please enquire.
34
3 1
-
Features :
Tool bits coated with Titanium Nitride to give 3
times the life of convertional tool bits.
Ideal for quick facing of projecting tube ends in
heat exchangers, condensers and boilers.
One size of tool is suitable for use on multiple tube
thicknesses by interchanging pilot. (TEF-375 is the
TOOL BIT TOOL BIT exception with the tool suitable for one tube ID only).
Each tool is supplied with a set of multiple pilots to
cover all tube thicknesses.
Tube end facers for MM sizes of tubes also
NON-FERROUS STAINLESS available. Please enquire.
TOOL BIT
w w w . t u b e e x p a n d e r s . c o m
35
TUBE END FACER & FLARING TOOL
TUBE END FACER - ‘FC’ SERIES / WELD REMOVAL TOOL
12-15 FT-8
25.40 1
16-22 FT-9 Tube O.D. Model Tool Radius Morse
No. Taper
12-15 FT-10 mm inch mm inch
28.57 1.1/8
16-22 FT-11 12.70 1/2 20338 3.2 1/8 2
8-14 FT-12 15.87 5/8 20224 4.0 5/32 2
31.75 1.1/4
15-22 FT-13 19.05 3/4 20225 4.8 3/16 2
8-14 FT-14 22.22 7/8 20226 4.8 3/16 2
34.92 1.3/8
15-22 FT-15 25.40 1 20227 4.8 3/16 2
8-14 FT-16 28.57 1.1/8 40512 6.4 1/4 2
38.10 1.1/2
15-22 FT-17 31.75 1.1/4 21395 6.4 1/4 2
Note : Fitted with Type 1 round shank for use with standard
pneumatic chipping hammer.
Other shanks on request.
36
1
- ”
Note : Available in your choice of carbon steel, stainless steel or brass. For other / larger sizes, please enquire.
1
TUBE GUIDE - ”
2” 3
O.D.
To ‘pilot’ the tubes through the tube sheets and baffle plates during tube insertion.
w w w . t u b e e x p a n d e r s . c o m
16-18 PTG-1 10-13 PTG-15
31.75 1.1/4
12.70 1/2 19-20 PTG-2 14-20 PTG-16
21-23 PTG-2.5 8-9 PTG-17
12-13 PTG-3 34.92 1.3/8 10-13 PTG-18
14-16 PTG-4 14-20 PTG-19
15.87 5/8
17-20 PTG-5 8-9 PTG-20
22-24 PTG-5.5 38.10 1.1/2 10-13 PTG-21
10-12 PTG-6 14-20 PTG-22
13-16 PTG-7 8-10 PTG-23
19.05 3
. /4
17-20 PTG-8 50.80 2 11-13 PTG-24
22-24 PTG-8.5 14-18 PTG-25
10-12 PTG-9 10-13 PTG-26
63.50 2.1/2
13-16 PTG-10 14-18 PTG-27
22.22 7/8
17-20 PTG-11
21-22 PTG-11.5
8-9 PTG-12.5
10-12 PTG-12
25.40 1 13-16 PTG-13
17-20 PTG-14
21-23 PTG-14.5
10-13 PTG-15
31.75 1.1/4
14-20 PTG-16
FM-1625
The FM-1625 is light weight and powerful
machine for facing, bevelling, and weld 400
preparation. It is compact, easy to handle and
quick to setup. It is used for jobs in restricted
access areas. Used in shutdown environments
on condensers and heat exchangers.
395 79
FM-3000
450
The FM-3000 the most popular and powerful
machine. Used during maintenance and new
boiler manufacturing. Quick interchangeability of
locking jaws to suit wide range of dia meters.
Modular and ergonomic design.
450 126
670
FM-4500
The FM-4500 is a heavy duty machine designed
to bevel, face and prepare weld edges for
P O W E R M A S T E R
42
TUBE / PIPE BEVELLING MACHINES
TUBE / PIPE BEVELLING MACHINES
480 220
670
FM-8000
The FM-8000 is a heavy duty machine suitable
for use on a wide range of tube Id’s . Designed to
bevel, face and produce weld preps on any
thickness pipe or tube. Modular and
ergonomic design with high torque to suit in
toughest working condition.
w w w . t u b e e x p a n d e r s . c o m
700 310
FM-12000
The FM-12000 is a combination of power and
range in a light and portable design. Wide range 325
for tube end facing, bevelling, counter boring and
weld edge preparation. Rugged and balanced
machine suitable for all sizes of tube and pipes.
43
TUBE BUNDLE INSERTER
TUBE BUNDLE INSERTER
A A
F D
Insert
FWD
POWER
REV
MANUAL
AUTO
E
Features :
Used for insertion of long & heavy tube bundle inside shell of heat exchanger.
Insert tube bundle at rate of 3mtrs/min.
Generates a coaxial force of 60 tons to insert tube bundle into the shell without jolts thereby avoiding damages to shell & bundles.
Can be easily converted into double headed tube puller for tube extraction.
TECHNICAL SPECIFICATIONS
Pulling Insertion Maximum
Power Volts/phase Tank Capacity Weight
Model Force Speed Pressure
Tons m/min Bar Kw Liter Kg
TBI 60 3 300 8 380-50Hz/3 150 800
44
TUBE
TOOLS
REMOVAL
Page 45-60
w w w . t u b e e x p a n d e r s . c o m
45
TUBE REMOVAL TOOLS
3 1
-
AIR / HYDRAULIC STUB PULLER
8” 1 4” AIR / HYDRAULIC STUB PULLER
O.D.
Features :
STUB PULLER Improved productivity and better operator control through foot pedal.
CYLINDER Extremely compact, durable, lightweight and portable
package-useful in confined areas.
AIR/ HYDRAULIC Makes pulling tubes faster and easier.
PUMP Quick and easy arrangement to reduce downtime.
Safe. Totally air operated for use in explosive environments.
PULLING SPEARS
Tube O.D. Tube thk. Tube O.D. Tube thk.
Model Model
inch bwg inch bwg
SS-0916 3/8 16-17 SS-2212 7/8 12-13
SS-0918 3/8 18-19 SS-2214 7/8 14-15
SS-0920 3/8 20-21 SS-2216 7/8 16-17
SS-0922 3/8 22-23 SS-2218 7/8 18-19
SPRING BALANCER SS-1214 1/2 14-15 SS-2220 7/8 20-21
Balancing Suitable SS-1216 1/2 16-17 SS-2509 1 9-10
Model
Capacity For SS-1218 1/2 18-19 SS-2510 1 10-11
SWF-9 5 - 9 kgs AHSP-4 SS-1220 1/2 20-21 SS-2512 1 12-13
SWF-22 15 - 22 kgs AHSP-9 SS-1222 1/2 22-23 SS-2514 1 14-15
SS-1512 5/8 12-13 SS-2516 1 16-17
SS-1514 5/8 14-15 SS-2518 1 18-19
SS-1518 5/8 18-19 SS-2520 1 20-21
SELECTION CHART FOR SPARES
SS-1520 5/8 20-21 SS-3112 1.1/4 12-13
Spare Suitable SS-1911 3/4 11-12 SS-3114 1.1/4 14-15
Spares
Code For
P O W E R M A S T E R
46
3
- 4”
PULLING GUN
POWERPACK
Features :
Pulling gun communicates with electric powerpack via 9v DC control. This ensures safety and eliminates the need of electrical cord
between pump and gun that other manufacturers provide. In pneumatic version communication is via pneumatic control.
Available with a choice of Electric-TPP System or Pneumatic-PPP System for hazardous, explosive working environments.
Microprocessor controls on powerpack and gun ensure trouble free life.
Removes tube without any damage to tube sheet.
Low setup time and ease of operation.
High power & High speed automatic cycling, for highest speed of pull available worldwide.
Auto switchover from low pressure high flow to high pressure low flow on load and again back to low pressure high flow when load is released.
Automatic slow start feature to minimize risk of breaking tubes and to conserve consumables.
Compact design of Powerpack and Gun.
Interchangeable pulling guns with same Powerpack. 15 ton gun for light duty high speed work, 30 ton gun for heavy duty tube pulling
and 45 ton gun for tubes upto 3” O.D.
Pulls up to 3” OD tubes continuously, pulls up to 4” O.D. stub.
Low maintenance cost and worldwide availability of components.
Significant saving of time and money over conventional systems.
Unit is portable with handle and mounted on four wheels for easy handling.
Unit will pull tubes continuously through the gun effortlessly, needing only one man for operation.
SEQUENCE OF OPERATION
w w w . t u b e e x p a n d e r s . c o m
B) Mount Pulling Gun onto mandrel. D) Unscrew mandrel from pulled tube and proceed
Automatic Slow Start to first break expanded joint. to next tube.
47
3
- 4”
CONTINUOUS HYDRAULIC TUBE PULLER
8” CONTINUOUS HYDRAULIC TUBE PULLER
O.D.
Note : All pulling guns are supplied with Forward, Reverse, and Auto Cycle Switches.
48
ACCESSORIES FOR CONTINUOUS TUBE PULLER
ACCESSORIES FOR CONTINUOUS TUBE PULLER
SPRING BALANCER
B
IMP
IMPACT WRENCH
PS SOCKET
PM MANDREL
PJ JAW SET-REAR
PJ JAW SET-FRONT
PC COLLAR
SPRING BALANCER
Used to suspend pulling guns for 'feather touch', operation.
Frees the operator from handling weight of the gun, allowing him to concentrate on the tube pulling operation.
w w w . t u b e e x p a n d e r s . c o m
IMP - IMPACT WRENCH
Used to thread PM mandrels into tube with help of sockets.
PS - SOCKET
Used to connect impact wrench to pulling mandrel.
Model A C
49
WORKING CONSUMABLES - CONTINUOUS TUBE PULLER
WORKING CONSUMABLES - CONTINUOUS TUBE PULLER
688
PM MANDREL PJ JAW SET PC COLLAR
Note : All models indicated above are for continuous tube pulling. When you are using equipment for stub pulling, please contact us for
modifications needed.
50
WORKING CONSUMABLES - CONTINUOUS TUBE PULLER
WORKING CONSUMABLES - CONTINUOUS TUBE PULLER
688
PM MANDREL PJ JAW SET PC COLLAR
w w w . t u b e e x p a n d e r s . c o m
10 43.5-44.5 1.830-1.870 44/51
11-12 44.5-45.5 1.870-1.910 45/51
13 45.5-46.5 1.910-1.950 46/51
2” 13 54
14-15 46.5-47.5 1.950-1.990 47/51
16-18 47.5-48.5 1.870-1.910 48/51
19-22 48.5-49.5 1.910-1.950 49/51
9-10 49.5-50.5 1.950-1.990 50/57
2.1/4” 11 50.5-51.5 1.990-2.030 51/57 14 60
12-13 51.5-52.5 2.030-2.070 52/57
7 50.5-51.5 1.990-2.030 51G
2” Gas 8 51.5-52.5 2.030-2.070 52G 15 63
9 53.5-53.5 2.070-2.105 53G
7 53.5-54.5 2.015-2.145 54/63 1.1/2”
8 54.5-55.5 2.145-2.185 55/63
2.1/2” 16 66
9 55.5-56.5 2.185-2.225 56/63
10 56.5-57.5 2.225-2.265 57/63
7 66.5-67.5 2.580-2.620 67/76
8 67.5-68.5 2.620-2.660 68/76
3” 17 80
9-10 68.5-69.5 2.660-2.695 69/76
11 69.5-70.5 2.695-2.735 70/76
Note : For Tubes larger than 3” O.D., please contact us for larger size working consumables and larger size tube pulling guns.
All models indicated above are for continuous tube pulling. When you are using equipment for stub pulling, please contact us for
modifications needed.
51
1
- 2”
AUTO STUB PULLER
2” AUTO STUB PULLER
O.D.
OPERATION
Features :
Designed for fast removal of ferrous and non-ferrous tubes from
Condensers, Heat Exchangers, and Boilers.
A rapid stroke allows the removal of 10 tubes a minute with little
operator efforts.
Gripping and pulling done in single operation.
Compact and lightweight pulling gun, easy to operate inside boiler
drum with 24 Volt DC control. 1) Opening of jaws inside tube
Auto ejection of tube after removal.
Remove tubes without any damage to tube sheet.
Pneumatic version available for hazardous and explosive areas.
Low setup time and ease of operation.
Auto Switchover from low-pressure high flow to high-pressure low
flow on load and back again when load is released. 2) Tube Pulling
Interchangeable pulling gun with same power pack.
Significant savings of time & money over conventional methods of
stub removal.
Can pull from 13 mm to 51 mm I.D. tubes. 3) Removal of pulled tube
Note : 5 mtr. long Remote Control and 5 mtr. long Hose set are supplied with
Powerpack.
52
WORKING CONSUMABLES FOR AURTO STUB PULLER
WORKING CONSUMABLES FOR AUTO STUB PULLER
Part Number Description
1 Stub Pulling Gun
2 Control Box
3 Tie Rod
4 Compression Spring
5 Guide Washer
6 Jaws
7 Rubber Sleeve
8 Washer
9 Sleeve
10 Support Collar
11 Lock Nut
12 Pulling Collar
13 Spring Balancer
A = d - (0.5 to 1 mm)
A : diameter of jaws
d : Inside diameter of expanded tube
w w w . t u b e e x p a n d e r s . c o m
A A
Model Model
mm inch mm inch
12 .472 960/120 31 1.220 1160/310
13 .512 960/130 32 1.260 1160/320
14 .551 960/140 33 1.299 1160/330
15 .591 960/150 34 1.339 1160/340
16 .630 960/160 35 1.378 1160/350
17 .669 960/170 36 1.417 1160/360
18 .709 960/180 37 1.457 1160/370
19 .748 960/190 38 1.496 1160/380
20 .787 960/200 39 1.535 1160/390
21 .827 960/210 40 1.575 1160/400
22 .866 960/220 41 1.614 1160/410
23 .906 960/230 42 1.654 1160/420
24 .945 960/240 43 1.693 1160/430
25 .984 960/250 44 1.732 1160/440
26 1.024 960/260 45 1.772 1160/450
27 1.063 960/270 46 1.811 1160/460
28 1.102 960/280 47 1.850 1160/470
29 1.142 960/290 48 1.890 1160/480
30 1.181 960/300 49 1.929 1160/490
50 1.969 1160/500
53
WORKING CONSUMABLES FOR AUTO STUB PULLER
WORKING CONSUMABLES FOR AUTO STUB PULLER
JAWS - TIE ROD - SUPPORT COLLAR - SLEEVE - PULLING COLLAR FOR CTP TUBE PULLER
Gun Model Jaws Model Tie Rod Model Support Collar Sleeve Model Pulling Collar Model Spring Balancer
960/120 to 960/140 970/55
960/150 to 960/180 970/60
PC-950
CTP-900 960/190 to 960/200 970/80 SC-980 S-990 SWF-22
Refer chart below
960/210 to 960/240 970/120
960/250 to 960/300 970/160
1160/310 to 1160/350 1170/220
1160/360 to 1160/400 1170/270 PC-1150
CTP-1100 SC-1180 S-1190 SWF-40
1160/410 to 1160/450 1170/320 Refer chart below
1160/460 to 1160/500 1170/370
G = D + 3 mm
A : inside diameter of collar
D : outside diameter of tube to be pulled
54
3
- 4”
w w w . t u b e e x p a n d e r s . c o m
1 WR-1000 3 1 KT-1000 1 CT-1000
1.1/4 WR-1250 3 1.1/4 KT-1250 1.1/4 CT-1250
1.1/2 WR-1500 3 1.1/2 KT-1500 1.1/2 CT-1500
1.3/4 SH-1750 3 1.3/4 KT-1750 1.3/4 CT-1750
2 SH-2000 3 2 KT-2000 2 CT-2000
2.1/2 SH-2500 4 2.1/2 KT-2500 2.1/2 CT-2500
2.3/4 SH-2750 4 2.3/4 KT-2750
3 SH-3000 4 3 KT-3000
3.1/4 SH-3250 4 3.1/4 KT-3250
3.1/2 SH-3500 4 3.1/2 KT-3500
4 SH-4000 4 4 KT-4000
55
5 1
-
PUSH TYPE INTERNAL TUBE CUTTER - ATP SERIES
8” 1 2” PUSH TYPE INTERNAL TUBE CUTTER - ATP SERIES
O.D.
TOOL BIT
POWERMASTER “Push Type” Internal Tube Cutter quickly cuts through the walls of ferrous tubes in Condensers and
Heat Exchangers as a step in their removal from the tube sheet.
This sturdy “Push Type” Internal Tube Cutter can be used with a portable Electric or Air Drill Motor.
“Push Type” Cutter is simple to operate. Merely insert it into the tube, apply power, press inward and the tube can be cut in a few seconds.
Releasing of inward pressure automatically retracts the Cutter Bit. This Cutter is equipped with an adjustable collar suitable for reaching
into tubes at various depths.
The replaceable cutting bit can be interchanged in a few seconds. Standard adjustable reach is 4”(101.6mm) and they are available
in optional increments of 2”(50.8mm). “A” reach = 6”(152.4mm). “B” reach = 8”(203.2mm). “C” reach = 10”(254.0mm) etc.
All Tube Cutters come with a complete set of pilots covering the entire range of tube thicknesses for a particular tube O.D.
(ATP-625 tube cutters come with a built in pilot suitable for one tube ID only.)
All Cutters are available for MM tube sizes also. Please enquire.
Tube O.D. Tube Gauge (BWG) Tube Cutter Model No. (Std. Reach) Spare Cutting Bit Model No.
5/8” 14 - 22 ATP-625 ATP-625-SB
3/4” 14 - 22 ATP-750 ATP-750-SB
7/8” 14 - 22 ATP-875 ATP-875-SB
1” 12 - 22 ATP-1000 ATP-1000-SB
1.1/4” 12 - 22 ATP-1250 ATP-1250-SB
1.1/2” 12 - 22 ATP-1500 ATP-1500-SB
Note : When ordering Spare Cutting Bits, please specify whether ordering for Non Ferrous, Ferrous or Stainless Tubes. Cutter Bits for these
3 types of tubes are different. Please refer to operation manual for parts list and detailed features.
1 1
INTERNAL TUBE CUTTER - PR68 SERIES 2”-4 2”
O.D.
TOOL BIT
PR-68 tube cutters are ideal for cutting thick walled boiler tubes of 2” O.D. and higher.
The Internal Tube Cutter PR-68 is driven via the square in a clockwise direction using either an electric, pneumatic or hydraulic driving machine.
PR-68 type tube cutters are available in standard reach of 4” (100mm). Additional reaches in increments of 4” are available up to 16” (400mm).
Tool Spare Bit Tube I.D. Range Max. Tube O.D. Body Diameter Drive
Size Model Model Square
Number Number mm inch mm inch mm inch Male
095 0680951 10 - 12 .394 - .472 15 .591 9.5 .374
1680951
105 0681051 11 - 13 .433 - .512 18 .709 10.5 .413
115 0681151 1681151 12 - 14 .472 - .551 19 .748 11.5 .453
125 0681251 13 - 15 .519 - .591 20 .787 12.5 .492
135 0681351 1681251 14 - 17 .551 - .669 23 .906 13.5 .531
155 0681551 16 - 19 .630 - .748 25 .984 15.5 .610
P O W E R M A S T E R
1/2”
.
175 0681751 1681751 18 - 21 .709 - .827 27 1.063 17.5 .689
195 0681951 1681951 20 - 25 .787 - .984 34 1.339 19.5 .768
245 0682451 1682451 25 - 30 .984 - 1.181 38 1.496 24.5 .965
290 0682901 30 - 35 1.181 - 1.378 43 1.693 29 1.142
330 0683301 1682901 35 - 40 1.378 - 1.575 48 1.890 33 1.299
380 0683801 40 - 50 1.575 - 1.969 58 2.126 38 1.496
480 0684801 50 - 60 1.969 - 2.362 68 2.677 48 1.890
530 0685301 1684801 55 - 65 2.165 - 2.559 73 2.874 53 2.087
630 0686301 65 - 75 2.559 - 2.953 83 3.268 63 2.480
3/4”
730 0687301 75 - 85 2.953 - 3.346 93 3.661 73 2.874
830 0688301 1687301 85 - 95 3.346 - 3.740 103 4.055 83 3.268
930 0689301 95 - 105 3.740 - 4.134 113 4.449 93 3.661
Note : Refer to operation manual for detailed features and parts list.
56
5 1
-
TOOL BIT
POWERMASTER “One Revolution” Internal Tube Cutter pierces and cuts off non-ferrous and thin walled ferrous tubes in one revolution.
This “One Revolution” Internal Tube Cutter is designed for hand operation using a ratchet handle.
The Cutter Tool Bit operates on an eccentric principle. The Tube Cutter is entered in the tube with the Tool Bit in c l o s e d p o s i t i o n , r a t c h e t
is applied and turned in clockwise direction. The Tool Bit contacts the tube during the One Revolution and pierces the tube wall
and as turning is continued the Tool Bit shears through the tube along its circumference. This Cutter is fitted with an adjustable collar
enabling it to reach into tubes at various distances and they are available in optional increments of 2”(50.8mm). Standard adjustable
reach is 6”(152.4mm). ”A” reach = 8”(203.2). “B” reach = 10”(254.0mm). “C” reach = 12”(304.8mm) etc.
w w w . t u b e e x p a n d e r s . c o m
22.22 7/8 OTC-875-SB
18 19.3 - 20.0 .760 - .790 OTC-875-18
19 - 20 19.8 - 20.6 .780 - .810 OTC-875-20
14 20.8 - 21.6 .820 - .850 OTC-1000-14
15 21.3 - 22.1 .840 - .870 OTC-1000-15
25.40 1” 16 - 17 22.8 - 22.6 .860 - .890 OTC-1000-16 OTC-1000-SB
18 - 20 22.6 - 23.1 .890 - .910 OTC-1000-18
22 23.9 - 24.6 .940 - .970 OTC-1000-22
12 25.9 - 26.7 1.020 - 1.050 OTC-1250-12
13 - 14 26.7 - 27.4 1.050 - 1.080 OTC-1250-14
31.75 1.1/4 OTC-1250-SB
15 - 16 27.9 - 28.7 1.100 - 1.130 OTC-1250-16
17 - 19 28.7 - 29.6 1.130 - 1.160 OTC-1250-18
12 - 13 32.5 - 33.3 1.280 - 1.310 OTC-1500-12
14 - 15 33.8 - 34.5 1.330 - 1.360 OTC-1500-14
38.10 1.1/2 OTC-1500-SB
16 - 17 34.5 - 35.3 1.360 - 1.390 OTC-1500-16
18 - 19 35.3 - 36.1 1.390 - 1.420 OTC-1500-18
12 - 13 45.0 - 46.0 1.770 - 1.810 OTC-2000-12
14 - 15 46.2 - 47.2 1.820 - 1.860 OTC-2000-14
50.80 2 OTC-2000-SB
16 - 17 47.2 - 48.2 1.860 - 1.900 OTC-2000-16
18 - 19 48.0 - 49.0 1.890 - 1.930 OTC-2000-18
12 - 13 57.6 - 58.6 2.270 - 2.310 OTC-2500-12
14 - 15 58.9 - 60.0 2.320 - 2.360 OTC-2500-14
63.50 2.1/2 OTC-2500-SB
16 - 17 60.0 - 61.0 2.360 - 2.400 OTC-2500-16
18 - 19 60.7 - 61.7 2.390 - 2.430 OTC-2500-18
57
1
-”
MANUAL TUBE PULLER
4” 1 MANUAL TUBE PULLER
O.D.
Features :
No power needed: Manual insertion and removal of tube with a hand wrench. Ideal for field service applications.
Simple Design : Only two major parts reduce inventory.
Ease of use : Hex at back of spear allows tightening without disassembly of thrust mechanism.
Range of Sizes : A wide range of sizes allows use on popular tube size. Clarity of markings: Both spear and thrust collar are clearly
marked for fast relating tool to job.
Tube Size
Tube Puller Spare Spear
O.D. Wall Thickness I.D. Model Number Model Number
BWG
mm inch mm inch mm inch
6.35 1/4 18 1.24 .049 3.86 .152 MTP-25-18 MPS-25-18
9.52 3/8 16 1.65 .065 6.22 .245 MTP-38-16 MPS-38-16
9.52 3/8 18 1.24 .049 7.04 .277 MTP-38-18 MPS-38-18
9.52 3/8 20 0.88 .035 7.75 .305 MTP-38-20 MPS-38-20
12.70 1/2 14 2.11 .083 8.48 .334 MTP-50-14 MPS-50-14
12.70 1/2 16 1.65 .065 9.40 .370 MTP-50-16 MPS-50-16
12.70 1/2 18 1.24 .049 10.21 .402 MTP-50-18 MPS-50-18
12.70 1/2 20 0.88 .035 10.92 .430 MTP-50-20 MPS-50-20
15.88 5/8 14 2.10 .083 11.66 .459 MTP-63-14 MPS-63-14
15.88 5/8 16 1.65 .065 12.57 .495 MTP-63-16 MPS-63-16
15.88 5/8 18 1.24 .049 13.39 .527 MTP-63-18 MPS-63-18
15.88 5/8 20 0.88 .035 14.10 .555 MTP-63-20 MPS-63-20
19.05 3/4 14 2.10 .083 14.86 .585 MTP-75-14 MPS-75-14
19.05 3/4 16 1.65 .065 15.75 .620 MTP-75-16 MPS-75-16
19.05 3/4 18 1.24 .049 16.56 .652 MTP-75-18 MPS-75-18
19.05 3/4 20 0.88 .035 17.27 .680 MTP-75-20 MPS-75-20
22.22 7/8 14 2.10 .083 18.01 .709 MTP-87-14 MPS-87-14
22.22 7/8 16 1.65 .065 18.92 .745 MTP-87-16 MPS-87-16
22.22 7/8 18 1.24 .049 19.74 .777 MTP-87-18 MPS-87-18
22.22 7/8 20 0.88 .035 20.45 .805 MTP-87-20 MPS-87-20
25.40 1 14 2.10 .083 21.18 .834 MTP-100-14 MPS-100-14
25.40 1 16 1.65 .065 22.10 .870 MTP-100-16 MPS-100-16
25.40 1 18 1.24 .049 22.91 .902 MTP-100-18 MPS-100-18
25.40 1 20 0.88 .035 23.62 .930 MTP-100-20 MPS-100-20
3 1
8”-1 2” TUBE PLUGS
O.D.
Tube plugs are designed for sealing off leaking or damaged tubes in heat exchangers, condensers, boilers etc. It ensures a uniform joint
without damaging the tube sheet.
Tube O.D. One Piece Tube Plug Two Piece Tube Plug
mm inch Model No. Model No.
Tube OD Tube OD
Model Number BWG Model Number BWG
inch inch
S-0916 3/8 16-17 S-2509 1 9
S-0918 3/8 18-19 S-2510 1 10-11
S-0920 3/8 20-21 S-2512 1 12-13
S-0922 3/8 22-24 S-2514 1 14-15
S-1212 5/8 12-13 S-2516 1 16-17
S-1214 5/8 14-15 S-2518 1 18-19
S-1216 5/8 16-17 S-2520 1 20-21
S-1218 5/8 18-19 S-3112 1-1/4 12-13
S-1220 5/8 20-21 S-3114 1-1/4 14-15
S-1911 3/4 11-13 S-3116 1-1/4 16-17
S-1914 3/4 14-15 S-3318 1-1/4 18-19
S-1916 3/4 16-17 S-3120 1-1/4 20-21
S-1918 3/4 18-19 S-3814 1-1/2 14-16
S-1920 3/4 20-21 S-3817 1-1/2 17-20
S-2212 7/8 12-13 S-4414 1-3/4 14-18
S-2214 7/8 14-15 S-5014 2 14-18
S-2216 7/8 16-17 S-5714 2-1/2 14-18
S-2218 7/8 18-19 S-7610 3 10-14
S-2220 7/8 20-21
w w w . t u b e e x p a n d e r s . c o m
3055-5 MALE X MALE EXTENSION 3055-10 MALE X FEMALE EXTENSION
EXTENSION CHAIRS
Note : All the above items are compatible for use with Tube Extension chair is sized to allow tube being pulled to enter I.D. of
Pulling Systems of Airetool, Wilson, Elliot and other chair. Spears, Adaptors, Male x Male Extension, Horse Shoe
manufacturers of “Pine Jenny” style systems. Lock and Extension Chair are needed for sizes 1.1/4” O.D. and
larger. Male x Female Extensions are used for longer reach.
Consult us for sizes not listed here.
59
TUBE BUNDLE EXTRACTORS
TUBE BUNDLE EXTRACTORS
Tube Bundle Extractor specifically designed to remove the tube bundle from the tube sheet without damage to shell of heat exchangers.
Features :
1) Units are designed to be self supporting using either a diesel engine W/ Spark arrestor, or an 18 HP piston type air motor.
2) Units can be manufactured with optional remote control so that operator can stand away at safe distance during initial break
out of tube bundle.
3) Bundle extraction time is 15 - 20 minites depending upon job situation & operators experience.
P O W E R M A S T E R
* Optional bowed tension arms: for bundle tube sheet diameters up to 84” force applied with main cylinder; 113.100 lbs.
Standard (189,000 lbs Optional)
60
TUBE
BOILER
EXPANDERS
Page 61-92
w w w . t u b e e x p a n d e r s . c o m
61
BOILER TUBE EXPANDERS
GENERATION II SERIES BOILER TUBE EXPANDERS
GENERATION II SERIES BOILER TUBE EXPANDERS
Features :
Several improvements in the design and manufacture of tube expanders have been pioneered by Powermaster.
The New Generation II series Boiler Tube Expanders will outlast any other manufacturers expanders! Guaranteed! Please contact us for
warranty information.
Powermaster expanders are competitively priced due to high production volumes and will offer you the best value for money by a
long margin!
Powermaster Generation II series Boiler Tube Expanders is the preferred tool of choice at over 3000 companies worldwide!
Optimal roll alignment for fast CNC machined cages give One piece constructed State of the art cryogenic and
rolling. Maximum roll to tube precision guiding to rolls during mandrel on all models mates heat treatment facility
contact reducing spring back expansion. Cages are double with well contoured rolls to guarantees best grain
effect. Equal load distribution tempered for optimum toughness give un-bridged smooth structure in both pre-machined
leading to extended expander life. at very high hardness. expanded tube. and finished forms.
P O W E R M A S T E R
All components subjected to In operation, the initial positioning High carbon chromium tool Use of high end solid
specific tests. Expander of the expander in the tube allows steel for rolls ensures non modeling design and finite
assembly is tested for optimum the self-feed rolls to draw the d e f o r m a b i l i t y. S m o o t h e r element analysis software
rolling, expansion and reversing expander into the tube and to contour and fine ground optimize results and eliminate
speeds. engage the flaring rolls at proper finishing gives longer life by design & assembly flaws.
point during the operation. withstanding operational jerks.
62
Why Boiler Tube Expanders ?
Availability : How often have you heard a manufacturer tell you that they do not have a Boiler Tube Expander
on the shelf and quote you a delivery of a few weeks or months. POWERMASTER carries a very large
inventory and can service you from stock in most cases.
Value : Production volumes ensure that our prices remain competitive. We offer products at a very competitive price.
Service : Delivery to your doorstep via courier in 3-4 days - ANYWHERE IN THE WORLD.
Quality : Large percentages of our revenues are spent on research and development coupled with field
testing make POWERMASTER the preferred choice worldwide.
Certifications : Powermaster facilities are certified to ISO-9002 by KPMG, USA. Most products manufactured
conform to European CE directives.
History : You need experience to handle this vast array of products. We have been in the business Since 1971!
I II III
LENGTH OF EXPANSION LENGTH OF EXPANSION TUBE SHEET
THICKNESS
TUBE SHEET
15 15 15
15 15 15
PROJECTION
w w w . t u b e e x p a n d e r s . c o m
PROJECTION PROJECTION OVER ROLL LENGTH OF
EXPANSION
TUBE EXPANDED THROUGHOUT TUBE EXPANDED THROUGHOUT TUBE EXPANDED INTO PART
THE DRUM / HEADER/ TUBE SHEET AND WITH OVER ROLL OF DRUM / TUBE SHEET
SR
DETAILS 1 2 3 4 5 6 7
No.
1. TUBE OUTSIDE DIAMETER
2. TUBE THICKNESS
3. TUBE SHEET / DRUM THICKNESS
4. LENGTH OF EXPANSION
5. TUBE END PROJECTION
6. TYPE OF TUBE EXPANDER
7. BELL MOUTHING REQUIRED YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO
8. BEADING REQUIRED YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO
63
1
2” -4 2”
114 SERIES
114 SERIES
O.D.
Features :
Overlapping rolls prevent ridging of tube.
Can be converted for parallel expansion use - enquire with us.
Self retained rolls in cage.
Compact design for use through small hand holes, headers etc.
Use - General purpose expander for expanding and flaring boiler
tubes, water wall, downcomer, economizer, riser and air heater
tubes.
TUBE SHEET
OVER ROLL THICKNESS
40o
TUBE
PROJECTION
3 7 - 11 .180 - .120 3.1/4 1 - 4 .300 - .238 63.8 2.511 73.9 2.909 - 14292 14294 14296 14298
3 10 - 12 .134 - .109 3.1/4 4 - 7 .238 - .180 66.9 2.635 77.3 3.043 14301 14302 14304 14306 14308
3.1/2 1 - 4 .300 - .238 3.1/4 7 - 11 .180 -.120 70.1 2.759 80.1 3.153 - 14312 14314 14316 14318
3.1/2 4 - 7 .238 - .180 3.1/4 10 - 15 .134 - .072 73.0 2.874 83.4 3.283 - 14322 14324 14326 14328
3.1/2 7 - 11 .180 - .120 3.3/4 2 & 3 .284 & .259 76.2 3.000 86.8 3.417 - 14332 14334 14336 14338
3.1/2 10 - 12 .134 - .109 3.3/4 4 & 5 .238 & .220 79.3 3.122 89.8 3.535 - 14342 14344 14346 14348
4 1 - 4 .300 - .238 3.3/4 6 - 10 .203 - .134 82.5 3.248 93.0 3.661 - 14352 14354 14356 14358
4 4 - 7 .238 - .180 3.3/4 11 - 15 .120 - .072 85.7 3.374 96.0 3.779 - 14362 14364 14366 14368
4 7 - 11 .180 - .120 4.1/4 2 & 3 .284 & .259 88.9 3.500 98.6 3.881 - 14372 14374 14376 14378
4 8 - 12 .165 - .109 4.1/4 3 & 5 .259 & .220 90.5 3.562 102.3 4.027 - 14382 14384 14386 14388
4.1/2 1 - 4 .300 - .238 4.1/4 6 - 9 .203 - .148 95.2 3.748 104.7 4.122 - 14392 14394 14396 14398
4.1/2 3 - 8 .238 - .165 4.1/4 10 - 13 .134 - .095 98.4 3.874 110.3 4.342 - 14402 14404 14406 14408
4.1/2 6 - 12 .203 - .109 - - - 101.6 4.000 113.5 4.468 - 14412 14414 14416 14418
64
1
2” -4 2”
114 SERIES
114 SERIES
O.D.
TUBE SHEET
OVER ROLL THICKNESS
40o
TUBE
PROJECTION
Spare Rollers Set Model Number Mandrel Spare Mandrel Model Number
Tube Sheet Thickness Range Square
1/2” 3/4” 1.1/8” 1.5/8” 2.1/8” Drive
Size Drum Header Short Series Short Series
To To To To To Type Type
inch 5.1/8 inch 7.1/8 inch
7/8” 1.1/8” 1.5/8” 2.1/8” 2.5/8”
- 34872 34874 34878 34948 3/4 32269 32289 32308 32309 32310 32311 34876, 34948
- 34879 34881 34883 34949 3/4 32269 32289 32309 32310 32311 -
w w w . t u b e e x p a n d e r s . c o m
34878 34879 34881 34883 34949 3/4 32270 32290 32309 32310 32311 32312 -
34878 34879 34881 34883 34949 3/4 32271 32291 32311 32312 32313 32346
34885 34886 34888 34890 34950 3/4 32270 32290 32310 32311 32312 32345
- 34893 34895 34897 34951 3/4 32270 32290 32310 32311 32312 32313 -
- 34893 34895 34897 34951 3/4 32271 32291 32311 32312 32313 32314 -
- 34893 34895 34897 34951 3/4 32272 32292 32312 32313 21214 32315 32316 -
- 34900 34902 34904 34952 3/4 32272 32292 32312 32313 32314 32315 32316 32347 32348 32349
34899 34900 34902 34904 34952 3/4 32273 32293 32315 32316 32317 33630 33631
- 34907 34909 34911 34953 3/4 32273 32293 32315 32316 32317 32318 32319 -
- 34907 34909 34911 34953 1 32274 32294 32317 32318 32319 32320 32321 -
- 34914 34916 34918 34954 1 32274 32294 32318 32319 32320 32321 32322 33632 33633 33634 33635
34913 34914 34916 34918 34954 1 32275 32295 32320 32321 32322 33634 33635
- 34921 34923 34925 34955 1 32274 32294 32318 32319 32320 32321 32322 -
- 34921 34923 34925 34955 1 32275 32295 32321 32322 32323 32324 32325 -
- 34921 34923 34925 34955 1 32276 32296 32323 32324 32325 32326 32327 -
- 34921 34923 34925 34955 1 32277 32297 32324 32325 32326 32327 32328 -
- 34928 34930 34932 34956 1 32276 32296 32324 32325 32326 32327 32328 -
- 34928 34930 34932 34956 1 32277 32297 32326 32327 32328 32329 32330 -
- 34928 34930 34932 34956 1 32278 32298 32328 32329 32330 32331 32332 -
- 34935 34937 34939 34957 1 32277 32297 32324 32325 32326 32327 32328 - 53
- 34935 34937 34939 34957 1 32278 32298 32329 32330 32331 32332 32350 -
- 34935 34937 34939 34957 1 32279 32299 32331 32332 32350 32337 32338 -
- 34942 34944 34946 34958 1 32278 32298 32326 32327 32328 32329 32330 -
65
7 1
-
A SERIES
8” 4 2” A SERIES
O.D.
Features :
Best ‘Value for Money’ tool in the world when parallel rolling tubes.
Sturdy construction with rolls self contained in cage.
Time tested, durable design.
Use - Economical tool used for applications where tubes are to be
expanded without flaring.
TUBE SHEET
OVER ROLL
THICKNESS
TUBE
PROJECTION
1.1/2 11 & 12 .120 & .109 30.6 1.204 34.8 1.370 A-54/2 A-54/3 A-54/4 A-54/5 A-54/6
1.1/2 13 .095 1.3/4 5 .220 31.4 1.236 35.6 1.401 A-55/2 A-55/3 A-55/4 A-55/5 A-55/6
1.1/2 14 & 15 .083 & .072 1.3/4 6 .203 32.6 1.283 36.8 1.448 A-56/2 A-56/3 A-56/4 A-56/5 A-56/6
1.3/4 7 .180 33.4 1.314 38.1 1.500 A-57/2 A-57/3 A-57/4 A-57/5 A-57/6
1.3/4 8 .165 34.2 1.346 38.7 1.523 A-58/2 A-58/3 A-58/4 A-58/5 A-58/6
2 3 .259 1.3/4 9 & 10 .148 & .134 35.0 1.377 40.6 1.598 A-59/2 A-59/3 A-59/4 A-59/5 A-59/6
2 4 .238 1.3/4 11 & 12 .120 & .109 36.6 1.440 42.2 1.661 A-60/2 A-60/3 A-60/4 A-60/5 A-60/6
2 5 & 6 .220 & .203 1.3/4 13 & 14 .095 & .083 38.2 1.503 43.8 1.712 A-61/2 A-61/3 A-61/4 A-61/5 A-61/6
2 7 & 8 .180 & .165 1.3/4 15 & 16 .072 & .065 39.8 1.566 45.4 1.787 A-62/2 A-62/3 A-62/4 A-62/5 A-62/6
2 9 & 10 .148 & .134 2.1/4 3 .259 41.4 1.629 47.0 1.850 A-63/2 A-63/3 A-63/4 A-63/5 A-63/6
2 11 - 13 .120 - .095 2.1/4 4 .238 42.9 1.688 49.5 1.948 A-64/2 A-64/3 A-64/4 A-64/5 A-64/6
2 14 - 16 .083 - .065 2.1/4 6 & 7 .203 & .180 44.5 1.751 51.1 2.011 A-65/2 A-65/3 A-65/4 A-65/5 A-65/6
2 17 & 18 .058 & .049 2.1/4 8 & 9 .165 & .148 46.1 1.814 52.7 2.074 A-66/2 A-66/3 A-66/4 A-66/5 A-66/6
66
7 1
-
A SERIES
A SERIES 8” 4 2”
O.D.
TUBE SHEET
OVER ROLL
THICKNESS
TUBE
PROJECTION
Spare Rollers Set Model Number Mandrel Spare Mandrel Model Number
Tube Sheet Thickness Range Square
Drive Short Series
1/2” 3/4” 1.1/8” 1.5/8” 2.1/8” Drum Header Mandrel Set
To To To To To Size
inch Type Type (No. Of Mandrels)
7/8” 1.1/8” 1.5/8” 2.1/8” 2.5/8”
15-2-RS 15-3-RS - - - 3/8 DM-11 - -
15-2-RS 15-3-RS - - - 3/8 DM-12 - -
16-2-RS 16-3-RS - - - 3/8 DM-12 - -
20-2-RS 20-3-RS - - - 3/8 DM-12 - -
17-2-RS 17-3-RS - - - 3/8 DM-13 - -
18-2-RS 18-3-RS - - - 3/8 DM-12 - -
18-2-RS 18-3-RS 18-4-RS - - 3/8 DM-13 HM-13 SM-13 (2)
19-2-RS 19-3-RS 19-4-RS - - 3/8 DM-13 HM-13 SM-13 (2)
21-2-RS 21-3-RS 21-4-RS - - 3/8 DM-13 HM-13 SM-13 (2)
21-2-RS 21-3-RS 21-4-RS - - 3/8 DM-14 HM-14 SM-14 (2)
22-2-RS 22-3-RS 22-4-RS - - 3/8 DM-14 HM-14 SM-14 (2)
23-2-RS 23-3-RS 23-4-RS - - 1/2 DM-15 HM-15 SM-15 (2)
24-2-RS 24-3-RS 24-4-RS - - 1/2 DM-15 HM-15 SM-15 (2)
w w w . t u b e e x p a n d e r s . c o m
26-2-RS 26-3-RS 26-4-RS - - 1/2 DM-16 HM-16 SM-16 (2)
27-2-RS 27-3-RS 27-4-RS - - 1/2 DM-16 HM-16 SM-16 (2)
31-2-RS 31-3-RS 31-4-RS - - 1/2 DM-16 HM-16 SM-16 (2)
28-2-RS 28-3-RS 28-4-RS - - 1/2 DM-17 HM-17 SM-17 (2)
29-2-RS 29-3-RS 29-4-RS - - 1/2 DM-17 HM-17 SM-17 (2)
30-2-RS 30-3-RS 30-4-RS 30-5-RS 30-6-RS 1/2 DM-17 HM-17 SM-17 (2)
30-2-RS 30-3-RS 30-4-RS 30-5-RS 30-6-RS 1/2 DM-18 HM-18 SM-18 (2)
32-2-RS 32-3-RS 32-4-RS 32-5-RS 32-6-RS 1/2 DM-18 HM-18 SM-18 (2)
28-2-RS 28-3-RS 28-4-RS 28-5-RS 28-6-RS 1/2 DM-20 HM-20 SM-20 (2)
29-2-RS 29-3-RS 29-4-RS 29-5-RS 29-6-RS 1/2 DM-20 HM-20 SM-20 (2)
30-2-RS 30-3-RS 30-4-RS 30-5-RS 30-6-RS 1/2 DM-20 HM-20 SM-20 (2)
33-2-RS 33-3-RS 33-4-RS 33-5-RS 33-6-RS 1/2 DM-20 HM-20 SM-20 (2)
32-2-RS 32-3-RS 32-4-RS 32-5-RS 32-6-RS 1/2 DM-21 HM-21 SM-21 (2)
36-2-RS 36-3-RS 36-4-RS 36-5-RS 36-6-RS 1/2 DM-21 HM-21 SM-21 (2)
37-2-RS 37-3-RS 37-4-RS 37-5-RS 37-6-RS 1/2 DM-21 HM-21 SM-21 (2)
33-2-RS 33-3-RS 33-4-RS 33-5-RS 33-6-RS 3/4 DM-22 HM-22 SM-22 (3)
37-2-RS 37-3-RS 37-4-RS 37-5-RS 37-6-RS 3/4 DM-22 HM-22 SM-22 (3)
38-2-RS 38-3-RS 38-4-RS 38-5-RS 38-6-RS 3/4 DM-22 HM-22 SM-22 (3)
39-2-RS 39-3-RS 39-4-RS 39-5-RS 39-6-RS 3/4 DM-22 HM-22 SM-22 (3)
40-2-RS 40-3-RS 40-4-RS 40-5-RS 40-6-RS 3/4 DM-22 HM-22 SM-22 (3)
40-2-RS 40-3-RS 40-4-RS 40-5-RS 40-6-RS 3/4 DM-23 HM-23 SM-23 (3)
41-2-RS 41-3-RS 41-4-RS 41-5-RS 41-6-RS 3/4 DM-23 HM-23 SM-23 (3)
42-2-RS 42-3-RS 42-4-RS 42-5-RS 42-6-RS 3/4 DM-23 HM-23 SM-23 (3)
67
7 1
-
A SERIES
8” 4 2” A SERIES
O.D.
TUBE SHEET
OVER ROLL
THICKNESS
TUBE
PROJECTION
4 3 .259 3.3/4 9 & 10 .148 & .134 84.2 3.314 93.8 3.629 A-90/2 A-90/3 A-90/4 A-90/5 A-90/6
4 4 .238 3.3/4 11 - 13 .120 - .095 85.8 3.377 96.2 3.787 A-91/2 A-91/3 A-91/4 A-91/5 A-91/6
4 5&6 .220 & .203 3.3/4 14 - 16 .083 - .065 87.4 3.440 97.8 3.850 A-92/2 A-92/3 A-92/4 A-92/5 A-92/6
4 7&8 .180 & .165 4.1/4 2 89.0 3.503 99.4 3.913 A-93/2 A-93/3 A-93/4 A-93/5 A-93/6
4 9 - 11 .148 - .120 4.1/4 3 .284 90.4 3.559 100.8 3.968 A-94/2 A-94/3 A-94/4 A-94/5 A-94/6
4 12 - 16 .109 - .065 4.1/4 4 .238 92.0 3.622 102.4 4.031 A-95/2 A-95/3 A-95/4 A-95/5 A-95/6
4.1/4 5 & 6 .220 & .203 93.4 3.677 103.8 4.086 A-96/2 A-96/3 A-96/4 A-96/5 A-96/6
4.1/2 2 .284 4.1/4 7 & 8 .180 & .165 95.0 3.740 105.4 4.149 A-97/2 A-97/3 A-97/4 A-97/5 A-97/6
4.1/2 3 .259 4.1/4 9 - 11 .148 - .120 96.6 3.803 107.0 4.212 A-98/2 A-98/3 A-98/4 A-98/5 A-98/6
4.1/2 4 & 5 .238 & .220 4.1/4 11 - 13 .120 - .095 98.2 3.866 108.6 4.275 A-99/2 A-99/3 A-99/4 A-99/5 A-99/6
4.1/2 6 & 7 .203 & .180 - - - 101.2 3.984 110.0 4.330 A-100/2 A-100/3 A-100/4 A-100/5 A-100/6
4.1/2 8 & 9 .165 & .148 - - - 102.8 4.047 111.6 4.393 A-101/2 A-101/3 A-101/4 A-101/5 A-101/6
4.1/2 10 - 12 .134 - .109 - - - 104.4 4.110 113.2 4.456 A-102/2 A-102/3 A-102/4 A-102/5 A-102/6
68
7 1
-
A SERIES
A SERIES 8” 4 2”
O.D.
TUBE SHEET
OVER ROLL
THICKNESS
TUBE
PROJECTION
Spare Rollers Set Model Number Mandrel Spare Mandrel Model Number
Tube Sheet Thickness Range Square
Drive Short Series
1/2” 3/4” 1.1/8” 1.5/8” 2.1/8” Drum Header Mandrel Set
To To To To To Size
inch Type Type (No. Of Mandrels)
7/8” 1.1/8” 1.5/8” 2.1/8” 2.5/8”
43-2-RS 43-3-RS 43-4-RS 43-5-RS 43-6-RS 3/4 DM-23 HM-23 SM-23 (3)
44-2-RS 44-3-RS 44-4-RS 44-5-RS 44-6-RS 3/4 DM-23 HM-23 SM-23 (3)
43-2-RS 43-3-RS 43-4-RS 43-5-RS 43-6-RS 3/4 DM-24 HM-24 SM-24 (3)
44-2-RS 44-3-RS 44-4-RS 44-5-RS 44-6-RS 3/4 DM-24 HM-24 SM-24 (3)
45-2-RS 45-3-RS 45-4-RS 45-5-RS 45-6-RS 3/4 DM-24 HM-24 SM-24 (3)
47-2-RS 47-3-RS 47-4-RS 47-5-RS 47-6-RS 3/4 DM-24 HM-24 SM-24 (3)
46-2-RS 46-3-RS 46-4-RS 46-5-RS 46-6-RS 1 DM-25 HM-25 SM-25 (3)
47-2-RS 47-3-RS 47-4-RS 47-5-RS 47-6-RS 1 DM-25 HM-25 SM-25 (3)
48-2-RS 48-3-RS 48-4-RS 48-5-RS 48-6-RS 1 DM-25 HM-25 SM-25 (3)
49-2-RS 49-3-RS 49-4-RS 49-5-RS 49-6-RS 1 DM-25 HM-25 SM-25 (3)
50-2-RS 50-3-RS 50-4-RS 50-5-RS 50-6-RS 1 DM-25 HM-25 SM-25 (3)
51-2-RS 51-3-RS 51-4-RS 51-5-RS 51-6-RS 1 DM-25 HM-25 SM-25 (3)
52-2-RS 52-3-RS 52-4-RS 52-5-RS 52-6-RS 1 DM-25 HM-25 SM-25 (3)
w w w . t u b e e x p a n d e r s . c o m
51-2-RS 51-3-RS 51-4-RS 51-5-RS 51-6-RS 1 DM-26 HM-26 SM-26 (4)
52-2-RS 52-3-RS 52-4-RS 52-5-RS 52-6-RS 1 DM-26 HM-26 SM-26 (4)
53-2-RS 53-3-RS 53-4-RS 53-5-RS 53-6-RS 1 DM-26 HM-26 SM-26 (4)
54-2-RS 54-3-RS 54-4-RS 54-5-RS 54-6-RS 1 DM-26 HM-26 SM-26 (4)
54-2-RS 54-3-RS 54-4-RS 54-5-RS 54-6-RS 1 DM-27 HM-27 SM-27 (4)
55-2-RS 55-3-RS 55-4-RS 55-5-RS 55-6-RS 1 DM-27 HM-27 SM-27 (4)
56-2-RS 56-3-RS 56-4-RS 56-5-RS 56-6-RS 1 DM-27 HM-27 SM-27 (4)
57-2-RS 57-3-RS 57-4-RS 57-5-RS 57-6-RS 1 DM-27 HM-27 SM-27 (4)
58-2-RS 58-3-RS 58-4-RS 58-5-RS 58-6-RS 1 DM-27 HM-27 SM-27 (4)
59-2-RS 59-3-RS 59-4-RS 59-5-RS 59-6-RS 1 DM-27 HM-27 SM-27 (4)
60-2-RS 60-3-RS 60-4-RS 60-5-RS 60-6-RS 1 DM-27 HM-27 SM-27 (4)
59-2-RS 59-3-RS 59-4-RS 59-5-RS 59-6-RS 1 DM-28 HM-28 SM-28 (4)
60-2-RS 60-3-RS 60-4-RS 60-5-RS 60-6-RS 1 DM-28 HM-28 SM-28 (4)
61-2-RS 61-3-RS 61-4-RS 61-5-RS 61-6-RS 1 DM-28 HM-28 SM-28 (4)
62-2-RS 62-3-RS 62-4-RS 62-5-RS 62-6-RS 1 DM-28 HM-28 SM-28 (4)
63-2-RS 63-3-RS 63-4-RS 63-5-RS 63-6-RS 1 DM-28 HM-28 SM-28 (4)
62-2-RS 62-3-RS 62-4-RS 62-5-RS 62-6-RS 1 DM-29 HM-29 SM-29 (4)
63-2-RS 63-3-RS 63-4-RS 63-5-RS 63-6-RS 1 DM-29 HM-29 SM-29 (4)
64-2-RS 64-3-RS 64-4-RS 64-5-RS 64-6-RS 1 DM-29 HM-29 SM-29 (4)
63-2-RS 63-3-RS 63-4-RS 63-5-RS 63-6-RS 1 DM-30 HM-30 SM-30 (4)
64-2-RS 64-3-RS 64-4-RS 64-5-RS 64-6-RS 1 DM-30 HM-30 SM-30 (4)
65-2-RS 65-3-RS 65-4-RS 65-5-RS 65-6-RS 1 DM-30 HM-30 SM-30 (4)
66-2-RS 66-3-RS 66-4-RS 66-5-RS 66-6-RS 1 DM-30 HM-30 SM-30 (4)
69
7 1
-
AF3 SERIES
8” 4 2” AF3 SERIES
O.D.
Features :
Best ‘Value For Money’ tool in the world when flaring of tube
ends is needed.
Sturdy construction with rolls self contained in cage.
Time tested, durable design.
Overlapping flare rolls prevent ridging of tube.
Use - Economical tool used for applications where small number
of tubes are to be expanded with flaring.
TUBE SHEET
OVER ROLL THICKNESS
o
30
TUBE
PROJECTION
1.1/2 11 & 12 .120 & .109 30.6 1.204 34.8 1.370 AF3-54/2 AF3-54/3 AF3-54/4 AF3-54/5 AF3-54/6
1.1/2 13 .095 1.3/4 5 .220 31.4 1.236 35.6 1.401 AF3-55/2 AF3-55/3 AF3-55/4 AF3-55/5 AF3-55/6
1.1/2 14 & 15 .083 & .072 1.3/4 6 .203 32.6 1.283 36.8 1.448 AF3-56/2 AF3-56/3 AF3-56/4 AF3-56/5 AF3-56/6
1.3/4 7 .180 33.4 1.314 38.1 1.500 AF3-57/2 AF3-57/3 AF3-57/4 AF3-57/5 AF3-57/6
1.3/4 8 .165 34.2 1.346 38.7 1.523 AF3-58/2 AF3-58/3 AF3-58/4 AF3-58/5 AF3-58/6
2 3 .259 1.3/4 9 & 10 .148 & .134 35.0 1.377 40.6 1.598 AF3-59/2 AF3-59/3 AF3-59/4 AF3-59/5 AF3-59/6
2 4 .238 1.3/4 11 & 12 .120 & .109 36.6 1.440 42.2 1.661 AF3-60/2 AF3-60/3 AF3-60/4 AF3-60/5 AF3-60/6
2 5 & 6 .220 & .203 1.3/4 13 & 14 .095 & .083 38.2 1.503 43.8 1.712 AF3-61/2 AF3-61/3 AF3-61/4 AF3-61/5 AF3-61/6
2 7 & 8 .180 & .165 1.3/4 15 & 16 .072 & .065 39.8 1.566 45.4 1.787 AF3-62/2 AF3-62/3 AF3-62/4 AF3-62/5 AF3-62/6
2 9 & 10 .148 & .134 2.1/4 3 .259 41.4 1.629 47.0 1.850 AF3-63/2 AF3-63/3 AF3-63/4 AF3-63/5 AF3-63/6
2 11 - 13 .120 - .095 2.1/4 4 .238 42.9 1.688 49.5 1.948 AF3-64/2 AF3-64/3 AF3-64/4 AF3-64/5 AF3-64/6
2 14 - 16 .083 - .065 2.1/4 6 & 7 .203 & .180 44.5 1.751 51.1 2.011 AF3-65/2 AF3-65/3 AF3-65/4 AF3-65/5 AF3-65/6
2 17 & 18 .058 & .049 2.1/4 8 & 9 .165 & .148 46.1 1.814 52.7 2.074 AF3-66/2 AF3-66/3 AF3-66/4 AF3-66/5 AF3-66/6
70
7 1
-
AF3 SERIES
AF3 SERIES 8” 4 2”
O.D.
TUBE SHEET
OVER ROLL THICKNESS
o
30
TUBE
PROJECTION
Spare Rollers Set Model Number Mandrel Spare Mandrel Model Number
Tube Sheet Thickness Range Square
Drive Short Series
1/2” 3/4” 1.1/8” 1.5/8” 2.1/8” Drum Header Mandrel Set
To To To To To Size
inch Type Type (No. Of Mandrels)
7/8” 1.1/8” 1.5/8” 2.1/8” 2.5/8”
15-2-F3S 15-3-F3S - - - 3/8 DM-11 - -
15-2-F3S 15-3-F3S - - - 3/8 DM-12 - -
16-2-F3S 16-3-F3S - - - 3/8 DM-12 - -
20-2-F3S 20-3-F3S - - - 3/8 DM-12 - -
17-2-F3S 17-3-F3S - - - 3/8 DM-13 - -
18-2-F3S 18-3-F3S - - - 3/8 DM-12 - -
18-2-F3S 18-3-F3S 18-4-F3S - - 3/8 DM-13 HM-13 SM-13 (2)
19-2-F3S 19-3-F3S 19-4-F3S - - 3/8 DM-13 HM-13 SM-13 (2)
21-2-F3S 21-3-F3S 21-4-F3S - - 3/8 DM-13 HM-13 SM-13 (2)
21-2-F3S 21-3-F3S 21-4-F3S - - 3/8 DM-14 HM-14 SM-14 (2)
22-2-F3S 22-3-F3S 22-4-F3S - - 3/8 DM-14 HM-14 SM-14 (2)
23-2-F3S 23-3-F3S 23-4-F3S - - 1/2 DM-15 HM-15 SM-15 (2)
24-2-F3S 24-3-F3S 24-4-F3S - - 1/2 DM-15 HM-15 SM-15 (2)
w w w . t u b e e x p a n d e r s . c o m
26-2-F3S 26-3-F3S 26-4-F3S - - 1/2 DM-16 HM-16 SM-16 (2)
27-2-F3S 27-3-F3S 27-4-F3S - - 1/2 DM-16 HM-16 SM-16 (2)
31-2-F3S 31-3-F3S 31-4-F3S - - 1/2 DM-16 HM-16 SM-16 (2)
28-2-F3S 28-3-F3S 28-4-F3S - - 1/2 DM-17 HM-17 SM-17 (2)
29-2-F3S 29-3-F3S 29-4-F3S - - 1/2 DM-17 HM-17 SM-17 (2)
30-2-F3S 30-3-F3S 30-4-F3S 30-5-F3S 30-6-F3S 1/2 DM-17 HM-17 SM-17 (2)
30-2-F3S 30-3-F3S 30-4-F3S 30-5-F3S 30-6-F3S 1/2 DM-18 HM-18 SM-18 (2)
34-2-F3S 34-3-F3S 34-4-F3S 34-5-F3S 34-6-F3S 1/2 DM-18 HM-18 SM-18 (2)
28-2-F3S 28-3-F3S 28-4-F3S 28-5-F3S 28-6-F3S 1/2 DM-20 HM-20 SM-20 (2)
29-2-F3S 29-3-F3S 29-4-F3S 29-5-F3S 29-6-F3S 1/2 DM-20 HM-20 SM-20 (2)
30-2-F3S 30-3-F3S 30-4-F3S 30-5-F3S 30-6-F3S 1/2 DM-20 HM-20 SM-20 (2)
33-2-F3S 33-3-F3S 33-4-F3S 33-5-F3S 33-6-F3S 1/2 DM-20 HM-20 SM-20 (2)
32-2-F3S 32-3-F3S 32-4-F3S 32-5-F3S 32-6-F3S 1/2 DM-21 HM-21 SM-21 (2)
36-2-F3S 36-3-F3S 36-4-F3S 36-5-F3S 36-6-F3S 1/2 DM-21 HM-21 SM-21 (2)
37-2-F3S 37-3-F3S 37-4-F3S 37-5-F3S 37-6-F3S 1/2 DM-21 HM-21 SM-21 (2)
33-2-F3S 33-3-F3S 33-4-F3S 33-5-F3S 33-6-F3S 3/4 DM-22 HM-22 SM-22 (3)
37-2-F3S 37-3-F3S 37-4-F3S 37-5-F3S 37-6-F3S 3/4 DM-22 HM-22 SM-22 (3)
38-2-F3S 38-3-F3S 38-4-F3S 38-5-F3S 38-6-F3S 3/4 DM-22 HM-22 SM-22 (3)
39-2-F3S 39-3-F3S 39-4-F3S 39-5-F3S 39-6-F3S 3/4 DM-22 HM-22 SM-22 (3)
40-2-F3S 40-3-F3S 40-4-F3S 40-5-F3S 40-6-F3S 3/4 DM-22 HM-22 SM-22 (3)
40-2-F3S 40-3-F3S 40-4-F3S 40-5-F3S 40-6-F3S 3/4 DM-23 HM-23 SM-23 (3)
41-2-F3S 41-3-F3S 41-4-F3S 41-5-F3S 41-6-F3S 3/4 DM-23 HM-23 SM-23 (3)
42-2-F3S 42-3-F3S 42-4-F3S 42-5-F3S 42-6-F3S 3/4 DM-23 HM-23 SM-23 (3)
71
7 1
-
AF3 SERIES
8” 4 2” AF3 SERIES
O.D.
TUBE SHEET
OVER ROLL THICKNESS
o
30
TUBE
PROJECTION
4 3 .259 3.3/4 9 & 10 .148 & .134 84.2 3.314 93.8 3.692 AF3-90/2 AF3-90/3 AF3-90/4 AF3-90/5 AF3-90/6
4 4 .238 3.3/4 11 - 13 .120 - .095 85.8 3.377 96.2 3.787 AF3-91/2 AF3-91/3 AF3-91/4 AF3-91/5 AF3-91/6
4 5&6 .220 & .203 3.3/4 14 - 16 .083 - .065 87.4 3.440 97.8 3.850 AF3-92/2 AF3-92/3 AF3-92/4 AF3-92/5 AF3-92/6
4 7&8 .180 & .165 4.1/4 2 .284 89.0 3.503 99.4 3.913 AF3-93/2 AF3-93/3 AF3-93/4 AF3-93/5 AF3-93/6
4 9 - 11 .148 - .120 4.1/4 3 .259 90.4 3.559 100.8 3.968 AF3-94/2 AF3-94/3 AF3-94/4 AF3-94/5 AF3-94/6
4 12 - 16 .109 - .065 4.1/4 4 .238 92.0 3.622 102.4 4.031 AF3-95/2 AF3-95/3 AF3-95/4 AF3-95/5 AF3-95/6
4.1/4 5&6 .220 & .203 93.4 3.677 103.8 4.086 AF3-96/2 AF3-96/3 AF3-96/4 AF3-96/5 AF3-96/6
4.1/2 2 .284 4.1/4 7&8 .180 & .165 95.0 3.740 105.4 4.149 AF3-97/2 AF3-97/3 AF3-97/4 AF3-97/5 AF3-97/6
4.1/2 3 .259 4.1/4 9 - 11 .148 - .120 96.6 3.803 107.0 4.212 AF3-98/2 AF3-98/3 AF3-98/4 AF3-98/5 AF3-98/6
4.1/2 4 & 5 .238 & .220 4.1/4 11 - 13 .120 - .095 98.2 3.866 108.6 4.275 AF3-99/2 AF3-99/3 AF3-99/4 AF3-99/5 AF3-99/6
4.1/2 6 & 7 .203 & .180 101.2 3.984 110.0 4.330 AF3-100/2 AF3-100/3 AF3-100/4 AF3-100/5 AF3-100/6
4.1/2 8 & 9 .165 & .148 102.8 4.047 111.6 4.393 AF3-101/2 AF3-101/3 AF3-101/4 AF3-101/5 AF3-101/6
4.1/2 10 - 12 .134 - .109 104.4 4.110 113.2 4.456 AF3-102/2 AF3-102/3 AF3-102/4 AF3-102/5 AF3-102/6
72
7 1
-
AF3 SERIES
AF3 SERIES 8” 4 2”
O.D.
TUBE SHEET
OVER ROLL THICKNESS
o
30
TUBE
PROJECTION
Spare Rollers Set Model Number Mandrel Spare Mandrel Model Number
Tube Sheet Thickness Range Square
Drive Short Series
1/2” 3/4” 1.1/8” 1.5/8” 2.1/8” Drum Header Mandrel Set
To To To To To Size
inch Type Type (No. Of Mandrels)
7/8” 1.1/8” 1.5/8” 2.1/8” 2.5/8”
43-2-F3S 43-3-F3S 43-4-F3S 43-5-F3S 43-6-F3S 3/4 DM-23 HM-23 SM-23 (3)
44-2-F3S 44-3-F3S 44-4-F3S 44-5-F3S 44-6-F3S 3/4 DM-23 HM-23 SM-23 (3)
43-2-F3S 43-3-F3S 43-4-F3S 43-5-F3S 43-6-F3S 3/4 DM-24 HM-24 SM-24 (3)
44-2-F3S 44-3-F3S 44-4-F3S 44-5-F3S 44-6-F3S 3/4 DM-24 HM-24 SM-24 (3)
45-2-F3S 45-3-F3S 45-4-F3S 45-5-F3S 45-6-F3S 3/4 DM-24 HM-24 SM-24 (3)
47-2-F3S 47-3-F3S 47-4-F3S 47-5-F3S 47-6-F3S 3/4 DM-24 HM-24 SM-24 (3)
46-2-F3S 46-3-F3S 46-4-F3S 46-5-F3S 46-6-F3S 1 DM-25 HM-25 SM-25 (3)
47-2-F3S 47-3-F3S 47-4-F3S 47-5-F3S 47-6-F3S 1 DM-25 HM-25 SM-25 (3)
48-2-F3S 48-3-F3S 48-4-F3S 48-5-F3S 48-6-F3S 1 DM-25 HM-25 SM-25 (3)
49-2-F3S 49-3-F3S 49-4-F3S 49-5-F3S 49-6-F3S 1 DM-25 HM-25 SM-25 (3)
50-2-F3S 50-3-F3S 50-4-F3S 50-5-F3S 50-6-F3S 1 DM-25 HM-25 SM-25 (3)
51-2-F3S 51-3-F3S 51-4-F3S 51-5-F3S 51-6-F3S 1 DM-25 HM-25 SM-25 (3)
52-2-F3S 52-3-F3S 52-4-F3S 52-5-F3S 52-6-F3S 1 DM-25 HM-25 SM-25 (3)
w w w . t u b e e x p a n d e r s . c o m
51-2-F3S 51-3-F3S 51-4-F3S 51-5-F3S 51-6-F3S 1 DM-26 HM-26 SM-26 (4)
52-2-F3S 52-3-F3S 52-4-F3S 52-5-F3S 52-6-F3S 1 DM-26 HM-26 SM-26 (4)
53-2-F3S 53-3-F3S 53-4-F3S 53-5-F3S 53-6-F3S 1 DM-26 HM-26 SM-26 (4)
54-2-F3S 54-3-F3S 54-4-F3S 54-5-F3S 54-6-F3S 1 DM-26 HM-26 SM-26 (4)
54-2-F3S 54-3-F3S 54-4-F3S 54-5-F3S 54-6-F3S 1 DM-27 HM-27 SM-27 (4)
55-2-F3S 55-3-F3S 55-4-F3S 55-5-F3S 55-6-F3S 1 DM-27 HM-27 SM-27 (4)
56-2-F3S 56-3-F3S 56-4-F3S 56-5-F3S 56-6-F3S 1 DM-27 HM-27 SM-27 (4)
57-2-F3S 57-3-F3S 57-4-F3S 57-5-F3S 57-6-F3S 1 DM-27 HM-27 SM-27 (4)
58-2-F3S 58-3-F3S 58-4-F3S 58-5-F3S 58-6-F3S 1 DM-27 HM-27 SM-27 (4)
59-2-F3S 59-3-F3S 59-4-F3S 59-5-F3S 59-6-F3S 1 DM-27 HM-27 SM-27 (4)
60-2-F3S 60-3-F3S 60-4-F3S 60-5-F3S 60-6-F3S 1 DM-27 HM-27 SM-27 (4)
59-2-F3S 59-3-F3S 59-4-F3S 59-5-F3S 59-6-F3S 1 DM-28 HM-28 SM-28 (4)
60-2-F3S 60-3-F3S 60-4-F3S 60-5-F3S 60-6-F3S 1 DM-28 HM-28 SM-28 (4)
61-2-F3S 61-3-F3S 61-4-F3S 61-5-F3S 61-6-F3S 1 DM-28 HM-28 SM-28 (4)
62-2-F3S 62-3-F3S 62-4-F3S 62-5-F3S 62-6-F3S 1 DM-28 HM-28 SM-28 (4)
63-2-F3S 63-3-F3S 63-4-F3S 63-5-F3S 63-6-F3S 1 DM-28 HM-28 SM-28 (4)
62-2-F3S 62-3-F3S 62-4-F3S 62-5-F3S 62-6-F3S 1 DM-29 HM-29 SM-29 (4)
63-2-F3S 63-3-F3S 63-4-F3S 63-5-F3S 63-6-F3S 1 DM-29 HM-29 SM-29 (4)
64-2-F3S 64-3-F3S 64-4-F3S 64-5-F3S 64-6-F3S 1 DM-29 HM-29 SM-29 (4)
63-2-F3S 63-3-F3S 63-4-F3S 63-5-F3S 63-6-F3S 1 DM-30 HM-30 SM-30 (4)
64-2-F3S 64-3-F3S 64-4-F3S 64-5-F3S 64-6-F3S 1 DM-30 HM-30 SM-30 (4)
65-2-F3S 65-3-F3S 65-4-F3S 65-5-F3S 65-6-F3S 1 DM-30 HM-30 SM-30 (4)
66-2-F3S 66-3-F3S 66-4-F3S 66-5-F3S 66-6-F3S 1 DM-30 HM-30 SM-30 (4)
73
7 1
-
AB SERIES WITH BEARING
8” 4 2” AB SERIES WITH BEARING
O.D.
Features :
Similar to ‘A’ Series expanders (Pg. 66)
Bearing reduces frictional build up for smoother expanding cycles.
Bearing increases useful life of tool.
Use - High productivity tool used where flaring of tubes is not
needed.
TUBE SHEET
OVER ROLL
THICKNESS
TUBE
PROJECTION
1.1/2 11 & 12 .120 & .109 30.6 1.204 34.8 1.370 AB-54/2 AB-54/3 AB-54/4 AB-54/5 AB-54/6
1.1/2 13 .095 1.3/4 5 .220 31.4 1.236 35.6 1.401 AB-55/2 AB-55/3 AB-55/4 AB-55/5 AB-55/6
1.1/2 14 & 15 .083 & .072 1.3/4 6 .203 32.6 1.283 36.8 1.448 AB-56/2 AB-56/3 AB-56/4 AB-56/5 AB-56/6
1.3/4 7 .180 33.4 1.314 38.1 1.500 AB-57/2 AB-57/3 AB-57/4 AB-57/5 AB-57/6
1.3/4 8 .165 34.2 1.346 38.7 1.523 AB-58/2 AB-58/3 AB-58/4 AB-58/5 AB-58/6
2 3 .259 1.3/4 9 & 10 .148 & .134 35.0 1.377 40.6 1.598 AB-59/2 AB-59/3 AB-59/4 AB-59/5 AB-59/6
2 4 .238 1.3/4 11 & 12 .120 & .109 36.6 1.440 42.2 1.661 AB-60/2 AB-60/3 AB-60/4 AB-60/5 AB-60/6
2 5 & 6 .220 & .203 1.3/4 13 & 14 .095 & .083 38.2 1.503 43.8 1.712 AB-61/2 AB-61/3 AB-61/4 AB-61/5 AB-61/6
2 7 & 8 .180 & .165 1.3/4 15 & 16 .072 & .065 39.8 1.566 45.4 1.787 AB-62/2 AB-62/3 AB-62/4 AB-62/5 AB-62/6
2 9 & 10 .148 & .134 2.1/4 3 .259 41.4 1.629 47.0 1.850 AB-63/2 AB-63/3 AB-63/4 AB-63/5 AB-63/6
2 11 - 13 .120 - .095 2.1/4 4 .238 42.9 1.688 49.5 1.948 AB-64/2 AB-64/3 AB-64/4 AB-64/5 AB-64/6
2 14 - 16 .083 - .065 2.1/4 6 & 7 .203 & .180 44.5 1.751 51.1 2.011 AB-65/2 AB-65/3 AB-65/4 AB-65/5 AB-65/6
2 17 & 18 .058 & .049 2.1/4 8 & 9 .165 & .148 46.1 1.814 52.7 2.074 AB-66/2 AB-66/3 AB-66/4 AB-66/5 AB-66/6
74
7 1
-
TUBE SHEET
OVER ROLL
THICKNESS
TUBE
PROJECTION
w w w . t u b e e x p a n d e r s . c o m
26-2-RS 26-3-RS 26-4-RS - - 1/2 DMB-16
27-2-RS 27-3-RS 27-4-RS - - 1/2 DMB-16
31-2-RS 31-3-RS 31-4-RS - - 1/2 DMB-16
28-2-RS 28-3-RS 28-4-RS - - 1/2 DMB-17
29-2-RS 29-3-RS 29-4-RS - - 1/2 DMB-17
30-2-RS 30-3-RS 30-4-RS 30-5-RS 30-6-RS 1/2 DMB-17
30-2-RS 30-3-RS 30-4-RS 30-5-RS 30-6-RS 1/2 DMB-18
32-2-RS 32-3-RS 32-4-RS 32-5-RS 32-6-RS 1/2 DMB-18
28-2-RS 28-3-RS 28-4-RS 28-5-RS 28-6-RS 1/2 DMB-20
29-2-RS 29-3-RS 29-4-RS 29-5-RS 29-6-RS 1/2 DMB-20
30-2-RS 30-3-RS 30-4-RS 30-5-RS 30-6-RS 1/2 DMB-20
33-2-RS 33-3-RS 33-4-RS 33-5-RS 33-6-RS 1/2 DMB-20
32-2-RS 32-3-RS 32-4-RS 32-5-RS 32-6-RS 1/2 DMB-21
36-2-RS 36-3-RS 36-4-RS 36-5-RS 36-6-RS 1/2 DMB-21
37-2-RS 37-3-RS 37-4-RS 37-5-RS 37-6-RS 1/2 DMB-21
33-2-RS 33-3-RS 33-4-RS 33-5-RS 33-6-RS 3/4 DMB-22
37-2-RS 37-3-RS 37-4-RS 37-5-RS 37-6-RS 3/4 DMB-22
38-2-RS 38-3-RS 38-4-RS 38-5-RS 38-6-RS 3/4 DMB-22
39-2-RS 39-3-RS 39-4-RS 39-5-RS 39-6-RS 3/4 DMB-22
40-2-RS 40-3-RS 40-4-RS 40-5-RS 40-6-RS 3/4 DMB-22
40-2-RS 40-3-RS 40-4-RS 40-5-RS 40-6-RS 3/4 DMB-23
41-2-RS 41-3-RS 41-4-RS 41-5-RS 41-6-RS 3/4 DMB-23
42-2-RS 42-3-RS 42-4-RS 42-5-RS 42-6-RS 3/4 DMB-23
75
7 1
-
AB SERIES WITH BEARING
8” 4 2” AB SERIES WITH BEARING
O.D.
TUBE SHEET
OVER ROLL
THICKNESS
TUBE
PROJECTION
4 3 .259 3.3/4 9 & 10 .148 & .134 84.2 3.314 93.8 3.692 AB-90/2 AB-90/3 AB-90/4 AB-90/5 AB-90/6
4 4 .238 3.3/4 11 - 13 .120 - .095 85.8 3.377 96.2 3.787 AB-91/2 AB-91/3 AB-91/4 AB-91/5 AB-91/6
4 5&6 .220 & .203 3.3/4 14 - 16 .083 - .065 87.4 3.440 97.8 3.850 AB-92/2 AB-92/3 AB-92/4 AB-92/5 AB-92/6
4 7&8 .180 & .165 4.1/4 2 .284 89.0 3.503 99.4 3.913 AB-93/2 AB-93/3 AB-93/4 AB-93/5 AB-93/6
4 9 - 11 .148 - .120 4.1/4 3 .259 90.4 3.559 100.8 3.968 AB-94/2 AB-94/3 AB-94/4 AB-94/5 AB-94/6
4 12 - 16 .109 - .065 4.1/4 4 .238 92.0 3.622 102.4 4.031 AB-95/2 AB-95/3 AB-95/4 AB-95/5 AB-95/6
4.1/4 5&6 .220 & .203 93.4 3.677 103.8 4.086 AB-96/2 AB-96/3 AB-96/4 AB-96/5 AB-96/6
4.1/2 2 .284 4.1/4 7&8 .180 & .165 95.0 3.740 105.4 4.149 AB-97/2 AB-97/3 AB-97/4 AB-97/5 AB-97/6
4.1/2 3 .259 4.1/4 9 - 11 .148 - .120 96.6 3.803 107.0 4.212 AB-98/2 AB-98/3 AB-98/4 AB-98/5 AB-98/6
4.1/2 4 & 5 .238 & .220 4.1/4 11 - 13 .120 - .095 98.2 3.866 108.6 4.275 AB-99/2 AB-99/3 AB-99/4 AB-99/5 AB-99/6
4.1/2 6 & 7 .203 & .180 101.2 3.984 110.0 4.330 AB-100/2 AB-100/3 AB-100/4 AB-100/5 AB-100/6
4.1/2 8 & 9 .165 & .148 102.8 4.047 111.6 4.393 AB-101/2 AB-101/3 AB-101/4 AB-101/5 AB-101/6
4.1/2 10 - 12 .134 - .109 104.4 4.110 113.2 4.456 AB-102/2 AB-102/3 AB102/4 AB-102/5 AB-102/6
76
7 1
-
TUBE SHEET
OVER ROLL
THICKNESS
TUBE
PROJECTION
w w w . t u b e e x p a n d e r s . c o m
51-2-RS 51-3-RS 51-4-RS 51-5-RS 51-6-RS 1 DMB-26
52-2-RS 52-3-RS 52-4-RS 52-5-RS 52-6-RS 1 DMB-26
53-2-RS 53-3-RS 53-4-RS 53-5-RS 53-6-RS 1 DMB-26
54-2-RS 54-3-RS 54-4-RS 54-5-RS 54-6-RS 1 DMB-26
54-2-RS 54-3-RS 54-4-RS 54-5-RS 54-6-RS 1 DMB-27
55-2-RS 55-3-RS 55-4-RS 55-5-RS 55-6-RS 1 DMB-27
56-2-RS 56-3-RS 56-4-RS 56-5-RS 56-6-RS 1 DMB-27
57-2-RS 57-3-RS 57-4-RS 57-5-RS 57-6-RS 1 DMB-27
58-2-RS 58-3-RS 58-4-RS 58-5-RS 58-6-RS 1 DMB-27
59-2-RS 59-3-RS 59-4-RS 59-5-RS 59-6-RS 1 DMB-27
60-2-RS 60-3-RS 60-4-RS 60-5-RS 60-6-RS 1 DMB-27
59-2-RS 59-3-RS 59-4-RS 59-5-RS 59-6-RS 1 DMB-28
60-2-RS 60-3-RS 60-4-RS 60-5-RS 60-6-RS 1 DMB-28
61-2-RS 61-3-RS 61-4-RS 61-5-RS 61-6-RS 1 DMB-28
62-2-RS 62-3-RS 62-4-RS 62-5-RS 62-6-RS 1 DMB-28
63-2-RS 63-3-RS 63-4-RS 63-5-RS 63-6-RS 1 DMB-28
62-2-RS 62-3-RS 62-4-RS 62-5-RS 62-6-RS 1 DMB-29
63-2-RS 63-3-RS 63-4-RS 63-5-RS 63-6-RS 1 DMB-29
64-2-RS 64-3-RS 64-4-RS 64-5-RS 64-6-RS 1 DMB-29
63-2-RS 63-3-RS 63-4-RS 63-5-RS 63-6-RS 1 DMB-30
64-2-RS 64-3-RS 64-4-RS 64-5-RS 64-6-RS 1 DMB-30
65-2-RS 65-3-RS 65-4-RS 65-5-RS 65-6-RS 1 DMB-30
66-2-RS 66-3-RS 66-4-RS 66-5-RS 66-6-RS 1 DMB-30
77
7 1
-
ABF3 SERIES WITH BEARING
8” 4 2” ABF3 SERIES WITH BEARING
O.D.
Features :
Similar to ‘AF3’ Series expanders (Pg. 68)
Bearing reduces frictional buildup for smoother expanding cycles.
Bearing increases useful life of tool.
Use : High productivity tool used where flaring of tubes is
needed.
TUBE SHEET
OVER ROLL THICKNESS
30o
TUBE
PROJECTION
1.1/2 11 & 12 .120 & .109 30.6 1.204 34.8 1.370 ABF3-54/2 ABF3-54/3 ABF3-54/4 ABF3-54/5 ABF3-54/6
1.1/2 13 .095 1.3/4 5 .220 31.4 1.236 35.6 1.401 ABF3-55/2 ABF3-55/3 ABF3-55/4 ABF3-55/5 ABF3-55/6
1.1/2 14 & 15 .083 & .072 1.3/4 6 .203 32.6 1.283 36.8 1.448 ABF3-56/2 ABF3-56/3 ABF3-56/4 ABF3-56/5 ABF3-56/6
1.3/4 7 .180 33.4 1.314 38.1 1.500 ABF3-57/2 ABF3-57/3 ABF3-57/4 ABF3-57/5 ABF3-57/6
1.3/4 8 .165 34.2 1.346 38.7 1.523 ABF3-58/2 ABF3-58/3 ABF3-58/4 ABF3-58/5 ABF3-58/6
2 3 .259 1.3/4 9 & 10 .148 & .134 35.0 1.377 40.6 1.598 ABF3-59/2 ABF3-59/3 ABF3-59/4 ABF3-59/5 ABF3-59/6
2 4 .238 1.3/4 11 & 12 .120 & .109 36.6 1.440 42.2 1.661 ABF3-60/2 ABF3-60/3 ABF3-60/4 ABF3-60/5 ABF3-60/6
2 5 & 6 .220 & .203 1.3/4 13 & 14 .095 & .083 38.2 1.503 43.8 1.712 ABF3-61/2 ABF3-61/3 ABF3-61/4 ABF3-61/5 ABF3-61/6
2 7 & 8 .180 & .165 1.3/4 15 & 16 .072 & .065 39.8 1.566 45.4 1.787 ABF3-62/2 ABF3-62/3 ABF3-62/4 ABF3-62/5 ABF3-62/6
2 9 & 10 .148 & .134 2.1/4 3 .259 41.4 1.629 47.0 1.850 ABF3-63/2 ABF3-63/3 ABF3-63/4 ABF3-63/5 ABF3-63/6
2 11 - 13 .120 - .095 2.1/4 4 .238 42.9 1.688 49.5 1.948 ABF3-64/2 ABF3-64/3 ABF3-64/4 ABF3-64/5 ABF3-64/6
2 14 - 16 .083 - .065 2.1/4 6 & 7 .203 & .180 44.5 1.751 51.1 2.011 ABF3-65/2 ABF3-65/3 ABF3-65/4 ABF3-65/5 ABF3-65/6
2 17 & 18 .058 & .049 2.1/4 8 & 9 .165 & .148 46.1 1.814 52.7 2.074 ABF3-66/2 ABF3-66/3 ABF3-66/4 ABF3-66/5 ABF3-66/6
78
7 1
-
TUBE SHEET
OVER ROLL THICKNESS
30o
TUBE
PROJECTION
w w w . t u b e e x p a n d e r s . c o m
26-2-F3S 26-3-F3S 26-4-F3S - - 1/2 DMB-16
27-2-F3S 27-3-F3S 27-4-F3S - - 1/2 DMB-16
31-2-F3S 31-3-F3S 31-4-F3S - - 1/2 DMB-16
28-2-F3S 28-3-F3S 28-4-F3S - - 1/2 DMB-17
29-2-F3S 29-3-F3S 29-4-F3S - - 1/2 DMB-17
30-2-F3S 30-3-F3S 30-4-F3S 30-5-F3S 30-6-F3S 1/2 DMB-17
30-2-F3S 30-3-F3S 30-4-F3S 30-5-F3S 30-6-F3S 1/2 DMB-18
32-2-F3S 32-3-F3S 32-4-F3S 32-5-F3S 32-6-F3S 1/2 DMB-18
28-2-F3S 28-3-F3S 28-4-F3S 28-5-F3S 28-6-F3S 1/2 DMB-20
29-2-F3S 29-3-F3S 29-4-F3S 29-5-F3S 29-6-F3S 1/2 DMB-20
30-2-F3S 30-3-F3S 30-4-F3S 30-5-F3S 30-6-F3S 1/2 DMB-20
33-2-F3S 33-3-F3S 33-4-F3S 33-5-F3S 33-6-F3S 1/2 DMB-20
32-2-F3S 32-3-F3S 32-4-F3S 32-5-F3S 32-6-F3S 1/2 DMB-21
36-2-F3S 36-3-F3S 36-4-F3S 36-5-F3S 36-6-F3S 1/2 DMB-21
37-2-F3S 37-3-F3S 37-4-F3S 37-5-F3S 37-6-F3S 1/2 DMB-21
33-2-F3S 33-3-F3S 33-4-F3S 33-5-F3S 33-6-F3S 3/4 DMB-22
37-2-F3S 37-3-F3S 37-4-F3S 37-5-F3S 37-6-F3S 3/4 DMB-22
38-2-F3S 38-3-F3S 38-4-F3S 38-5-F3S 38-6-F3S 3/4 DMB-22
39-2-F3S 39-3-F3S 39-4-F3S 39-5-F3S 39-6-F3S 3/4 DMB-22
40-2-F3S 40-3-F3S 40-4-F3S 40-5-F3S 40-6-F3S 3/4 DMB-22
40-2-F3S 40-3-F3S 40-4-F3S 40-5-F3S 40-6-F3S 3/4 DMB-23
41-2-F3S 41-3-F3S 41-4-F3S 41-5-F3S 41-6-F3S 3/4 DMB-23
42-2-F3S 42-3-F3S 42-4-F3S 42-5-F3S 42-6-F3S 3/4 DMB-23
79
7 1
-
ABF3 SERIES WITH BEARING
8” 4 2” ABF3 SERIES WITH BEARING
O.D.
TUBE SHEET
OVER ROLL THICKNESS
30o
TUBE
PROJECTION
4 3 .259 3.3/4 9 & 10 .148 & .134 84.2 3.314 93.8 3.692 ABF3-90/2 ABF3-90/3 ABF3-90/4 ABF3-90/5 ABF3-90/6
4 4 .238 3.3/4 11 - 13 .120 - .095 85.8 3.377 96.2 3.787 ABF3-91/2 ABF3-91/3 ABF3-91/4 ABF3-91/5 ABF3-91/6
4 5&6 .220 & .203 3.3/4 14 - 16 .083 - .065 87.4 3.440 97.8 3.850 ABF3-92/2 ABF3-92/3 ABF3-92/4 ABF3-92/5 ABF3-92/6
4 7&8 .180 & .165 4.1/4 2 .284 89.0 3.503 99.4 3.913 ABF3-93/2 ABF3-93/3 ABF3-93/4 ABF3-93/5 ABF3-93/6
4 9 - 11 .148 - .120 4.1/4 3 .259 90.4 3.559 100.8 3.968 ABF3-94/2 ABF3-94/3 ABF3-94/4 ABF3-94/5 ABF3-94/6
4 12 - 16 .109 - .065 4.1/4 4 .238 92.0 3.622 102.4 4.031 ABF3-95/2 ABF3-95/3 ABF3-95/4 ABF3-95/5 ABF3-95/6
4.1/4 5&6 .220 & .203 93.4 3.677 103.8 4.086 ABF3-96/2 ABF3-96/3 ABF3-96/4 ABF3-96/5 ABF3-96/6
4.1/2 2 .284 4.1/4 7&8 .180 & .165 95.0 3.740 105.4 4.149 ABF3-97/2 ABF3-97/3 ABF3-97/4 ABF3-97/5 ABF3-97/6
4.1/2 3 .259 4.1/4 9 - 11 .148 - .120 96.6 3.803 107.0 4.212 ABF3-98/2 ABF3-98/3 ABF3-98/4 ABF3-98/5 ABF3-98/6
4.1/2 4 & 5 .238 & .220 4.1/4 11 - 13 .120 - .095 98.2 3.866 108.6 4.275 ABF3-99/2 ABF3-99/3 ABF3-99/4 ABF3-99/5 ABF3-99/6
4.1/2 6 & 7 .203 & .180 101.2 3.984 110.0 4.330 ABF3-100/2 ABF3-100/3 ABF3-100/4 ABF3-100/5 ABF3-100/6
4.1/2 8 & 9 .165 & .148 102.8 4.047 111.6 4.393 ABF3-101/2 ABF3-101/3 ABF3-101/4 ABF3-101/5 ABF3-101/6
4.1/2 10 - 12 .134 - .109 104.4 4.110 113.2 4.456 ABF3-102//2 ABF3-102/3 ABF3-102/4 ABF3-102/5 ABF3-102/6
80
7 1
-
TUBE SHEET
OVER ROLL THICKNESS
30o
TUBE
PROJECTION
w w w . t u b e e x p a n d e r s . c o m
51-2-F3S 51-3-F3S 51-4-F3S 51-5-F3S 51-6-F3S 1 DMB-26
52-2-F3S 52-3-F3S 52-4-F3S 52-5-F3S 52-6-F3S 1 DMB-26
53-2-F3S 53-3-F3S 53-4-F3S 53-5-F3S 53-6-F3S 1 DMB-26
54-2-F3S 54-3-F3S 54-4-F3S 54-5-F3S 54-6-F3S 1 DMB-26
54-2-F3S 54-3-F3S 54-4-F3S 54-5-F3S 54-6-F3S 1 DMB-27
55-2-F3S 55-3-F3S 55-4-F3S 55-5-F3S 55-6-F3S 1 DMB-27
56-2-F3S 56-3-F3S 56-4-F3S 56-5-F3S 56-6-F3S 1 DMB-27
57-2-F3S 57-3-F3S 57-4-F3S 57-5-F3S 57-6-F3S 1 DMB-27
58-2-F3S 58-3-F3S 58-4-F3S 58-5-F3S 58-6-F3S 1 DMB-27
59-2-F3S 59-3-F3S 59-4-F3S 59-5-F3S 59-6-F3S 1 DMB-27
60-2-F3S 60-3-F3S 60-4-F3S 60-5-F3S 60-6-F3S 1 DMB-27
59-2-F3S 59-3-F3S 59-4-F3S 59-5-F3S 59-6-F3S 1 DMB-28
60-2-F3S 60-3-F3S 60-4-F3S 60-5-F3S 60-6-F3S 1 DMB-28
61-2-F3S 61-3-F3S 61-4-F3S 61-5-F3S 61-6-F3S 1 DMB-28
62-2-F3S 62-3-F3S 62-4-F3S 62-5-F3S 62-6-F3S 1 DMB-28
63-2-F3S 63-3-F3S 63-4-F3S 63-5-F3S 63-6-F3S 1 DMB-28
62-2-F3S 62-3-F3S 62-4-F3S 62-5-F3S 62-6-F3S 1 DMB-29
63-2-F3S 63-3-F3S 63-4-F3S 63-5-F3S 63-6-F3S 1 DMB-29
64-2-F3S 64-3-F3S 64-4-F3S 64-5-F3S 64-6-F3S 1 DMB-29
63-2-F3S 63-3-F3S 63-4-F3S 63-5-F3S 63-6-F3S 1 DMB-30
64-2-F3S 64-3-F3S 64-4-F3S 64-5-F3S 64-6-F3S 1 DMB-30
65-2-F3S 65-3-F3S 65-4-F3S 65-5-F3S 65-6-F3S 1 DMB-30
66-2-F3S 66-3-F3S 66-4-F3S 66-5-F3S 66-6-F3S 1 DMB-30
81
1
1” -4 2”
P-1000 SERIES
P-1000 SERIES
O.D.
Features :
Overlapping rolls prevent ridging of tube.
Use - Ideal for use in limited access space like water boxes,
small diameter drums.
TUBE SHEET
OVER ROLL THICKNESS
30o
TUBE
PROJECTION
3.1/2 7 - 9 .180 - .148 3.1/4 15 & 16 .072 & .065 76.7 3.019 86.0 3.386 P1300/3 P1300/5 P1300/7 P1300/9 P1300/11
3.1/2 10 - 12 .134 - .109 3.3/4 2 & 3 .284 & .259 78.7 3.098 88.0 3.465 P1308/3 P1308/5 P1308/7 P1308/9 P1308/11
3.1/2 13 - 15 .095 - .072 3.3/4 4 - 6 .259 - .203 80.7 3.177 92.0 3.622 P1315/3 P1315/5 P1315/7 P1315/9 P1315/11
3.1/2 16 .065 3.3/4 7 & 8 .180 & .165 82.7 3.255 94.0 3.701 P1323/3 P1323/5 P1323/7 P1323/9 P1323/11
4 3 .259 3.3/4 9 - 12 .148 - .109 84.7 3.334 96.0 3.780 P1331/3 P1331/5 P1331/7 P1331/9 P1331/11
4 4 - 6 .259 - .203 3.3/4 13 - 16 .095 - .065 86.7 3.413 98.0 3.858 P1339/3 P1339/5 P1339/7 P1339/9 P1339/11
4 7 & 8 .180 & .165 4.1/4 2 .284 88.7 3.492 100.0 3.937 P1347/3 P1347/5 P1347/7 P1347/9 P1347/11
4 9 - 12 .148 - .109 4.1/4 3 .259 90.7 3.570 102.0 4.016 P1355/3 P1355/5 P1355/7 P1355/9 P1355/11
4 13 - 15 .095 - .072 4.1/4 4 .238 92.7 3.649 104.0 4.094 P1363/3 P1363/5 P1363/7 P1363/9 P1363/11
4 16 .065 4.1/4 7 & 8 .180 & .165 94.7 3.728 106.0 4.173 P1370/3 P1370/5 P1370/7 P1370/9 P1370/11
4.1/2 3 .259 4.1/4 9 - 11 .148 - .120 96.7 3.807 108.0 4.252 P1378/3 P1378/5 P1378/7 P1378/9 P1378/11
4.1/2 4 - 6 .259 - .203 4.1/4 12 - 16 .109 - .065 98.7 3.885 110.0 4.331 P1386/3 P1386/5 P1386/7 P1386/9 P1386/11
4.1/2 7 - 14 .180 - .083 100.7 3.964 111.0 4.407 P1394/3 P1394/5 P1394/7 P1394/9 P1394/11
82
1
1” -4 2”
P-1000 SERIES
P-1000 SERIES
O.D.
TUBE SHEET
OVER ROLL THICKNESS
30o
TUBE
PROJECTION
Spare Rollers Set Model Number Mandrel Spare Mandrel Model Number
Tube Sheet Thickness Range Square
1/2” 7/8” 1.3/8” 1.7/8” 2.3/8” Drive
Size Drum Short Series
To To To To To Type Mandrels
3/4” 1.1/4” 1.3/4” 2.1/4” 2.3/4” inch
079-3-FS 079-5-FS - - - 1/2 83-MP -
083-3-FS 083-5-FS - - - 1/2 83-MP -
087-3-FS 087-5-FS - - - 1/2 91-MP -
095-3-FS 095-5-FS - - - 1/2 91-MP -
095-3-FS 095-5-FS - - - 1/2 99-MP -
099-3-FS 099-5-FS - - - 1/2 99-MP -
103-3-FS 103-5-FS - - - 1/2 99-MP -
111-3-FS 111-5-FS - - - 3/4 118-MP MPS-1,2,3
118-3-FS 118-5-FS - - - 3/4 118-MP MPS-1,2,3
126-3-FS 126-5-FS - - - 3/4 126-MP MPS-2,3,4
126-3-FS 126-5-FS 126-7-FS 126-9-FS 126-11-FS 3/4 134-MP MPS-3,4,5
142-3-FS 142-5-FS 142-7-FS 142-9-FS 142-11-FS 3/4 150-MP MPS-3,4,5,6
150-3-FS 150-5-FS 150-7-FS 150-9-FS 150-11-FS 3/4 150-MP MPS-3,4,5,6
158-3-FS 158-5-FS 158-7-FS 158-9-FS 158-11-FS 3/4 174-MP MPS-4,5,6,7,8
166-3-FS 166-5-FS 166-7-FS 166-9-FS 166-11-FS 3/4 174-MP MPS-4,5,6,7,8
174-3-FS 174-5-FS 174-7-FS 174-9-FS 174-11-FS 3/4 174-MP MPS-4,5,6,7,8
181-3-FS 181-5-FS 181-7-FS 181-9-FS 181-11-FS 1 197-MP MPS-7,8,9,10,11
174-3-FS 174-5-FS 174-7-FS 174-9-FS 174-11-FS 1 197-MP MPS-7,8,9,10,11
205-3-FS 205-5-FS 205-7-FS 205-9-FS 205-11-FS 1 197-MP MPS-6,7,8,9,10,11
205-3-FS 205-5-FS 205-7-FS 205-9-FS 205-11-FS 1 221-MP MPS-7,8,9,10,11,12
213-3-FS 213-5-FS 213-7-FS 213-9-FS 213-11-FS 1 221-MP MPS-7,8,9,10,11,12
w w w . t u b e e x p a n d e r s . c o m
221-3-FS 221-5-FS 221-7-FS 221-9-FS 221-11-FS 1 221-MP MPS-7,8,9,10,11,12
221-3-FS 221-5-FS 221-7-FS 221-9-FS 221-11-FS 1 244-MP MPS-8,9,10,11,12,13
237-3-FS 237-5-FS 237-7-FS 237-9-FS 237-11-FS 1 244-MP MPS-8,9,10,11,12,13
252-3-FS 252-5-FS 252-7-FS 252-9-FS 252-11-FS 1 244-MP MPS-8,9,10,11,12,13
252-3-FS 252-5-FS 252-7-FS 252-9-FS 252-11-FS 1 268-MP MPS-10,11,12,13,14
260-3-FS 260-5-FS 260-7-FS 260-9-FS 260-11-FS 1 268-MP MPS-10,11,12,13,14
268-3-FS 268-5-FS 268-7-FS 268-9-FS 268-11-FS 1 268-MP MPS-10,11,12,13,14
276-3-FS 276-5-FS 276-7-FS 276-9-FS 276-11-FS 1 300-MP MPS-12,13,14,15,16
284-3-FS 284-5-FS 284-7-FS 284-9-FS 284-11-FS 1 300-MP MPS-12,13,14,15,16
292-3-FS 292-5-FS 292-7-FS 292-9-FS 292-11-FS 1 300-MP MPS-12,13,14,15,16
315-3-FS 315-5-FS 315-7-FS 315-9-FS 315-11-FS 1 300-MP MPS-12,13,14,15,16
284-3-FS 284-5-FS 284-7-FS 284-9-FS 284-11-FS 1 347-MP MPS-15,16,17,18,19
315-3-FS 315-5-FS 315-7-FS 315-9-FS 315-11-FS 1 347-MP MPS-14,15,16,17,18,19
323-3-FS 323-5-FS 323-7-FS 323-9-FS 323-11-FS 1 347-MP MPS-14,15,16,17,18,19
331-3-FS 331-5-FS 331-7-FS 331-9-FS 331-11-FS 1 347-MP MPS-14,15,16,17,18,19
355-3-FS 355-5-FS 355-7-FS 355-9-FS 355-11-FS 1 347-MP MPS-14,15,16,17,18,19
363-3-FS 363-5-FS 363-7-FS 363-9-FS 363-11-FS 1 347-MP MPS-14,15,16,17,18,19
355-3-FS 355-5-FS 355-7-FS 355-9-FS 355-11-FS 1 394-MP MPS-17,18,19,20,21
363-3-FS 363-5-FS 363-7-FS 363-9-FS 363-11-FS 1 394-MP MPS-17,18,19,20,21
370-3-FS 370-5-FS 370-7-FS 370-9-FS 370-11-FS 1 394-MP MPS-17,18,19,20,21
378-3-FS 378-5-FS 378-7-FS 378-9-FS 378-11-FS 1 394-MP MPS-17,18,19,20,21
386-3-FS 386-5-FS 386-7-FS 386-9-FS 386-11-FS 1 394-MP MPS-17,18,19,20,21
394-3-FS 394-5-FS 394-7-FS 394-9-FS 394-11-FS 1 394-MP MPS-17,18,19,20,21
83
1 1
1 4”-4 2”
P-3000 SERIES WITH COLLAR
P-3000 SERIES WITH COLLAR
O.D.
Features :
Expander can be accurately positioned in the boiler tube in
relation to the drum, for consistent expansions.
Use - For boiler tube sheets and drums thicker than 2.3/4” (70mm).
Normally used in conjunction with P-1000 Series.
TUBE SHEET
OVER ROLL
THICKNESS
TUBE
PROJECTION
3.1/2 7-9 .180 - .148 3.1/8 15 & 16 .072 & .065 76.7 3.019 86.0 3.386 P3300/7 P3300/11
3.1/2 10 - 12 .134 - .109 3.1/4 3&4 .284 & .238 78.7 3.098 88.0 3.465 P3308/7 P3308/11
3.1/2 13 - 15 .095 - .072 3.3/4 5&6 .220 & .203 80.7 3.177 92.0 3.622 P3315/7 P3315/11
3.1/2 16 .065 3.3/4 7&8 .203 & .165 82.7 3.255 94.0 3.701 P3323/7 P3323/11
4 3&4 .284 & .238 3.3/4 9 - 12 .148 - .109 84.7 3.334 96.0 3.780 P3331/7 P3331/11
4 5&6 .220 & .203 3.3/4 13 - 16 .095 - .065 86.7 3.413 98.0 3.858 P3339/7 P3339/11
4 7&8 .180 & .165 4.1/4 2 .284 88.7 3.492 100.0 3.937 P3347/7 P3347/11
4 9 - 12 .148 - .109 4.1/4 3&4 .284 & .238 90.7 3.570 102.0 4.016 P3355/7 P3355/11
4 13 - 15 .095 - .072 4.1/4 5&6 .220 & .203 92.7 3.649 104.0 4.094 P3363/7 P3363/11
4 16 .065 4.1/4 7&8 .203 & .165 94.7 3.728 106.0 4.173 P3370/7 P3370/11
4.1/2 3 .284 4.1/4 9 - 11 .148 - .120 96.7 3.807 108.0 4.252 P3378/7 P3378/11
4.1/2 4-6 .238 - .203 4.1/4 12 - 16 .109 - .065 98.7 3.885 110.0 4.331 P3386/7 P3386/11
4.1/2 7 - 14 .180 - .083 100.7 3.964 111.0 4.407 P3394/7 P3394/11
84
1 1
1 4”-4 2”
TUBE SHEET
OVER ROLL
THICKNESS
TUBE
PROJECTION
w w w . t u b e e x p a n d e r s . c o m
221-7-RS 221-11-RS 1 221-M MS-7,8,9,10,11,12
221-7-RS 221-11-RS 1 244-M MS-8,9,10,11,12,13
237-7-RS 237-11-RS 1 244-M MS-8,9,10,11,12,13
252-7-RS 252-11-RS 1 244-M MS-8,9,10,11,12,13
252-7-RS 252-11-RS 1 268-M MS-10,11,12,13,14
260-7-RS 260-11-RS 1 268-M MS-10,11,12,13,14
268-7-RS 268-11-RS 1 268-M MS-10,11,12,13,14
276-7-RS 276-11-RS 1 300-M MS-12,13,14,15,16
284-7-RS 284-11-RS 1 300-M MS-12,13,14,15,16
292-7-RS 292-11-RS 1 300-M MS-12,13,14,15,16
315-7-RS 315-11-RS 1 300-M MS-12,13,14,15,16
284-7-RS 284-11-RS 1 347-M MS-15,16,17,18,19
315-7-RS 315-11-RS 1 347-M MS-14,15,16,17,18,19
323-7-RS 323-11-RS 1 347-M MS-14,15,16,17,18,19
331-7-RS 331-11-RS 1 347-M MS-14,15,16,17,18,19
355-7-RS 355-11-RS 1 347-M MS-14,15,16,17,18,19
363-7-RS 363-11-RS 1 347-M MS-14,15,16,17,18,19
355-7-RS 355-11-RS 1 394-M MS-17,18,19,20,21
363-7-RS 363-11-RS 1 394-M MS-17,18,19,20,21
370-7-RS 370-11-RS 1 394-M MS-17,18,19,20,21
378-7-RS 378-11-RS 1 394-M MS-17,18,19,20,21
386-7-RS 386-11-RS 1 394-M MS-17,18,19,20,21
394-7-RS 394-11-RS 1 394-M MS-17,18,19,20,21
85
2”- 3”
COMBINATION BEADING EXPANDERS
COMBINATION BEADING EXPANDERS
O.D.
TUBE EXPANDING AND BEADING IN SINGLE OPERATION
BEADING ROLL
Previously Now
Tools 1) Flaring tube expander 1) COMBINATION BEADING EXPANDER
Required 2) Tube expander drive 2) Tube Expander Drive
3) Beading tool
4) Air hammer
Operating 1) Expand 1) Expand and Bead (single operation)
Steps 2) Bead
3) Reroll
Operator high…largely due to air Reduced significantly
Fatigue hammer vibration and noise no air hammer
for beading … no rerolling
TUBE
PROJECTION
A B
P O W E R M A S T E R
Use : Type ‘V’ Expander is used for repair and erection of boilers having thin tube sheets. It is approximately twice as fast during use than other
conventional expanders. Use Header Mandrel when expander is to be used through a waterleg.
Expansion
Tube Tube Range Effective Spare Mandrel Spare
Tube
O.D. Thickness Rolling Expander Mandrel Roller
Length Short Mandrel Header Mandrel Sq. Size Set
Dim.A - Dim.B Dim.A - Dim.B
inch bwg inch mm inch mm inch Model No. Model No. Model No. inch Model No.
1 10 - 13 .134 - .095 17.3 - 23.7 .681 - .937 84.20 3.5/16 V-1 VSM - 1 VHM - 1 1/2½ VR - 1
1.1/4 10 - 13 .134 - .095 23.8 - 30.6 .940 - 1.206 84.20 3.5/16 V-2 VSM - 2 VHM - 2 1/2½ VR - 2
1.1/2 10 - 13 .134 - .095 29.3 - 37.3 1.156 - 1.469 101.20 4.000 V-3 VSM - 3 VHM - 3 1/2½ VR - 3
2 10 - 13 .134 - .095 42.3 - 49.7 1.665 - 1.960 101.20 4.000 V-4 VSM - 4 VHM - 4 3/4½ VR - 4
2.1/2 10 - 13 .134 - .095 54.5 - 62.7 2.145 - 2.469 101.20 4.000 V-5 VSM - 5 VHM - 5 3/4½ VR - 5
3 10 - 13 .134 - .095 68.2 - 76.6 2.687 - 3.015 101.20 4.000 V-6 VSM - 6 VHM - 6 1½ VR - 6
Features :
‘5 Roll’ design is used primarily for rolling thin walled tubes used
in sugar mill juice heaters, pans.
‘5 Rolls’ give you a more concentric, uniform expansion vs. a ‘3 roll’
expander in thin tubes and reduces tube ‘spring back’ effect.
Use - For top plate tube expansion in pans, juice heaters in
sugar mills.
2 1
SB SERIES
1
w w w . t u b e e x p a n d e r s . c o m
1.3/4 15 & 16 .072 & .065 39.1 1.539 44.2 1.740 SB-5A SB-5B SB-5C SBM-4 3/4 SBR-4A SBR-4B SBR-4C
2 7&8 .180 & .165 41.3 1.626 46.7 1.838 SB-6A SB-6B SB-6C SBM-4 3/4 SBR-5A SBR-5B SBR-5C
2 9 & 10 .148 & .134 42.8 1.685 48.3 1.901 SB-7A SB-7B SB-7C SBM-4 3/4 SBR-6A SBR-6B SBR-6C
2 11 - 13 .120 - .095 44.4 1.748 49.7 1.957 SB-8A SB-8B SB-8C SBM-5 3/4 SBR-6A SBR-6B SBR-6C
2 14 - 16 .083 - .065 46.0 1.811 52.2 2.055 SB-9A SB-9B SB-9C SBM-5 3/4 SBR-7A SBR-7B SBR-7C
2.1/4 9 & 10 .148 & .134 47.6 1.874 53.8 2.118 SB-10A SB-10B SB-10C SBM-5 3/4 SBR-8A SBR-8B SBR-8C
2.1/4 11 - 13 .120 - .095 49.2 1.937 55.4 2.181 SB-11A SB-11B SB-11C SBM-5 3/4 SBR-9A SBR-9B SBR-9C
2.1/4 14 - 16 .083 - .065 50.7 1.996 57.8 2.275 SB-12A SB-12B SB-12C SBM-6 3/4 SBR-8A SBR-8B SBR-8C
2.1/2 9 & 10 .148 & .134 54.9 2.161 61.0 2.401 SB-13A SB-13B SB-13C SBM-6 3/4 SBR-10A SBR-10B SBR-10C
2.1/2 14 - 16 .083 - .065 57.1 2.248 65.6 2.582 SB-14A SB-14B SB-14C SBM-7 1 SBR-11A SBR-11B SBR-11C
2.3/4 10 - 14 .134 - .083 60.3 2.374 68.8 2.708 SB-15A SB-15B SB-15C SBM-7 1 SBR-12A SBR-12B SBR-12C
3 7-9 .180 - .148 63.5 2.500 72.0 2.835 SB-16A SB-16B SB-16C SBM-7 1 SBR-13A SBR-13B SBR-13C
3 10 - 14 .134 - .083 66.5 2.618 75.0 2.953 SB-17A SB-17B SB-17C SBM-7 1 SBR-14A SBR-14B SBR-14C
3.1/4 7&8 .180 & .165 69.8 2.748 78.5 3.090 SB-18A SB-18B SB-18C SBM-8 1 SBR-14A SBR-14B SBR-14C
3.1/2 4&5 .238 & .220 73.0 2.874 81.7 3.216 SB-19A SB-19B SB-19C SBM-8 1 SBR-15A SBR-15B SBR-15C
3.1/2 6-8 .203 - .165 76.1 2.996 85.8 3.378 SB-20A SB-20B SB-20C SBM-9 1 SBR-16A SBR-16B SBR-16C
3.3/4 4&5 .238 & .220 79.3 3.122 89.0 3.504 SB-21A SB-21B SB-21C SBM-9 1 SBR-17A SBR-17B SBR-17C
3.3/4 6-8 .203 - .165 82.5 3.248 92.2 3.629 SB-22A SB-22B SB-22C SBM-9 1 SBR-18A SBR-18B SBR-18C
4 3&4 .259 & .238 85.7 3.374 96.2 3.787 SB-23A SB-23B SB-23C SBM-10 1 SBR-18A SBR-18B SBR-18C
4 10 - 16 .134 - .065 90.3 3.555 100.8 3.968 SB-24A SB-24B SB-24C SBM-10 1 SBR-19A SBR-19B SBR-19C
4.1/4 6-8 .203 - .165 94.9 3.736 105.2 4.141 SB-25A SB-25B SB-25C SBM-11 1 SBR-20A SBR-20B SBR-20C
4.1/2 4-7 .238 - .180 89.7 3.531 110.9 4.366 SB-26A SB-26B SB-26C SBM-11 1 SBR-21A SBR-21B SBR-21C
4.1/2 8 - 10 .165 - .134 104.3 4.106 113.1 4.452 SB-27A SB-27B SB-27C SBM-12 1 SBR-21A SBR-21B SBR-21C
87
3
1 4” - 4”
LONG REACH CSB SERIES
LONG REACH CSB SERIES
O.D.
Features :
‘5 Roll’ design is used primarily for rolling thin walled tubes used
in sugar mill juice heaters, pans.
‘5 Rolls’ give you a more concentric, uniform expansion vs. a ‘3 roll’
expander in thin tubes and reduces tube ‘spring back’ effect.
Use - For bottom plate tube expansion in pans, juice heaters in
sugar mills.
2 1
CSB SERIES
2
Tube Tube Minimum I.D. Maximum Tube Sheet Depth Mandrel Oal Weight Tube Spare Spare
O.D. Thickness Tool Expansion Thickness in Sq. in Expander Mandrel Rollers
Enters Of Tool ‘T’ Mtrs. Size Kgs. Model Model Set
No. No. Model No.
inch bwg inch mm inch mm inch mm inch min max inch Mtrs.
CSB-5 (3 Rollers)
1.3/4 15 & 16 .072 & .065 39.8 1.566 45.3 1.783 32.0 1.259 1.7 2.0 3/4 2.258 10.0 CSB-5STD CSBM-5STD CSBR-5
1.3/4 15 & 16 .072 & .065 39.8 1.566 45.3 1.783 32.0 1.259 2.0 2.3 3/4 2.558 11.2 CSB-5A CSBM-5A CSBR-5
1.3/4 15 & 16 .072 & .065 39.8 1.566 45.3 1.783 32.0 1.259 2.3 2.3 3/4 2.858 12.4 CSB-5B CSBM-5B CSBR-5
1.3/4 15 & 16 .072 & .065 39.8 1.566 45.3 1.783 32.0 1.259 2.6 2.9 3/4 3.158 13.7 CSB-5C CSBM-5C CSBR-5
1.3/4 15 & 16 .072 & .065 39.8 1.566 45.3 1.783 32.0 1.259 2.9 3.2 3/4 3.458 14.9 CSB-5D CSBM-5D CSBR-5
1.3/4 15 & 16 .072 & .065 39.8 1.566 45.3 1.783 32.0 1.259 3.2 3.5 3/4 3.758 16.2 CSB-5E CSBM-5E CSBR-5
CSB-9 (5 Rollers)
2 14 - 16 .083 - .065 46.2 1.818 50.8 2.000 32.0 1.259 1.7 2.0 3/4 2.241 16.2 CSB-9STD CSBM-9STD CSBR-9
P O W E R M A S T E R
2 14 - 16 .083 - .065 46.2 1.818 50.8 2.000 32.0 1.259 2.0 2.3 3/4 2.541 18.3 CSB-9A CSBM-9A CSBR-9
2 14 - 16 .083 - .065 46.2 1.818 50.8 2.000 32.0 1.259 2.3 2.3 3/4 2.841 20.4 CSB-9B CSBM-9B CSBR-9
2 14 - 16 .083 - .065 46.2 1.818 50.8 2.000 32.0 1.259 2.6 2.9 3/4 3.141 22.5 CSB-9C CSBM-9C CSBR-9
2 14 - 16 .083 - .065 46.2 1.818 50.8 2.000 32.0 1.259 2.9 3.2 3/4 3.441 24.6 CSB-9D CSBM-9D CSBR-9
2 14 - 16 .083 - .065 46.2 1.818 50.8 2.000 32.0 1.259 3.2 3.5 3/4 3.741 26.7 CSB-9E CSBM-9E CSBR-9
CSB-24 (5 Rollers)
4 12 - 18 .109 - .049 90.5 3.563 102.4 4.031 32.0 1.259 0.7 1.0 1 1.416 23.7 CSB-24STD CSBM-24STD CSBR-24
4 12 - 18 .109 - .049 90.5 3.563 102.4 4.031 32.0 1.259 1.0 1.3 1 1.716 29.4 CSB-24A CSBM-24A CSBR-24
4 12 - 18 .109 - .049 90.5 3.563 102.4 4.031 32.0 1.259 1.3 1.6 1 2.016 35.5 CSB-24B CSBM-24B CSBR-24
4 12 - 18 .109 - .049 90.5 3.563 102.4 4.031 32.0 1.259 1.6 1.9 1 2.316 40.8 CSB-24C CSBM-24C CSBR-24
4 12 - 18 .109 - .049 90.5 3.563 102.4 4.031 32.0 1.259 1.9 2.2 1 2.616 46.5 CSB-24D CSBM-24D CSBR-24
4 12 - 18 .109 - .049 90.5 3.563 102.4 4.031 32.0 1.259 2.2 2.5 1 2.916 52.5 CSB-24E CSBM-24E CSBR-24
w w w . t u b e e x p a n d e r s . c o m
1” MTM/4/254 1” MTF/4/254
Dia.
OAL
Dia.
OAL
Square Model
OAL Dia.
Sizes No.
EB/95/6 6” Square Model
OAL Dia.
EB/95/9 9” Sizes No.
3/8” 1/2”
EB/95/12 12” 3/8” x 3/8” EC/95/95 1.7/16” 13/16”
EB/95/18 18” 3/8” x 1/2” EC/95/127 1.9/16” 1.1/16”
EB/127/6 6” 3/8” x 5/8” EC/95/158 1.1/2” 1.1/4”
EB/127/9 9” 1/2” x 1/2” EC/127/127 1.11/16” 1.1/16”
1/2” EB/127/12 12” 5/8” 1/2” x 5/8” EC/127/158 1.5/8” 1.1/4”
EB/127/18 18” 1/2” x 3/4” EC/127/195 1.5/8” 1.3/8”
EB/127/24 24” 1/2” x 7/8” EC/127/222 1.5/8” 1.5/8”
EB/195/6 6” 1/2” x 1” EC/127/254 1.5/8” 1.7/8”
EB/195/9 9” 5/8” x 3/4” EC/158/195 1.9/16” 1.3/8”
3/4” EB/195/12 12” 1” 5/8” x 7/8” EC/158/222 2” 1.5/8”
EB/195/18 18” 5/8” x 1” EC/158/254 1.13/16” 1.7/8”
EB/195/24 24” 3/4” x 3/4” EC/195/195 1.5/8” 1.7/16”
EB/254/6 6” 3/4” x 7/8” EC/195/222 1.5/8” 1.3/4”
EB/254/12 12” 3/4” x 1” EC/195/254 1.13/16” 1.7/8”
1” EB/254/14 14” 1.1/4” 7/8” x 7/8” EC/222/222 1.11/16” 1.3/4”
EB/254/18 18” 7/8” x 1” EC/222/254 2.1/8” 2.1/8”
EB/254/24 24” 1” x 1” EC/254/254 2.1/16” 1.7/8”
UNIVERSAL JOINTS
90
GEAR DRIVES
UNIVERSAL JOINTS
Extension Universal Joint Female - Male
Major
Dia.
OAL
Square Size Square Size Model Major Square Size Square Size Model Major
OAL OAL
Female Male No. Dia. Female Male No. Dia.
UE/95/6 6” UE/195/9 9”
3/8” 3/8” UE/95/9 9” 1.1/8” UE/195/12 12”
3/4” 3/4” 1.3/4”
UE/95/12 12” UE/195/16 16”
UE/95S/9 9” UE/195/20 20”
3/8” 1/2” UE/95S/12 12” 1.1/8” UE/254/9 9”
UE/95S/16 16” 1” 1” UE/254/12 12” 2.1/4”
UE/127/6 6” UE/254/16 16”
UE/127/9 9”
1/2” 1/2” UE/127/12 12” 1.5/16”
UE/127/16 16”
UE/127/20 20”
GEAR DRIVES
OAL
Replacement Parts
Square Number of Model Dimensions
Size Openings No. Double Hub Gear Center Gear
Model No. Nos. Reqd. Model No. Nos. Reqd. OAL Width (W)
3/8” 3 BG/3/95 BGH/3/95 3 BGC/3/95 4 8.1/2” 2”
w w w . t u b e e x p a n d e r s . c o m
3 BG/3/127 BGH/3/127 3 BGC/3/127 4
1/2” 8.1/2” 2”
4 BG/4/127 BGH/4/127 4 BGC/4/127 3
3 BG/3/195 BGH/3/195 3 BGC/3/195 4
3/4” 9” 2.1/2”
4 BG/4/195 BGH/4/195 4 BGC/4/195 3
1” 4 BG/4/254 BGH/4/254 4 BGC/4/254 3 9” 2.1/2”
OAL
91
BOILER ACCESSORIES
BOILER TUBE EXPANDING ACCESSORIES
1) Universal Joints - Female x Female are most 4) Right Angle Worm Gear Drive - Used for
common and are used to create flexibility in reaching Operating in very confined areas of boiler headers.
hard to get to spots. Has a one piece construction for maximum life.
Double Universal Joints - Allow more deflection
than Female x Female universal joints.
Male x Male - are suitable for use in super heater 4
headers.
2) Extension Universal Joint - Integral design 5) Drive Extensions - Are used with universal joints
eliminates coupling an extension with a universal joint 2 and parallel gear train drives as well as extension
and are used when expanding tubes through water couplings for extending expander mandrel reach
wall headers, super heater headers, water legs etc. through water legs, headers etc.
3
3) Extension Couplings - Are available in plain or 6) Parallel Gear Train Drive - Have high strength
reducing type and are used to connect drive gears with bronze bushings to expand tubes in
extensions, mandrels, and universal joints. hard to reach places.
LUBE-A-TUBE
For expander rolling tube ends into tube sheets.
Application : Apply directly to the inside of the tube ends by hand.
Removal : Any excess of Lube-A-Tube is removed by wiping or the residue will be completely removed during hydrotest / boil-out operations.
P O W E R M A S T E R
Features :
Being a soft, paste lubricant, Tube-A-Tube is easy to apply and “stays put”
in the tube prior to the actual rolling operation - it will not run like oil.
No chance of entering between the tube sheet and tube end OD.
Will not carbonize under the heat and pressure encountered during the tube
rolling operation.
Lube-A-Tube is its own indicator serving to show the operator what tubes are
still to be expanded, eliminating the possibility of missed tubes.
Lube-A-Tube keeps the expanding tool cool and prolongs tool life.
Equally effective for rolling condenser tubes, boiler tubes and heavy wall
cracking still tubes in refining equipment.
Sold in 100 ml tubes or 2 kg cans.
92
TUBE
CLEANERS
Page 93-116
w w w . t u b e e x p a n d e r s . c o m
93
TUBE CLEANERS
1
ELECTRIC TUBE CLEANERS
4” &UP ELECTRIC TUBE CLEANERS
I.D.
FLEXIBLE SHAFT
CAN BE STORED
ON HANDLE
WATER IN-FLOW
THROUGH STANDARD
HOSE CONNECTOR
STAINLESS STEEL
BODY FOR USE IN
HARSHEST FORWARD DIRECTION
ENVIRONMENTS FOOT SWITCH
Features :
Water flushes through the shaft and helps remove deposits from tube.
Forward direction foot switch enables operator to concentrate on cleaning operation without worrying about cleaner.
Flexible shaft can be easily disconnected.
Stainless steel body for use in the harshest environments.
Easy interchangeability of various shafts and accessories for maximum versatility.
Large wheels for easy transportation.
Water consumption can be regulated as needed.
Electric Tube Cleaners are environment friendly, compact and easily maneuverable units used to clean straight and curved tubes
in heat exchangers, condensers, boilers and other tubular apparatus. They work by attaching a cleaning tool (to be determined on
type of deposit to be cleaned) to a flexible shaft. The Electric Tube Cleaner provides rotary motion to the flexible shaft which
P O W E R M A S T E R
rotates the cleaning tool inside the tube. If needed water passes through the flexible shaft to aid in flushing out of the deposits.
All Electric Tube Cleaners are supplied with forward direction foot switch. Dual direction foot switches are available on request.
FLEXIBLE SHAFT
CAN BE STORED
ON HANGER
QUICK CONNECT
OF SHAFT TO
CLEANER AIR FILTER
AIR INLET
SPEED/ TORQUE
CONTROLLER
AIR PRESSURE
REGULATOR
WATER IN-FLOW
THROUGH STANDARD AIR PRESSURE
HOSE CONNECTOR GAUGE
LARGE WHEELS
FOR EASY
TRANSPORTATION TOOL AND FOOT
PEDAL STORAGE
COMPARTMENT
STAINLESS STEEL
COVER AND CHASSIS AIR FOOT PEDAL
Features :
Shock Resistant - Excellent for applications where using electric equipment is hazardous.
w w w . t u b e c l e a n e r s . c o m
Corrosion Resistant - Stainless steel cover and chassis for long life.
Versatile - Interchangeability of different size flexible shafts and cleaning tools.
Speed/Torque control - Shaft rotation can be set at optimum speed for each application.
No Tooling - Quick disconnect of flexible shaft.
Easy Maneuverability - Large Wheels.
Time Saving - Simultaneous water flush to remove deposits from tubes.
Cleanliness - Foot pedal for operator convenience to activate shaft rotation and water flow to reduced water consumption and cleaner
working area.
Powermaster Model ATC-300 Extra Heavy Duty Pneumatic Tube Cleaning Machine includes air filter, regulator, lubricator, adjustable
speed/torque control, mobile dolly, tool storage box and air foot padel.
The ATC-300 uses a cleaning tool mounted to the tip of a flexible shaft, which is available in different lengths and diameters to fit
the size of the tube to be cleaned. For wet applications as the shaft rotates inside its watertight nylon casing, the unit feeds
water through the casing to the cleaning tool. A foot pedal controls shaft rotation and water flow. While the operator feeds the rotating
shaft assembly through the tube, the water flushes out deposits as they are loosened.
Motor
Tube I.D. Tube Cleaner Motor Power Weight Dimension
Speed
mm inch Model No. HP KW lbs. Kg. High Wide Deep
RPM
6.4 & UP 1/4 & UP ATC-300 4 3.00 300-3000 64 29 38”(975mm) 22”(560mm) 16”(406mm)
4 95
1
ELECTRIC TUBE CLEANING SYSTEMS
4” &UP ELECTRIC TUBE CLEANING SYSTEMS
I.D.
FLEXIBLE SHAFT
CONTENTS
P O W E R M A S T E R
• PFS - 500 - 140 Flexible Shafts - 2 nos. PTC-60 TUBE CLEANER NYLON BRUSH
SPEED /
PRESSURE TORQUE CONTROLLER
GAUGE
QUICK CONNECT
OF SHAFT TO
CLEANER
PRESSURE
REGULATOR
CLEANING TOOL
EASILY CHANGED
AIR FOOT PEDAL
FLEXIBLE SHAFT
Features :
Shock Resistant - Excellent for applications where use of electric equipment is hazardous.
Versatile - Interchangeability of different size flexible shafts and cleaning tools.
Speed/Torque control - Shaft rotation speed can be set at optimum for each application. w w w . t u b e c l e a n e r s . c o m
No Tooling - Quick disconnection of flexible shaft.
Time Saving - Simultaneous water flush to remove deposits from tubes.
Cleanliness - Foot switch for operator's convenience to activate both shaft rotation and water flow to reduce water consumption
and making working area clean.
Compact - Light weight easy to operate inside drum.
Model-ATC-100 Portable Pneumatic Tube Cleaning Machine includes FRL unit, adjustable speed/torque control, and air foot pedal.
The ATC-100 uses a cleaning tool mounted on the tip of a flexible shaft, which is available in different lengths and diameters to fit the size
of the tube to be cleaned. For wet applications, as the shaft rotates inside its watertight nylon casing, the unit feeds water through the
casing to the cleaning tool.
A foot switch controls shaft rotation and water flow. While the operator feeds the rotating shaft assembly through the tube, the waterflow
softens the deposits before cleaning and flushes them out during cleaning.
Motor
Tube I.D. Tube Cleaner Motor Power Air Supply Weight Dimension
Speed
mm inch Model No. HP KW Min Max lbs. Kg. High Wide Deep
RPM
6.4 & UP 1/4 & UP ATC-100 1.7 1.1 300-3000 60psi @ 15cfm 100psi @ 70cfm 26 12 10.3/8”(655mm) 6”(152mm) 19”(483mm)
97
1
‘PORTO’ PORTABLE TUBE CLEANERS
4” - 1” ’PORTO’ PORTABLE ELECTRIC TUBE CLEANERS
I.D.
QUICK DISCONNECT
FOR EASY CHANGE
OF SHAFT
WATER INLET-
STANDARD GARDEN
HOSE CONNECTION
CLEANING TOOL
EASILY CHANGED
Features :
Compact and portable for use in multiple locations.
Easy connect and disconnect of various shafts and cleaning tools.
Foot Switch enables operator to concentrate on cleaning operation.
Water moving through shaft flushes out deposits already dislodged by cleaning tools.
The 'PORTO' is built for users to whom a small size and easy transportation means they can clean more tubes faster. Used to
clean 1/4" - 1" I.D. tubes in chillers, condensers, evaporators and heat exchangers. The flexible shaft rotates at 1760 rpm as
water feeds through the nylon casing to the cleaning tool. As the tool removes the deposits, the water flow flushes them out.
A solenoid valve ensures that water flows only when the machine is running. Water consumption can be regulated as needed.
FLEXIBLE SHAFTS
FLEXIBLE SHAFTS 4” - 1”
I.D.
SHAFT STOP
STAINLESS
MANIFOLD CAP STEEL
INNER CORE
INTERNALLY
LUBRICATED
SHAFT INSERT
WEAR RESISTANT
NYLON OUTER CASING
Tube I.D. Range Flexible Shaft Flexible Shaft Length Shaft Core O.D. Shaft Casing O.D. Tool End
mm inch Model No. feet mtrs mm inch mm inch Thread
PFS-250-40 13 4.0
6.4-9.5 1/4-3/8 3.2 1/8 6.4 1/4 8 - 32 F
PFS-250-79 26 7.9
PFS-375-40 13 4.0
PFS-375-55 18 5.5
11.1-12.7 7/16-1/2 PFS-375-79 26 7.9 6.4 1/4 9.5 3/8 1/4 -28 F
PFS-375-110 36 11.0
PFS-375-140 46 14.0
PFS-500-40 13 4.0
PFS-500-55 18 5.5
w w w . t u b e c l e a n e r s . c o m
PFS-500-79 26 7.9
14.3-25.4 9/16-1 PFS-500-110 36 11.0 7.9 5/16 12.7 1/2 1/4 -28 F
PFS-500-140 46 14.0
PFS-500-184 61 18.4
PFS-500-232 76 23.2
PFS-560-40 13 4.0
PFS-560-55 18 5.5
PFS-560-79 26 7.9
17.5-25.4 11/16-1 PFS-560-110 36 11.0 9.5 3/8 14.3 9/16 1/4 - 28
PFS-560-140 46 14.0
PFS-560-186 61 18.6
PFS-560-232 75 23.2
Brush O.D.
Nylon Brush Stainless Steel Brass Brush Threading Coupling
mm inch
• Brushes should be ordered so that brush O.D. is marginally less than tube I.D., for it to easily enter tube with deposit.
1
CLEANING ACCESSORIES 4” - 1”
I.D.
w w w . t u b e c l e a n e r s . c o m
Tube I.D. Buffing With Drill Replacement Adjusting
mm inch Tool Tip Blades Tool
CARBIDE DRILLS are used for cleaning tubes choked solidly with hard deposits.
101
1
CLEANING ACCESSORIES
4” - 1” CLEANING ACCESSORIES
I.D.
Case
Coupling CC-250 CC-375 CC-500 CC-560 CC-750
SHAFT TOOL
Manifold WASHER COUPLING
Cap
MC-1 MC-1 MC-1 MC-1 MC-1
Shaft NYLON
3/16x3/4 5/16x3/4 7/16x3/4 9/16x7/8 11/16x1
Washer GUARD
Drive
Coupling
DC-250 DC-375 DC-500 DC-560 DC-750
Nylon
DRIVE CASE
NG-250 NG-250 NG-500 NG-500 NG-750 COUPLING COUPLING
Guard
PFS-750-49 16 4.9
PFS-750-79 26 7.9
25.4 1 12.7 1/2 19.1 3/4 1/2 - 12F
PFS-750-110 36 11.0
PFS-750-155 51 15.5
FLEXIBLE SHAFTS (Dry application - Steel casing) for tubes 1” (25.4mm) I.D. and UP FLEXIBLE SHAFT
Tube I.D. Range Flexible Shaft Flexible Shaft Length Shaft Core O.D. Shaft Casing O.D. Tool End
mm inch Model No. feet mtrs mm inch mm inch Thread
PFS-875-49 16 4.9
PFS-875-79 26 7.9
25.4 1 12.7 1/2 22.2 7/8 1/2 - 12F
PFS-875-110 36 11.0
PFS-875-155 51 15.5
FLEXIBLE SHAFTS (Dry application - Stainless steel casing) for tubes 1” (25.4mm) I.D. and UP
Tube I.D. Range Flexible Shaft Flexible Shaft Length Shaft Core O.D. Shaft Casing O.D. Tool End
mm inch Model No. feet mtrs mm inch mm inch Thread
PFS-875-49-SS 16 4.9
PFS-875-79-SS 26 7.9
25.4 1 12.7 1/2 22.2 7/8 1/2 - 12F
PFS-875-110-SS 36 11.0
PFS-875-155-SS 51 15.5
BRUSHES
NYLON BRUSHES Recommended for removing soft scales in straight, non-ferrous tubes. (copper, brass, plastic, etc.) and ferrous
w w w . t u b e c l e a n e r s . c o m
(stainless steel, carbon steel) and for final 'finishing' of tubes. Order brush so that brush O.D. is marginally smaller than t ube I.D.
B R A S S B R U S H E S Recommended for removing soft and light scale deposits in straight, non-ferrous tubes.
Order brush so that brush O.D. is marginally smaller than tube I.D.
STAINLESS STEEL BRUSHES Recommended for removing soft and light scale deposits in straight, ferrous tubes.
(carbon steel, stainless steel, etc.). Order brush so that brush O.D. is marginally smaller than tube I.D.
103
BRUSHES & ACCESSORIES
1”&UP BRUSHES & ACCESSORIES
I.D.
C A R B O N S T E E L B R U S H E S Recommended for removing soft and light scale deposits in straight, ferrous tubes.
Order brush so that brush O.D. is marginally smaller than tube I.D.
PLASTIC BRUSHES Recommended for removing soft deposits in straight, ferrous and non-ferrous tubes and for final 'finishing' up
of cleaning in hoses, tubes and pipes. Order brush so that brush O.D. is marginally smaller than tube I.D.
PLASTIC BRUSH
CIRCULAR BRUSH
(FOR STRAIGHT TUBES)
P O W E R M A S T E R
Straight Tube I.D. Circular Brush Brush O.D. Spare Brush Spare Universal
mm inch Tool Model mm inch Model (4 needed) Joint Model
Curved Tube I.D. Circular Brush Brush O.D. Spare Brush Spare Universal
mm inch Tool Model mm inch Model (2 needed) Joint Model
REPLACEMENT BLADES
PBT-7-T Buffing Tools for tubes 1”-3” (25.4-76.2mm) with drill tip.
CONE CUTTER TOOLS These tools use patented ergocentric cutters to clean hard scale from typically
larger tubes that are found in boilers. The ergocentric cutters ensure that the same tooth does not touch the same
spot when cleaning and prevents grooves being formed in the tube scale. All cone cutter tools are
fitted with universal joints to negotiate bends in curved tubes.
ONE CONE TOOL These consist of 1 Cone fitted onto a Universal Joint and are used when
scale build up is not severe.
TWO CONE TOOL These consist of 2 Cones fitted onto a Universal Joint and are used
when scale build up is severe. SPARE CONE
SCRAPER TOOLS
Scraper Tools use scrapper blades that ‘fly out’ when the tool is rotated, coming into contact with scale and scraping it out. These
tools can be coupled with brushes for simultaneous ‘finishing’ of the cleaning operation as with carbide drills to initially drill
through tubes that have very hard deposits.
Scraper
Straight Tube I.D. Curved Tube I.D. Tool
P O W E R M A S T E R
Model
mm inch mm inch
20.6-39.7 13/16-1.9/16 23.8-46.0 15/16-1.13/16 SCR-813
FLEX HUB ASSEMBLY REPLACEMENT BLADES
36.5-58.7 1.7/16-2.1/16 42.9-65.1 1.11/16-2.9/16 SCR-1438
42.9-77.8 1.11/16-3.1/16 61.9-77.8 2.7/16-3.1/16 SCR-1687
Shaft BRASS
9/16x7/8
Washer
COUPLING
Drive
DC-750
Coupling
Brass CASE
BC-875
Coupling DRIVE COUPLING
COUPLING
REP-750-KIT Repair kit for PFS-750, PFS-875 and PFS-875-SS Flexible shafts.
REPAIR KIT
108
3
”
Operation : The portable pneumatic tube cleaners use hollow shafting of different diameters as per tube I.D. to be cleaned
which can be coupled together to form lengths as per the length of the tube to be cleaned.
Water flows through the hollow tube and washes out deposits that are dislodged by the cleaning tools attached to the driven shafts.
Typical cleaning tools used are carbide drills for severely clogged tubes, brushes for light deposits and buffing tools for fin al
polishing of tubes. The water flow is independently controlled allowing the user to determine how much water is needed in the
application.
Model C-10 is typically used on oil coolers, small heat exchangers and condensers.
Model CP-315 is typically used on larger diameter tubes of process vessels, heat exchangers and condensers. w w w . t u b e c l e a n e r s . c o m
Tube I.D.'s suited for Model Max Motor Power Free Air Supply Water Supply Weight
No. Speed
mm inch HP kW Min Max Min Max lbs. kg.
RPM
4.8-25.4 3/16-1 C-10 0.6 0.45 700 60psi@16cfm 90psi@16cfm 30psi 100psi 5.72 2.6
22.2-51.0 7/8-2 CP-315 1 0.746 1000 90psi@20cfm 90psi@40cfm 30psi 100psi 6.60 3.0
Note : The tube cleaners above are supplied with a heavy duty plastic carrying case with separate provision to house upto
8, 4ft. (1.2m) long hollow shafts, 15ft. (4.6m) air hose, 15ft. (4.6m) water hose.
109
3
”
PORTABLE PNEUMATIC TUBE CLEANER ACCESSORIES
16” -2 PORTABLE PNEUMATIC TUBE CLEANER ACCESSORIES
I.D.
• Hollow Drive Shaft - 4ft. (1.2m) long aircraft quality steel shafts to connect to drive.
Model DS-300 to DS-500
Model DS-562 to DS-750
• Hollow Driven Shaft - 4ft. (1.2m) long aircraft quality steel shafts to connect to driven
shafts. Order quantities based on length of tube to be cleaned.
Model DN-300 to DN-500
Model DN-562 to DN-750
Tube I.D.'s suited for Drive Hollow Drive Hollow Driven Drive Coupling Shaft Coupling Starter Drill
mm inch Model No. Shaft Model No. Shaft Model No. Model No. Model No. Model No.
CLEANING TOOLS
FOR USE WITH PORTABLE PNEUMATIC TUBE CLEANERS
• Nylon Brushes - ........................................................................................ Refer to pages 100, 103
Build your own kit by adding price of Drive (C-10 or CP-315), Hollow Drive Shafts, Hollow Driven Shafts, Shaft Couplings, Drive
Coupling based on length of tube to be cleaned and cleaning tools (Brushes, Carbide Drills, Buffing Tools).
We will supply all the above in a handy box at no extra charge ! The box will accomadate a maximum of 1 Drive + 4 Hollow Shafts
+ 5 Couplings + 18 Cleaning Tools (Brushes, Carbide Drills, Buffing Tools).
110
SUGAR MILL TUBE CLEANERS
SUGAR MILL TUBE CLEANERS 1”&UP
I.D.
ENCLOSED SYSTEM OPEN SYSTEM
MOTOR MOTOR
STARTER
STARTER
MOBILE TROLLEY
BALL BEARING HARD PIECE GALVANISED STEEL STRIP OUTER CASING SPRING GUARD
TOOL END
111
31
”
SUGAR MILL WIRE BRUSHES
1164” --24” SUGAR MILL WIRE BRUSHES
I.D. FOR SUGAR MILL JUICE HEATERS, EVAPORATORS, BOILERS
"TH" FOR SOOT "DS" FOR REMOVING " W B A " H E AV Y D U T Y "EXP" EXPANDING
REMOVAL FROM SMOKE LIGHT SCALE A N D BRUSHES. BRUSH FOR THIN SCALE,
TUBES, GENERAL CLEANING. BURNISHING ALL TYPES SOOT OR SOFT DEPOSITS.
OF TUBES.
Size ‘TH’ Turk Head ‘DS’ Double ‘WBA’ Brush ‘EXP’ Expanding ‘MB’ Multi ‘CB’ Circular ‘RS’ Cup ‘EXS’ Expanding
Brush Spiral Brush Model No. Brush Purpose Brush Wheel Brush Shape Brush Scrapers
mm inch Model No. Model No. Model No. Model No. Model No. Model No. Model No.
31.7 1.1/4 TH-10 DS-10 WBA-10 EXP-10 MB-10 CB-10 - EXS-10
35.0 1.3/8 TH-11 DS-11 WBA-11 EXP-11 MB-11 CB-11 - EXS-11
38.1 1.1/2 TH-12 DS-12 WBA-12 EXP-12 MB-12 CB-12 - EXS-12
41.3 1.5/8 TH-13 DS-13 WBA-13 EXP-13 MB-13 CB-13 - EXS-13
44.5 1.3/4 TH-14 DS-14 WBA-14 EXP-14 MB-14 CB-14 - EXS-14
47.6 1.7/8 TH-15 DS-15 WBA-15 EXP-15 MB-15 CB-15 - EXS-15
50.8 2 TH-16 DS-16 WBA-16 EXP-16 MB-16 CB-16 RS-16 EXS-16
54.0 2.1/8 TH-17 DS-17 WBA-17 EXP-17 MB-17 CB-17 RS-17 EXS-17
57.1 2.1/4 TH-18 DS-18 WBA-18 EXP-18 MB-18 CB-18 RS-18 EXS-18
60.3 2.3/8 TH-19 DS-19 WBA-19 EXP-19 MB-19 CB-19 RS-19 EXS-19
63.5 2.1/2 TH-20 DS-20 WBA-20 EXP-20 MB-20 CB-20 RS-20 EXS-20
P O W E R M A S T E R
66.7 2.5/8 TH-21 DS-21 WBA-21 EXP-21 MB-21 CB-21 RS-21 EXS-21
70.0 2.3/4 TH-22 DS-22 WBA-22 EXP-22 MB-22 CB-22 RS-22 EXS-22
73.0 2.7/8 TH-23 DS-23 WBA-23 EXP-23 MB-23 CB-23 RS-23 EXS-23
76.2 3 TH-24 DS-24 WBA-24 EXP-24 MB-24 CB-24 RS-24 EXS-24
79.4 3.1/8 TH-25 DS-25 WBA-25 EXP-25 MB-25 CB-25 RS-25 EXS-25
82.5 3.1/4 TH-26 DS-26 WBA-26 EXP-26 MB-26 CB-26 RS-26 EXS-26
85.7 3.3/8 TH-27 DS-27 WBA-27 EXP-27 MB-27 CB-27 RS-27 EXS-27
88.9 3.1/2 TH-28 DS-28 WBA-28 EXP-28 MB-28 CB-28 RS-28 EXS-28
92.1 3.5/8 TH-29 DS-29 WBA-29 EXP-29 MB-29 CB-29 RS-29 EXS-29
95.2 3.3/4 TH-30 DS-30 WBA-30 EXP-30 MB-30 CB-30 RS-30 EXS-30
98.4 3.7/8 TH-31 DS-31 WBA-31 EXP-31 MB-31 CB-31 RS-31 EXS-31
101.6 4 TH-32 DS-32 WBA-32 EXP-32 MB-32 CB-32 RS-32 EXS-32
112
1
SINGLE LAYER TWO LAYER THREE LAYER CLOSE 'HZ' TOOL OPEN 'HZ' TOOL
'H' TOOL 'H' TOOL 'H' TOOL (HZ-10 TO HZ-11) (HZ-11A TO HZ-16)
w w w . t u b e c l e a n e r s . c o m
113
1
SUGAR MILL CUTTER HEADS
1 2” -7” CUTTER HEADS
I.D. FOR STRAIGHT TUBES IN REFINERIES AND STILL TUBES
The model "P" & "TC" cutter head is used for cleaning straight tubes from 1-1/2" I.D. through 7" I.D. It is usually direct coupled to
drive motor but flexible couplings, universal joints or flexible holders, are used to negotiate curved or bend tubes.
The model "P" & "TC" is for heavy and hard tube deposits as found in refinery and still tubes. It is tough in its parts and assembly
as necessary to stand up in this service and it makes economical provision, as described below, for inevitable wear due to large
forces which must transmit through the assembly. The model "P" & "TC" is conformed to do its work quickly and thoroughly even when
deposits are of varying thickness and hardness.
Cone cutters, with tapered cutting edges at the front of the cutter head, expand against tube deposits by centrifugal force and
break up uneven shoulders of scale. This is followed by long rows of expanding "no-track" cutter wheels which finish up
with thorough, repeated cuts. Centrifugal force assures good working contact between tube deposits and cutting edges and " no
track" means that cutters cannot fall into a pattern which skips over and leaves strips of scale behind.
The expansion range (range of cutter head diameters) of these cutter heads is considerable (See chart below.) and is due to (1)
slotted cutter pin bearing bores and (2) intentional "play" in pin bearing inserts, features which include an economical bonus.
Large cutter forces transmit through and wear the cutter pin bearing bore. By designing this bore into a replaceable insert, cutter
body life is greatly increased, obviously providing increased economy of operation and service life.
Minimum Minimum
Tube Cone Cutter Cylinder Cutter Pin
Model Dia. Over Dia. Over
I.D. Set Cutter Set Set
No. Cutter Cutter
inch Model No. Model No. Model No.
inch. inch.
114
w w w . t u b e c l e a n e r s . c o m BUSINESS REPLY MAIL
115
TUBE CLEANER SELECTION GUIDE
TUBE CLEANER SELECTION GUIDE
Firetube Boiler Straight Steel 1.3/8”-4” O.D. (35.0-101.6mm) Soot and Light Scale PTC-75 Buffing Tool, CBTS Series Brush
Firetube Boiler Straight Steel 1.3/8”-4” O.D. (35.0-101.6mm) Hard Heavy Scale PTC-150 Scraper Tool, Cone Cutter Tool, Wing Tool-Stiff Arm Cutter
Vaccum Pan,
Ferrous Straight 1.18”-1.49” I.D. (30.0-38.0mm) Medium to Hard Scale TC-30 HZ Cutter, H Cutter, TH Brush, WBA Brush, DS Brush
Juice Heater
Vaccum Pan, H Cutter, WA Cutter, SA Cutter, TH Brush,
Ferrous Straight 1.53”-2.55” I.D. (38.4-65.0mm) Medium to Hard Scale TC-50
Juice Heater DS Brush, WBA Brush
Vaccum Pan, H Cutter, WA Cutter, SA Cutter, TH Brush,
Ferrous Straight 2.59”-3.93” I.D. (66.0-100.0mm) Medium to Hard Scale TC-75
Juice Heater DS Brush, WBA Brush
Watertube Boiler Straight Steel 1”-3.1/4” I.D.(25.4-82.6mm) Soft Deposit Light Scale PTC-75 Buffing Tool, CBTS Brush, Wing Tool-Flexible Arm-Carbide Ball Tip
Watertube Boiler Straight Steel 1”-3.1/4” I.D.(25.4-82.6mm) Medium to Hard Scale PTC-75 Buffing Tool, Cylinder Cutter Tool
116
SPECIAL TABLES
SPECIAL TABLES
Recommended Expansion of Tubes for Optimum Joint Strength in Heat Exchanger and Condensers
Use expansion listed in the tube expansion column plus clearance between tube O.D. and sheet hole I.D.
Recommended expansion may be plus or minus .001 in. (0.25mm).
Tube O.D. Tube Expansion Tube O.D. Tube Expansion Tube O.D. Tube Expansion
Guage Guage Guage
mm inch mm inch mm inch mm inch mm inch mm inch
12.7 1/2 14 .15 .006 15.8 5/8 20 .10 .004 25.4 1 10 .22 .009
12.7 1/2 15 .15 .006 15.8 5/8 21 .10 .004 25.4 1 11 .22 .009
12.7 1/2 16 .15 .006 19.0 3/4 10 .20 .008 25.4 1 12 .22 .009
12.7 1/2 17 .12 .005 19.0 3/4 11 .20 .008 25.4 1 13 .20 .008
12.7 1/2 18 .12 .005 19.0 3/4 12 .20 .008 25.4 1 14 .20 .008
12.7 1/2 19 .10 .004 19.0 3/4 13 .20 .008 25.4 1 15 .17 .007
12.7 1/2 20 .10 .004 19.0 3/4 14 .20 .008 25.4 1 16 .15 .006
12.7 1/2 21 .10 .004 19.0 3/4 15 .17 .007 25.4 1 17 .12 .005
15.8 5/8 12 .15 .006 19.0 3/4 16 .15 .006 25.4 1 18 .12 .005
15.8 5/8 13 .15 .006 19.0 3/4 17 .12 .005 31.7 1.1/4 8 .25 .010
15.8 5/8 14 .15 .006 19.0 3/4 18 .12 .005 31.7 1.1/4 10 .25 .010
15.8 5/8 15 .15 .006 19.0 3/4 19 .12 .005 31.7 1.1/4 12 .22 .009
15.8 5/8 16 .15 .006 19.0 3/4 20 .12 .005 31.7 1.1/4 14 .20 .008
15.8 5/8 17 .12 .005 19.0 3/4 21 .10 .004 31.7 1.1/4 16 .17 .007
15.8 5/8 18 .12 .005 25.4 1 8 .22 .009 31.7 1.1/4 18 .15 .006
15.8 5/8 19 .10 .004 25.4 1 9 .22 .009
EXAMPLE :
3/4 in. (19.0 mm) O.D. x 14 gauge tubes
Recommended expansion .008 in. (.20 mm)
Tube sheet hole .760 in. (19.3 mm)
Therefore, expand as follows :
Tube I.D. before expanding .584 in. (14.8 mm)
Recommended expansion .008 in. (.20 mm)
Clearance between tube and tube sheet hole .010 in. (.25 mm)
Finish I.D. .602 in. (15.2 mm)
117
Your Local Distributor :