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Engineering

Safety &
Productivity

Champ® FMV LED Series Floodlight Fixtures


Leading the way in LED technology
for harsh and hazardous area usage
Champ® FMV LED Series Floodlight Fixtures

High-performance, high-brightness Champ® FMV LED floodlight fixture –


brilliantly combining safety, reliability and energy efficiency.
The world’s most demanding environments need smart new lighting
ideas and innovative approaches to enhancing safety. You need
lighting that cuts the overall cost of ownership. Lighting that
improves energy efficiency and lives up to ever-escalating
environmental standards.

You need all of this innovation from a single source. It could only be:
Cooper Crouse-Hinds®.

Introducing ESP solutions.


For more than 100 years,
Cooper Crouse-Hinds has exceeded
customer expectations when it comes to new
ideas and technological advancements.
Today, as the electrical industry’s global leader
for hazardous environments, we continue to reach
beyond the expected – especially with our commitment to ESP You're faced with high maintenance and operating costs within
your coal-fired power plant. In addition, frequent lamp failures
(Engineering Safety & Productivity). pose a safety concern where continuous lighting is required.
You’re tasked with identifying a lighting solution that reduces
Time to look at LEDs in a whole new light. ownership costs and lowers downtime while maintaining similar
or improved light levels.
Dramatic advances in LED technology have broadened the
applicability of this type of illumination, creating an exciting new Old Way:
option for hazardous, industrial and other highly demanding Conventional 400 Watt Probe Start Metal Halide Floodlights are
locations. Compared to traditional light sources, LED can deliver installed throughout the facility and operate continuously. Regular
longer life, enhanced energy efficiency, greater eco-friendliness, maintenance is required to replace burned-out lamps, which could
require scaffolding to be built or other lifting equipment to be
lowered maintenance demands and equal or better quality of light. rented and can put maintenance personnel into dangerous
Innovative applications for this exciting technology are a natural fit locations at great heights. According to the Bureau of Labor
Statistics, 22% of job related injuries come from workers falling
for us, and LED lighting solutions have rapidly become an integral while on the job. Additionally, any energy that is wasted in
part of our vision. operation is lost profit to a power plant.
Traditional HID Floodlight Champ® FMV LED Floodlight New Way:
Install 190 Watt Champ® FMV LED Floodlights. Benefit
immediately from the long life and energy-efficient LED light
source. The Champ LED Floodlight is designed to easily adapt to
existing SFA6 and SWB6 slipfitters and wall mount brackets.

Benefit:
• Up to 57% more efficient Realize a potential $500K in additional energy savings by making
• Up to 60,000 hours operating life - the change to Champ FMV LED. Eliminate the need to build
2X to 5X the life of typical HID scaffolding, rent bucket trucks, and put your maintenance
lamps teams in dangerous situations high above the plant
• Similar footprint to existing floor in order to change out HID lamps.
floodlights

2
Champ® FMV LED Series Floodlight Fixtures

Engineering
Safety &
Productivity

The Champ® FMV LED Series is a perfect example of


Cooper Crouse-Hinds innovation.
• Enhance safety and productivity • Reduce energy consumption
• Cut overall cost of ownership • Meet rising environmental standards

Safe, reliable heat transfer Installation and replacement made simple


The heat sink was designed to perform in The full-frame yoke was designed to utilize the SFA6 slipfitter
high ambient temperatures up to +55ºC and and SWB6 wall mount bracket (sold separately), making it
as low as -40ºC. The thick walls of the ideal for retrofit or new installations. The modular design of
castings make for a tough, rugged housing the FMV LED allows for easy driver or LED replacement, and
that keeps the internal driver and LED allows for the addition of the optional visor or guard in the
temperatures down, allowing them to field. Single cable gland provided with a second plugged
perform flawlessly, and protects them from damage. Separated driver cable entry, if an additional cable gland is needed.
and LED housing allows dust to shed from fixture.

High efficiency and lumen output


High efficiency drivers and LED arrays provide
reliable low cost operation in harsh and
hazardous environments. Components were
chosen to give industry-leading light output from
an LED flood. Replaceable drivers and LEDs for
ease of maintenance and “no lights out” feature.

Versatile Design
Suitable for hazardous location use in gas
or dust areas. Can be used for outdoor or
indoor applications, and for a wide range of Optional Equipment
mounting heights depending on model and
light level requirement. Optics were Cool (C) and Warm (W) white color temperatures available.
specifically designed to give the familiar Optional visor offered (sold separately) to control light spill.
and industry-accepted butterfly beam light Optional wire guard offered (sold separately) to protect lens from damage.
pattern. Other options available - consult part numbering guide.
3
Champ® FMV LED Series Floodlight Fixtures

Champ® FMV LED offers new solutions for old challenges.


It is a new era for Champ® fixtures. This luminaire provides the same durability and reliability of a traditional Champ floodlight, coupled
with the efficiency, low cost of ownership, and high performance of a Champ LED fixture. High-performance LEDs and a solid-state electronic
driver provide light where you need it, at a fraction of the operating cost of HID technologies.

THE CHAMP FMV LED FAMILY


FMV LED Series Floodlights are designed to provide full-spectrum,
crisp, white light. Four versions of the Champ FMV LED are
available, providing ideal solutions for a wide range of applications.

FMV Model Equivalent MH HID Lamp Energy Savings

FMV 5L 100W - 150W

FMV 7L 150W - 175W Up to


FMV 9L 175W - 250W 57%!
FMV 11L 250W - 400W

LED SYSTEM You run a refinery with hazardous and non-hazardous areas. The
facility has been in operation for 50 years and has a mix of
• High brightness light emitting diode (LED) arrays hazardous rated floodlights from several manufacturers of different
• Color temperature: 3000K (CRI 82) and 5600K (CRI 65) options types and wattages. You’re inventorying a large amount of
available replacement parts and need to cut back on repair costs while
• Advanced heat sink design ensures LED does not exceed maintaining a safe environment for workers.
manufacturer’s temperature ratings across all specified
ambient conditions
Old Way:
• LM-80 reports available upon request Regular maintenance is required to replace burned-out lamps and
failed ballasts. You stock several of each type but are finding it hard
to purchase some types and are replacing mercury vapor fixtures
APPLICATIONS with metal halide and high pressure sodium. Workers complain
about lamp replacement and the color of HPS.
• Four lumen outputs allow for installation in numerous mounting
heights New Way:
• Locations requiring continuous and consistent light levels in
Standardize on Champ FMV LED Floodlights and VMV LED
extreme ambient temperatures Luminaires. When a lamp or ballast gear burns out, replace the
• Areas requiring frequent on-and-off of lights complete fixture with the Champ lineup, or retrofit complete areas
• Where flammable vapors, gases, ignitable dusts, fibers or one at a time. Workers immediately notice the crisp, white light and
flyings are present; indoors or outdoors can more safely and effectively complete their tasks thanks to the
• Where extremely corrosive, wet, dusty, hot and/or cold “No Lights Out” feature. Energy costs drop instantly.
conditions exist
• Type 4X, marine, wet locations and hose-down environments
Benefit:
• Indoor and outdoor area lighting in plants, buildings, and Inventory decreases tens of thousands of dollars in fixtures and
parking areas replacements. Your large storage area reduces to only a few drivers
• Manufacturing plants; heavy industrial, chemical, on a shelf. Energy usage is cut in half, reducing the plant’s energy
cost due to lighting from 30% of the overall energy budget down to
petrochemical or pharmaceutical facilities; platforms; loading
15%. Workers are more productive in a safer environment, and
docks; outdoor mounted general area lighting less money is wasted on maintenance work so that
more money can be spent on the task at hand.

4
Champ® FMV LED Series Floodlight Fixtures

Engineering
Safety &
Productivity

DRIVERS CERTIFICATIONS & COMPLIANCES

Model 5L - 11L
NEC and CEC
Standard 90-305 VAC, 50/60 Hz; 108-250 VDC • Class I, Division 2, Groups A, B, C, D
Option 1 347 VAC Model • Class I, Zone 2
Option 2 480 VAC Model • Class II, Groups E, F, G (Pending)
• Class III
CHAMP FMV LED BENEFITS • Simultaneous Presence
• Wet location, Type 4X, IP66
Enhance safety and productivity UL Standards
• Instant illumination and restrike
• UL 844
• Better visibility with crisp, white light
• UL1598 luminaires, UL1598A marine
• Minimum T4 temperature rating – safely operate in the most
hazardous environments and any non-hazardous location CSA Standard
• Cold temperature operation / no warm-up required • CSA C22.2 No. 137
• “No lights out” feature – if a single LED fails, others will IECEx/ATEX
remain lit from other drivers – minimum 50% output • II 3 G Ex nA II (Pending)
maintained • EN60079-0:2006, EN60079-15:2006 (Pending)
• II 3 D tC A22 IP66 (Pending)
Reduce operation and maintenance costs
• IEC60079-31: 2008 (Pending)
• Easy installation – compact modular fixture attaches onto
existing SFA6 and SWB6
• Energy-efficient technology – use up to ½ the power of OPTIONS
standard HID luminaires Suffix to add to Catalog No.
• Provides up to 60,000 hours rated life – eliminates need for
frequent lamp replacement Fused (only applies to UNV1 model, not
available for 347V or 480V; NOT marine
• Contains no mercury or other hazardous substances
or cUL Listed with fusing) . . . . . . . . . . . . . . . . . . . . . S658

Reliable performance in any environment


• Shock- and vibration-resistant solid-state luminaires have ACCESSORIES
no filaments or glass components that could break – greatly
Catalog No. Sold Separately
reduces the risk of premature failure
Bolt-on visor (sold separately) . . . . . . . . . . . . . . . . . . DSV1
• Operating ambient -40ºC to 55ºC
• Dark sky friendly with optional visor Bolt-on wire guard (sold separately) . . . . . . . . . . . . . P61
Floodlight slipfitter (sold separately) . . . . . . . . . . . . . SFA6
Slipfitter wall mount adapter (sold separately). . . . . . SWB6
STANDARD MATERIALS

• Housing – copper-free aluminum with Corro-free™ epoxy


ELECTRICAL RATINGS
powder coat
• Lens – shatter-resistant glass
FMV 5L FMV 7L FMV 9L FMV 11L
• Gaskets – silicone
100-277V 50-60 Hz
• External hardware – stainless steel Voltage Range, VAC
347/480V 60 Hz
• Factory-sealed, no external seals required
Voltage Range, VDC 108-250 108-250 108-250 108-250
Input Power (Nom.) 64 94 126 188
Input Amps (Max.) 0.550 0.800 1.083 1.608
Power Factor >0.85 >0.85 >0.85 >0.85 5
Champ® FMV LED Series Floodlight Fixtures

FMV LED SERIES CATALOG NUMBERING


FMV 9L C Y /UNV1 76 S658
Series
FMV NEC version with Class/Division ratings
Light Source / Intensity
5L 100W - 150W equivalent
7L 150W - 175W equivalent
9L 175W - 250W equivalent
11L 250W - 400W equivalent
Color Temperature
C 5600K (cool white)
W 3000K (warm white)
Mounting
Y Yoke
Voltage
/UNV1 100 VAC to 277 VAC 50/60 Hz, 108 VDC to 250 VDC
/347 347 VAC 60 Hz
/480 480 VAC 60 Hz
Optical Distribution
BLANK No optics
76 Floodlight pattern optics included
Suffixes
S658 Fused; for UNV1 only; not for marine or cUL
Additional Items (Sold Separately)
DSV1 DSV dark sky visor
P61 Wire guard factory installed
SFA6 Floodlight slipfitter
SWB6 Slipfitter wall mount adapter

DIMENSIONS

[532.9] [167.1]
21.0 6.6
[552.5]
21.75

[405.9]
16.0

[14]
[120.7] Ø.55
4.75

6
Champ® FMV LED Series Floodlight Fixtures

Engineering
Safety &
Productivity

PHOTOMETRIC DATA AMBIENT TEMPERATURE

FMV11L @ 30 Ft. High; Tilt Angle = 45 Degrees


(Isofootcandles) CL. II, DIV.
1 & 2 / CL. III /
80 100Ft MAX. TEMP. CL. I, SIMU. CL. I,
ºC DIV. 2 PRESENCE ZONE 2
70
40 T4 Pending T4
FMV 5L
55 T4 Pending T4
60
40 T4 Pending T4
FMV 7L
50 55 T4 Pending T4
40 T4 Pending T4
40
FMV 9L
55 T4 Pending T4
Distance in Feet

30
40 T4 Pending T4
100Ft

FMV 11L
20
55 T4 Pending T4

10

0 WEIGHTS
-10

MODEL LBS.
-20 5L 39.11
-50 -40 -30 -20 -10 0 10 20 30 40 50 7L 39.16
Distance in Feet

9L 39.73
11L 40.35
.5 Fc 1 Fc 1.5 Fc 2 Fc 2.5 Fc 3.5 Fc

MULTIPLIERS FOR OTHER LED FLOODLIGHTS

Luminaire Lumen
Series Multiplier Lumens*
FMV 5L 0.33 3160
FMV 7L 0.50 4740
FMV 9L 0.67 6320
*FMV 11L output is 9481.

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