MINIFLAT SERIES

TYPES FM.. SM..

AUTOMATIC GAS BURNER CONTROL
Application
SYSTEMS FOR GAS BURNERS AND GAS This range of electronic gas burner control systems has
BURNING APPLIANCES WITH OR been designed specifically for atmospheric and fan assisted
WITHOUT FAN burners for intermittent operation (systems for non-
permanent operation).
All these controls are provided with non-volatile lock-out,
which means that a restart from the safety shut-down
condition can only be accomplished by a manual reset of
the system.
The automatic burner control units of this series are suitable
for:
-combi boilers
-heating boilers
-warm air generators
-radiant heaters
-water heaters
Due to the design and the variety of models they can be
used also for the automation of ovens, cookers and in
general in gas firing installations with atmospheric burner.
Features
Table 1 shows the main features of this series. Other
important features are:
− EC - Type certification (CE Reg. N° 63AQ0625) in
accordance with Gas Appliance Directives 90/396 and
93/68;
− in accordance with EN 298 (European standard for
automatic gas burner control systems);
− flame monitoring by the rectification property of the
flame: ionization;
− two independent safety contacts in series on the gas
valve output;
− electrical service life at max. loading >250.000
operations;
− inbuilt ignition device completely of solid state design
and high efficiency;
− auxiliary contact for low power ignition or main gas valve
control for intermittent pilot systems; this contact is not
isolated from the main supply voltage by reinforced
isolation, therefore the relay contact is not suitable to
supply SELV circuits - Safety Extra Low Voltage,
e.g.24V.

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TA BLE 1 BU RN ER
-Max. length of the cable: 1m
-Minimum insulation resistance of cable and flame

atmospheric without fan

detector device to earth: ≥ 50MΩ

according to EN298 (2)

atmospheric with fan

auxiliary contact (1)

classification code
-Max. parasitic capacitance of
detection probe: ≤ 1nF
single flame

dual flame -Max. short circuit current: < 200µA AC

Ignition:
FM 1 1 * * A M C LX N -Ignition voltage: 20 KV at 30pF loading
FM 3 1 * * FM C LX N
FM 1 2 * * A M C LX N -Repetition rate: 25 Hz
SM 1 2 * * * A M C LX N
-Max.length of the cable: 2m
( 1 ) : T h is c o n ta c t is n o t is o la t e d f r o m t h e m a in s u p p ly v o lta g e b y -Spark gap recommended: 2-4 mm
r e in f o r c e d is o la tio n , t h e r e f o r e th e r e la y c o n ta c t is n o t s u ita b le
t o s u p p ly S E L V c ir c u it s - S a f e t y E x tr a L o w V o lta g e , e .g . 2 4 V .
-Consumption: 2,5 VA
( 2 ) : F la m e f a ilu r e d u r in g T S c a u s e s s p a r k r e s to r a tio n -Spark energy: 15 mJ
Weight: 170 g
Controls for special applications:
TECHNICAL DATA On request it is possible to meet special requirements
Supply Voltage: 230V-50/60Hz concerning times, repetition rate of the sparks, minimum
on request: 110/120V-50/60Hz ionization current and operating cycle.
Operating temperature range: -20°C +60°C CONSTRUCTION
Ambient humidity: 95% max at 40°C The enclosure made of plastic material protects the control
Protection degree: IP 00 from mechanical damage, dust and dirt from the conditions
Times: of installation.
- Prepurge or waiting time (TW): 1,5/3/5/10/20/30/40 s By using surface mounted components it has been possible
-Safety time (TS): 3/5/8/10/20/30/40/50/60 s to minimize the printed circuit board dimensions and to
-Drop out time on running flame failure: <1s realize also complex executions with extremely compact
The times given on the burner control label correspond to dimensions.
the values guaranteed. The actual values differ slightly from A varistor protects the control from voltage transients on the
the values given, pre-purge and waiting times are in fact mains supply. An internal fuse protects the relays of the
longer and safety time shorter than their nominal values. control box in case of short circuits on the outputs (valves,
Power consumption, at starting up: fan and lock-out signal). This is not an accessible fuse and
atmospheric burner 10 VA the control must be protected with a fuse of the fast blow
atmospheric fan-assisted burner 12 VA type suitable to the load connected and never exceeding
Power consumption, running: 2A.
atmospheric burner 7 VA Overall Dimensions
atmospheric fan-assisted burner 9 VA The control units of the MINIFLAT series can be supplied
Contact rating: I max with different executions but with the same enclosure.The
-Thermostat: 3 A cos ϕ = 0.4 following figure (Fig. 1) shows the overall dimensions of the
-VG1: 0.5 A cos ϕ = 0.4 controls.
-VG2: 0.5 A cos ϕ = 0.4
-Fan: 1 A cos ϕ = 0.4
-Alarm: 0.5 A cos ϕ = 1
-Auxiliary contact: 0.5 A cos ϕ = 0.4
Max. length of the cables of
external components: 1m
Fuse rating internal: 3.15 A Fast
Fuse rating external: 2 A Fast
Flame control:
The ionization flame detector device makes use of the
rectification property of the flame.
The ionization flame detector device is not a safe to touch Fig.1
output (no provision with protective impedances).
-Minimum ionization current: 1.2µA Accessories
on request: 0.5µA The control units are usually supplied with a kit of female
-Recommended ionization current: 3 ÷ 5 times the minimum connectors and/or reset button. Do no fit terminals and
ionization current female connectors of different types.
These accessories can be supplied upon request (see
Fig.2).

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 RESET
RESETBUTTON
BUTTON DRILLINGPLAN
DRILLING PLAN

Connecting systems (4b) and (4c) guarantee the signalling

of the lockout state and the possibility to reset the control
also when the thermostat or the regulation ring is open,
provided that a neon lamp is used as signal (see Fig.4).
Moreover, the control units of this series are prearranged for
the connection of a safety thermostat that, in case of
intervention, stops the supply to the gas valve and causes a
safety shutdown after a delay which is the sum of waiting
(pre-purge) and safety times.
RESET NEUTRAL
RESET NEUTRAL
LOCK-OUT S. S.
Fig.5 shows the possible connections for the J2 connector.
LOCK-OUT

FEMALE CONNECTORS TERMINALS

TERMINALS
FEMALE CONNECTORS
MOLEX: SERIE 3001 MOLEX: 2478
Fig.2

Connection
Using non reversible connectors with different number of
poles makes the connection easy and reliable. One way
fast-on connectors of different sizes for ignition and Fig.5
detection electrodes permit their easy installation and
replacement. DIRECTIONS FOR THE USE
The dual output ignition device allows spark generation on − For technical-safety reasons a regulation shutdown must
one point (3a), two points (3b) or between two electrodes occur every 24 hours (systems for non-permanent
isolated from the metal frame of the burner (3c), see Fig.3. operation).
− Automatic controls are safety devices and shall not be
opened. Responsibility and guarantee of the
manufacturer is invalidated if the control is opened.
− The control must be connected and disconnected only
without the main power.
− The control can be mounted in any position.
− Avoid exposure of the control unit to dripping water.
− Ventilation and the lowest temperature ensures the
longest life of the control.
− Make sure that the type (code and times) you are using
is correct before installing or replacing the control.
Fig.3 − The gas appliance in which the control is installed must
provide adequate protection against the risk of electrical
Regarding the connection of the control units, provisions shock (at least IP20).
such as strain reliefs, sufficient earth terminals and neutral Electrical installation
terminals should be present in the appliance or in external − The applicable national regulation and European
connection boxes. standards (e.g. EN 60335-1/prEN 50165) regarding
With all types it is possible to execute the connecting electrical safety must be respected.
systems as shown in Fig.4. − Live and neutral should be connected correctly, a
mistake could cause a dangerous situation, i.e. the
valves would still be live with the thermostats and limits
switched off. Besides, if live-neutral polarity is not
respected the control performs a non-volatile lock-out at
the end of the safety time at starting up.
− Before starting check the cables carefully. Wrong
connections can damage the control and compromise
(4a) 2 WIRES (4b) 3 WIRES (4c) 4 WIRES
the safety.
− Take great care while connecting the lock-out signal and
reset button: an inversion in the connection can damage
the control.
Fig.4 − The earth terminal of the control, the metal frame of the
burner and the earth on the mains supply must be well
connected.

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− Avoid putting the detection cable close to power or Operation
ignition cables. At every start the control unit proceeds to a self-checking of
− Use a heat resistant cable for the detection probe, well its own components. During the pre-purge or waiting time
insulated to ground and protected from possible the internal circuit makes a test of the flame signal amplifier
moisture (or water in general). circuit. A parasitic flame signal or fault in the amplifier
− Use an ignition cable as short and straight as possible prevents the control from starting.
and keep it far from other conductors to reduce t he In the types with control of the fan, before the elapsing of
emission of electromagnetic interference (max.length pre-purge time, the air pressure switch contacts are
<2m and insulation voltage >25KV). checked to prove their "no air flow" state.
In case of live-neutral network with unearthed neutral or live- Only if the test is positive the fan is started and with the air
live network (with centre of the star not earthed) the control pressure switch in "air flow" state, pre-purge time begins.
can operate correctly by means of a built-in resistor. At the end of the waiting or pre-purge times the gas valve is
IMPORTANT: in the event of "partial" short circuits or energized and the ignition device is operated. If a flame is
bad insulation between phase(s) and earth the voltage detected during the safety time the ignition device is
on the ionization probe can be reduced until it causes inhibited and, in the suitable models, the independent
the lock-out of the control. In the presence of this kind auxiliary contact will switch from off to flame detected
of network it is advisable to use our isolation position or the second gas valve will be energized.
transformer type AR1. On the contrary, if the control doesn't detect a flame by the
Checking at start end of TS, it proceeds to non-volatile lock-out, the gas valve
Always check the control before the first start and also after and the ignition device are switched off while the lock-out
substitutions or a long period of non operation of the signal output is supplied.
system. Before any ignition attempt make sure that the When the flame fails during the safety time, then the ignition
combustion chamber is free from gas. device is activated within one second.
Then make sure that: The attached diagrams are useful to understand how each
− if the attempt to start occurs without the gas supply the control operates.
control performs a non-volatile lock-out after TS; Reset of the control
− when stopping the gas flow (while the control is in When a control has gone to non-volatile lockout, an interval
running state) supply to the gas valve is interrupted of 10 seconds should be allowed before attempting to reset
within 1 second and after a recycling, the control the control unit; if this time is not observed then the control
proceeds to a non-volatile lock-out; may not reset correctly.
− operating times and sequence are suitable;
− the level of the flame signal is sufficient, see Fig.6 for the
measuring test;
− the ignition probe(s) is (are) adjusted in the most stable
way for a spark gap between 2-4 mm;
− the intervention of limiters or safety devices causes a
safety shut-down according to the application.

Fig.6

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 CONNECTION DIAGRAMS

NOTE: the limit thermostat has to be wired in series to the live.

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 CYCLES OPERATING

Miniflat Series
Types FM.. SM..
BRAHMA S.p.A.
Via del Pontiere, 31
37045 Legnago (VR)
Tel. +39 0442 635211 - Telefax +39 0442 25683 03/04/07 Subject to amendments without notice
http://www.brahma.it
E-mail : brahma@brahma.it

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