How To Reduce Cost of Quality With Industry 4.0 - Deck
How To Reduce Cost of Quality With Industry 4.0 - Deck
How To Reduce Cost of Quality With Industry 4.0 - Deck
• Understand what Manufacturing Apps are and their impact on product quality
and the Quality Management profession
Poor Performance
Breakthrough
COPQ
Time
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What is the Cost of Quality?
Prevention Cost of Conformance
▪ The cost of planning, controlling and checking
Appraisal to assure we have no defects. These costs fall
into two buckets: prevention and appraisal
COQ
Prevention Impact of
Appraisal Digitalization
CTQ Establish
Baseline
Performance
Monitor Actual
Performance
Process
Input Output
Step
Compare to
CTQ Targets
Take Action
on Difference
BLUE = Production Steps
GRAY = Appraisal, Control
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Manufacturing Apps: A Definition
Manufacturing Apps turn your workflows into instrumented, data collecting, digital
processes.
Visual
User-friendly interfaces and rich media provide an
intuitive experience.
IoT Enabled
Connect with machines, tools, and sensors.
Data-driven
Automatically collect production data.
Interactive logic
Guide workflows with dynamic logic.
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Manufacturing Apps Marry Process and Quality
Interactive and dynamic logic guides people through
decision making and quality control loop
Critical to quality
CTQ CTQ CTQ CTQ
variables are
automatically
measured and
collected with IoT
Input
Process Process Process Process Output
Step Step Step Step
Real-time data is
Process is digitized, guiding people as they complete manufacturing collected and
operations used to improve
faster
BLUE = Manufacturing
GREEN = Quality
Proprietary & Confidential. Copyright 2019, Tulip Interfaces, Inc.
Quality 4.0 with Manufacturing Apps
Fewer mistakes throughout your operations and faster error detection and improvement
minimize need for additional quality measures.
PLAN CONTROL
SHOP-FLOOR PROCESS REAL-TIME
MANUFACTURING APP
PRODUCTION DATA
PROCESS
OPTIMIZATION
IMPROVE
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Key Elements of a QMS & Apps
Plan with Apps Control with IoT Improve with real-time data
Poor Performance
Breakthrough
COPQ
Time
Proprietary & Confidential. Copyright 2019, Tulip Interfaces, Inc.
Adopting Apps in Your Operations Digitizes Your QMS
From work instructions to quality checks, to the right machine setup, all the quality
processes in your shop floor can be managed through apps
Quality inspection
Audits Kaizen event
Work
Instructions
Part
Sampling
Machine
Maintenance
Data is collected sporadically, used Data is collected in real time, so you can
Data Quality when it’s already outdated improve processes faster
Siloed databases with data keepers Stakeholders can access integrated data
Information Sharing that block information from process, machines and people
"Tulip’s distinctive "Tulip’s key differentiator is "The platform’s flexible, "Tulip merges the needs "Tulip and its fellow
nature is its simplicity." its ease of use and time to self-serve, smart of the human workforce pioneers are front and
value." manufacturing apps enable with data-centric IIoT centre in shaping the
people, processes, and devices." ongoing Fourth
machines to work together." Industrial Revolution."
© 2019 Tulip Interfaces, Inc.