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    Presentation ASME

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    Bayu Jatmiko
    Bureau Veritas has established three local technical centers (LTCs) to handle ASME activities globally, replacing its previous joint venture with TUV Nord. The LTCs allow authorized inspectors from different zones to supplement inspection services. Bureau Veritas assists manufacturers in preparing for ASME certification by providing training and guidance on meeting code requirements, and conducting inspections and data report reviews. Manufacturers are responsible for design, materials testing, welding and heat treatment qualifications, while authorized inspectors verify compliance and witness required tests and stamping.

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    Presentation ASME

    Uploaded by

    Bayu Jatmiko
    284 views26 pages
    Bureau Veritas has established three local technical centers (LTCs) to handle ASME activities globally, replacing its previous joint venture with TUV Nord. The LTCs allow authorized inspectors from different zones to supplement inspection services. Bureau Veritas assists manufacturers in preparing for ASME certification by providing training and guidance on meeting code requirements, and conducting inspections and data report reviews. Manufacturers are responsible for design, materials testing, welding and heat treatment qualifications, while authorized inspectors verify compliance and witness required tests and stamping.

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    Presentation ASME

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    Bureau Veritas has established three local technical centers (LTCs) to handle ASME activities globally, replacing its previous joint venture with TUV Nord. The LTCs allow authorized inspectors from different zones to supplement inspection services. Bureau Veritas assists manufacturers in preparing for ASME certification by providing training and guidance on meeting code requirements, and conducting inspections and data report reviews. Manufacturers are responsible for design, materials testing, welding and heat treatment qualifications, while authorized inspectors verify compliance and witness required tests and stamping.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    284 views26 pages

    Presentation ASME

    Uploaded by

    Bayu Jatmiko
    Bureau Veritas has established three local technical centers (LTCs) to handle ASME activities globally, replacing its previous joint venture with TUV Nord. The LTCs allow authorized inspectors from different zones to supplement inspection services. Bureau Veritas assists manufacturers in preparing for ASME certification by providing training and guidance on meeting code requirements, and conducting inspections and data report reviews. Manufacturers are responsible for design, materials testing, welding and heat treatment qualifications, while authorized inspectors verify compliance and witness required tests and stamping.

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    of 26
    At a glance
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    One of the key takeaways is that Bureau Veritas has established its own ASME Local Technical Centers (LTCs) to perform ASME activities globally, replacing its previous joint venture. There are 3 LTCs located in the Americas, Italy, and India.

    Starting from January 1st 2014, Bureau Veritas has implemented its own ASME Local Technical Centers (LTCs) to perform ASME activities globally. The main changes are that there are now 3 LTCs located in different regions, replacing the previous joint venture with TUV Nord.

    Some of the main ASME certification types that Bureau Veritas can provide include U, S, and R stamps. U and S stamps are issued by ASME, while the R stamp is issued by the National Board. Bureau Veritas can also provide PED certification in combination with ASME certification.

    ASME Services at Bureau Veritas

    PT. EJJV Engineering Indonesia


    Jakarta, 07 November 2017

    Bujang Maromi
    ASME Authorized Inspector
    OneCIS Insurance Company
    BV organization for ASME Services

    Welcome to
    BV organization for ASME services

    Starting from 1st January 2014, One CIS Insurance Company -Bureau Veritas has
    implemented its own ASME local technical center (LTC) for the ASME activities to be
    performed globally.

    There are 3 ASME LTC (LTC-1 Americas,LTC-2 BV Italy at Milan and LTC-3 BV India-
    Mumbai ) and will replace OneTuvBV GmbH (joint venture with TUV Nord being
    terminated).

    A graphic description of the LTC’s perimeters is presented in the below picture

    Bureau Veritas Presentation _ January 01, 2014 2


    BV organization for ASME services at AMAP Zone

    Bureau Veritas Presentation _ January 01, 2014 3


    BV organization for ASME services at AMAP Zone

    Extension of ASME accreditation


    to ASME
    Authorized Inspectors
    of different Zones (LTC2 & LTC3) & Accreditation
    to supplement the scope of
    service
    ONECIS

    others To
    third party
    inspection ASME
    inspection BV NA-OneCIS

    certification
    PED

    Bureau Veritas Presentation _ January 01, 2014 4


    What is Authorized Inspection?

    Jurisdiction USA & CANADA


    Members Licence Issuance

    National Board ONECIS ASME


    Insurance Company ASME Code

    Accreditation
    Commissioning Designates
    Authorized
    Inspectors
    Bureau Veritas
    Registration (LTC-1,LTC-2LTC3)
    of Data Authorization
    Reports
    “ASME Stamp“
    “R-Stamp“ Service

    Manufacturer

    Bureau Veritas Presentation _ January 01, 2014 5


    Policy at AMAP Zone

    We focus on :
    Competent consultancy and tailor-made services instead
    of just low price solutions.
    Cost effective application of the requirements of the ASME
    Code prior to inspection.

    New customers investing in ASME certificates.


    Effective and prompt AIA services resulting into cost saving
    for the customers.
    Promising only what we are able to deliver.

    Bureau Veritas Presentation _ January 01, 2014 6


    Location of Resident Authorized Inspectors in AMAP Zone

    Ausralia
    Bahrain
    Egypt – Cairo, Alexandria
    India – Ahmedabad, Chennai, Mumbai, Pune, Surat, Vadodara, Vaisakh
    Japan – Kobe
    Kazakhasthan
    Malaysia – Kuala Lumpur
    INDONESIA

    Pakistan – Karachi
    Qatar
    Republic Of China – Beijing, Shanghai
    Singapore
    South Africa
    Taiwan
    United Arab Emirates – Abu Dhabi, Dubai
    Vietnam

    Bureau Veritas Presentation _ January 01, 2014 7


    Bureau Veritas assists

    Assistance with preparation and establishment of the quality control


    (QC) manual
    Advice on ASME requirements
    Training of manufacturer’s personnel
    Pre-ASME review audit
    Attendance and support at ASME review
    Inspection of units for Code stamping
    Monitoring of QC systems
    Renewal review support

    Bureau Veritas Presentation _ January 01, 2014 8


    Manufacturer’s responsibilities

    ► Design drawings and calculations

    ► Materials examination

    ► Materials traceability

    ► Examination of fabrication for condition and tolerances

    ► Qualification of welders and weld procedures

    ► Post-weld heat treatment

    ► Non-destructive examination (NDE)

    ► Training of NDE personnel (if NDE is not subcontracted)

    ► Hydrostatic testing

    ► Final examination and stamping

    ► Certification

    Bureau Veritas Presentation _ January 01, 2014 9


    Authorised Inspector’s responsibilities

    ► Verify that fabrication, welding, NDE and testing procedures are in place

    ► Verify that all procedures meet Code requirements

    ► Verify that design meets Code requirements

    ► Conduct inspections during fabrication

    ► Final internal and external inspection

    ► Witness hydrostatic test

    ► Review and endorse Manufacturers Data Reports

    ► Witness stamping of nameplate

    Bureau Veritas Presentation _ January 01, 2014 10


    The National Board

    ► Qualify Authorised Inspectors (AI_ to carry out inspections)

    ► Boilers and pressure vessels manufactured to the ASME Code may be


    required to be registered with the National Board
    ► Maintain the National Board Inspection Code (NBIC) for in-service
    inspection (post construction)
    ► Authorise repair organisations to carry out repairs and use the National
    Board Code stamp
    ► The National Board carries out reviews against the NBIC in these
    instances

    Bureau Veritas Presentation _ January 01, 2014 11


    CERTIFICATION TIMELINE

    Bureau Veritas Presentation _ January 01, 2014 12


    Procedure of ASME Authorization

    Obtain Application Forms from ASME:


    www.asme.org/cns/accreditation/index.html

    Submit Application Forms to ASME and remit Fees


    Purchase ASME Code Books & NBIC Code Book
    Describe a QC-System according ASME Code
    Prepare a Demonstration Item
    Qualify Procedures and Personnel
    Pre-Joint Review by the Supervisor of AIA
    Joint Review (Audit) with ASME Designee, Inspector and Supervisor
    Issuance of Certificate and Stamp by ASME

    Detailed
    Procedure- How to become certifi

    Bureau Veritas Presentation _ January 01, 2014 13


    A QUALITY CONTROL MANUAL

    1. Statement of Policy and Authority.


    2. Manual Control.
    3. Organisation chart.
    4. Drawing, Design, Design Calculation and Specification Control.
    5. Purchasing, Material Control, and Receiving Inspection.
    6. Examination and Inspection Programme.
    7. Correction of Non Conformities.
    8. Welding Control.
    9. Non destructive Examination.
    10. Heat Treatment.
    11. Calibration of Measurement and Test Equipment.
    12. Record retention.
    13. Authorised Inspector.
    14. Field Assembly.
    15. Sample Forms.

    Bureau Veritas Presentation _ January 01, 2014 14


    DEMO VESSEL

    CONSIST OF :
    1. Design Drawing.(including welding detail)
    2. Strength Calculation.
    3. Partial Complete ‘Demo Vessel’.
    ASME Sect. VIII Division 1 construction

    Bureau Veritas Presentation _ January 01, 2014 15


    Design Drawing, will consist of the minimum;

    ► Drawing No., Revision No., Project Identification

    ► Total list of drawings.

    ► Design temperature, pressure & final HT pressure.

    ► List of Material - Recommend SA Material

    ► Min. thickness to be specified on Heads.

    ► Weld detail to be shown, CW1, LW1, Taper section

    ► WPS No. to be indicated.

    ► Prefer SET-IN instead of SET-ON nozzles.

    ► Design I.D. to shown.

    ► Nameplate Details.

    ► Use NPS instead of NB

    ► Minimum 2 inspection openings.

    ► Position of HT position.

    Bureau Veritas Presentation _ January 01, 2014 16


    Strength Calculation;

    ► Thickness of Shell under internal pressure.

    Circumferential.
    Longitudinal Stress
    List all individual values for t,P,R,S,E, etc.
    ► Formed Head.

    ► Opening in Pressure Vessel.

    ► Reinforcement Requirements.

    ► Limit of Reinforcement.

    ► Strength of Reinforcement.

    ► Nozzle Neck Thickness.

    ► Heat Treatment Table.

    ► Hydrostatic Test Pressure Calculation

    ► MDMT (Minimum Design Metal Temperature)

    Bureau Veritas Presentation _ January 01, 2014 17


    Efforts for the ASME Authorization

    ASME Code Books


    QC Manual and Procedures

    Qualification of Procedures and Personnel

    Representative Demo Item


    Drawing, Calculation, Part List, Purchase
    •70
    %

    Orders, Material Test Reports

    Min. 6 Months of Preparation


    Demonstration of the QC- System in a Joint Review
    Issuance of Certificates and Stamps 1 month later

    Bureau Veritas Presentation _ January 01, 2014 •OneTUVBV.ppt 08/0418


    ASME Designators and National Board Stamps

    ASME Boiler & Pressure Vessel Code


    Section I - Steam Boilers Section VIII Div. 1 - Pressure Vessels
    S steam boilers (master) U pressure vessels
    A assembly only UM * miniature vessels
    E electric boilers UV * safety valves
    M miniature boilers UD * rupture disk devices
    PP power piping (B31.1) Section VIII Div. 2 - Alternative Rules
    V* safety valves U2 pressure vessels
    Section IV - Heating Boilers Section VIII Div. 3
    U3 High Pressure Vessels
    H* cast iron heating boilers UV3* safety valves
    H wrought steel heatig boilers
    HLW potable water heaters Section X - Fibre reinforced Plastic
    HV * safety valves Pressure Vessels
    RP pressure vessels
    * Components not subject to Authorized Inspection,
    ASME Audit of the Manufacturer
    Section XII – Transport Tanks
    T Transport tanks
    TV * safety valves
    National Board Inspection Code •TD * pressure relief devices
    R repair and alteration
    VR* repair of safety valves
    Bureau Veritas Presentation _ January 01, 2014 19
    Useful Websites on the Internet

    http://www.bureauveritas.com/wps/wcm/connect/bv_com/group/home/contact_form?recipientEmail=w
    [email protected]

    BV Homepage, Information and Services,


    Download Area, Code Finder, Links

    http://www.asme.org ASME Homepage >click „Codes and Standards“


    Code Case Database, Certificate Holder Search,
    Data Report Forms, etc.

    http://www.access.gpo.gov/nara National Archives and Records Administration


    Office of the Federal Register

    http://www.asnt.org American Society of Nondestructing Testing

    http://www.ansi.org American National Standards Institute

    http://www.bureauveritas.com Bureau Veritas Homepage

    http://www.nationalboard.org National Board Homepage with NB Bulletin and NBIC


    Interpretations

    http://www.nrc.gov Nuclear Regulatory Commission

    http://www.onecis.com OneCIS Homepage

    Bureau Veritas Presentation _ January 01, 2014 20


    Hierarchy of Standards in the USA and Canada

    Settlements in USA / Canada

    ASME - Boiler & Pressure Vessel Code


    ASME B31.3
    Construction-Code Process Piping
    •Section I •Section III 1,2,3 •Section IV •Section VIII 1,2,3 Section X •Section XII
    •Power Boilers •Nuclear Power •Heating Boilers •Pressure Vessels Fiber Plastics
    •Transport Tanks ASME B31.1
    Power Piping

    •Referenced Code •ASME B31.1 •Section II


    •Power Piping •Materials
    •Section V
    •NDE
    •Section IX
    •Welding

    •"Inservice"-Code •Section VI •Section VII •Section XI


    •Heating Boilers •Power Boilers •Nuclear Power

    •Standards, Recommendations •ANSI •ASTM •AWS •ASNT

    • National Board Inspection Code NBIC

    Bureau Veritas Presentation _ January 01, 2014 21


    ASME Certificates

    ASME Code Certificates are not required for:


    Material Manufacturers (except Section III)
    Manufacturers of Welding Consumables (except Section III)
    Valve Manufacturers (except Section III and Safety Valves)
    Suppliers of Services (Design, Heat Treatment, Machining)
    Piping Manufacturers (except Section III and Section I, Boiler
    External Piping B31.1)

    Bureau Veritas Presentation _ January 01, 2014 22


    ASME and PED

    •Design Code •PED Specifics


    •ASME B&PV Code -Hazard Analysis
    Section I, VIII
    -Operation Manual
    -Material Appraisal
    -Test Pressure
    -QA/QC Modules
    -.....
    •Notified Body

    compliance
    with PED

    Bureau Veritas Presentation _ January 01, 2014 23


    Minimum Estimate Cost Incurred

    ( FOR U, S & R STAMP)


    1. BV - OneCIS Insurance Company (A.I and A.I.S)
    Estimated for 10 man-days of A.I
    and 6 man-days AIS, maximum US$ 11,000**
    2. Code books (for U, S & R) US$ 6,000*
    3. ASME advance deposit (U & S) US$ 13,000*
    4. National Board Deposit (R) US$ 1,300*
    5. Hire NDT Level III US$ 3,000**
    6. NDT II (MT/PT/UT/RT) US$ 2,000**
    7. Consultancy Prep QCM, D/Eng (N/A) US$ 0**
    Total estimated US$ 36,300,-
    *fixed price ASME **optional
    Bureau Veritas Presentation _ January 01, 2014 24
    •Tips during Final Review ;

    ► 3 Controlled QC Manual to be sent to ASME team (ASME Designee, AIS & AI).
    Request signature as per procedures.
    ► VIP treatment for ASME team.

    ► No Argument during Joint Review

    ► Come first and late out (All team standby when AI/AIS on site)

    ► Prompt issue of NCR and Corrective Action.

    ► Prompt revision of QC Manual (items 4 & 5 to be dealt on same day, with office
    staff on stand by).
    ► Opening meeting must be attended by MD.

    ► Prepare tentative schedule for ASME Designee review and comments.

    ► Closing meeting 16.00 hour or second day.

    ► Dinner arrangement on 1st night.

    Bureau Veritas Presentation _ January 01, 2014 25


    For more information, please contact:

    OneCIS Insurance Company


    PT. Bureau Veritas Indonesia
    Wisma Bakrie 1 Building, 1st Floor
    Jl. HR Rasuna Said Kav. B1
    Jakarta 12920

    Bujang Maromi
    T +62 21 2940 3222
    F +62 21 521 0806
    M +62 811 818 3787
    E [email protected]

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