Metron Fire Pump Controls and Accessories

Diesel Fire Pump Controller

SERIES FD4

The Metron Model FD4 controller is designed to specifically meet the

latest NFPA 20 and UL 218 standards for Diesel Engine Fire Pump
Controllers. This controller implements the latest component and
microprocessor logic technology available. It incorporates years of
experience in the design and manufacture of fire pump control systems.

The components are installed in a NEMA 4 watertight enclosure with

optional NEMA 4X ratings available. The Operator Interface Device
(OlD), manual start pushbuttons, stop push button and Auto-Off-Manual
selector switch are located on the exterior door for easy access. The
battery disconnect switches are located on the main mounting panel
inside the enclosure. 600 PSI rated as standard.

The controller’s logic is based on discrete components using the latest

technology with high quality, highly reliable printed circuit boards (PCBs)
and PCB mounted relays. The controller uses a microprocessor to control
automatic engine and alternation between batteries during cranking. It also monitors and
records system alarms and pressure, battery voltage and engine functions. This controller is
suitable for all engine types with either energized to run
or energize to stop fuel solenoids.

Inside the controller are two independent fully

automatic microprocessor controlled battery chargers
rated at 10 Amps each. The battery chargers operate
in such a manner as to ensure that the engine batteries
are fully charged within 24 hours. PCB mounted LED’s
are provided for indication of AC Power On, and
Battery Power On.

The controller is supplied with wall mounting brackets

as standard. It may be supplied with optional 24”
(609.6mm) legs for free standing floor skid mounting.

Controllers are completely wired, assembled, and tested at the factory before shipment and
ready for immediate installation.

FD4 0815 MEMBERS

UL218 FM1321/1323
 Metron Fire Pump Controls and Accessories

»» All features are enabled or disabled through the OlD, so no

jumpers or external wires are needed, making control logic
field modification very easy.
»» The OlD displays System Pressure, Start Pressure, Battery
1 Voltage, Battery 2 Voltage, Battery 1 Charger Amps, and
Battery 2 Charger Amps providing the operator instant
system status, Status of Automatic Stop Setting. LED
indication of Loss of DC Power. A detailed Battery Voltage
and Charging Current screen is also supplied. Current
time and date, Number of starts, Total engine run hours,
Displayed countdown timers for: Sequential engine start and
engine stop, and Time until AC Power fail start.
»» The state of the art microprocessor based logic includes a
real time/date clock that can operate for a minimum of 14
days without DC power connected to controller.
»» An SD Memory card is used to record pressure log, event
log, and auxiliary user programs. The pressure log is stored
in separate comma delimited ASCII text files with each file
containing data for one day. The SD card is removable and
General Description can be read by any PC equipped with an SD card reader.
The FD4 conforms to all requirements of the latest edition
of NFPA 20 and is listed by Underwriters Laboratories »» One RS485 data port is included as standard.
(UL) and approved by Factory Mutual (FM). »» MODBUS Communication Protocol via RS485 port
»» If there is ever a need to change the internal components all
The controller is available for either 12VDC or 24VDC wiring to the internal board is removable without the use of
operation. Included as a standard, the controller is any special tools or soldering.
suitable for 120VAC or 208/240VAC input power at no
additional cost. Standard Auxiliary Alarms
As standard the controller includes 2 discrete auxiliary
inputs, 6 form ‘C’ auxiliary relay outputs. These auxiliary
Standard Features inputs and outputs are in addition to those mandated by
NFPA 20. All auxiliary inputs, outputs, and OlD LED’s are
»» The controller includes two 10 Amp battery chargers that are
temperature compensated and includes integral LED’s for
field programmable making it very easy to make changes
indication of charge AC Failure, and Battery Power On. to the controller in the field. Through the OlD the operator
can select any 6 of the following auxiliary alarms which
»» Two outer door mounted manual crank pushbuttons and two
will be recorded in the event/alarm logs and annunciated
battery on/off switches located on the interior back panel.
with an LED and/or output relay contact:
»» Outer door mounted AUTO, OFF, MANUAL selector switch
with mode condition illuminated on OID with colored LED’s. • ENGINE QUIT FAULT • FUEL SPILL
• PRESSURE TRANSDUCER FAULT • FUEL TANK RUPTURE
»» Operator Interface Device (OlD) with 4 lines by 20 character • PUMP ON DEMAND • LOW PUMP ROOM TEMP
display with large character backlit LCD capable of being • LOW DISCHARGE PRESSURE • RESERVOIR LOW
read in both direct sunlight or dark lighting conditions. English • HIGH DISCHARGE PRESSURE • RESERVOIR EMPTY
or Spanish languages are standard and selectable through • REMOTE START SIGNAL • RESERVOIR HIGH
the OlD. Additional languages available upon request. • DELUGE VALVE START • FLOW METER ON
»» The OlD includes 12 pushbuttons for easy screen navigation, • HIGH FUEL LEVEL • RELIEF VALVE OPEN
system mode changes, alarm reset, horn silencing, and lamp • HIGH ENGINE OIL TEMP • LOW SUCTION PRESSURE
• LOW JACKET WATER FLOW • LOW PURGE PRESSURE
test.
• LOW JACKET WATER LEVEL • LOW GEAR OIL PRESSURE
»» The built in annunciator includes multicolored LED’s for • LOW HYDRAULIC PRESSURE • LOW COOLANT LEVEL
alarm and mode indications. The annunciation LED’s have • GAS DETECTION • HIGH GEAR OIL TEMP
removable labels that allow the user to easily make changes, • LOW FIREWATER PRESSURE • HIGH VIBRATION
if additional alarms and/or language changes are needed. • AIR DAMPER CLOSED • LOW FUEL PRESSURE
• AIR DAMPER OPEN • HIGH EXHAUST TEMP
»» All controller settings are programmable through the OlD. • HIGH FUEL TEMP
Programming changes are protected by two levels of • PUMP ON DEMAND
passwords to prevent unauthorized modification.

FD4 0815 www.metroninc.com

 Metron Fire Pump Controls and Accessories

Data Logging
The controller includes two (2) separate data logs for Each event or alarm recorded in the event log shall have the
storing system data that is readable through the OID or following data recorded with the event/alarm:
copied to a computer equipped with an SD card reader. • Time and Date of Event or Alarm • Charger 1 Status
The 2 data logs are as follows: • System Pressure • Charger 2 Status
• Descriptive Text Message of • Battery 1 Status
Pressure Log: The pressure log provides a the Event/Alarm • Battery 2 status
continuous pressure record for 30 days. The pressure • System Auto Mode Status
log samples shall be time and date stamped and • Engine Running Status
stored in permanent non-volatile SD memory card.
The pressure log can be searched by each sample, by
minute, or by hour through the OID.
Options

Event Log: The event log is also stored on the SD Option H: Space Heater
memory card. It will hold a maximum of 3000 events. If the ambient atmosphere is especially damp, a space
These events can include, any of the following events/ heater rated at 100 watts may be supplied to reduce
alarms: moisture in the cabinet. A thermostat is supplied
as standard with this option. A humidistat may be
• BATTERY 1 FAULT • SYSTEM AUTO MODE substituted if specified.
• BATTERY 2 FAULT • ENGINE LOCKOUT SIGNAL
• BATTERY 1 LOW VOLTAGE • SYSTEM AUTO MODE
• BATTERY 2 LOW VOLTAGE • SYSTEM MANUAL MODE
Option N: Step-Down Transformer
• CHARGER 1 FAULT • SYSTEM OFF MODE When AC voltage exceeds 240 VAC single phase, and
• CHARGER 2 FAULT • SYSTEM TEST RUN integral transformer may be provided for operation
• AC POWER FAIL • ALARM RESET from 380 to 600 VAC 50/60 Hz input. Exact voltage
• ENGINE OVERSPEED • LOW PRESSURE CONDITION and frequency must be specified when ordering.
• ENGINE FAILED TO START • LOW PRESSURE START
• ENGINE QUIT • DELUGE START
• ENGINE LOW OIL PRESSURE • REMOTE START Option W: 24 Inch (609.6 mm) Legs
• ENGINE HIGH WATER TEMP • AC POWER FAIL START Provided for free standing installations when wall
• PRESSURE DROP • HORN SILENCED mounting is not practical. If specified, lifting eyes may
• STOP PUSHBUTTON • PRESSURE TRANSDUCER also be supplied.
PRESSED FAULT
• SPEED SWITCH FAILURE • CONTACTOR COIL FAILURE
• CLOGGED WATER • ECM FAILURE Enclosure
STRAINER • ECM WARNING NEMA type 4X (Painted Cold Rolled Steel) and 4X
• FUEL INJECTION FAULT • ECM SWITCH IN ALT (304 or 316 Stainless Steel) enclosures are also
• FUEL TANK LEAK available.

Consult factory for additional options.

Model Number Designation

Example: FD4-H-24VDC-NEG-120VAC-60HZ
FD4 -- Model Type
- X -- Option Designation(s)
- xVDC -- DC Voltage: 24VDC or 12VDC
- NEG -- Ground Polarity (available only in negative ground)
- xxxVAC -- AC Voltage: 120 - 600
- xxHZ -- Frequency: 50 or 60

Information required with order: 1) Engine Manufacturer and Model Number, if engine is not UL Listed/FM Approved
2) Engine Battery (12 or 14 VDC) 3) Available Single Phase Voltage 4) Options, if any (complete description)

FD4 0815 www.metroninc.com

 Metron Fire Pump Controls and Accessories

General Controller Description »» The system status data shall be displayed on The internal logic of the controller shall be
The Fire Pump Controller shall be factory the OlD. The displayed items shall include: capable of operation in a temperature range
assembled, wired and tested as a unit and Speed Switch Failure, Contactor Coil Failure, of 4.4ºC to 50ºC and high, non-condensing,
shall conform to all requirements of the System pressure, Battery 1 Voltage, Battery humidity levels.
latest edition of NFPA 20 and be Third Party 2 Voltage, Battery 1 Charger Amps, Battery
Listed by Underwriters Laboratories (UL) 2 Charger Amps, Current time and date, Controllers shall be manufactured by Metron -
and Approved by Factory Mutual (FM). The Number of starts, Total engine run hours, A Division of Hubbell Industrial Controls, Inc.
controller shall be available for either 12VDC Displayed countdown timers for:
or 24VDC systems Sequential engine start and engine stop,
and Time until AC Power fail start, Status of
Controller Equipment Features Automatic Stop Setting. LED indication of
The controller shall include the following Loss of DC Power. Audible horn with horn
standard features: silence feature for silenceable alarms.
»» NEMA Type 4 watertight metal wall mount »» Lamp test feature
enclosure »» English or Spanish languages selectable
through the OlD
»» Dual Battery chargers, 10 amp
»» Microprocessor based logic with real time/
microprocessor temperature compensated
date
with integral volt/amp digital display and
»» Audible horn with horn silence feature for
integral LEDs for indication of AC Power
silenceable alarms.
On and Battery Power On.
»» Lamp test feature.
»» Two outer door mounted crank pushbuttons
and two inner panel mounted battery on/off »» English or Spanish languages selectable
switches through the OlD.
»» Outer door mounted key operated AUTO, »» Microprocessor based logic with real time/
OFF, MANUAL, mode selector switch date clock capable of running a minimum
of 14 days without DC power connected to
»» Operator Interface Device (OID) with 4 lines
controller and non-volatile flash memory to
by 20 character display with large character
permanently store the continuous pressure
backlit LCD capable of being read in both
log, event log, alarm log and all user
direct sunlight or dark lighting conditions
changeable set points and system data.
»» 12 pushbuttons for easy screen navigation, Battery backup of any kind not allowed.
alarm reset, and horn silencing
»» Input and output status LED’s to provide
»» Multicolored LED’s for alarm and mode visual indication of each discrete input’s or
annunciation. output’s on/off status.
»» LEDs shall be labeled with removable »» One RS485 Serial Port.
labels to allow for easy field modification if
»» MODBUS Communication Protocol via
additional alarms and/or language changes
RS485 port.
»» All controller settings shall be
»» All wiring terminals on PCB’s shall be
programmable through the OlD and shall
removable type.
be protected by two password levels
»» 600 PSI rated.
»» All features shall be enabled or disabled
through the OlD, no jumpers or external
wires shall be needed or allowed to activate
or deactivate a feature.

www.metroninc.com

Hubbell Industrial Controls, Inc. • 4301 Cheyenne Dr., Archdale, NC 27263

PH: 336-434-2800 • FAX: 336-434-2809 • Email: [email protected]

FD4 0815 © Hubbell Incorporated. All rights reserved. Specifications subject to change without notice. Printed in USA.
 METRON OID100

METRON OID202

LOSS OF DC POWER POWER

1 2 3
SYSTEM SYSTEM CHANGE/
CONFIG PILOT
STATUS LOGS ENTER

SILENCE/
RESET/
AUTO MANUAL TEST LAMP
ESC
TEST

METRON
A Division of:
Hubbell ICD, Inc.
4301 Cheyenne Dr., Archdale, NC 27263
 METRON
A Division of:
Hubbell ICD, Inc.
4301 Cheyenne Dr., Archdale, NC 27263