Specification Approval Sheet: Li-Ion 18650 3.6V 2200mah Battery 30023-0 3.6V 2200mah

Specification Approval Sheet
Name: Li-Ion 18650 3.6V 2200mAh battery
Model: 30023-0
SPECS: 3.6V 2200mAh
Approved By Checkup Make
Signature Date
Customer Company Name：

Confirmation
Stamp：
436 Kato Terrace, Fremont, CA 94539 U.S.A.

Tel: 510.687.0388 Fax: 510.687.0328
www.Tenergy.com
Tenergy Corporation
436 Kato Terrace
Fremont, CA 94539
Tel: 510.687.0388 Fax: 510.687.0328
www.Tenergy.com email: [email protected]
1 SCOPE
The product specification describes the requirement of the Cylindrical Lithium-ion Cell to be supplied
to the customer by Tenergy Corporation. Should there be any additional information required by the
customer, customer are advised to contact Tenergy Corporation.
2 DESCRIPTION AND MODEL
2.1 Description : Cylindrical Lithium Ion Cell
2.2 Model : LR1865SI
3 GENERAL SPECIFICATIONS
3.1 Nominal Capacity 2200mAh (at 0.2C Discharge)

Minimum Capacity 2150mAh (at 0.2C Discharge)
Nominal capacity is measured by the discharge at 0.2C to 3.0V end voltage after standard fully
charged according to specification at 25℃.
3.2 Charging Voltage 4.20V
3.3 Average working Voltage [email protected]
3.4 Standard Charge Method Constant Current and Constant Voltage (CC/CV)
Current 0.5C(1100mA)
Voltage 4.2V
End Current 44mA±5mA
3.5 Maximum Charge Current 1C (2200mA)
3.6 Standard Discharge Constant Current (CC)

Current 0.5C(1100mA)
End Voltage 3.0V
3.7 Maximum Discharge Current 2C (4400mA)
3.8 Cycle Life 500th cycle >80% of 1st Cycle Capacity (0.5C/0.5C at
25℃)
300th cycle >80% of 1st Cycle Capacity (0.7C/0.5C at

25℃)
300th cycle >80% of 1st Cycle Capacity (0.7C/0.5C at

40℃)
Charge or Discharged at high rate and high temperature frequently, cell cycle life will be shortening.
3.9 Weight of Bare Cell Max. 46g
3.10 Operating Environmental Temperature Charge 0°C ~ 45 °C

Discharge -20°C ~ 60°C
3.11 Storage Temperature 1 month -20°C ~ 60 °C
Specifications and data are subject to change without notice. Contact Tenergy for latest information.
©2013 Tenergy Corporation. All rights reserved. Page 2 of 14
Tenergy Corporation
436 Kato Terrace
Fremont, CA 94539
Tel: 510.687.0388 Fax: 510.687.0328
3 months -20°C ~ 45 °C
12 months -20℃~ 25 °C
4 OUTLINE DIMENSION (UNIT: mm)
Dimension: Diameter 18.4mm (max), Height 65.1mm (max). Refer to the attached drawing 1.
5 APPEARANCE
There shall be no such defect as deep scratch, flaw, crack, rust, leakage, which may adversely affect
commercial value of the cell.
6 TEST CONDITION AND DEFINITIONS
6.1 Measuring Equipment
6.1.1 Voltmeter
Inner impedance > 1000 Ω/V.

6.1.2 Ampere-meter
Total external resistance (ammeter and wire)< 0.01Ω.

1.3 Slide caliper
The slide caliper should have a scale of 0.02mm.
6.1.4 Impedance meter
The impedance meter should be operated at AC 1kHz.
6.2 Unless otherwise specified, all tests shall be performed at 25±2°C and humidity of 65±20% RH. The
cells used for the test mentioned should be new one delivered a week before at most.
6.3 All tests shall be performed at the same charge voltage, per 7.1.
6.4 Definitions
C Rate (“C”): The rate (mA) at which a fully charged cell is discharged to its end voltage in one (1)
hour.
7 CHARACTERISTICS
7.1 Charge method
7.1.1 Charging shall consist of charging at a 0.5C(1100mA) constant current rate until the cell voltage
reaches
4.2V. The cell shall then be charged at constant voltage of 4.2 volts while tapering the charge
current. Charging shall be terminated when the charging current has tapered to 44mA±5mA.
Charging time is 3.0 hours in all.
Tenergy Corporation
436 Kato Terrace
Fremont, CA 94539
Tel: 510.687.0388 Fax: 510.687.0328
7.1.2 Charging shall consist of charging at a 0.7C (1540mA)constant current rate until the cell voltage
reaches
4.2V. The cell shall then be charged at constant voltage of 4.2 volts while tapering the charge
current. Charging shall be terminated when the charging current has tapered to 44mA±5mA.
Charging time is 3.0 hours in all.
7.2 Discharge method
7.2.1 Cells shall be discharged at a constant current of 0.2C to 3.0 volts
7.2.2 Cells shall be discharged at a constant current of 0.5C to 3.0 volts
7.2.3 Cells shall be discharged at a constant current of 1C to 3.0 volts
7.2.4 Cells shall be discharged at a constant current of 2C to 3.0 volts
7.3 Weight of Bare Cell
Meet 3.9 by balance
7.4 Internal Impedance
The impedance shall be measured at AC 1k Hz initially.

Initial Internal Impedance ≤ 70mohm
7.5 Discharge Rate characteristics
Cells shall be charged per 7.1.1 (0.5C) at 25℃ and discharged per 7.2.1(0.2C), 7.2.2 (0.5C), 7.2.3 (1C),
7.2.4 (2C) at 25℃. The discharge capacity of each cell at respective discharge rate shall be
compared with the discharge capacity at 0.2C and the percentage shall be calculated. Each cell shall
meet or exceed the
requirements of Table 1.
Table 1
0.2C 0.5C 1C 2C
100% ≥95% ≥90% ≥80%
7.6 Cycle Life
7.6.1 Charge cells per 7.1.1. Rest 10 minutes. Discharge per 7.2.2. Rest 10 minutes before recharge.
The test environmental temperature is 25± 2℃. A cycle is defined as one charge and one
discharge. Discharge
capacity shall be measured after 500 cycles.
Discharge capacity (500th Cycle) >80% of 1st Cycle capacity
discharge. Discharge
capacity shall be measured after 300 cycles.
Tenergy Corporation
436 Kato Terrace
Fremont, CA 94539
Tel: 510.687.0388 Fax: 510.687.0328
st
Discharge capacity (300th Cycle) >80% of 1 Cycle capacity
discharge. Discharge capacity shall be measured after 300 cycles.
st
Discharge capacity (300th Cycle) >80% of 1 Cycle capacity
7.7 Storage Characteristics
After charge as per 7.1.1, store the testing cells at 25±2ºC for 28 days. Then discharge at 0.5C to
3.0V.The residual discharge capacity>90% of Initial capacity
7.8 Temperature Characteristics
Cells shall be charged per 7.1.1(0.5) and discharged per 7.2.2. Cells, full charged, shall be stored for 3 hours
at the test temperature prior to discharging and then shall be discharged at the test temperature. The
capacity of a cell at each temperature shall be compared to the capacity achieved at 25ºC and the
percentage shall be calculated. Each cell shall meet or exceed the requirements of Table 2.
Table 2
-10℃ @ 0.5C 25℃ @ 0.5C 60℃ @ 0.5C
≥50% Initial capacity 100% ≥95% Initial capacity
8 SAFETY
8.1 External Short-circuiting Test at 25℃
Cell charged per 7.1.1, is to be short circuited by connecting the positive (+) and negative (-) terminals
with a total external resistance of less than 50mohm. Stop the test when the cell voltage falls below
0.1V and the cell case temperature has returned to a value within 10 ºC of the original testing
temperature.
Criteria: No Explosion, No Fire
8.2 Overcharge Test
Cell fully discharged per 7.2.2, is to be overcharged with 2C to 10V. Monitor cell temperature
during overcharge testing. Stop the test when cell temperature decays to room temperature.
8.3 Heating Test
Cell charged per 7.1.1, is to be placed in the hot oven. Store the testing cells connecting with
thermocouple in constant temperature box, heating the cells and box(speed of ascending temperature
is 5ºC±2ºC per min) together at room temperature simultaneity, monitor the temperature change of the
box, keep for 60 minutes after the box temperature reaches 130ºC±2ºC,then stop the test.
Tenergy Corporation
436 Kato Terrace
Fremont, CA 94539
Tel: 510.687.0388 Fax: 510.687.0328
8.4 Impact Test
Cell charged per 7.1.1, is to be placed on a flat surface. A 5/8 inch (15.8 mm) diameter bar is to be
placed across the center of the cell. A 20 pound (9.1 kg) weight is to be dropped from a height of 24±
1 inch (610± 25 mm) onto the sample.
8.5 Crush Test
Cell, charged per 7.1.1, is to be crushed between two flat surfaces and with cell longitudinal axis parallel
to the flat surfaces of the crushing apparatus. The force for the crushing is to be applied by a hydraulic
ram with a 1.25 inch (32 mm) diameter piston. The crushing is to be continued until a pressure reading
of 2500 psig (17.2 MPa) is reached on the hydraulic ram, applied force of 3000 pounds (13 kN). Once
the maximum pressure has been obtained it is to be released.
8.6 Over-discharge Test
Cell charges per 7.1.1, is to be over-discharged with 0.2C to 250% of capacity.
8.7 Drop test
After charge as per 7.1.1, the cell is freely dropped 6 times (top 2 times, bottom 2 times and side 2 times)
from a height of 1m onto a flat wood floor.
Criteria: No Rupture,No Smoke, No Explosion, No Fire
9 GUARANTEE
Cells are guaranteed to be free from defects in workmanship and materials for a period of one year
provided that the manufacturer can confirm such defects are coming from manufacturing abnormality and
not from abusive usage, or else manufacturer will solve the quality problem. Tenergy won’t replace a new
cell for free if the defects are not due to the failure of manufacturing process or is due to customer’s abuse
or misuse.
9.1 Tenergy will not be responsible for trouble occurred by handling outside of the precautions in
instructions.
9.2 Tenergy will not be responsible for trouble occurred by matching electric circuit, cell pack and charger.
9.3 Tenergy will be exempt from warrantee any defect cells during assembling after acceptance.
Tenergy Corporation
436 Kato Terrace
Fremont, CA 94539
Tel: 510.687.0388 Fax: 510.687.0328
10 PACKAGING
Loading 100 cells per box, 2 boxes per case for a total of 200 cells. Sketch map refer to attached drawing 2
11 OTHERS
Any matter not included in this specification shall be conferred between the both parties.
12 SHIPPING
The capacity of delivery cell is approximately at 40% of charging. It is not specified more than 40%
capacity remain at customer, because of self-discharge. During transportation, keep the cell from
acutely vibration, impacting, solarization, drenching.
Tenergy Corporation
436 Kato Terrace
Fremont, CA 94539
Tel: 510.687.0388 Fax: 510.687.0328
Attached 1: LR1865SI Cell Size Drawing
Tenergy Corporation
436 Kato Terrace
Fremont, CA 94539
Tel: 510.687.0388 Fax: 510.687.0328
Attached 2: LR1865SI Packaging Sketch map Drawing
Tenergy Corporation
436 Kato Terrace
Fremont, CA 94539
Tel: 510.687.0388 Fax: 510.687.0328
The following caution and warning should appear in manuals and/or instructions for users, especially at the
point of use.
HANDLING
INSTRUCTIONS FOR
LITHIUM ION RECHARGEABLE
BATTERY
1 CAUTION AND PRECAUTION
1.1 Charging
a) Charging voltage must be set 4.20V/cell. Concerning charge voltage tolerance of charger, charging
voltage must be set below 4.20V/cell. Even if the charge could be out of order, charge voltage of
charger should not be above 4.25V/cell to avoid over-charging. Cell life will be shorten by charging
voltage above 4.20V
b) Charger should start charging at temperature range 0 ~ +45°C.
c) Charge the cell at a constant current of 0.5C until 4.20V is attained. Charge rates greater than 1C are
NOT recommended. (C: Rated Capacity of cell)
d) Maintain charge voltage at 4.20V for 2.0 hours (recommended for maximum capacity).
e) Cell must be charged with constant current-constant voltage method. Do not use the continuous
charging method.
f) Do not continue to charge cell over specified time.
g) No reverse charging
h) In case of cell voltage is below 3.0V, cell should be charged with pre-charge that current is below 0.22A
(0.1C). Then cell voltage reach over 3.0V, standard charge starts. And if cell voltage never reaches to
3.0V in specified period (timer), charger will stop charging.
i) By timer, current detection and open circuit voltage detection, charger detects full charge. When
charger detect cell is full charged, charger stop charging.
1.2 Discharging
a) Discharge current must be below 2C (4400mA) /cell.
b) Discharge end voltage must be over 3.0V.
Tenergy Corporation
436 Kato Terrace
Fremont, CA 94539
Tel: 510.687.0388 Fax: 510.687.0328
c) Do not over-discharge cell below 2.5V/cell.
d) Discharge temperature range should be -20 °C ~ +60°C(0.5C discharge).
1.3 Environmental using conditions
When the cell is charged : 0°C ~ +45°C
When the cell is discharged : -20°C ~ +60°C
Charge or discharge out of recommended range might cause the generating heat or serious damage
of cell. And also, it might cause the deterioration of cell's characteristics and cycle life.
1.4 Storage
Any storage, cell should be in low humidity, no corrosive gas atmosphere area. And there is no
press and condensation on the cell. Best temperature range -20~+25℃.
Long period storage, charge condition of cell is Tenergy shipment charge state or
discharge state.
When stored within 1 month : -20°C ~ +60°C
When stored within 3 months : -20°C ~ +45°C
When stored within 12 months : -20℃ ~ +25°C
1.5 Precautions on Handling Lithium Ion Cells

a) When the cells are connected in series, use same rank cells, use same lot number cells and use
same charging date cells. These date show label for carton on the master carton. Further, the cell’s
voltage and impedance have to be checked and matched as uses of cells. Tenergy recommend
match cells keep voltage within 6mV difference and impedance within 6mohm difference at least.
b) Inspect voltage and internal impedance before using.
c) When cells are re-shipped to assembling factory, make enough attention the packing to avoid stress
by shipping. Tenergy recommends the same package shipped from Tenergy when re-shipping. Even
if after open package, when re-shipping, use the same parts and materials from Tenergy for re-
packing.
d) Do not use abnormal cell which has damages by shipping stress, drop, short or something else, and
which gives off electrolyte odor.
e) Do not use or leave the cell under the blazing sun (or in heated car by sunshine). The cell may generate
heat, smoke or flame. And also, it might cause the deterioration of cell's characteristics or cycle life.
f) Do not use cell nearby the place where generates static electricity (more than 100V).
g) Please read the manual before using the cell and please reread if necessary.
Tenergy Corporation
436 Kato Terrace
Fremont, CA 94539
Tel: 510.687.0388 Fax: 510.687.0328
h) Please read the manual of specified charger about charging method.
i) When the cell has rust, bad smell or something abnormal at first-time-using, do not use the equipment and
go to bring the cell to the place which it was bought.
j) In case younger children use the cell, their parents teach how to use cells according to the manual with
care.
k) Keep the cell out of the reach of younger children. And also, pay attention to cell be taken out it from
the charger or equipment by little children.
l) If the skin or cloth is smeared with liquid from the cell, wash with fresh water. It may cause the
skin inflammation, see a doctor immediately.
1.6 Cell position in equipment and charger.
To avoid degradation of cell performance by heat, a cell should set the place apart from heat
generating electronic parts inside equipment and charger.
1.7 Precautions on Battery Pack Design.
a) Battery pack Shape, Mechanism and Material
･ Do not make the shape and mechanism which easy connect to other equipment and charger.
･ Do not make the terminal shape which easy cause short circuit by metal object such as necklaces,
hairpins, etc. And further, have over current protection function to prevent outer short circuit.
･ Do not make the terminal shape and mechanism which connect reverse to equipment.
･ Do not make the shape and mechanism which static electricity and water easy go through the battery
pack inside.
･ Make the shape and mechanism which can inspect protection circuit function before the battery pack
makes completely.
･ Fix cells with mold case by rib, tape, glue etc., but do not make damage cells (especially sealing part)
by rib or sharp part of mold case. In case of the battery pack is struck by hard shock or vibration, the
battery pack has possibility to cause leakage, smoke, explosion.
･ Weld mold case by glue. Not weld mold case by ultra sonic welding.
b) Protection Circuit insure safety of battery
･ Overcharge protection should work below 4.25V/cell by charge. Then charge current shall be shut down.
Tenergy Corporation
436 Kato Terrace
Fremont, CA 94539
Tel: 510.687.0388 Fax: 510.687.0328
･ At the voltage range 2.70~2.90V/cell, over-discharge protection should work. Then discharge current
shall be shut down and consumption current is below 1μA.
･ When discharge current exceed about 4.4A, over-discharge current protection should work. Then
over- discharge current shall be shut down.
c) Electric circuit
･ To avoid to discharge during storage, design the low consumption current electronic circuit(e.g.
Protection circuit, fuel gauge, etc) inside battery pack.
d) Cell connection
･ Do not solder onto a cell in order to avoid a damage on the cell. Weld spot welding lead plate onto cell,
and solder lead wire or lead plate.
2 PRECAUTIONS AND SAFETY INSTRUCTIONS
The cell includes the flammable objects such as the organic solvent. If the handling is missed there will be
possibility that the cell rupture flames or hot, or it will cause the damage to the cell and/or personal injury.
Please observe the following prohibitive matters. And also, add the protection device the equipment for fear
that the trouble would affect the cell by the abnormality of equipment. Please read and observe the standard
cell precautions below before using utilization.
2.1 Don’t use or expose the cell to extreme heat, flame, disposed in fire or water or get it wet. Don’t
modify or disassemble the cell. It will be dangerous, and may cause ignition, heating, leakage or
explosion.
2.2 Don’t short-circuit cell positive(+) and negative(-) terminals. Keep away from metal or other conductive
materials. Jumbling the cells of direct contact with positive(+) and negative(-) terminals or other
conductive materials may cause short-circuit. Don’t reverse the positive (+) and negative (-) terminals
for any reason.
2.3 Don’t use the unspecified charger and breach charging requirement. Cell charged with unspecified
condition maybe lead cell to be overcharged or abnormal chemical reaction. It causes the generating
heat, smoke, rupture or flame.
2.4 Don’t overcharge, over-discharge, drive nail into the cell, strike it by hammer or tread it.
2.5 Don’t give cell impact or drop, and not use the cell with conspicuous damage or deformation.
2.6 Don’t connect cell to the plug socket or car-cigarette-plug. Don’t use lithium-ion cell in mixture of different
batch or use cell for other equipment.
Tenergy Corporation
436 Kato Terrace
Fremont, CA 94539
Tel: 510.687.0388 Fax: 510.687.0328
2.7 Do not use Lithium ion cell with the primary batteries or secondary batteries whose capacity or kinds or
maker is different. If do that, the cell will be discharged or charged excessively in use. And it may cause
the generating heat, smoke, rupture or flame because of the abnormal chemical reaction in cells.
2.8 Do not use or leave the cell under the blazing sun (or in heated car by sunshine), and keep cell away
from little children in order to avoid troubles by Swallowing. In case of swallowing the cell, see a doctor
immediately.
2.9 If the cell gives off an odor, generates heat, becomes discolored, or in any way appears abnormal
during use, recharging or storage, immediately remove (Don’t touch a abnormal cell directly) it from the
device or cell charger and stop using it.
2.10 Do not continue to charge cell over specified time. If the cell is not finished charging over regulated
time, let it stop charging. There is possibility that the cell might generate heat, smoke, rupture or flame.
2.11 Do not get cell into a microwave or a high pressure container. It causes the generating heat, smoke,
rapture or flame because of a sudden heat or damage of sealing condition of cell.
2.12 Don’t solder the cell directly. Excessive heating may cause deformation of the cell components such
as the gasket, which may lead to the cell swelling, leakage, explosion, or ignition.
2.13 Do not touch a leaked cell directly or put a leaked cell nearby fire.
2.14 Don’t use abnormal cell which has damages by shipping stress, drop, short or something else, and
which gives off electrolyte odor.
3 CONSULTATION
3.1 If there are problems in this specification, Tenergy can consider to change specification after discussion,
please contact us as following:
Tenergy Corporation
436 Kato Terrace, Fremont, CA 94539, USA
Tel No.: 510-687-0388 Fax No.: 510-687-0328 http://www.tenergy.com
3.2 For the sake of safety assurance, please discuss the equipment design, its system and protection circuit of
Lithium-ion cell with Tenergy in advance. And consult about the high rate current, rapid charge and special
application in the same way.

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Specification Approval Sheet

Name: Li-Ion 18650 3.6V 2200mAh battery

SPECS: 3.6V 2200mAh

Approved By Checkup Make

Customer Company Name：

436 Kato Terrace, Fremont, CA 94539 U.S.A.

2 DESCRIPTION AND MODEL

2.1 Description : Cylindrical Lithium Ion Cell

2.2 Model : LR1865SI

3.1 Nominal Capacity 2200mAh (at 0.2C Discharge)

3.3 Average working Voltage [email protected]

3.5 Maximum Charge Current 1C (2200mA)

3.6 Standard Discharge Constant Current (CC)

300th cycle >80% of 1st Cycle Capacity (0.7C/0.5C at

300th cycle >80% of 1st Cycle Capacity (0.7C/0.5C at

3.9 Weight of Bare Cell Max. 46g

3.10 Operating Environmental Temperature Charge 0°C ~ 45 °C

3.11 Storage Temperature 1 month -20°C ~ 60 °C

4 OUTLINE DIMENSION (UNIT: mm)

6 TEST CONDITION AND DEFINITIONS

6.1 Measuring Equipment

Inner impedance > 1000 Ω/V.

Total external resistance (ammeter and wire)< 0.01Ω.

The slide caliper should have a scale of 0.02mm.

6.1.4 Impedance meter

The impedance meter should be operated at AC 1kHz.

7.1 Charge method

7.2 Discharge method

7.2.1 Cells shall be discharged at a constant current of 0.2C to 3.0 volts

7.2.2 Cells shall be discharged at a constant current of 0.5C to 3.0 volts

7.2.3 Cells shall be discharged at a constant current of 1C to 3.0 volts

7.2.4 Cells shall be discharged at a constant current of 2C to 3.0 volts

7.3 Weight of Bare Cell

Meet 3.9 by balance

7.4 Internal Impedance

The impedance shall be measured at AC 1k Hz initially.

7.5 Discharge Rate characteristics

100% ≥95% ≥90% ≥80%

7.6 Cycle Life

Discharge capacity (500th Cycle) >80% of 1st Cycle capacity

7.7 Storage Characteristics

7.8 Temperature Characteristics

≥50% Initial capacity 100% ≥95% Initial capacity

8.1 External Short-circuiting Test at 25℃

Criteria: No Explosion, No Fire

8.2 Overcharge Test

Criteria: No Explosion, No Fire

8.3 Heating Test

Criteria: No Explosion, No Fire

8.4 Impact Test

Criteria: No Explosion, No Fire

8.5 Crush Test

Criteria: No Explosion, No Fire

8.6 Over-discharge Test

Cell charges per 7.1.1, is to be over-discharged with 0.2C to 250% of capacity.

Criteria: No Explosion, No Fire

8.7 Drop test

Criteria: No Rupture,No Smoke, No Explosion, No Fire