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Figure 1-Sample Welding Procedure Specification Form

This document contains sample forms for a welding procedure specification and coupon test report. The welding procedure specification form includes fields for the procedure number, materials, joint design, filler metal details, welding positions, and approval signatures. It also includes a diagram showing a standard V-bevel butt joint design. The coupon test report form includes fields for test details, welder information, weather conditions, welding parameters, filler metal, pipe information, coupon dimensions and test results including tensile strength, bend and nick break test remarks. It requires supervision and testing signatures.

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ahmad fikrie
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786 views2 pages

Figure 1-Sample Welding Procedure Specification Form

This document contains sample forms for a welding procedure specification and coupon test report. The welding procedure specification form includes fields for the procedure number, materials, joint design, filler metal details, welding positions, and approval signatures. It also includes a diagram showing a standard V-bevel butt joint design. The coupon test report form includes fields for test details, welder information, weather conditions, welding parameters, filler metal, pipe information, coupon dimensions and test results including tensile strength, bend and nick break test remarks. It requires supervision and testing signatures.

Uploaded by

ahmad fikrie
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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10 API STANDARD 1104

Reference: API 1104, 5.2 (The “sample form” usage does not exclude adding other details.)
WELDING PROCEDURE SPECIFICATION NUMBER _______________
For ________________________________________ Welding of _________________________________________________ Pipe and fittings
Process ____________________________________________________________________________________________________________
Material ____________________________________________________________________________________________________________
Pipe outside diameter and wall thickness __________________________________________________________________________________
Joint design ________________________________________________________________________________________________________
Filler metal and number of beads ________________________________________________________________________________________
Electrical or flame characteristics ________________________________________________________________________________________
Position ____________________________________________________________________________________________________________
Direction of welding __________________________________________________________________________________________________
Number of welders ___________________________________________________________________________________________________
Time lapse between passes ____________________________________________________________________________________________
Type and removal of lineup clamp _______________________________________________________________________________________
Cleaning and/or grinding ______________________________________________________________________________________________
Preheat/postweld heat treatment ________________________________________________________________________________________
Shielding gas and flow rate _____________________________________________________________________________________________
Shielding flux _______________________________________________________________________________________________________
Speed of travel _________________________________ Plasma gas flow rate ____________________________________________________
Plasma gas composition _______________________________________________________________________________________________
Plasma gas orifice size ________________________________________________________________________________________________
Sketches and tabulations attached _______________________________________________________________________________________

Tested ______________________________________________
Welder _____________________________________________
Approved ___________________________________________

Welding supervisor ____________________________________


Adopted ____________________________________________
Chief engineer _______________________________________

1/16 in. (1.6 mm)


1/32 in. to 1/16 in. (0.8 mm to 1.6 mm)

Approximately 1/16 in. (1.6 mm) 1/16 in. ± 1/32 in. (1.6 mm ± 0.8 mm)
Standard V-bevel Butt Joint

Approximately 1/8 in.


5
4 (3 mm)
3
T 2
1

Sequence of Beads
NOTE Dimensions are for example only.

ELECTRODE SIZE AND NUMBER OF BEADS


Electrode Amperage
Size and and
Bead Number Type Voltage Polarity Speed

Figure 1—Sample Welding Procedure Specification Form


WELDING OF PIPELINES AND RELATED FACILITIES 11

COUPON TEST REPORT


Date __________________________________________________ Test No. __________________________________________
Location _____________________________________________________________________________________________________
State__________________________________________________ Weld Position: Roll Ƒ Fixed Ƒ
Welder ________________________________________________ Mark ____________________________________________
Welding time____________________________________________ Time of day _______________________________________
Mean temperature _______________________________________ Wind break used ___________________________________
Weather conditions _____________________________________________________________________________________________
Voltage ________________________________________________ Amperage ________________________________________
Welding machine type_____________________________________ Welding machine size _______________________________
Filler metal ___________________________________________________________________________________________________
Reinforcement size _____________________________________________________________________________________________
Pipe type and grade ____________________________________________________________________________________________
Wall thickness __________________________________________ Outside diameter___________________________________

1 2 3 4 5 6 7

Coupon stenciled

Original specimen dimensions

Original specimen area

Maximum load

Tensile strength

Fracture location

Ƒ Procedure Ƒ Qualifying test Ƒ 4XDOL¿HG


Ƒ Welder Ƒ Line test Ƒ 'LVTXDOL¿HG

Maximum tensile ______________ Minimum tensile ______________ Average tensile ______________


Remarks on tensile strength tests ________________________________________________________________________________
1. __________________________________________________________________________________________________________
2. __________________________________________________________________________________________________________
3. __________________________________________________________________________________________________________
4. __________________________________________________________________________________________________________
Remarks on bend tests _________________________________________________________________________________________
1. __________________________________________________________________________________________________________
2. __________________________________________________________________________________________________________
3. __________________________________________________________________________________________________________
4. __________________________________________________________________________________________________________
Remarks on nick break tests _____________________________________________________________________________________
1. __________________________________________________________________________________________________________
2. __________________________________________________________________________________________________________
3. __________________________________________________________________________________________________________
4. __________________________________________________________________________________________________________

Test made at ___________________________________ Date _________________________________________________


Tested by ______________________________________ Supervised by __________________________________________

NOTE Use back for additional remarks. This form can be used to reporWHLWKHUDSURFHGXUHTXDOL¿FDWLRQWHVWRUDZHOGHUTXDOL¿Fation test.

Figure 2—Sample Coupon Test Report

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