Indones. J. Chem., 2019, 19 (3), 545 - 555: Abstract
Indones. J. Chem., 2019, 19 (3), 545 - 555: Abstract
Indones. J. Chem., 2019, 19 (3), 545 - 555: Abstract
Thermal and Dynamics Mechanical Analysis of Polypropylene Blown Films with Crude
Palm Oil as Plasticizer
Siti Hasnah Kamarudin1,2, Emiliana Rose Jusoh1,3,*, Luqman Chuah Abdullah1,3,** , Mohd Halim Shah
Ismail3, Min Min Aung1,4, and Chantara Thevy Ratnam5
1
Institute of Tropical Forestry and Forest Products, Universiti Putra Malaysia, 43400 Serdang, Selangor, Malaysia
2
School of Industrial Technology, Faculty of Applied Sciences, Universiti Teknologi MARA, 40450 Shah Alam, Selangor, Malaysia
3
Department of Chemical and Environmental Engineering, Faculty of Engineering, Universiti Putra Malaysia,
43400 Serdang, Selangor, Malaysia
4
Department of Chemistry, Faculty of Science, Universiti Putra Malaysia, 43400 Serdang, Selangor, Malaysia
5
Radiation Processing Technology Division, Malaysian Nuclear Agency, 43000, Bangi, Malaysia
* Corresponding author: Abstract: This research aims to investigate the effect of crude palm oil (CPO) as a
plasticizer in polypropylene blown film on thermal and dynamic mechanical properties.
tel: +603-89466288
Polypropylene (PP) was blended with 1, 3, and 5% of CPO using a twin screw extruder.
email: [email protected]*;
The extruded samples were blown using the blown thin film technique. The samples were
[email protected]**
analyzed using dynamic mechanical analysis (DMA), differential scanning calorimetry
Received: November 21, 2017 (DSC) and thermogravimetric analysis (TGA). From the dynamic mechanical analysis,
Accepted: September 7, 2018 the storage modulus and loss modulus for PP presented decreasing pattern about 3–5%
DOI: 10.22146/ijc.30460 due to the action of CPO as plasticizer which introduced free volume and enabled the
polyolefins chains to deform more easily. The glass transition temperatures (Tg) of PP
were found being shifted to lower temperature from 10 to 1 °C with the increasing CPO
content. The fraction of crystallization was determined using DSC. The
thermogravimetric analysis (TGA) results showed that the incorporation of CPO as
plasticizer showed a small increased effect in the thermal stability for PP. These findings
have contributed new knowledge to the additives area and give important implications
for designing and manufacturing polymer packaging materials.
Plasticizer is defined as low molecular weight (MW) petroleum-based plasticizer. Their findings indicated
resins or liquids added to polymeric materials to improve that the CPO has a significant influence on the
their flexibility and other properties, which form orientation strengthening on the HDPE and LLDPE.
secondary bonds to the polymer chain and spread them The presence of fibrils in stretch surfaces of HDPE and
apart one another. The benefits of using plasticizer LLDPE that were incorporated with 5% CPO evidence
include lowering the glass transition temperature, the orientation strengthening in the polymers. Jusoh et
reduction in brittleness of polymer, increase in flexibility, al. [13] also investigated the effect of CPO on the
improvement of mechanical properties, reduce polymer mechanical and morphology properties of low-density
crystallization, facilitate thermoplastic properties, polyethylene (LDPE) blown film. The results on tensile
improvement in impact resistance and tear resistance [2- properties were showed the gradual enhanced the
3]. Role of plasticizer is to make the polymer further away elongation at break about 79 to 90% in the machine
from each other. As the polymer chains further away from direction (MD) and transverse direction (TD) and
one another, the strength of the intermolecular forces of gradually decreased the tensile strength about 9%.
attraction decreases. The polymer chains are also able to Indonesia and Malaysia are major producers of
slide over the plasticizers so there is a fluidity to the CPO which consists of 5.2 MMT of CPO in 2016 which
structure. This makes the overall structure softer hence contributing to about 85% of world palm oil production.
becomes a lot more flexible. According to the lubricity Global palm oil has expanded at around 4% in the past
theory of plasticization, the function of plasticizer is to six years up from 52.6 MMT in 2011 to 64.25 MMT in
reduce intermolecular fiction between the polymer 2016 [14-15]. The palm oil contains unsaturated and
molecules [4]. Phthalate plasticizers are the most saturated fatty acids having 40% oleic acid
commonly used in the plastics industry. Two examples of (monounsaturated fatty acid), 10% linoleic acid
phthalate plasticizers are DEHP (Di-Ethylhexyl (polyunsaturated fatty acid), 45% palmitic acid and 5%
Phthalate), and DINP (Di-Isononyl Phthalate). Plasticizers stearic acid (saturated fatty acid). The fatty acid chains
can be helpful for production, but they are potentially present in the palm oil triglycerides could vary in the
toxic and should not be used for food packaging number of carbons present in the chain (chain length)
applications for fear of migration into foods [5]. and in structure (presence of double bonds). It is the
Plasticizers from biodegradable materials are variations in the structure and number of carbons in
gaining attention as a substitute for petroleum-based these fatty acid chains that largely define the chemical
plasticizers which possess high toxicity and may consider and physical properties of the palm oil [16]. The
unfriendly to the environment. Recently, crude or components obtained from the palm oil like
modified vegetable oils have gained a lot of interest as a monoglyceride and triglyceride are most suitable for
renewable source of plasticizer for polymers [6]. plasticizer [17].
Numerous research has been reported on the usage of Blown film extrusion is the process by which most
epoxidized vegetable oil (EVO) as a plasticizer for the PLA commodity and specialized plastic films are made for the
[7-10]. There are some advantages using vegetable oil as a packaging industry. The film blowing process basically
plasticizer in polymer industry such as biodegradable, consists of an extruding a tube of molten thermoplastic
environmental friendly and sustainable [11-12] have and continuously inflating it to several times the initial
studied the physical properties of PE modified with the diameter, to form a thin tubular product that can be used
crude palm oil (CPO). The CPO give more competitive directly, or slit to form a flat film. Plastic melt is extruded
and cheap price compared to the petroleum-based through an annular slit die, usually vertically, to form a
plasticizer. The environmentally friendly and renewable thin walled tube. Air is introduced via a hole in the center
CPO create a good potential as an alternative to the of the die to blow up the tube like a balloon [18].
could help to substitute the usage of expensive glycerol for Table 1. Data of crude palm oil used in this study
processing aids additive. Research by Norazlin et al. [25] Properties Value
on PP modified with palm oil has shown significant Free fatty acid (%) 3.79
effects of palm oil as an additive to the PP. PP is a non- Peroxide value (meq/kg) 2.80
biodegradable polymer and efforts had been done to Anisidine value 3.30
degrade the PP through various techniques. Carotenoids (ppm) >600
Deterioration of Bleachability Index (DOBI) 2.70
Oxodegradation additives had been based on metal salt
Iodine Value 52.50
complex. The effect of these additives is to degrade PP
Saponification Value 197
into smaller molecular weight fragments which can be Moisture and impurities (%) 0.25
digested by microbes and enzymes for easy assimilation to Unsaponifiable matter (%) 0.70
the soil. Palm oil has been used because it has Melting point (°C) 36.50
polyunsaturated and unsaturated fatty acids, is natural Copper (ppm) 0.12
and available abundantly and can perhaps be useful as Iron (ppm) 4.20
oxodegradant [25]. Phosphatides (ppm) 694
The characterization and mechanical properties for
CPO-filled polypropylene blown film had been reported ■ EXPERIMENTAL SECTION
by Jusoh et al. [26]. However, no study has been reported Materials
on the thermal properties on CPO-filled polypropylene
The PP resins (Propelinas I112) used in this study
blown film. Due to the thermoplastic materials can
were obtained from Polypropylene Malaysia Sdn Bhd,
undergo various types of dynamic stressing during
Gebeng, Malaysia. The density and melt flow index (at
service, studies on the dynamic mechanical properties of
temperature 230 °C, and load 2.16 kg) of PP resin are
these materials are also of great importance. Furthermore,
0.92 g/cm3 and 5.0. The properties of the materials used
because of the highly temperature-dependent mechanical
in this study are as listed in Table 1. The crude palm oil
properties of such polymers, the application of a method
used was obtained in liquid form directly from the
that monitors property changes over a range of
factory Palong Cocoa Palm Oil Mill, Johor, Malaysia.
temperatures is critical. Dynamic mechanical analysis
(DMA) is a sensitive technique that characterizes the Procedure
mechanical responses of materials by monitoring Formulations and compounding
property changes with respect to temperature and/or The CPO:PP compounds were prepared by mixing
frequency of oscillation. The technique separates the the PP resins with 1, 3, and 5 wt.% CPO. A sample of PP
dynamic response of materials into two distinct parts: an without CPO was used as controls. PP and CPO were dry
elastic part (E’) and a viscous or damping component blended in a tumbler mixer for 30 min. Melt blending
(E’’). The elastic process describes the energy stored in the was carried out in a Brabender twin-screw extruder PL
system, whereas the viscous component describes the 2100-3 model (DSK 42/6 D). The temperatures of the
energy dissipated during the process. DMA provides a three zones of the extruder were 190, 185, and 180 °C,
rapid assessment of the rheological properties of these respectively. The samples were fed into an extruder
materials. The objectives of this study were to investigate hopper and the extrudates were passed through a cold-
the influence of CPO contents on the rheological water bath of 20 °C. The extrudate was then palletized
properties and phase transitions of LDPE using DMA. and dried.
The information developed from this study would have Preparations of blown films
important implications for production and The CPO:PP granules obtained by extrusion were
manufacturing in the plastic industry. transformed into film using conventional blowing film
equipment (Brabender Blower PL 2100-3). Film equipment. A sample of about 6 to 12 mg was placed
specimens were prepared using sheet extrusion with slit in the specimen holder and the initial mass was
die (single screw extruder, 19/25D). The blowing recorded and the heating rate was set to 10 °C/min
conditions employed for PP/CPO is listed in Table 2. Fig. from room temperature to 700 °C.
2(a) and 2(b) showed the tubular blowing film equipment
Differential scanning calorimetry (DSC)
and a part of the process. In this process, the film is measurement
stretched biaxially. Extruded sheets were pulled using The differential scanning calorimetry (DSC)
take-up of the device and the film thickness was measurements were performed in a Perkin-Elmer
maintained at about 0.03–0.07 mm. The specimens were DSC 7. DSC was calibrated with indium standard
cut from the film in accordance to specimen preparation prior to use. About 0.78–0.82 mg of the samples were
method for testing. After preparation, all specimens were first heated from room temperature to 200 °C at
conditioned in a humidity-controlled room at 23 °C and 10 °C/min and held there for 5 min to remove the
50% relative humidity for at least 40 h prior to performing thermal history, and cooled to room temperature at
DMA tests. 10 °C/min to record the crystallization behavior, and
Melt flow index then reheated to 200 °C at 20 °C/min to trace the
LDPE/CPO and PP/CPO blends were evaluated for melting behaviour. The melting temperature, Tm
MFI tested on the Zwick 4105 Extrusion Plastometer by (°C), was determined as the peak temperature The
Zwick Materials Testing brand based on ASTM D 1238 enthalpy of fusion (ΔHf) was determined from the
[27]. It is expressed as g/10 min at 190 °C, under a 5 kg area of DSC endotherm. The heat of fusion of polymer
load. samples could be used to determine the mass fraction
crystallinity, xc (%) as shown in the relationship
Thermogravimetric analysis (TGA)
equation (1).
Thermogravimetric Analysis (TGA) was used to
analyze the thermal stability of the formulations during
exposure to a specified environment using a controlled
time rate of heating, in accordance to ASTM D 3850.
Weight loss of polymer samples as a function of
temperature is commonly determined by thermo
gravimetric analysis (TGA) technique and is an
irreversible process due to thermal degradation. The
thermal stability of polyolefins modified with CPO was
tested by measuring their thermal decomposition
temperature at the onset and end of weight loss. Higher
decomposition temperature means better thermal Fig 2. (a) close up of the extruded melt sample from a
stability for the blends [10]. Thermogravimetric circular die. (b) blown up large polyolefin tubular film
analysis (TGA) was performed in Mettler Toledo TGA and the picked up by a pair of nip rolls
Table 3. TGA data collection for PP modified with CPO varying content
Sample The residue at Onset temp Midpoint temp Endset temp Final residue
the first step (%) (°C) (°C) (°C) (%)
PP 98.62 300.15 459.75 517.08 1.54
PP/1%CPO 99.13 315.15 461.90 539.53 1.82
PP/3%CPO 98.90 325.50 463.86 547.27 1.76
PP/5%CPO 99.12 338.18 466.83 549.12 1.51
Fig 4. Thermograms of PP modified with varying CPO content (A) TG, and (B) Derivatives TG
Fig 6. Effect of CPO loading on loss modulus of PP Fig 7. Effect of CPO loading on the tan delta of PP
modified with CPO modified with CPO
molecular effect of a plasticizer which is to interact with the increase of CPO content. It is also evident that the α-
the segments of the polymer to speed up the viscoelastic transition, which was seen in loss modulus spectra is not
response of PP. Thus, a plasticizer increases the mobility clearly seen here, indicating that this transition is not a
of the chains and results in a lowering glass transition major transition in pure PP or its blends. The summary
temperature. of glass transition temperature for PP was showed in
The effect of CPO loading content on mechanical Table 4.
loss spectra (tan δ) of neat PP and PP modified with CPO
Differential Scanning Calorimetry (DSC)
are shown in Fig. 7. The shift in β-transition (glass-
rubbery transition) to the lower temperature (-5 to -15 °C) The crystallization and melting behavior from
can be observed from both the PP and PP blends. It is due DSC second heating scans were shown in Fig. 8 and 9.
to the glass transition of the amorphous polymer in this The DSC melting curves of pure PP and PP/CPO blends
semi-crystalline material (PP). It is the temperature where (Fig. 8) shows only one endothermic peak with a slight
the polymer goes from glassy to rubbery states. At the Tg
Table 4. Summary of glass transition temperature (Tg)
conversion of glassy (amorphous) solid to rubbery
of PP modified with CPO
(viscous liquid) takes place. The increase of CPO contents
Sample Glass transition temp (°C)
has shifted the Tg to lower temperature, hence, increase
PP 9.83
the elasticity of the system. The lower tan δ values
PP/1%CPO 7.54
associated with the Tg temperature reflects the improved PP/3%CPO 4.51
of the system in which a reduction in damping occurs with PP/5%CPO 1.32
Table 5. The specific melting enthalpy (ΔHm), melting temperature (Tm), the degree of crystallinity (xc), crystallinity
temperature (Tc) of PP/CPO
Sample xc (%) Tc (°C) Tm (°C) ΔHm (J/g) ΔHc (J/g)
PP 65.72 122.78 161.70 -138.44 136.11
PP/1%CPO 50.87 121.28 164.21 -102.59 105.37
PP/3%CPO 50.65 117.44 164.81 -104.89 104.89
PP/5%CPO 47.72 114.94 164.98 -102.12 98.83
Fig 8. DSC curves of heating for PP and PP modified with Fig 9. DSC curves of cooling for PP and PP modified
CPO with CPO
increase in the melting peak temperature when CPO is gradually increased the degree of crystallinity of PP
added to PP. So, with the addition of CPO, the melting matrices. Thermogravimetric Analysis (TGA) showed
point did not appear substantially affected. As seen, the that the thermal stability was gradually increased with
melting points were very close to each other and the the addition of CPO content in both polyolefins due to
recorded differences are within the range of experimental the presence of small amount CPO. The plasticizing
error. Fig. 9 shows the DSC cooling curve of pure PP and effect of CPO in PP was investigated and proved that the
PP/CPO blends. Cooling curves from DSC indicate plasticization mechanism occurred in the polymer
alterations in the crystallization behavior (crystallization systems.
temperature) of PP upon addition of CPO. The results
■ ACKNOWLEDGMENTS
showed that the crystallization temperatures were
significantly decreased with the increase of CPO content. The authors would like to thank Universiti Putra
The values of crystallization temperature can be noted in Malaysia (UPM) for the support and the Ministry of
Table 5. The degree of crystallinity of modified with CPO Higher Education, Malaysia for their funding of
was calculated and showed the decreasing pattern. This Fundamental Research Grant Scheme (FRG-GSP,
observation can again be explained that the CPO act as UPM/700-2/1/FRGS/GSP/5524868).
nucleation sites for the crystallization and destroyed the ■ REFERENCES
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