NanYang XinYu Electric Components Co., Ltd. www.nyxinyu.

com (+86)377-63533899

NanYang XinYu Electric Components CO.,Ltd.

Brief introduction
NanYang XinYu Electric Components CO., Ltd. is a professional enterprise which specialized in testing
equipment such as high temperature electric furnace, laboratory oven, etc. The company lies in beautiful
place of No.568 West BinHe Road. The company integrates development, production, sales and technical
services as a whole part connect production, domestic sales and export business. Over the year, we take
the customer's needs as direction, devote to continuous improving product quality and perfect service,
scientific management system. Rapid developments made our company the Main manufacturers of the
high temperature furnace in China!

NanYang XinYu Electric Components CO., Ltd. has perfect organization, the company has General
Manager's Office, Sales Department, financial department, purchase department, Production department
and so on, The standardization of company's existing 2000m3 production workshop with a number of
high-quality beverage R&D personnel, advanced production technology, and establish a modern enterprise
management system and product quality inspection system ensuring product quality. All the products
producing strictly accordance with ISO9001:2000 QS (quality system) , and CE approved which make our
products popular all around the world !

Since NanYang XinYu Electric Components CO., Ltd. founded, based on strong technical expertise and
rich service experiment sets up its own brand and has good reputation in the same industry, In the
Mainland our Marketing performance is doubled year by year! Our products been widely adopted and
used in the areas of in aviation, aerospace, shipbuilding, electron, automobile, medicine, Communication,
chemical industry, electrical equipment, etc. Our products are exported to North America, Europe,
Australia, and Southeast Asia, more than 80 countries and regions and enjoying good reputation!

NanYang XinYu Electric Components Co., Ltd. is specialized in all kinds of high-temperature furnace,
such as: box-type furnace, tube furnace, atmosphere furnace, crucible furnace, vacuum furnace, top
loading furnace, dental furnace, car bottom loading furnace, etc., we also accept OEM orders based on
customer requirements, with latest design and good quality, our products won a good credit among
customers.

NanYang XinYu Electric Components Co., Ltd. will insist on professional spirit and strict quality
management, obey the guide of managing truthfully, cooperation both win, and keep on supplying best
quality testing equipment and service to all new and old customers.

We will insist all the time: seek survival with quality, promote development with faith. All the staffs in
NanYang XinYu Electric Components Co., Ltd. Sincerely welcome your inquiry investigation and
arrival.

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Preface

Dear Client:

Thanks for purchase the products from NanYang XinYu Electric Components Co., Ltd. Our XY series
high temperature resistance furnace is our company precision controller which specially designed for
colleges and universities, industrial and mining establishments and research institutions, which is the
necessary basic controller for each laboratory. Our furnace with Unique design, aesthetic appearance,
reliable function and durability, Simplify Operation and easy to learn and use!
To avoid any misuse and damage, please read the operation instruction carefully before operation!
If need technical support, please visit our company web site:www.nyxinyu.com or call to: 0377-63533899

Thanks again, wish you have happy experience with our products!

NanYang XinYu Electric Components Co., Ltd.

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Contents
Brief introduction
Preface
………………………………5
1. Standard furnace model ,type ,specification and technical parameter s
………………………………………………………………………6
2. Brief introduction of our furnace
2.1 Box furnace……………………………………………………………………………………………7
2.2 Tube furnace…………………………………………………………………………………………8
……………………………………………………………………………………9
2.3 Atmosphere furnace
………………………………………………………………………………………10
2.4 Crucible furnace
……………………………………………………………………………………11
3. Instruction of furnace
……………………………………………………………………………………11
3.1 Turn on the furnace
……………………………………………………………………………………11
3.2 Turn off the furnace
………………………………………………………12
4. Instruction of intelligent temperature controller
4.1 Description……………………………………………………………………………………………12
…………………………………………………………12
4.2 Process flow for the temperature controller
………………………………………………………13
4.3 Instruction for the temperature controller board
……………………………………………………………………………13
4.3.1 Front Panel Description
…………………………………………………………………………………13
4.3.2 Basic display state
………………………………………………………………………14
4.3.3 Parameter Setting Flow Chart
……………………………………………………………14
4.4 Instruction on the temperature controller
…………………………………………………………………………………………14
4.4.1 Basic setting
…………………………………………………………………………………14
4.4.2 Function changing
…………………………………………………………………15
4.4.3 The controller parameter changing
…………………………………………………………………16
4.4.4 Temperature controller Operation
……………………………………………………………17
4.4.5 Temperature controller Run/Hold state
…………………………………………………………………17
4.4.6 Temperature controller Stop state
………………………………………………………18
4.4.7 Temperature Controller Parameters meanings
…………………………………………………………………………………………19
4.4.8 Auto-Tuning
…………………………………………………………………………………20
4.5 Heating curve setting
………………………………………………………………………………20
4.5.1 Heating curve operate
…………………………………………………………………………………20
4.5.2 For example setting
………………………………………………………………………………………22
4.5.3 Practical steps
………………………………………………………………23
4.6 Multiple Heating curves input and use
…………………………………………………………………………25
5. Heating elements replacement
……………………………………………………………………………25
5.1 Mosi2 heater replacement
…………………………………………………………………………………25
5.2 Replacement steps
………………………………………………………………………………26
5.3 SiC heater replacement
………………………………27
6. Maintenance and cautions and trouble shooting for typical problems
……………………………………………………………………27
6.1 The preparation for start furnace
……………………………………………………………………………………27
6.2 Start the furnace
……………………………………………………………………27
6.3 Daily maintenance of the furnace
………………………………………………………28
6.4 Cautions and trouble shooting of the furnace
……………………………………………………………29
7. Electrical schematic diagram for furnace
………………………………………………………………29
7.1 Electrical schematic diagram for 380V
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………………………………………………………………30
7.2 Electrical schematic diagram for 220V
8.Furnace receipt ………………………………………………………………………………………31

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1. Standard Furnace Model, Type, Specification and Technical Parameter

Model Type Max. Heating Standard Size Voltage Hz

Temperature element
XY-1200 1200℃ resistance 100×100×100mm
wire 200×150×150mm
1400℃
50HZ
Box furnace XY-1400 SiC heater 300×200×200mm 380V/
/
500×300×200mm 220V
1700℃
60HZ
XY-1700 Mosi2 heater

XY-1200S 1200℃ resistance 300× ￠60mm

wire 300× ￠80mm
XY-1400S 1400℃ SiC heater 300× ￠100mm 380V/
50HZ

Tube furnace 450× ￠50mm 220V

/

XY-1700S 1700℃ Mosi2 heater 450× ￠60mm 60HZ

450× ￠80mm
XY-1200A 1200℃ resistance 100×100×100mm
Atmosphere wire 200×150×150mm 50HZ
1400℃
380V/
furnace XY-1400A SiC heater 300×200×200mm /
220V
1700℃
60HZ
XY-1700A Mosi2 heater

XY-1200N 1200℃ resistance (Out)200× (in) ￠

Crucible wire 190×(H)350 mm 50HZ
furnaces XY-1400N 1400℃ SiC heater ￠
(Out) 300×(in) ￠ 380V/
220V
/

1700℃
290×(H)450mm 60HZ
XY-1700N Mosi2 heater

Above size is standard or stock size, we support customized size and specification, detailed parameter s
please confirm by product's nameplate!

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2. Brief introduction of our furnace

Working principle: after thermocouple changes temperature to signature voltage, it will connect to
。
micro-computer temperature-control equipment Temperature control equipment will compare the
，
signature with programmed setting data then micro-computer will follow the data, positive and negative
，
value also time calculating then produce a control signature which shows the furnace temperature
（
changing. Using this signature to drive electrical elements like power model, solid power relay, exchange
contactor, etc) to meet the purpose of control chamber temperature. The furnace uses high precise APID
programmed to finish thorough auto-control, digital showing of temperature and process information. 。
Our high temperature furnaces follow the difference of heating element used, can catch respectively three
℃ ℃
temperature phases: 1200 ,1400 and 1700 ℃。 The heating element is Mo included resistance wire;
℃ ℃
and SiC heater for 1400 , MoSi2 heater for 1700 .

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2.1 Box furnace

e
The shell use high quality steel plat . The profile looks nice. The furnace goes through of dozens of
，
process, explicit technical and responsible color collocation surface is with sprayed plastic which make
the furnace can be used long time and will not have the situation of paint falling down. At the same time,
。
it can be anti-temperature and anti-corrosion The chamber uses alumina ceramic fiber, absorb Japanese
，
mature technical then compound it is stable with high temperature and has perfect temperature keeping.
，
Furnace is with double-shell fan cooling can reduce temperature quickly to make the upper temperature
lower soon. Electric circuits design is advanced and reasonable with model control and double circuit line
protecting which can ensure the furnace is used safely. It also use advanced auto PID temperature
～ ，
adjustment of 30 50 programmable PID controller the temperature accuracy is ±1 ℃， temperature can
rise quickly which will save energy and improve efficiency.

Furnace door

Current meter
Door handle

Volt meter

Turn on
Temperature
controller
Turn off

Lock
Open circuit

Power

（Box Furnace）

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2.2 Tube furnace

： 、 、 、 。
Tube furnace can be divided per constitute as open style close style rotary style vertical, etc Divided
： 、 、 、 。
per heating zone single heating zone double heating zone triangle five heating zone etc The working
℃
temperature is between 800 and 1600 ℃。 Furnace tube uses high purity quartz if temperature is under
℃ ℃
1200 , and high purity alumina or carbide if temperature is above 1200 . Samples are placed inside
tubes and the tubes are sealed by flanges. Vacuums pumps help to pull out the gas inside the tubes.
。
Samples will not be eroded during heating period. Also can fill with inert atmosphere then samples can be
heated or sintered quickly on the fluent atmosphere and vacuum environment. Multi heating zone furnace
is available for materials smelting, sintering, film coating, themolysis under high temperature, CVD
technical, etc. Darning vacuum or protecting atmosphere.

Furnace door
Barometer
Furnace tube

Flange

Gas Nozzle
Current meter

Temperature
Volt meter
controller
Turn on

Open circuit
Turn off

Power （Tube Furnace） Lock

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2.3 Atmosphere furnace

Atmosphere furnace is designed for the samples which need to be protected by atmosphere. The chamber
can be filled with inert atmosphere, Nitrogen, also can be pumped out with vacuum. This can avoid
oxidation and decarburization for products and fit to use for industry atmosphere protected sintering and
restore. Fixing atmosphere furnace need to fit with valve, flow controller, piezocontroller, etc. The
furnace is with perfect seal, vacuum can get -0.1MPa with simple operation and easy loading.

Door handle
Door bolt

Current meter

Volt meter

Temperature
controller
Turn on

Turn off

Flow meter
Open circuit

Lock
Power

（Atmosphere Furnace）

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2.4 Crucible furnace

Our crucible furnace is series of batch type furnace; it is used in industries, research institutes and
laboratories for metal and ceramic's baking, melting analysis and small steel heating. There are two shapes
，
for box: cylinder and square it can fitted with stainless steel flange to compose vacuum crucible furnace
，
which mainly used for refining or high purity compound also can be used for annealing or Diffusing
semiconductor chips and material research.

Furnace body
Furnace door

Furnace lock

Current meter

Temperature
controller Volt meter

Turn on

Turn off

Lock

Open circuit
Power

（Crucible Furnace）
We have other kinds of electric furnaces like: bottom loading furnace, car bottom furnace, frit furnace,
dental furnace, small tunnel kiln, etc. This will not introduce in details here.

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3. Instruction of Furnace
Turn on
Temperature
controller
Turn off

Lock

3.1 Turn on the furnace:

① In accordance with the correct wiring behind the furnace to connect the wiring, and also equipped with
suitable circuit breakers according to the power.
② Closed circuit breakers, turn on the power, the power indicator will be lights. At the same time, while
the cooling fan start to work.
③ Clockwise turn the “Lock” key , the temperature controller will be ready for working (Fig.1).
④ Input the temperature curve on the temperature controller, after finished, please do remember to setting
"t××-121"(Fig.2) (detailed instruction please see the following instruction chapter 4.)

Figure 1 Figure 2 Figure 3

⑤ After setting, the controller will return to the basic state.(Fig.3)
⑥ Press the “Turn on” button, and turn on the power.
⑦Press the button for 2 seconds, and SV will display“RUN”, the controller will be into the auto
control process, the furnace will be to run, then the furnace temperature began to rise.
⑧Check the furnace in good running.
3.2 Turn off the furnace:
①After the operation finished, the SV will display“STOP”, if need to stop the operation, press and hold
the button 2seconds, the controller will in the “STOP” state.
②Press the “Turn off” button, close the “Lock” in counter clockwise.
③As soon as the temperature is under 400℃, turn off the power, the indicator will be in dark. The air
cooling will stop in operation.

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4. Instruction of intelligent temperature controller

4.1 Description:
① Using the AI adjustment, it can realize up and down temperature controller, it has the instruction on
jump, operation, pause, and stop.
② It has the adjustment system for the input and output, the accuracy will be stable, it can also enlarge the
indicator.
③ Two process function can also be worked very well in the bad circumvent.
④ Accuracy: 0.2
⑤ Alarm: upper limit, input
⑥ 30steps programmable controller
⑦ Protection for the power off: As it is using the EPROM, it makes all the digitals in the controller also be
saved in well.
⑧ Power: 100~240VAC 50~60Hz
⑨ Electricity consumption: ≤ 5W

4.2 Process flow for the temperature controller

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4.3 Temperature controller Instruction:

4.3.1 Front Panel Description

PV Testing Value

Operation running light

SV Setting Value

Setting Auto exchange / Manual

Run/Hold
STOP

Signals Item Instruction

PV Upper display window Displays PV, parameter code, etc
SV Lower display window Displays SV, parameter value, or alarm message
Setup Key For accessing parameter table and conforming
parameter modification
RUN/HOLD Data decrease key And also run switch
STOP Data increase key And also Stop key
A/M Data shift key Start auto tuning
LED running state indicator lamp's function: PRG lamp on refer the controller in running state ,OP1
lamp on is the indicate of the power output ,OP2 lamp on with the Light/dark change is the indicate
power output level ,AL1 lamp is the indicate of the temperature alarm ,COM lamp is the indicate of
communication interface, other lamp not use.

4.3.2 Parameter Setting Flow Chart

(Parameter Setting Flow Chart)

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4.3.3 Basic display state

Basic display state: when power on, the upper display window of the instrument shows the process value
(PV), and the lower window shows the set point (SV).this state is called basic display state. Symbol
description was shown as following table:

Symbol Description
StoP Program stop state
HoLd Program hold state
rdy Program ready state
orAL Input specification setting is incorrect or input wiring is
disconnected/thermocouple problem or short circuited
HIAL High limit alarm
LoAL Low limit alarm
HdAL Deviation high alarm
LdAL Deviation low alarm
EErr IC software error
8888 IC software error

4.4 Instruction on the temperature controller

4.4.1 Basic setting
When turn on the “Lock” ,the temperature controller will display the model and version, after several
seconds, it will coming into the original setting ( Version and basic flow) , “PV” for temperature testing,
“SV” for temperature setting, “Stop” for in the stop state, “Hold” for pause state.

（Version and basic state）

4.4.2 Function changing
① Under the basic state or running state, press the button for 1 second, change to be running
state(PV,STEP, SV).(Setting the running step or display the working temperature steps)
② Press the button for 1 second again, switch to running time state ( it will display total running
time, and already running time ,the “SV” display ××× minutes.)
③ Press again, it will return to basic state.

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（convert function schematic diagram）

4.4.3 The controller parameter changing:
The operation and accuracy is based on the controller, the parameters details as following:
① In the basic state, press the button for 2 seconds enter into the setting period, and display M5
setting.
② Under the M5 state, press the button for 1 second, the controller will display all parameters, press
the button and using button, it can change the parameters.
③ Press the button for 2 seconds, it can return to the last parameters.
④ Hold the button, then press button, it can exit set condition. If not press these buttons, after
about 25 seconds, it will also exit set condition.
(Our Company Products has been configured of the parameters, if no special requirements to
prohibit modify the parameters value M5, P, t, if you modify these values, the furnace may not to
work.)

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(Parameter changing)
4.4.4 Temperature controller run state：
① If controller is on basic state originally ( programmed is on stop state, Display of SV flash to show
“ ”），
Stop press the ， （ “
button and hold for 1second programmer will start to run PV STEP SV”、
“××”）， ，
user can choose by himself which step he can start Normally programmer will add or switch
， ，
automatically by runs different steps no need human interference. Sometimes for special factors maybe
we hop programmer run can start from one certain step, or jump directly to certain step, we can adjust
“ ”
STEP value to release this. We can press the ＋ button to return to basic state.
② Press the “ ，
button and hold for 2 seconds, Display of “SV” will show RUN” now the controller
will get into auto-control state.

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（auto-control state）
4.4.5 Temperature controller Run/Hold state:
① In basal display state, if the program is in stop state (“StoP” is alternately displayed on the lower
window).
② Press and hold the key for about 2 seconds until the lower display window displays the “Run”
“
symbols; the instrument then will start the program. Display of SV”, will show symbol Hold” “ ，
controller will get into hold state, controller will still execute control and keep the temperature on given
value when it is hold state, but control time will stop increasing.
③ Under hold state, press the “
button and hold for 2 seconds, display of SV” ,will show symbol
“ ，
RUN” controller will restart running.

（program hold state）

4.4.6 Temperature controller Stop state:
① Press and hold the key for about 2 seconds in the basic state, until the lower display window
displays the “STOP ” ，
symbol means the stop operation is executed now, when program stopped, timer
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will be reset and stop. This operation forces the instrument to stop running, meanwhile, the StEP number
will auto reset to 1, and control output is also stopped.

（program stop state）

4.4.7 Temperature Controller Parameters meanings:
①Maintenance Parameters M5:
Be defined output variation as 5%, the D-value after controller led member Basic stability. That is mainly
decide the integral action in the adjust algorithm that is same as the time of integration Of PID adjust ,if
M5 more smaller ,the Integral effect will be more better ,if M5 more larger , the Integral effect will be
more weaker (time of integration increase),when set M5=0, the system cancel the function of integral
action and Artificial intelligence regulatory function.
② Speed Parameters P:
Like as the proportional band of PID regulator, but has the opposite phenomena, if P value increase,
proportion, derivative action show Proportional to enhance, if P value decrease, proportion, derivative
action Corresponding weakened, P parameters no connect with integral action
③ Delay time Parameter t:
Defined as hypothesis there is no heat emission, the time will cost when the heating rate arrives to max’s
63.5% .T Parameter have effect for controller led proportion, integral, differential when T more smaller ,
the effect of proportion, integral will increase ,but the integral effective will be decrease, however the
whole parts feedback will increase ,conversely, if T more larger , the effect of proportion , integral will
decrease, but the integral effective will be increase, the setting have much effective for the of the
≤
controller ,if t Ctl ,the effective of the system will be canceled.
④ Control mode CtrL: (please do not set this Parameter to other value, that will caused the system fail
in work )
CtrL=2 starting the auto tuning Parameter function, when auto tuning ends the Parameter will set to 3
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automatic
CtrL=3 adopt the advanced AI artificial intelligent controller algorithm, when auto tuning ends, panel into
this Settings ,in this setting can not start the auto tuning to avoid the repeat start the auto tuning
⑤ Output low limit oPL:
OPL is the minimum output of OUTP in single directional control system
⑥ Output upper limit oPH:
OPL limits the maximum of OUTP (main output) when PV<OEF
⑦ Parameter lock Loc
The parameter lock of the furnace inside function, no need to revise by client (please do not set the
Parameter to other value, that will let the system fail in work)

4.4.8 Auto-Tuning
、、
M5 P t control parameter setting correct or not, will keep relation directly with control accuracy of high
temperature furnace. The equipment have went through strict testing under high temperature
pre-burning(speed is 20℃/Min） ，at the same time make sure the control parameter M5、P、t already
according to the furnace character，normally no need any change and can meet 95% customers'
demand. But sometimes furnace environment of different places and different producing technical
demand for different customers, maybe correct operation can not get stable control, now we need to set up
、、
auto-tuning function to control parameter M5 P t .

When AI control method is chosen (CtrL=APId/nPId), the PID parameters can be obtained by running
auto-tuning.

①In basal display state, Press for 2 seconds, the “AT” parameter will appear.
②Press to change the value of “AT” from “off” to “on”, then press to active the auto-tuning
process.
③During auto tuning, the instrument executes on-off control. After 2~3 times of on-off action, the
instrument will obtain control parameter value.
④If you want to escape from auto tuning state, press and hold the key for about 2seconds until the
“At” parameter appear again. Change “At” from “on” to “off”, press to confirm, then the auto tuning
process will be cancelled.
(P.S. If parameter “SPr” activate and the heating was running, then will stop the “At” until completed the
heat up process) If the controller was applied on heat/cooling duel output system, PID parameter need
separate two group to process auto tuning.

，
When proceed manual parameter we should pay attention to system response curve . If ：
① ，
Short period vibration, can reduce P(first choice) increase M5 and t.
② （ ），
Long period vibration, can increase M5 first choice increase P t. 、
③ （ ），
No vibration but net balance is too big, reduce M5 first choice increase P.
④ （ ）， ，
Finally can control stably but need too long time: reduce t first choice increase P reduce M5.

We can try each one by one when adjusting，which means increase either parameter M5、P、t or reduce
30%～50%，if control effort is better, then continue to increase or reduce this parameter ，otherwise adjust
anti-clockwise，until get qualified adjusting quality. Normally fix M5 first, if still cannot meet demand,
then fix parameter P、t one by one，until meet demand.
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4.5 Heating curve setting

4.5.1 Heating curve operate
Temperature controller program curve is very important, that is the selection of the user to handling the
sintered material, and rightly setting is successfully for material sintering!
① Press the key 1 seconds and release in the display state, the instrument will be in the setup
program state.
② The set point of the current program StEP will be displayed.
③ Pressing or can modify the value.
④ Press can go to next parameter. The program parameters will be displayed in the sequence of
setpoint1, time1, setpoint2, time2.
⑤ Pressing and holding for about 2 seconds will return to the previous parameter. Program step can
modify anytime even the program still in running.
⑥ Pressing the key (don't release) and then press the key simultaneously ,can exit From the
parameter setting. If no key is pressed within about 25 seconds, it will also exit set condition.

(Heating curve operate)

4.5.2 For Example Setting

In order to clearly for the temperature controller setting, we strongly suggest refer to follow 6 steps with
the Symbol meaning, use the button, can input the data and finish the set!
Programming of instrument has uniform format of temperatur e－ －time temperature, which means
temperature “A”(SP1),passed Time “A”(t01),then reached temperature “B”(SP2).the unit of temperature
set is℃ and the unit of the time set is minute. The following example includes 6 steps, which is linear
temperature heating up, constant temperature, and linear temperature cooling down. Jump cycling, ready,
hold…

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Steps Symbol Input Meaning in the program

C 01 ℃
0( ) ℃
Start Temperature 0 (The temperature controller have the auto
compensation Function ,when controller start work, will rise temperature
SP1 based on the thermocouple tested )
t 01 45 (min) ℃
Stats Temperature heating up from 0 to 450 ,and the time needed 45
minutes to SP2(450 ). ℃
℃
Slope of raising curve is 10 /minute.
SP2 C 02 450 ( )℃ The program takes 45minutes to raise temperature to SP2.
t 02 20 (min) It means Keep same temperature in 20 minute to SP3.
SP3 C 03 450 ( )℃ Start Temperature heating up from 450 ℃ to 1000℃
t 03 55 (min) The program takes 55minutes to raise temperature to SP4
C 04 1000 ( )℃ ℃ ℃
Stats Temperature heating up from 450 to1000 ,and the time needed
SP4 55 minutes to SP4(1000 degree).
℃
Slope of raising curve is 10 /minute.
t 04 10 (min) It means Keep same temperature in 10 minutes to SP5
C 05 1000 ( )℃ This is the step for the temperature cooling down form the 1000 ℃ to
SP5 ℃ ℃
500 , slope of cooling curve is 10 /minute.
t 05 50 (min) ℃
The time needed is 50 minutes to reach (500 ),to SP6.
SP6 C 06 500 ( )℃ ℃
This is the temperature to be cooled ( 500 )
t 06 -121 Program end
Please notice: must set t××= -121 when heating program ends .the program should have continuity.
during the running can modify the heating program, and the heating curve will be according to the
modification program , Non professional operator not change any data unless totally understand, if have
any modification mistake will caused the Excessive temperature difference ,over load, if need modify,
please stop the program then revise !

Time Setting

Time set(min) Meaning

Set “t ××”=1 ～9999 Set the time of ××StEP.(Time units can be change to Hour by parameter
“PAF”)
“
Set t×× =0 ” The program hold on StEP××,program will hold running and hold
counting time.
Set “t××=－121” The program stops, and switches to stop state

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4.5.3 Practical steps

In order to clearly the program setting, please refer to follow photo (should according the real situation if
the controller)

① ③
Panel switch starting state Initial Temperature No.1 time slot

No.2 time slot No.3 goal Temp No.2 time slot No.2 goal Temp

No.4goal Temp No.4 time slot No.5 goal Temp No.5 time slot

Conclusion No.6 goal Temp

Note:
① The panel switch of the “Lock”, clockwise is turn on ,anticlockwise is turn off.
② This value is show in Random , that is the natural temperature of the chamber of the furnace , will be
“” “
have difference in different area ,just waiting the flash show 0 and Stop” glitter, that is say the
controller is in starting state.
③ Press the button 2 seconds, start the intelligent temperature controller.

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4.6 Multiple Heating curves input and use

The intelligent temperature controller can save many curve , that is for client pre set the heating curve
which usually use then start it when use ,follow is example
℃
First heating curve , from 0 to 450 take 45 minutes ,then take 100 minutes from 450 to 1500 ℃
℃ ℃
,then keep warming on 1500 for 20 minutes.
℃ ℃ ℃
Second heating curve, take 60mins from 0 to 600 ,then from 600 to 1600 take 100 minutes , And
℃
keep 20 minutes at 1600 , then stop.
Code Input data meaning
C01 0
T01 -2 execute the program of group curve(2-5) ,this is step 2
C02 0 start temperature value from 1st group curve
t02 45 1st group curve 1st step running time
C03 450 ℃ first group curve: temperature value of 1st turning point
t03 100 1st group curve 2nd step running time
C04 1500 ℃ First group: temperature value of 2nd turning point
t04 20 1st group curve 3rd step running time
C05 1500 ℃ First group curve: temperature value of 3rd turning point
t05 -121 When program stop, the step will be set to 1 and execute "stop”,
cooling down naturally.
C06 0 set T01 to -6,means operation execute 2nd group(6-9), set this to Step
6; 2nd group curve Initial Temperature
t06 60 2nd group curve 1st step running time
C07 600 ℃ 2nd group curve: temperature value of 1st turning point
t07 100 2nd group curve 2nd step running time
C08 1600 ℃ 2nd group curve: temperature value of 2nd turning point
t08 20 2nd group curve 3rd step running time
C09 1600 ℃ 2nd group curve: temperature value of 3rd turning point
t09 -121 Program end and return to 1st group then execute stop process, cooling
down naturally

Input on the panel is as follow:

（pictogram of 2 nd
group temperature raising curve ）
Explanation: AI-708P has the advanced function of flexible program arrangement. Normally, when the
program stops, the StEP will be automatically set to 1.thus if StEP is not change to other value, a program

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will start form the step 1.if multiple curves are defined, the control can jump to different curve by setting
step 1 as jump segment.
Fox example: there are three curves with the length of 8 steps represent three groups of process parameter,
they are separately arranged on StEP2- StEP9, StEP10- StEP17, StEP18- StEP25,Setting are as follows:
t-1= -2 Execute the program of the curve 1(StEP2- StEP9)
t-1= -10 Execute the program of the curve 2(StEP10- StEP17)
t-1= -18 Execute the program of the curve 3(StEP18- StEP25)
Note: Can choose the curves by setting the value of StEP “t-1”set to -2.0,-10-18 before the program
startup.

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5. Heating elements replacement

5.1 MoSi2 heater replacement：
（
The resistance of MoSi2 will not change with using time resistance will increase with temperature's
），
raising it only will become aging continuously. Old and new heater MoSi2 can mix to use together. It's
chemical character is same with other ceramic products which is fragile material and easy to be broken
，
under room temperature it is avoidable if use properly and install reasonable .

5.2 Replacement steps：

① Take of 4 screws on top of furnace, and then open the cover, as (Fig.1);
② （
Take off the screw of clip for heating element, as ( Fig.2). it need to be careful when take off, the
heating element is fragile character and easy to be broken ）
③ Take off aluminum plates between connections of heating element, as ( Fig.3).

Figure 1 Figure 2 Figure 3

④ Take off the screws of metal clip for fixing ceramic block, as (Fig.4).
⑤ Take off the ceramic black between rods of U type heating element, as (Fig.5).
⑥ Take off the U type heating element which needs to be replaced, as (Fig.6).
⑦ Replace a new heating element. Please put ceramic block together with the heating element, and make
sure the ceramic block shall fit position as before, as (Fig.7).

Figure .4 Figure. 5 Figure .6 Figure. 7

⑧ When tighten the screw of metal clip for heating element, please make sure the bottom of U heating
～
element does not touch the bottom of furnace chamber. Usually the bottom of U element shall rise 15
20mm high from the bottom of furnace chamber, as (Fig. 8).

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Figure .8
⑨ Then, follow the procedur e④③②① to tighten screw and finish the exchange of heating element.
⑩ Heater's connection way:MoSi2 is normally with series connection; SiC is always with series parallel
connection.

5.3 SiC heater replacement:

It is simple for SiC replacement. Except the clips exchange is a little different with MoSi2's replacement,
the installing way is almost the same. When individual heater need to replace if damage for some reason,
we should choose with available resistance or change entirely according to other heater's resistance
raising.

Furnace using temperature on the condition of different gases:

Using temperature Oxygen Nitrogen Argon Hydrogen
1600 ℃ 1650 ℃ 1500 ℃ 1500 ℃ 140 0℃

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6. Maintenance and Cautions and Trouble shooting for typical Problems

6.1 The preparation for start for furnace
① After open the packing ,check the goods are in well condition, whether the thermocouple are in good
installation, and the power installation. When heating the furnace, do remember to turn on the temperature
controller and do not change its setting.
② The furnace must be well grounded, it should has protective shield for the electric connector.
③ To check the flow controller and the gauge, which should be indicate in correct.
④ ～
For the atmosphere furnace, it should be release 3 5 min first. Keep the chamber clean and tidy before
turn on.

6.2 Start the furnace

① When turn on the furnace, the controller should be standby, clockwise the temperature controller , do
not revise the parameter to avoid the furnace can not work properly.
② ℃
For the first time heating or using after long time, it need to heating for 1 hrs around 120 , and 2 hrs
℃
around 300 , this is to avoid to damage the chamber. It can not exceed the rated temperature, otherwise,
it will damage the heating element and chamber.
③ Do not pull all kinds of liquid or melted material, keep the inside chamber clean and tidy.
④ The heating rate should not be too quick, it should consider the melted material and its performance to
avoid pollute the chamber.
⑤ Timely check the temperature controller , pay much more attention on each connector.
⑥ When heating the MoSi2 heater, do not heating long time under 400 ℃～ ℃ 700 , otherwise the MoSi2
will be oxides.
⑦ When heating the Sic heater for long time, it will makes it aging, please adjust the OPH, and check the
controller. Do remember not to replace the new heating element, if it needs to replace too many damage
parts, please do replace it.
⑧ During the working process, the difference can not too much between 200 ℃～ ℃ 300 , otherwise, please
check the “M5,P,t”
⑨ ℃～ ℃
The furnace is for high technical equipment, it can work in well condition under -10 75 , and the
humidity can not be exceed 85%, and without dangerous material besides the furnace.
⑩ The inside furnace must be in positive pressure after the atmosphere into the furnace. The operator
should not be stand in the opposite.

6.3 Daily maintenance for the furnace

① It should be keep tidy and clean for the furnace and the controller , timely remove the impurities, which
must be worked out of the power.
② Take care of the heating element and electric plate, it is forbidden to put the wet material into the inside
chamber.
③ Do not put large parts into the small chamber, also ,if the heating rate too much higher, it will damage
the chamber.
④ As soon as finished the melting, close the furnace door immediately to avoid the cold air coming.
⑤ ℃
If the temperature over 400 , do not open the door to cooling the temperature. It is forbidden using the
compressed cooling air to cool the chamber.
⑥ ℃
If the temperature under 400 , it can close the temperature controller , cut down the power to lower
the temperature.
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⑦Timely check the temperature controller system to avoid the temperature out of controller ,which will
damage the heating element and the chamber. Timely adjust the controller and the thermocouple.
⑧Timely check the chamber and the top furnace, if has any abnormal, repair immediately.
6.4 Cautions and Trouble shooting of the furnace

Problems Reason Solution

Open Power Lock, no power Fuse(2A) in controller panel is Check controller panel, and
indication broken replace fuse
Green Power indictor is off, but Fuse(2A) in main power circuit Open the furnace front panel and
Red open circuit indicator is On is broken replace the fuse
No current shows in controller, Heating element broken Find broken heating element, and
but has Max. Voltage replace it
Controller display panel SV thermocouple broken Replace thermocouple
shows“ OraL”
Controller display panel SV Furnace temperatur Max. e＞ Cool furnace down, and find
shows“ HiaL” setting temperature, Protection reason why temperature is so
from Alarm high (program setting may be
wrong)
Power and heating element are Controller circuit damage Please Tel:(+086)377-63533899
in well, but the temperature can or Email:[email protected]
not be increase. [email protected]

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7. Electrical schematic diagram for Furnace

7.1 Electrical schematic diagram for 380V

（380V Electrical schematic diagram）

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7.2 Electrical schematic diagram for 220V

（220V Electrical schematic diagram）

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8. Furnace receipt
After passed the quality inspection, please send the furnace receipt (or fax to our customer-service Dept),
we will record files for you and offer perfect after-service.

NanYang XinYu Electric Components Co., Ltd.

Customer-service receipt
Customer Order time
Name
Add Tel
Fax Mob Zip
Furnace material
Model Max. Temp Size
Chamber size Voltage Rated power
Controller Heating Connection
element for the heating
element
Quickly Insurance Exchange
melted controller
Transformer Thermocouple K\S\B Working
Model & Long Long mm temperature
Voltmeter Current Button
controller
Touch screen Air cooler
Parameter for the controller
M5 P T
CtrL oPL oPH
LoC
Remark

Valued customers, since your purchase date within one year, in case of artificial damage, we guarantee one
year replacement with free charge, the heating element is not under warranty.

This operation manual is belongs to NanYang XinYu Electric Components Co., Ltd. any person or any
unit is not authorized to be reproduced, published, post to the internet or other violations. Any violations,
we will safeguard our company's interests, thank you for your cooperation.

NanYang XinYu Electric Components Co.,Ltd.

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