MOBILE AUTOMATION

• Incremental Encoders
• Absolute Encoders
• Bearingless Encoders
• Draw-wire Encoders
• Inclinometers
• Slip Rings
• Counters and Process Devices

Solutions for Mobile Automation

Kübler worldwide
The Kübler Group is a worldwide leading and strongly growing family-run company with four production sites,
eleven subsidiaries and strong agents in more than 50 countries.
Kübler always focuses on understanding the application of the customer. This results in suitable products and
solutions. So trust in a technically well-founded advice and benefit from a lasting application support. Over 480
persons are working all over the world for Kübler and pursue one goal: inspire their customers!

Europe Africa Asia

Austria Lithuania Egypt China
Belarus Italy Morocco Hong Kong
Belgium Netherlands South Africa India
Bulgaria Norway Tunisia Indonesia
Croatia Poland Israel
Czech Republic Portugal North and South America Lebanon
Denmark Russia Argentina Malaysia
Estonia Slovakia Brazil Philippines
Finland Slovenia Canada Singapore
France Spain Mexico South Korea
Germany Sweden Peru Taiwan, R.O.C
Great Britain Switzerland U.S.A. Thailand
Greece Turkey United Arab Emirates
Hungary Ukraine Oceania Vietnam
Iceland Australia
Ireland New Zealand

www.kuebler.com/worldwide
Contents

Added value for our customers 4

Application examples
Fire trucks / Ladder trucks / Rescue platforms 6
Automatic guided vehicles 8
Agricultural and forestry machinery 12
Construction machinery / Concrete pumps 14
Working platforms 16
Mobile cranes 18

Products for Mobile Automation

Encoders20
Inclinometers22
Slip rings 23
Draw-wire encoders 24
Counters and process devices 27

Technologies for Mobile Automation28

Kübler Services
Kübler Service for Planning Dependability 30

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Added value for our customers

Flexibility Innovation
and quality and partnership
A wide product range characterized by high quality For us, innovation comes from creativity that allows us
standards allows us to meet a variety of very different thinking out of the box. We develop, jointly with our
customer requirements. In addition, our constant goal customers, novel products, solutions and services.
is to reduce system costs and to create added value Thanks to the close proximity to our customers, we
thanks to innovations. make sure that our innovations meet all their
requirements.

Headquarters in Villingen-Schwenningen

4 www.kuebler.com/mobileautomation
Robust Customer-specific
and durable development
Kübler sensors and slip rings are developed for use in Standardizing and modularization are of essential
demanding environments. In mobile machinery, they have importance in the mobile automation. Nevertheless, special
been performing their services and ensuring stability for solutions are still an important element in many companies
many years. They withstand most adverse conditions in dust to allow them realizing customer-specific applications.
and street salt, fog and rain water environments, direct sun Kübler has been proving for many years its ability to respond
and icy temperatures. flexibly to special solutions, especially in the mobile
automation, where an optimal connection of the sensor or
slip ring to the machine is required.
In short: we offer the ideal solution for your vehicle.

Kübler Group – 55 years of innovation

Founded in the year 1960 by Fritz Kübler, the family business is now led
by the next generation of the family, his sons Gebhard and Lothar Kübler.
Ten international group members and distributors in more than 50
countries offer local product know-how, service and advice throughout
the world. Innovative product and sector solutions, as well as solutions
for functional safety and a high level of service, are the reasons behind
our global success. The strict focus on quality ensures the highest levels
of reliability and a long service life for our products in the field. Over 480
dedicated people worldwide make this success possible and ensure that
customers can continue to place their trust in our company.

www.kuebler.com/mobileautomation  5
Application examples

Fire trucks / Ladder trucks / Rescue platforms

Developed for increasingly tough requirements: Kübler encoders, draw-wire systems, slip rings
and inclinometers measure and control positions and angles reliably and accurately. Thanks to
their robust bearing structure, the sensors withstand also severe „knocks“ in harsh and inaccurate
installation conditions.
The high IP67 protection ensures tightness in case of intensive outdoor applications.
Sensors with IP69k protection can also be steam-jet-cleaned with the machine.

Ladder rotation / Ladder length 1

For an outdoor use with humidity and dirt, high

positioning accuracy, fieldbus control

Sendix 5868 encoder

· CANopen multiturn
· Safety-Lock™
5
· High protection level IP67
· Status display
+ reset button
· Mechanical adaptations
+ gear

4
2

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 Horizontal basket position 3

Dynamic measurement for the correction of the

horizontal operator basket position, inclinometer
with high IP protection level and stable measuring value
throughout time and temperature

Inclinometer IN88
· CANopen interface
· High protection level IP69k
3 · 1-dimensional

Leg position 4

Linear measurement of the stroke up to 2 m, accurate

speed and position with a compact size

Miniature draw-wire system

A40 / A41
· Analog output
Data / load transmission 2 · Measuring length 2 m

Transmission of load, signal and fieldbus communication

from the undercarriage to the rotary platform, additionally
with media lead-through in air or hydraulic variant

Slip ring SR160 Ladder elevation angle 5

· Robust: aluminum or
stainless steel housing For an outdoor use with humidity for absolute angle
· Transmission of up to measurement with fieldbus control, robust encoder
30 channels (load, requiring little space
data, signal, fieldbus
or Ethernet) Sendix M36 encoders
· Max. load current 50 A · ø 36 mm size
· High protection level · CANopen interface
IP65, high-quality seals · Magnetic scanning
· Safety-Lockplus™
· High protection level IP69k
· Status display

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Application examples

Automatic guided vehicles

Compact encoders and draw-wire systems of Kübler are used to determination the speed, the
steering angle of the vehicles and the exact position of the load-carrying devices.
Their accurate rotary speed and position signals ensure the reliable operation of the intelligent
systems - even when only very little space is available. BUS systems ensure the safe signal
transmission and simplify notably the cabling work.

Lifting height
measurement

Driving speed

Steering angle
monitoring

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 DRAW WIRE ENCODERS 42.5 m
COMPACT & PERFORMANCE
6.0 m 6.0 m

3.0 m 3.0 m
Analog
Incremental 2.0 m
CANopen 1.25 m

Draw wire mechanics

SAE J1939
Encoder / Sensor

SSI
PROFIBUS DP Analog
EtherCAT Incremental
PROFINET IO CANopen
EtherNet/IP SAE J1939
Modbus SSI Analog

Standard Compact
Sensor A40/A41 A50 B75 B80 C105 C120 D135
encoder encoder

Lifting height measurement

Linear measurement up to 3 or 6 m, absolute value

acquisition via fieldbus, high accuracy

Draw-wire encoder A41 Draw-wire encoder B75

· Measuring length 2 m · Measuring length 3 m
· CANopen interface · Fieldbus interface
· Robust housing · With optical multiturn
· High dynamic up to 1 m/s encoder
· Robust housing
· Linearity up to ±0.35 %
of the measuring range

Draw-wire encoder B80 Draw-wire encoder C120

· Measuring length 3 m · Measuring length 6 m
· Fieldbus interface · Fieldbus interface
· Interchangeable installation · Interchangeable installation
· With optical multiturn · With optical multiturn
encoder encoder
· Robust housing · Robust housing
· Linearity up to ±0.02 % · Linearity up to ±0.02 %
of the measuring of the measuring range
range

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Application examples

3
2

Driving speed

Dynamic rotary speed measurement with reduced space

requirements in hollow shaft version

Sendix S3674 Motor Feedback System 1 Sendix Base KIH40 encoder 1

· Singleturn encoder ø 36 mm · Incremental encoder ø 40 mm
· SIL2/PLd · Optical scanning
· Operating temperature · Safety Lock™
-30°C ... +120°C · Resolution max. 2500 ppr
· Accurate optical scanning
· Tapered shaft ø 8 mm

RLI20 bearingless encoder 2 Sendix 5834FS encoder 3

· Magnetic scanning · Incremental encoder ø 58 mm
· Resolution max. 3600 ppr · Accurate optical scanning
· High protection level up to IP69k · SIL2/PLd, SIL3/PLe
· Resolution max. 2048 ppr

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Steering angle monitoring

Absolute angle measurement with fieldbus control,

robust encoder with reduced space requirements

Sendix M36 encoders 4 Sendix F5888 encoder 4

· ø 36 mm size · ø 58 mm size
· CANopen interface · CANopen interface
· Magnetic scanning · Optical scanning
· Safety-Lockplus™
· High protection level IP69k
· Status display

4
3

Driving speed

Steering angle
monitoring

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Application examples

Agricultural and forestry machinery

The Kübler encoders and inclinometers can cope with the demanding requirements of the
agricultural and forestry branch. They ensure a safe and accurate operation of the machines.
Inclinometers monitor the horizontal position of the vehicle and warn in case of an excessive
inclination. Encoders measure the setting angle and the speed and feed of the work equipment.
Compact miniature encoders can be integrated in an existing device, if the customer wishes so,
and make the big difference thanks to their intelligent extra features.

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Saw blade setting angle 1 Feedrate and position 2

For an outdoor use with humidity, absolute angle Trunk length measurement at the feed wheel, dynamic
measurement with fieldbus control, robust encoder rotational speed measurement requiring little space
requiring little space

Sendix M36 encoders Sendix 5000 encoder

· ø 36 mm size · Incremental encoder ø 50 mm
· SAE J1939 interface · Safety-Lock™
· Magnetic scanning · Operating temperature
· Safety-Lockplus™ -40°C … +85°C
· High protection level IP69k · High shaft load:
· Status display 50 N axial and
100 N radial

Vehicle balance control 3 Endless rotating harvester head 4

Dynamic balance display via an analog value with high Transmission of load, data and signals from the boom to
protection against humidity the endless rotating harvester head

Inclinometer IN81 Slip ring SR075

· Analog output · Individual slip ring solution
· SAE J1939 interface · Compact and robust
· High protection level IP69k · Transmission of load, data
· 1-dimensional and signals

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Application examples

Construction machinery / Concrete pumps

BUS systems are a standard in passenger cars for years. They are now increasingly used also in
mobile machines.
Rough positioning using analog values is replaced with accurate angular sensors with CAN bus.
Encoders and draw-wire systems mounted in construction machines cope with the most demanding
requirements, both on the work site and underground.

Y
4
X

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Angle of rotation of the concrete distribution mast 1 Elevation angle 2

Outdoor use with humidity and dirt, high positioning Dynamic measurement of the elevation angle of the mast,
accuracy, fieldbus control inclinometer with high IP protection level and stable
measuring value throughout time and temperature

Sendix M3668R encoder Inclinometer IN88

· CANopen multiturn · CANopen interface
· Safety-Lockplus™ · High protection level IP69k
· High protection level IP69k · 1-dimensional
· Status display +
reset button
· Measuring pinion on
the encoder shaft

Leg position 3 Vehicle balance control 4

Position measurement of the telescopic leg, linear Dynamic and exact balance display via CANopen, high
measurement of the stroke up to 5 m, speed and protection against humidity and dirt
position control via BUS

Draw-wire encoder C100 Inclinometer IN88

· CANopen interface · CANopen interface
· High protection level IP67 · High protection level
· Redundant sensors IP69k
· Measuring length 1 m ... 5 m · 2-dimensional
· Easy mounting
· Operating temperature
-40°C … +85°C

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Application examples

Working platforms
Flexibility, speed and safety are the main features of working platforms.
The requirements for fast installation and access, as well as absolute stability whatever the
inclination or the nature of the ground call for tailor-made sensors both for monitoring and
automation purposes.
Only highest safety standards can be sufficient were people are at work. Kübler sensors monitor
the position of the operator basket and the levelling of the chassis – both for self-propelled and for
trailer or truck-mounted working platforms.

2
2

Y 3
X

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Angle of rotation of the mast 1 Mast elevation angle 2

Outdoor use with humidity and dirt, high positioning Dynamic measurement of the elevation angle of the mast,
accuracy, fieldbus control inclinometer with high IP protection level and stable
measuring value throughout time and temperature

Sendix M3661 encoder Inclinometer IN81

· Analog multiturn encoder · Analog output
· Safety-Lock™ · High protection level IP69k
· High protection level IP67 · 1-dimensional
· Status display +
reset button
· Measuring pinion
on the encoder shaft

Chassis balance control 3 Telescopic mast length 4

Dynamic balance display via an analog value for Linear measurement of the stroke up to 2 m, accurate
self-levelling of the chassis, high protection speed and position with a compact construction
against humidity

Inclinometer IN81 Miniature draw-wire

· Analog output encoder A40 / A41
· High protection level IP69k · Analog output
· 2-dimensional · Measuring length 2 m

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Application examples

Mobile cranes
Mobile cranes are used whenever heavy loads must be handled – on public roads or on difficult terrain.
High reliability and safety are the requirements for mobile boom cranes. Sensors play a major role
here. Kübler offers the suitable solution for any imaginable task based on robustness, premium quality
and long service life. Our encoders, draw wire systems and inclinometers measure reliably every
movement and ensure the faultless operation of your mobile cranes. Take advantage of countless
ordering options and of the wide range of suitable interfaces, from analog up to CANopen.

3 Y
X

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Turret rotation 1 Boom elevation + vehicle levelling 2 + 3

Outdoor use with dirt, high positioning accuracy, Dynamic and accurate measurement of the vehicle
fieldbus control leveling and of the mast elevation angle via BUS interface

Sendix M5868 encoders Inclinometer IN88

· Magnetic scanning · CANopen interface
· Electronic, multiturn · High protection level IP69k
gearless encoder · 2-dimensional
· CANopen interface

Outriggers 4 Boom length and elevation 5 + 2

Position measurement of the telescopic outriggers, linear Dynamic and accurate measurement of the mast elevation
measurement up to 5 m, speed and position control via angle and extension length in one device
BUS interface

Draw-wire encoder A41 / C100 Draw-wire encoder D125

· A41 compact size with · Redundant sensors
CANopen interface · Integrated inclinometer
· C100 redundant sensors · Measuring length up to 10 m
with integrated
inclinometer

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Products for Mobile Automation

Encoders
Encoders are used everywhere lengths, positions, rotary speeds and angles are to be measured.
They convert mechanical movements into electrical signals.
Incremental encoders deliver signal periods whose number can be a measure for the rotary speed,
the length or the position. In absolute encoders, a unique code pattern is assigned to every position.
Even after power failure, the current position is immediately available after re-powering.

Absolute singleturn / multiturn encoders

Sendix M36 Sendix M36R Sendix F5868 / F5888 Sendix 5868 / 5888

Characteristics · Compact and robust angle · Compact and robust · Multiturn encoders acc. to · Multiturn encoders acc. to
sensor multiturn encoder industry standard industry standard
· EHT multiturn technology · EHT multiturn technology · Through hollow shaft · Variable connection
without battery and without without battery and without available technology
gear gear · Accurate optical scanning · Accurate optical scanning
and interference-free · Interference-free multiturn
electronic IST multiturn gear
technology

Size ø 36 mm ø 36 mm ø 58 mm ø 58 mm

Measuring principle Magnetic, absolute Magnetic, absolute Optical, absolute Optical, absolute

Electrical Analog Analog CANopen CANopen

interface CANopen CANopen EtherNet/IP PROFIBUS DP
SSI SSI PROFINET IO
SAE J1939 SAE J1939 EtherCAT

Resolution max. 14 bit singleturn 13 bit singleturn (max. 14 bit) 13 bit singleturn (max. 16 bit) 13 bit singleturn (max. 16 bit)
12 bit multiturn (max. 24 bit) 12 bit multiturn (max. 16 bit) 12 bit multiturn

Protection level IP67, IP69k IP67, IP69k IP65, IP67 IP65, IP67

Type of connection Cable Cable Cable Cable

M12 connector M12 connector M12 connector M12 connector
M23 connector
Fieldbus hood

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Incremental encoders

2400 / 2420 Sendix 5000 / 5020 RI50 / Limes LI50 RLI Performance

Characteristics · High-resolution miniature · Robust and versatile · Bearingless and extremely · Smart bearingless encoders
encoder incremental encoder slim incremental encoder · F reely adjustable line count
· Ideal for use in restricted · Rings flexibly adaptable to with reference signal(s)
spaces or for integration in the shaft diameter · S tatus LED, Status output
gear limit switches · Optional integrated vibration
sensor (possibility for
condition monitoring and
predictive maintenance)
· Integrated digital signal filters
and electronic type label with
user memory

Size ø 24 mm ø 50 mm 16 mm mounting depth Sensor head 100 x 60 x 25 mm

Measuring principle Optical, incremental Optical, incremental Magnetic, incremental Magnetic ring

Electrical Push-pull RS422 RS422 RS422

interface Push-pull Push-pull Push-pull
Open collector SSI, BiSS
Analog

Resolution max. 1.024 ppr 5.000 ppr 3.600 ppr Resolution freely programmable
(in the factory or by the customer)

Protection level IP50, IP64 (housing IP65) IP65, IP67 IP67, IP68/IP69k IP67

Type of connection Cable Cable Cable M12 connector

M12 connector
M23 connector
MIL connector

You will find further encoders on our Internet website under www.kuebler.com/encoders

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Products for Mobile Automation

Inclinometers
Inclinometers are used to measure deviations with respect to a horizontal rotation axis over an
angular range that can reach 360°. Kübler inclinometers are based on the MEMS technology
(Micro-Electro-Mechanical System).

IN81 IN88

Characteristics · Robust housing · Robust housing

· Flexibly adjustable to the · Flexibly adjustable to the
application application
· Optional additional adjustable · Optional additional adjustable
limit switches limit switches
· With 1 x M12 connector and · 2 x M12 connectors for easy
practical teach adapter BUS-in/BUS-out wiring

Measuring ranges 1-dimensional 0 ... 360° 1-dimensional 0 ... 360°

2-dimensional ±10°, ±45°, ±60° 2-dimensional max. ±85°

Electrical 4 ... 20 mA CANopen

interface 0.1 ... 4.9 V Optional limit switch
0.5 ... 4.5 V SAE J1939
0 ... 5 V
0 ... 10 V
Optional switching outputs

Setting · Zero point setting · Zero point setting

· Measuring range setting · Measuring range setting
· Filter matching · Filter matching via CANopen

Accuracy ±0.1° ±0.1°

You will find further inclinometers on our Internet website under www.kuebler.com/inclinometers

22 www.kuebler.com/mobileautomation
Products for Mobile Automation

Slip rings
When it comes to transmitting electrical signals, energy, gases or liquid media from a static to a
rotating component, Kübler slip rings offer the optimal solution. High current carrying capacity,
reliable signal and data transmission with high transmission rates, combined with long service
life and easy handling are some of the main requirements met by Kübler slip rings.
Kübler slip rings are the result of highest quality awareness and a careful selection of materials
– made in Germany. We focus on your application: we realize modifications and special solutions
quickly and simply.

SR075 SR120 SR160 SR250H

Characteristics Compact and robust Flexible and fast Powerful and flexible High-current transmission
This compact and robust design The slip ring SR120 is ideal for The modular construction and The SR250H transmits
is ideal for Mobile Automation applications requiring high variable connection possibi- simultaneously currents up
applications. transmission rates. Its specially lities allow obtaining a custo- to 120 A, signals and fieldbus
Optimal combination of fieldbus developed shield concept mized product. Load currents or Ethernet data. Its robust
communication with load allows parallel transmission of up to 50 A combinable with construction and a wide variety

transmission in the on-board load currents up to 25 A and of signal, fieldbus and Ethernet of connection possibilities
network area. data up to 100 Mbit/s. transmission. The innovative allow adapting it individually
contact technology ensures to the application. It convinces
a long, low-maintenance and with its high reliability.
reliable operation.

Size 75 x 85 mm ø 120 mm ø 160 mm ø 250 mm

Protection IP64 (IP65 on request) Max. IP65 Max. IP65 Max. IP65

Transmission paths 2 load channels Up to 20 load and signal channels Load and signal channels Load and signal channels
6 signal channels Fieldbus transmission Fieldbus transmission Fieldbus transmission
Fieldbus transmission Ethernet transmission Ethernet transmission Ethernet transmission

Contact materials Gold/Gold Copper/Bronze Copper/Bronze Copper/Bronze

Silver/Precious metal Silver/Precious metal Silver/Precious metal
Gold/Gold Silver/Silver
Silver/Silver

Load current 0 ... 20 A 0 ... 25 A 0 ... 50 A 0 ... 120 A

0 ... 48 V 0 ... 400 V 0 ... 400 V 0 ... 480 V

You will find further slip rings on our Internet website under www.kuebler.com/sliprings

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Products for Mobile Automation

Draw-wire encoders
The core of a draw-wire device is a drum mounted on bearings, onto which a wire is wound.
Winding takes place via a spring-loaded device. An encoder measures the number of revolutions.
If the circumference of the drum is known, length can be calculated.

Draw-wire encoder C100 Draw-wire encoder D125 Draw-wire enc. A40 / A41 Draw-wire encoder B75

Characteristics Mobile-Robust and cost-effective Mobile-Robust and cost-effective Compact and cost-effective Compact and cost-effective
· 0.9 mm thick measuring wire · 0.8 mm thick measuring wire · Most compact draw-wire · Compact construction
· Protection level IP67 · Sensor with protection level encoder with 2 m measuring · Flexible mounting
· Temperature range IP67 length · Wear-free wire exit
-40°C ... +85°C · All interfaces, also redundant · Optional as low-temperature
· All interfaces, also redundant with double sensor version
with double sensor electronics
electronics · Optionally with integrated
· Optionally with integrated inclinometer for measuring
inclinometer for measuring the mast elevation angle
the mast elevation angle

Size 108 x 98 x 68.4 mm approx. 124 x 124 x 94 mm approx. 50 x 50 x 77 mm 78 x 78 x 55 mm

Measuring lengths 1 m ... 5 m 6 m ... 10 m 1 m, 2 m 3m

Electrical Analog sensor Analog sensor Analog sensor Analog sensor

interface Incremental output CANopen CANopen CANopen
CANopen Inclinometer SSI
Relay output (also with redundant outputs) PROFIBUS DP
Switch output PROFINET IO
(also with redundant outputs)

Resolution Analog 12 bit Analog 12 bit 0.2 mm 0.2 mm

CANopen ≤ 0.3 mm CANopen ≤ 0.6 mm

Accuracy / Analog approx. ±0.8 % Analog approx. ±0.8 % Approx. ±0.35 % Approx. ±0.35 %
Linearity CANopen approx. ±0.5 % CANopen approx. ±0.5 %

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 Draw-wire encoder C60 Draw-wire encoder D120 Draw-wire encoder C120 Draw-wire encoder D135

Characteristics Robust and versatile Extremely robust and dynamic Highly accurate and dynamic Highly accurate and dynamic
· Protection level up to IP69k · Draw-wire encoder for · Excellent linearity up to · Measuring lengths up to
· Wide temperature range outdoor ± 0.02% of the measuring range 42.5 m
-40°C ... +85°C · Sensor with protection level · Robust housing · Can be combined with Kübler
· Titanium-anodized aluminum IP69k and temperature level · High dynamics up to 10 m/s Sendix encoders and with
housing -40°C ... +85°C · Customer-specific analog sensors
· Various constructions: · Stable measuring wire adaptations possible
open, closed housing or (stainless steel, V4A), wire
housing with perforated diameter up to 1.5 mm
sheet steel cover · All interfaces, also redundant
· Stable measuring wire with double sensor
(stainless steel, V4A) wire electronics
diameter up to ø 1 mm - ideal
for outdoor applications

Size 60 x 60 x 125 mm approx. 120 x 125 x 133 mm approx. 120 x 120 x 120 mm 135 x 135 x 318 mm

Measuring lengths 4m 3 m ... 10 m 6m 8 m, 10 m, 12 m, 15 m, 20 m,

25 m, 30 m, 35 m, 40 m, 42.5 m

Electrical Analog sensor Analog sensor Analog sensor Analog sensor

interface CANopen CANopen CANopen CANopen
(also with redundant outputs) Potentiometer PROFIBUS DP PROFIBUS DP
(also with redundant outputs) PROFINET IO PROFINET IO
Incremental push-pull / RS422 Incremental push-pull / RS422

Resolution Depending on the encoder Analog 16 bit 0.08 mm 0.08 mm

Accuracy / Approx. ±0.1 % Approx. ±0.1 % Analog approx. ±0.1 % Analog approx. ±0.1 %
Linearity CANopen approx. ±0.05 % CANopen approx. ±0.05 %

You will find further draw-wire systems on our Internet website under www.kuebler.com/draw-wire_encoders

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Products for Mobile Automation

Portfolio overview draw-wire encoders

Characteristics Draw-wire encoders Measuring length
Short range Mid range Long range
Measuring length [m] 0 1 2 3 4 5 6 8 10 12 15 max. 42.5
Wire diameter [mm]
Linearity max.

Analog sensor
Speed [m/s]

Features
Encoder
INC U
A50 ABS I
R
INC U
B80 ABS I
R
Performance-Line ±0.02 % 10 0.5
INC U
C120 ABS I
R
INC U
D135 ABS I
R
ABS U RED
1.0 C60 I
R
Robust-Line ±0.1 % 3
ABS U RED
1.5 D120 I
R
U
A30 I
R
INC U
A40 I
R
ABS U
Compact-Line ±0.3 % 3 0.9 A41 I
R
INC U
B75 ABS I
R
INC U
C105 ABS I

INC U N
C100 ABS RS
RED
Base-Line ±0.5 % 1 0.9
ABS U N
D125 RED

INC Incremental U Voltage N Inclinometer

ABS Absolute, digital I Current RS Relais / switch output
R Potentiometer RED Redundant sensors

www.kuebler.com/draw-wire_encoders

26 www.kuebler.com/mobileautomation
Counters and process devices
The main task of the Kübler counters is the direct or scaled display of electronic pulses - in variants
with or without switching outputs, with analog output and electronic or electromechanical display.
Process devices are used for displaying, monitoring and scaling standard signals, temperature or
strain gauge signals in any desired unit. All functions also with modular, 3-colour touch display.

HR47, HK07, Codix 13x HW66 K07.20, Codix 92x, 57xT Codix 534, Codix 565

Characteristics Hour meters for operating Energy and hour meter Position acquisition, quantity Flow measurement, pressure
time measurement, service and piece counting, length measurement, filling level
intervals, short time counter, rotary speed display, weight monitoring,
measurement measurement speed display, temperature
monitoring

Applications Pumps, vibrators, generators, Dehumidifiers, generators and Fork lifts, cranes, armoring Compressors, pumps, motors,
compressors, small machinery, power sets machines, pumps, weighing devices, tank
rollers, power sets, lighting disconnecting devices, installations
saws

Power supply Battery, DC or AC 115 or 230 V AC Battery, DC or AC DC or AC

Protection level IP65 IP65 IP65 IP65

Size [mm] ø 58, 30 x 20, 48 x 24 48 x 48 30 x 20, 48 x 48, 96 x 48 48 x 24, 96 x 48

Measuring input Time ranges: sec, min, h kWh and operating time Various counting and frequency Scalable standard signal or
with resolution up to 1 ms measurement modes up to max. 1 MHz strain gauge inputs, tempera-
ture inputs

Features · High vibration and shock · High vibration and shock · High vibration and shock · High vibration and shock
resistance resistance resistance resistance
· Wide temperature range · Wide temperature range · Wide temperature range · Wide temperature range
· Switching and analog outputs · Switching and analog outputs

You will find further counters and process devices on our Internet website under www.kuebler.com/counters

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Technologies for Mobile Automation

Technologies for Mobile Automation

Innovations from tradition. Kübler products benefit from 55 years experience in automation
technology. Over time they have been further developed for use in the mobile automation.
Small details make a big difference. Our products feature many intelligent topquality
extras and offer our customers crucial benefits. In doing so they make a significant
contribution to the high availability of the plant.

Electrical interfaces Robust bearings

Kübler encoders boast a wide variety of interfaces. Kübler encoders boast a very sturdy and robust
mA, V Along with incremental interfaces such as TTL / HTL bearing construction, brought together under the term
there are also absolute interfaces such as CANopen and Safety-Lock™.
SAE J1939. The outputs and supply voltage are short- Encoders with Safety-Lock™ have positive interlocked
circuit protected. bearings with a large bearing span and special mounting
The analog interfaces with current or voltage output technology. This means they are able to tolerate
allow very easy end position setting. This applies to installation errors as well as large shaft loads, as can
draw-wire systems, singleturn and multiturn encoders, occur as a result of temperature expansion or vibration.
as well as for inclinometers.

Wide temperature range Hardened down to the last detail

High heat resistance – combined with high rotational The durable construction that comes as standard,
speeds – make the Kübler encoders the optimal solution permits high shock and vibration values; these are both
for all applications in a high temperature environment. tested and certified. The values are extremely important
in drive engineering, as the potential applications for the
motors are highly diverse.

Approvals Shaft isolation

All encoders from the Kübler company carry the CE Even well-earthed machine housings and rotors of
mark and are tested for electromagnetic compatibility generators and large motors carry a shaft current on the
and immunity to interference. As an option, our rotor.
products can be UL approved. The equipotential bonding from the rotor to the stator
Products with Ex approval and products certified for via the encoder bearings leads to spark erosion and can
Functional Safety complete Kübler’s products range. damage the encoder. This can be remedied by isolating
the encoder bearings. Isolating inserts can be used with
all Sendix compact encoders.
RoHS

28 www.kuebler.com/mobileautomation
Redundancy High protection level / seawater durable

In order to increase the safety of the sensor signals A high protection level is achieved as a result of the
and therefore the stability of the whole machine, IP integrated radial shaft seal. This, together with the wide
sensors can be ordered with redundant output signals. temperature range and the bearing technology, ensures
The sensor electronics are doubled and deliver two outdoor use is possible without problems.
equivalent signals. The position signals provided via Many versions of the Sendix family of devices have now
CANopen or an analog voltage or current signal can be V4A been tested and certified to IEC 68-2-11 for resistance
monitored and processed on two channels in the control. 1.4404
to the effects of salt-spray over a period of up to 672
hours – the highest test level. The high certification level
for the Sendix encoders attests a high level of corrosion
resistance.

Energy Harvesting Technology Safety-Lockplus™

The magnetic encoders of the M36 family include Interlocked bearings, a large bearing span and extra-
the so-called Energy Harvesting Technology. This strong external bearings ensure stability in case of
technology allows counting reliably the number of vibrations and robustness against installation errors.
revolutions even in case of a power failure. This prevents machine standstill and repair work.
The necessary energy is generated directly by the The proven Safety-Lock™ construction includes
rotating magnetic field. additionally a mechanically protected shaft seal.
The benefit is obvious: this technology allows doing
totally without gear and without battery. In addition
to enhancing the compactness and longevity of the
encoder, this also increases cost-effectiveness, which
plays a determining role in cost-sensitive applications.

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Kübler Services

Kübler Service for Planning Dependability

Fast, reliable service and professional advice have top priority at Kübler. We are globally on your
doorstep in 8 service and application centres and offer our customers planning dependability.
Our processes and services are certified and are constantly being improved.

24one delivery promise Sample Service

Manufacturing in 24 hours. For orders placed on We manufacture samples of special designs or

working days before 9 AM, the product will be ready according to customer specification within shortest
for dispatch on that same day. 24one is limited to 20 time.
pieces per delivery.

10 by 10 Technical Support

We will manufacture and deliver 10 encoders within Kübler’ applications team is present on site all over the
10 working days (365 days a year - with the exception world for advice, analysis and support.
of 24th Dec. until 2nd Jan.)
Kübler Germany / Austria +49 7720 3903 952
Kübler France +33 3 89 53 45 45
48 h Express Service Kübler Italy +39 0 26 42 33 45
Kübler Poland +48 6 18 49 99 02
We can process your order within 48 hours; we can ship Kübler Turkey +90 216 999 9791
stock items the same day. Kübler China +86 10 8471 0818
Kübler India +91 8600 147 280
Kübler USA +1 855 583 2537

Safety Services

· Adapted service packages

· Individual customer solutions

30 www.kuebler.com/mobileautomation
Mobile Automation
 www.kuebler.com/mobileautomation

Kübler Group
Fritz Kübler GmbH
Schubertstrasse 47
R600951.001 03 070 19 ES

78054 Villingen-Schwenningen
Germany
Phone +49 7720 3903-0
Fax +49 7720 21564
[email protected]
www.kuebler.com