NDT Penetran Procedure
NDT Penetran Procedure
NDT Penetran Procedure
PROCEDURE-AWS D1.1
DOCUMENT NO : 002/PT/ISyP/AWS/IX/2016
REVISION : 00
INDEPENDENT SURVEYOR, NDT & TECHNICAL SERVICES
TABLE OF CONTENTS
1. Purpose 2
2. Scope 2
3. Reference Documents 2
4. Definitions 2
5. Information Required prior to Examination 3
6. Extent of Examination 3
7. Personnel Qualification 3
8. Procedure Qualification 4
9. Penetrant Materials & Equipment 5
10. Safety Precaution 5
11. Surface Preparation 6
12. Precleaning 6
13. Penetrant Application 6
14. Removal of Excess Penetrant 7
15. Drying after Excess Penetrant Removal 7
16. Application of Developer 7
17. Illumination 8
18. Interpretation and Evaluation of Indications 8
19. Acceptance Criteria 9
20. Recording of Indications 10
21. Post Examination Cleaning 10
22. Defect Repair 10
23. Reporting 10
1. PURPOSE 1. TUJUAN
1.1. This written procedure provides require- 1.1. Prosedur tertulis ini memberikan
ments and acceptance standard for liquid persyaratan dan standard keberterimaan
penetrant examination (PT) to detect untuk pengujian cairan penetrant (PT)
discontinuities which are open to the yang dipakai untuk mendeteksi
surface. diskontinuitas yang membuka ke
pemukaan.
1.2. This procedure shall be applied to examine
weld metal and adjacent areas of non- 1.2. Prosedur ini harus dipakai untuk menguji
porous and non-liquid absorbent materials. las- lasan atau material dasar yang sifatnya
tidak berpori dan tidak menyerap cairan.
2. SCOPE 2. RUANGLINGKUP
2.1. This written procedure is applicable for 2.1. Prosedur ini dipakai untuk sistem
color contrast (Type II), solvent removable pengujian cairan penetrant color contrast (Tipe
(Method C) penetrant system. II), yang dibersihkan dengan solvent (Metoda
2.2. This written procedure is applicable for C).
liquid penetrant examination performed on 2.2. Prosedur tertulis ini dipakai untuk pengujian
surface where the temperature is within cairan penetrant yang dilakukan pada
permukaan material yang suhunya antara 20oC
20oC to 50oC throughout the examination hingga o
50 C sepanjang pemeriksaan
period. berlangsung.
3. REFERENCEDOCUMENTS 3. DOKUMEN-DOKUMENREFERENSI
3.1. ASME Boiler & Pressure Vessel Code 3.1. ASME Boiler & Pressure Vessel Code Section
Section I – Appendix A270, 2015 Edition, I– Appendix A270, 2015 Edition.
3.2. ASME Boiler & Pressure Vessel Code 3.2. ASME Boiler & Pressure Vessel Code Section
Section V - Article 6 & 24 (SE 165) 2015 V- Article 6, & 24 (SE 165) 2015 Edition.
Edition.
3.3. AWS D1.1, For Structural Welding code-Steel, 3.3. AWS D1.1, For Structural Welding code-Steel,
2015 Edition 2015 Edition
3.4. Written practice PT. Indotimas Syifa
3.4. PT. Indotimas Syifa Perkasa’s written
Perkasa nomor 01/ISyP/WP/V/2016, Rev. 00.
practice no. 01/ISyP/WP/V/2016,Rev. 00.
4. DEFINISI-DEFINISI
4. DEFINITIONS
4.1. Diskontinuitas: ketidaksempurnaan atau
4.1. Discontinuity: lack of continuity or uninten-
gang- guan struktur fisik atau konfigurasi dari
tional interruption in the physical structure or
sebuah material atau komponen.
configuration of a material or component.
4.2. Penetrant: suatu larutan atau
4.2. Penetrant: a solution or suspension of a
suspensi pewarna.
dye.
4.3. Defect: one or more flaws whose aggregate 4.3. Cacat: satu atau lebih diskontinuitas
size, shape, orientation, location or proper- yang ukuran, bentuk, lokasi, atau sifatnya
ties do not meet specified acceptance melebihi ketentuan, dan ditolak.
criteria and are rejected.
4.4. Developer: material yang disemprotkan
4.4. Developer: a material that is applied to the
pada permukaan uji untuk mempercepat
test surface to accelerate bleed out and
PT.INDOTIMAS SYIFA PERKASA
Non Destructive Test (NDT) Procedure
INDEPENDENT SURVEYOR, NDT & TECHNICAL SERVICES
Essential Non-essential
Requirements Par. Reference
Variable Variable
Identification of and any change in type or family group of
X - 9.2, 9.3
penetrant materials including developers, emulsifiers, etc.
Surface preparation (finishing and cleaning, including type of
X - 11, 12
cleaning solvent)
Method of applying penetrant X - 13.2
Method of removing excess surface penetrant X - 14
Method of applying developer X - 16.3
Minimum and maximum time periods between steps and drying
X - 15
aids
Decrease in penetrant dwell time X - 13.3
Increase in interpretation time X - 18.2
Minimum light intensity X - 17.1
Surface temperature outside 20°C to 50°C or as previously
X - 13.1
qualified
Performance demonstration, when required X - Deleted
Personnel qualification requirements - X 7
Materials, shapes, or sizes to be examined and the extent of
- X 1.2, 6.1
examination
Post-examination cleaning technique - X 21
Penetrant SKL-SP2
Magnaflux Cleaner/remover SKC-S
Developer SKD-S2
9.4. A calibrated light meter shall be used to 9.4. Sebuah light meter yang terkalibrasi harus
check light intensity of the surface being dipakai untuk memeriksa intensitas cahaya
examined. pada permukaan benda uji.
13.3. Penetration Time (Dwell Time) 13.3. Waktu Penetrasi (Waktu Diam)
a) Penetration time shall be minimum of 5 a) Waktu penetrasi minimum harus 5 (lima)
(five) minutes. menit.
b) Penetrant addition is allowed provided b) Penambahan penetrant di daerah yang
the area to be examined is wetted by diperiksa diperbolehkan agar selama
the penetrant throughout the entire pengujian daerah tersebut tetap basah
penetration time. oleh penetrant sepanjang waktu penetrasi.
16.3. Developer shall be sprayed to obtain a 16.3. Developer harus disemprotkan hingga meng-
thin and uniform coating thickness. Mini- hasilkan lapisan tipis dan rata. Jarak penyem-
mum spraying distance is 15 to 20 cm. protan minimum antara 15 hingga 20 cm.
18.7. Linear indications are those indications 18.7. Indikasi linier adalah indikasi-indikasi yang
having a length greater than three times memiliki panjang lebih besar dari tiga kali
the width (L > 3W). lebarnya (L > 3W).
18.8. Rounded indications are indications of 18.8. Indikasi rounded adalah indikasi-indikasi yang
circular or elliptical shape with the length bentuknya bundar atau elips dengan panjang
equal to or less than three times the width kurang dari atau sama dengan tiga kali
(L ≤ 3W). lebarnya (L ≤ 3W).