SupportServices Motors PDF

Medium DC Motors
CD180 to CD6900 Frame
Medium DC
• Overview & History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
• Products/Types—(Frames) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
• Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
• Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
• Parts & Exploded Views
– Kinamatic I–Type CD, Frames 210A to 680A . . . . . . . . . . . . .135
– Kinamatic II–Type CD, Frames 180AT to 500AT and
Frames 2512AT, 2513AT, 2812AT, 2813AT . . . . . . . . . . . . . . .137
– Types CD and MCD, Frames 4300 to 4700 . . . . . . . . . . . . . . .145
– Types CD and MCD, Frames 6000 to 6200, 6700 to 6900 . . .151
– Types CD and MCD, Frames 5000 to 9000
and Type CD, Frames 580 to 680 . . . . . . . . . . . . . . . . . . . . . . .155
– Type MD, Frames 402 to 423 . . . . . . . . . . . . . . . . . . . . . . . . . . .159
– Type MD, Frames 602 to 624 . . . . . . . . . . . . . . . . . . . . . . . . . . .163
– Type MD, Frames 802 to 828 . . . . . . . . . . . . . . . . . . . . . . . . . . .170
– Excavator Motor Generators–Type CDS, Frames 320 to 8000
e
and Types MPC and MCF, Frames 500 to 900 . . . . . . . . . . . .182
– Electric Vehicle–Type BT, Frames 1300 to 2300 . . . . . . . . . .189
• Maintenance Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
• Standard Brushholders with Springs and Springs Only . . . . . .195
GE Support Services • Commutator Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196
• Field Modifications/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . .202
128 DC Motors
Overview and History of Medium DC Motors

GE DC motors rated between 1 and 2500 horsepower, as well as generator ratings up to over 1300KW are
manufactured in Dothan, AL, Monterrey, Mexico and Peterborough, Ontario.
The basic DC motor design is the same, that is, there is a stationary magnetic field structure and a rotating
element. The rotating portion, the armature, is supported by a bearing structure.
The field frame consists of a ferrous frame with coils to provide for magnetic coupling of flux to the
armature. There are main coils in the field to provide the magnetics. Comm coils are also used.
The armature has a shaft, coils to provide the magnetics to interact with the field coils, and a commutator.
The commutator enables the coils on the rotating armature to be electrified. The brushes give a rotating
connection between the armature and the power source.
The bearings are supported by bearing brackets or endbells. The bearings themselves can be ball
bearings, roller bearings, or sleeve bearings. Sleeve bearings can be Bronze or Babbitt.
These basic elements are common to all DC motors. It is important to understand their relative positions
when locating parts. There are also accessories which are added to the motor to improve performance,
provide control data, and to protect the motor.
7–Medium DC
For more information contact a GE Motor Parts Master Distributor or GE Support Services.
Medium DC Motors 129
Products/ Types (Frames)

Motor Type Market Application
CD180A/AT–680A Kinamatic Line Industrial Motors
CD1000/1700 Early Motors/Some Parts
CD5000/9000 Obsolete Motors/Parts Generally Available
MD400/600/800 Mill Drive and Excavator Motors, Parts available on 800,

some 400 and 600
GTE and LY Motors and Generators for the elevator industry
BT Lift Truck, Electric vehicle motors, Mining Motors
BY, CY Special Purpose Motors, Roll Grinder Transit
CD4300/4700 Industrial Drive Motors, High HP
CD6200/6700 Industrial Drive Motors, High HP
Dynomometer Device to Measure Engine Performance or Motor Output
Armature Brush Commutators Frames Insulation

Treatment Riggings
Coil Assembly and Support
Cast Equalizer Comm End
Impregnation (VPI)
7–Medium DC
Vacuum Pressure
Compensated Pole
Riser Construction
(w/Viton Sealant)
Mounting Face
TREC Field Coils

Process (RHP)
Radiant Heat
Cap and Cone
Face Wadings
Glass Banded
Adjustable
TIG Welded
Interlocking
Accessory
Laminated
2 Cycles
(V Ring)
Molded
Class H
Class F
Round
Fixed
MOTOR TYPE
Split
CD180AT ✔1 ✔ ✔ ✔ ✔ ✔ ✔
CD210–320AT ✔4 ✔ ✔ ✔ ✔3 ✔ ✔ ✔
CD360–500AT, 5010 ✔ ✔ ✔ ✔ ✔ ✔3 ✔ ✔ ✔ ✔
CD2512–2813AT ✔ ✔ ✔ ✔ ✔ ✔ ✔
CD6000–6200 ✔ ✔ ✔ ✔ ✔ ✔ ✔3 ✔ ✔ ✔ ✔
CD6700–6900 ✔ ✔ ✔ ✔ ✔2 ✔3 ✔ ✔ ✔ ✔ ✔
MD802–812 ✔1 ✔ ✔ ✔ ✔2 ✔ ✔ ✔ ✔ ✔
MD814–826 ✔1 ✔ ✔ ✔ ✔2 ✔ ✔ ✔ ✔ ✔
1 When specified 3 Optional

2 With Viton sealant and polyurethane 4 Not available on TEFC, CD210AT
overcoat
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GE Support Services
130 DC Motors
Model Numbers
The history of the GE model numbering system is actually quite old dating back to the early 1900’s.
Today’s system has evolved from many years of experience. Learning from the past, it became quite clear
to GE a system was needed to identify motor characteristics, ratings, and accessories with the model
number alone. This system was first devised and implemented around 1970. An example of a model
number would be 5CD194HA001A001. About 75% of our replacement requests are of this format.
Another format for model numbers following this pattern:

5CD14D02A112003 5CD580G12AB
These types of model numbers have been in use since about 1960 and are the second most frequent style
seen on a daily basis representing about 15% of our requests. With these two types of model numbers, it is
impossible to specify completely which motor is being requested without a serial number.
About 5% of the replacement requests have model numbers with format:

33A1557 5B225A50
Every motor is also assigned a serial number which is unique to that motor. Serial numbers for GE DC
motors are one of two forms depending on the date the motor was built. The years between 1930 and
1956, serial numbers took the form of a seven digit code. Theses generally look like this:
7283200 7079100 2355299
2164851 1839846 1590324
From about 1956 on to the present, serial numbers took the form of LL – N – NNN – LL where L = Letter
and N = Number. These generally look like this:
GC–1–510–LC LL–N–NNN–LL
CK–1–1085–EK the first N is always one of the follow
RE–1–471–RE 1, 2, or 8
AR–2–420–AR
For parts identification, the last two letters are dropped from this format. For instance, GC–1–510 would
be typed in for C–1–510–LC.
Medium DC Motors Model Numbers

7–Medium DC
Typical Format: 5CD NNN LL NNN L NNN . . . . . . . . . . N = Number; L = Letter

Model Number Frame Design
Examples: 5CD152GA001B002 CD218AT KII
5CD194SA005A007 CD368AT KII
5CD435LA805C801 CD4366 CD4000
Others: 5CD505G329 CD505 KI
5BY444A27 CD3610 LOW INERTIA
5CY949E9 CY949AY ROLL GRINDER
5MD160D100000AB MD816AE MD
5AM604B218 AM604 AMPLIDYNE
5CDS365G322 CDS365AY EXCAVATOR
5MD824C81 MDP824 EXCAVATOR MD
223X782CF MCF868C EXCAVATOR GENERATOR
5SDE2635A100 SDE2600 SYNCHRONOUS MOTOR
Model Numbers
and Their Equivalents
Model Number Also known as:

5AM602B23 5AM602B23
5AN102B1G02 AN102B1G02
5BT1328B7 BT1328B7
5BY435A65 5BY435A65
5BT2379M2 5BT2378M2
5CD14E06A36630 14EO6A36630
5CD123WE001B 5CD123WE001B
5CD144WA801A800 5CD144WA801A800
5CD25D26G001513 25D26G001513
5CD362MA001A001 5CD362001A001
5CD432EA001C800 5CD432EA001C800
5CD256G177 5CD256E177
5CD684E143BE 5CD684E143BE
5CDS326G230 5CD326G230
5CY1031E1 5CY1032E1
5GTE20D03A1 5GTE20D03A1
5MD020D114100SD 020D1141100SD
5MD824A3 5MD824A3
34B615 34B615
36X958083 36X958083
When having difficulty with a model: 1. drop 5 and impute, 2. drop 5 and first letter and impute, 3. drop
5 and first two letters and impute. In many cases, it is easier to inquire in the model list, E.G.
5CD184TA001A rather than the entire model number.
7–Medium DC
General Notes
Kinamatic II Models, for example, 5CD184TA001A001, the full number is the model list which includes
accessories, covers, thermostats, and so forth. These make the unit unique. The base number, E.G.
5CD184TA001A, is the machine list, which list the field coils, armature, bearings, brushrigging, and so
forth. Armature coils are found on the armature list on the machine list.
MD800 motors are imputed with the 5MD dropped from the model. The last two letters indicate the
ventilation and some other accessories. The basic number, without the 5MD and the two letter suffix has
most of the data that is normally requested.
When listing part numbers, always line the extension on the space 12, 13 and 14.
For example: _ _ _ _ _ _ _ _ _ _ _ _ XXX XXX = appropriate group or part number.
Serial numbers are entered with dashes.
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GE Support Services
132 DC Motors
Model Numbers
Kinamatic II Design CD4000 Line CD6000 Line
MODEL NUMBER FRAME MODEL NUMBER FRAME MODEL NUMBER FRAME
PREFIX SIZE PREFIX SIZE PREFIX SIZE
5CD122 CD146 5CD431 D–K CD4350 5CD601 D–K CD6050
5CD123 CD148 5CD431 L–N CD4354 5CD601 L–M CD6054
5CD124 CD149 5CD432 D–K CD4352 5CD602 D–K CD6052
5CD125 CD1412 5CD432 L–N CD4357 5CD602 L–M CD6057
5CD142 CDL182AT 5CD433 D–K CD4355 5CD603 D–K CD6055
5CD143 CD186AT 5CD433 L–N CD4359 5CD603 L–M CD6059
5CD144 CDL186AT 5CD434 D–K CD4358 5CD604 D–K CD6058
5CD152 CD218AT 5CD435 D–K CD4362 5CD605 D–K CD6062
5CD154 CD2110AT 5CD442 E–K CD4454 5CD612 E–K CD6154
5CD163 CD258AT 5CD442 L–N CD4463 5CD612 L–N CD6163
5CD203 A CDL407AT 5CD453 E–K CD4559 5CD623 E–K CD6259
5CD203 B–R CD407AT 5CD453 L–N CD4568 5CD623 L–M CD6268
5CD203 S–Y CDL407AT 5CD454 E–K CD4562 5CD624 E–K CD6262
5CD204 A CDL409AT 5CD454 L–N CD4570 5CD624 L–M CD6270
5CD204 B–R CD409AT 5CD455 E–K CD4566 5CD625 E–K CD6266
5CD204 S–Y CDL409AT 5CD455 L–N CD4575 5CD625 L–M CD6275
5CD222 A–T,X,Y CD504AT 5CD456 E–K CD4571 5CD626 E–K CD6271
5CD222 U–W CDL504AT 5CD456 L–N CD4580 5CD626 L–M CD6280
5CD223 A–T,X,Y CD506AT 5CD463 H–M CD4670 5CD673 G–N CD6766
5CD223 U–W CDL506AT 5CD463 N–R CD4674 5CD673 P CD6771
5CD224 A–T,X,Y CD508AT 5CD464 H–M CD4673 5CD674 G–N CD6770
5CD224 U–W CDL508AT 5CD464 N–R CD4678 5CD674 P CD6776
7–Medium DC
5CD226 CD5010ATZ 5CD465 H–M CD4677 5CD675 G–N CD6774

5CD362 CD2512AT 5CD465 N–R CD4681 5CD675 P CD6778
5CD363 CD2513AT 5CD466 H–M CD4682 5CD676 G–N CD6779
5CD372 CD2812AT 5CD466 N–R CD4686 5CD676 P CD6785
5CD373 CD2813AT 5CD473 K–N CD4773 5CD683 H–N,W CD6873
5CD473 P–T CD4781 5CD683 P,R,S CD6882
5CD474 K–N CD4776 5CD684 H–N,W CD6876
5CD474 P–T CD4784 5CD684 P,R,S CD6885
5CD475 K–N CD4780 5CD685 H–N,W CD6881
5CD475 P–T CD4789 5CD685 P,R,S CD6890
5CD476 K–N CD4785 5CD686 H–N,W CD6887
5CD476 P–T CD4793 5CD686 P,R,S CD6896
5CD477 K–N CD4791 5CD693 L–N CD6977
5CD477 P–T CD4799 5CD693 P–T CD6986
5CD694 L–N CD6981
5CD694 P–T CD6990
5CD695 L–N CD6985
5CD695 P–T CD6996
5CD696 L–N CD6991
5CD696 P–T CD6999
Serial Numbers
Serial Numbers are stamped on the nameplate. Model numbers are also on the nameplate. If the
nameplate is gone, the serial number is also metal stenciled into the frame, usually in the general area of
the nameplate. Modern serial numbers are AA–N–NNNN. Older motors can have a scheme NNNNNNN
(seven numbers).
The DC Buyers Guide (GEP387) has the most commonly used motors and accessories.
Please Note the renewal parts accessory guide at the end of this section.
Nameplate Info.
CD180AT – 500AT
CD580 –9000
IF @
Base
Speed
1 Circuit
1 Circuit
7–Medium DC
VF @
2 Circuit
IF @ VF @
Top 1 Circuit
Speed
4 Field
Leads Out
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GE Support Services
134 DC Motors
Serial Numbers
Serial numbers are of the form… LL – B – NNN – KK
The letters stand for:
LL Month of year and manufacture...See table

B Place of manufacture...1 = Building 13, Erie, (medium)
2 Building 17, Erie, ( large)
8 Dothan Motor Plant, AL., (small)
NNN Consecutively numbered individual units each month
KK Month and year of shipment....See table.
Example: ZE – 1 – 125 – NF
Indicates—Erie, Medium, Shipped Jan’91
Note: Serial Number is also stamped in the frame, near the nameplate
YEAR PRIOR Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec
YEARS
1965 1923 AA BA CA DA EA FA GA HA JA KA LA MA
1966 1924 AB BB CB DB EB FB GB HB JB KB LB MB
1967 1925 AC BC CC DC EC FC GC HC JC KC LC MC
1968 1926 AD BD CD DD ED FD GD HD JD KD LD MD
1969 1927 AE BE CE DE EE FE GE HE JE KE LE ME
1970 1928 AF BF CF DF EF FF GF HF JF KF LF MF
1971 1929 AG BG CG DG EG FG GG HG JG KG LG MG
1972 1930 AH BH CH DH EH FH GH HH JH KH LH MH
1973 1931 AJ BJ CJ DJ EJ FJ GJ HJ JJ KJ LJ MJ
1974 1932 AK BK CK DK EK FK GK HK JK KK LK MK
1975 1933 AL BL CL DL EL FL GL HL JL KL LL ML
1976 1934 AM BM CM DM EM FM GM HM JM KM LM MN
1977 1935 AN BN CN DN EN FN GN HN JN KN LN MM
1978 1936 AP BP CP DP EP FP GP HP JP KP LP MP
1979 1937 AR BR CR DR ER FR GR HR JR KR LR MR
1980 1938 AS BS CS DS ES FS GS HS JS KS LS MS
1981 1939 AT BT CT DT ET FT GT HT JT KT LT MT
1982 1940 AU BU CU DU EU FU GU HU JU KU LU MU
1983 1941 AW BW CW DW EW FW GW HW JW KW LW MW
7–Medium DC
1984 1942 AX BX CX DX EX FX GX HX JX KX LX MX
1985 1943 AY BY CY DY EY FY GY HY JY KY LY MY
1986 1944 NA OA PA RA SA TA UA VA WA XA YA ZA
1987 1945 NB OB PB RB SB TB UB VB WB XB YB ZB
1988 1946 NC OC PC RC SC TC UC VC WC XC YC ZC
1989 1947 ND OD PD RD SD TD UD VD WD XD YD ZD
1990 1948 NE OE PE RE SE TE UE VE WE XE YE ZE
1991 1949 NF OF PF RF SF TF UF VF WF XF YF ZF
1992 1950 NG OG PG RG SG TG UG VG WG XG YG ZG
1993 1951 NH OH PH RH SH TH UH VH WH XH YH ZH
1994 1952 NJ OJ PJ RJ SJ TJ UJ VJ WJ XJ YJ ZJ
1995 1953 NK OK PK RK SK TK UK VK WK XK YK ZK
1996 1954 NL OL PL RL SL TL UL VL WL XL YL ZL
1997 1955 NM OM PM RM SM TM UM VM WM XM YM ZM
1998 1956 NN ON PN RN SN TN UN VN WN XN YN ZN
1999 1957 NP OP PP RP SP TP UP VP WP XP YP ZP
2000 1958 NR OR PR RR SR TR UR VR WR XR YR ZR
2001 1959 NS OS PS RS SS TS US VS WS XS YS ZS
2002 1960 NT OT PT RT ST TT UT VT WT XT YT ZT
2003 1961 NV OV PV RV SV TV UV VV WV XV YV ZV
2004 1962 NW OW PW RW SW TW UW VW WW XW YW ZW
2005 1963 NX OX PX RX SX TX UX VX WX XX YX ZX
2006 1964 NY OY PY RY SY TY UY VY WY XY YY ZY
Kinamatic I
Type CD, Frames 210A–680A
7–Medium DC
Exploded View, Type CD, Frames 215A to L685A
Ref. No. Description Ref. No. Description

1 Coil, main and pole 18 Rigging holder
3 Coil, comm and pole 20 Yoke , brush holder
4 Armature 21 Stud, brush holder
5 Coil, armature 22 Brush holder (with pressure spring)
7 Wedge, slot (through CD250A) 23 Spring, brush holder
8 Strip, slot insulation 24 Brush, carbon
11 Shaft, armature (not available for frame 26 Conduit box
256 and smaller) 29 Adapter, conduit box (not used on
12 Commutator CD580A & CD680A)
13 § Bracket, bearing 30 Cover, hand hole
14 § Bearing, ball antifriction 32 Monogram (not used on CD580A & CD680A)
15 § Cap, bearing 34 Gasket, adapter, conduit box
16 § Gasket, bearing cap 35 § Cartridge, bearing
17 Fan, armature 36 § Baffle, metering plate
37 Hub, fan
§Specify whether for drive end or commutator end. 38 § Ring, retaining
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GE Support Services
136 DC Motors
Kinamatic I
Type CD, Frames 210A–680A
Renewal Parts
As insurance against costly downtime, it is strongly recommended that spare parts be kept on hand in
accordance with the chart below.
Recommended Parts
NUMBER OF DUPLICATE MOTORS IN SERVICE
Description 1 2–4 5–10 10–20 More than 20
WITH OR WITHOUT ELECTRICAL SHOP FACILITIES
Complete Machine ... ... ... 1 2
Drive End Ball Bearing 1 1 1 2 3
Commutator End Ball Bearing 1 1 1 2 3
Brushes (Sets) 2 4 6 8 10
Brush holders (Sets) ... 1/2 1/2 1 1
Brush holder Spring (Sets) 1/2 1 1 2 2
Main Field Coil and Pole ... 1 1 2 3
Commutating Field Coil and Pole ... 1 1 2 3
Armature Complete* ... 1 1 2 2
Blower vent, motors
Blower motors ... 1 1 2 2
Filters 2 4 6 8 10
WITH ELECTRICAL SHOP FACILITIES
Shaft** ... ... ... 1 1
Armature Rewinding Supplies ... 1 1 2 3
* If shop facilities are available the quantity of armatures may be reduced by stocking the armature
parts listed in the second group.
** Shaft not replaceable in diameters 250 and smaller.
7–Medium DC
Kinamatic II
Type CD, Frames 180AT–500AT; Frames 2512AT, 2513AT, 2812AT, 2813AT
Approximate Net Weights* Commutator

Frame Size Armature Weight Motor Weight Diameters (IN INCHES)
lbs. kgs. lbs. kgs. Frame New Minimum
CDL182AT 17 8 80 36 CD180AT 2.76 2.62
CD186AT 25 11 102 46 CD210AT 4.50 4.27
CDL186AT 35 16 128 58 CD250AT 5.00 4.75
CD189AT 45 20 162 74 CD280AT 5.78 5.49
CD218AT 50 23 240 106 CD320AT 6.50 6.17
CD219AT 56 25 250 114 CD360AT 7.50 7.13
CD2110AT 63 29 280 127 CD400AT 8.32 7.92
CD500AT 10.25 9.75
CD258AT 78 35 360 164
CD259AT 89 40 400 183
CD287AT 113 51 500 225
CD288AT 130 59 550 250
CD289AT 175 80 660 300
CD2811AT 210 95 790 360
CD327AT 158 72 690 315
CD328AT 181 82 770 350
CD365AT 220 100 750 340
CD366AT 260 120 860 390
CD368AT 300 140 1020 465
CD3610AT 400 130 1310 595
CD3612AT 530 240 1650 750
CD407AT 400 180 1300 590
CDL407AT 400 180 1350 610
CD409AT 500 225 1600 725
7–Medium DC
CDL409AT 500 225 1650 750
CD4012AT 780 350 3210 1460
CD504AT 590 265 1900 860
CDL504AT 590 265 2070 940
CD506AT 720 330 2290 1040
CDL506AT 720 330 2440 1110
CD508AT 890 405 2810 1275
CDL508AT 890 405 2970 1350
CD5010AT 1200 545 4260 1935
*Appropriate weights for typical motors in each frame size. Does not
include weights of accessories such as tachometers, blowers, heat
exchangers, etc. For specific weights, refer to certified outline.
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GE Support Services
138 DC Motors
Kinamatic II
CD180AT Frames
Exploded View, Kinamatic II • CD180AT Frames

7–Medium DC
Ref. No. Description Qty.

1 Brush 2
2 Brush Springs 2
3 Bearing C.E. 1
4 Bearing D.E. 1
5 Armature 1
6 Coil & Pole Comm. 2
7 Coil Main 2
8 Bearing Bracket (CE) 1
9 Access Cover 1
10 Brush Rigging 1
11 Armature Fan 1
12 Bearing Bracket (DE) 1
13 Wound Frame Assembly 1
Kinamatic II
CD210AT–CD500AT Frames
7–Medium DC
Exploded View, Kinamatic II • CD210AT–CD500AT Frames

1 Main Coil and Pole Assembly 18 Brush Rigging (includes complete assembly
3 Comm. Coil and Pole Assembly for CD180AT)
4 Armature 20 Brushholder Yoke
5 Armature Coil 21 Brushholder Stud (includes Insulator on CD500AT)
7 Slot Wedge (through CD400AT) 22 Brushholder (with Pressure Spring and Clip, if needed)
8 Slot Insulation (through CD400AT) 23 Brushholder Spring
11 Armature Shaft and Core Assembly 24 Carbon Brush
12 Commutator 26 Conduit Box
12A Balance Rings (used on CD180AT–CD320AT) 29 Conduit Box Adapter
13 § Bearing Bracket 30 § Bearing Bracket Covers (specify side, bottom or top)
14 § Ball Bearing 32 Shaft Cover
15 § Bearing Cap 34 Conduit Box Gasket
17 Armature Fan 38 Bearing Retaining Ring (used on CD360AT–CD500AT
Drive End Only)
§ Specify whether for drive end or commutator end
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GE Support Services
140 DC Motors
Kinamatic II
CD180 to CD500AT
Identification of Brushholders, Springs and Brushes
5CD14 – (CD1801A) – Example 5CD14E01A900001
Qty. 1 – 36A164935AAG01 – Brush Rigging
Qty. 2 – 36A164933CAG01 – Spring Only
Qty. 2 – 894A506 P01 – Brush
5CD142 – 143 – 144 – 145 – (CD180AT) – Example 5CD143BA001A001

Qty. 1 – 36A167271AAG01 – Brush Rigging
Qty. 2 – 36B467022AA001 – Spring Only
Qty. 2 – 36A167400AAP01 – Brush GE–581 GRADE .375 X 1.00
5CD152 – 153 – 154 – (CD210AT) – Example 5CD152JA003B007

The winding letter determines brush rigging quantities:
A to S – Qty is 2 per motor
T to X – Qty. is 4 per motor
Z – Consult Factory
36A167280AAG01 – Brushholder with Spring
36B467011AA001 – Brushholder only
36B467020AA001 – Spring only – 2.9 lbs. Max. 2.00 lbs Min.
36A167401AAP08 – Brush T–563 Grade .625 x .875 x 1.5 (.70 is min length)
36A167401AAP02 – Brush T–566 Grade Papermill & Extruder
5CD163 – 164 – (CD250AT) – Example 5CD163RA001A014

A to N – Qty is 2 per motor
P to W – Qty. is 4 per motor
36A167401AAP08 – Brush T–563 Grade .625 x .875 x 1.5 (.70 is min length)
5CD173 – 174 – (CD280AT) – Example 5CD174RA006A034

7–Medium DC
A to T – Qty is 2 per motor

U to X – Qty. is 4 per motor
36A167402AAP04 – Brush T–563 Grade .75 x 1.25 x 2.0 (.90 is min length)
5CD362 – 363 – (CD2512AT and CD2513AT) – Example 5CD363MA001A001

5CD372 – 373 – (CD2812AT and CD2813AT) – Example 5CD373LA003A007
A to P – Qty is 2 per motor
R to X – Qty. is 4 per motor
36B473004AAG01 – Brushholder only for CD2512 and CD2513
36B473004AAG02 – Brushholder only for CD2812 and CD2813
36C703083AA001 – Spring only – 5.1 lbs. Max. 4.0 lbs Min.
36A171014AAP11 – Brush T–559 Grade 1.00 x 1.25 x 2.6 (1.00 is min length)
Kinamatic II
CD180 to CD500AT
5CD183 – 184 – (CD320AT) – Example 5CD184TA004A010
A to R – Qty is 2 per motor
S to Y – Qty. is 4 per motor
X – Qty. is 6 per motor
36A167402AAP04 – Brush T–563 Grade
.75 x 1.25 x 2.0 (.90 is min length)
5CD192 – 193 – 194 – (CD360AT) – Example 5CD193PA007A814

D to P – Qty is 4 per motor Correct Spacing of Brushholder
B,C,R,S,T,X – Qty. is 8 per motor to Commutator
U,V,W – Qty. is 12 per motor
36B465486AA001 – Spring only (86A) – 4.75 lbs. Max. 3.0 lbs Min.
36A164456AAP21 – Brush T–563 Grade .625 x 1.25 x 2.1 (1.06 is min length)
5CD203 – 204 (CD400AT) – Example 5CD203PA001A007

D to M – Qty is 4 per motor
B,C,N,P,R – Qty. is 8 per motor
A,S,T,X,Y – Qty. is 12 per motor
u,v,w – Qty. is 16 per motor
7–Medium DC
36A164451ABP18 – Brush T–563 Grade .75 x 1.5 x 2.75 (1.5 is min length)
36A164451ABP05 – Brush T–566 Grade Papermill & Extruder
5CD222 – 223 – 224 – 226 – (CD500AT) – Example 5CD224TA010B024

F to L – Qty is 4 per motor
D,E,M,N,P – Qty. is 8 per motor
C,R,S,Y – Qty. is 12 per motor
A,B,T – Qty. is 16 per motor
U,V,W – Qty. is 20 per motor
36A164452AAP21 – Brush T–563 Grade .88 x 1.5 x 3.25 (1.6 is min length)

GE Support Services
142 DC Motors
Kinamatic II
Standard Bearing Information
The following chart shows

the standard ball bearings Standard Bearings for Kinamatic DC Motors
used in Kinamatic motors.
Standard practice for Drive End Comm End
oversized shafts and/or Frame Size GE Part Number GE Part Number
CD140AT 894A605ZJ 005 894A605ZJ 004
oversized ball bearings is to
CD2512AT / CD2513AT 894A605AB 009 894A605AB 007
use the ball bearing size of
CD2812AT / CD2813AT 894A605AB 010 894A605AB 009
the next larger frame (no
CD180AT 894A605ZJ 006 894A605ZJ 006
oversized bearings or shafts
CD210AT 894A605ZJ 007 894A605ZJ 006
available in CD5010AY
CD250AT 894A605 009 894A605 007
frame). This chart does not
CD280AT 894A605 010 894A605 009
apply to motors with roller
CD320AT 894A605 011 894A605 010
bearings. Non–standards are
CD360AT 894A605 013 894A605 011
manufactured for special
CD400AT 894A605 014 894A605 013
applications. Therefore, not
CD504AT / CD508AT 894A605 018 894A605 016
all Kinamatic motors follow
CD5010AY 894A605 022 894A605 018
the chart below. Refer to GE
CD6000 894A605 023 894A605 020
Support Services for
CD6100 894A605 025 894A605 023
non–standard motors.
CD6200 894A605 027 894A605 025
CD6700 894A605 029 894A605 029
CD6800 894A605 029 894A605 029
CD6900 894A605 031 894A605 031
Renewal Parts Service

The Kinamatic motor is designed for tough industrial applications. Maintain the original performance
standards of the Kinamatic design by using genuine GE renewal parts. Kinamatic renewal parts, such as
main and commutator coils, pole assemblies, and armature coils are produced to original factory
specifications including form fits, materials, and dimensions. A permanently attached stainless steel
nameplate displays the model and serial number, providing all the information needed for ordering.
7–Medium DC
Parts are available directly from authorized GE parts distributors. For authorized distributor information
or technical support, contact GE Support Services. Also, Repair service is available from authorized GE
service facilities.
Recommended Spare Parts for Frames CD180AT–CD500AT

In an effort to minimize costly downtime, it is recommended that spare parts be kept on hand in
accordance with the chart below:
Number of Duplicate Motors in Service

Description 1 2–4 5–10 10–20 More than 20
With or Without Electrical Shop Facilities
Complete Machine ... ... ... 1 2
Ball Bearing (sets) 1 1 1 2 3
Brushes (Sets) 2 4 6 8 10
Brushholders (Sets) ... 1/2 1/2 1 1
Brushholder Springs (Sets) 1/2 1 1 2 2
Main Field Coil and Pole ... 1 1 2 3
Commutating Field Coil and Pole ... 1 1 2 3
Armature Complete ... 1 1 2 2
Blower Ventilated, motors
Blower motors ... 1 1 2 2
Kinamatic II
Type CD, Frames 2512AT, 2513AT, 2812AT, 2813AT
Typical Weights* Commutator Diameters (in Inches)

Frame Motor (Less Armature Start Min. Wear
Size Accessories)
CD2512AT 500 120
5.30 5.02 0.140
CD2513AT 550 135
CD2812AT 650 160
5.96 5.66 0.150
CD2813AT 750 190
* Typical weights. For specific weight, see certified outline.
7–Medium DC

GE Support Services
144 DC Motors
Kinamatic II
Type CD, Frames 2512AT, 2513AT, 2812AT, 2813AT
7–Medium DC
Exploded View, Type CD Frames 2512AT–2813AT

1 Armature 37G Bearing Seal, Adapter DE (when specified)
7 Armature Fan 37H Bearing Seal, Rubbing DE (when specified)
7D Armature Baffle 40 Grease Fitting Kit
7G Balance Ring Kit, CE 47 Bearing Preload Spring
7H Balance Ring Kit, DE 50 Brush
8 Armature Rewind Kit 57 Brush Holder
10 Shaft w/Key 57B Brush Holder Spring
12 Commutator (Requires No. 8 Rewind Kit) 72 Comm Coil Kit
31A Bearing, CE 117A Cover, Top CE, Solid
31B Bearing, DE 125 Cover, Brush Holder w/Gasket
32A Bearing Bracket, CE 132 Cover, Opposite Conduit Box
32B Bearing Bracket, DE 140 Conduit Box
34A Bearing Cap, CE 140B Conduit Box Adapter Kit
34B Bearing Cap, DE 150A Coiled Frame
37C Bearing Seal, Labyrinth CE (when specified) 153 Shaft Thimble
37D Bearing Seal, Adapter CE (when specified) 154 Bracket to Frame Stud
37E Bearing Seal, Rubbing CE (when specified) 155 Lifting Lug Kit
37F Bearing Seal, Labyrinth DE (when specified) 202 Space Heater Kit
Types CD and MCD, Frames 4300 to 4700

Aprox. Net Weight Aprox. Arm Net Weight
Frame
LBS. KG LBS. KG
CD4350 3900 1770 1100 500
CD4352 4200 1910 1200 540
CD4354 4100 1860 1300 600
CD4355 4700 2130 1400 640
CD4357 4500 2040 1500 680
CD4358 5300 2400 1500 680
CD4359 5000 2270 1600 730
CD4362 6000 2720 1700 770
CD4363 5600 2540 1800 820
CD4366 6300 2860 1900 860
CD4454 5800 2630 1700 770
CD4457 6500 2950 1900 860
CD4460 7300 3310 2200 1000
CD4463 6300 2860 2400 1090
CD4464 8300 3760 2500 1130
CD4465 7000 3180 2500 1130
CD4468 7800 3540 2700 1230
CD4469 9500 4310 2800 1270
CD4473 8800 3990 3000 1360
CD4477 10000 4540 3200 1450
CD4559 9800 4450 2700 1230
CD4562 11100 5040 3100 1410
CD4566 12700 5760 3600 1630
CD4568 10400 4720 3700 1600
CD4570 11700 5310 4000 1810
CD4571 14500 6580 4100 1860
CD4575 13300 6030 4300 1980
CD4580 15200 6890 4500 2040
CD4670 14700 6670 4400 2000
CD4673 16100 7300 5000 2270
7–Medium DC
CD4674 15300 6940 5100 2310
CD4677 17900 8120 5700 2590
CD4678 16900 7670 5700 2590
CD4681 18700 8480 6200 2810
CD4682 19900 9030 6400 2900
CD4686 20600 9340 6500 2950
CD4773 18700 8480 5400 2450
CD4776 20800 9430 5900 2680
CD4780 23500 10660 6700 3040
CD4781 20100 9120 6700 3040
CD4784 21900 9930 6900 3130
CD4785 26100 11840 6900 3130
CD4789 24600 11160 7400 3360
CD4791 29700 13470 8200 3720
CD4793 27200 12340 8200 3720
CD4799 30800 13970 9300 4220

GE Support Services
146 DC Motors
Type CD, Frames 4300, 4400 and 4500
Rotating Parts Stationary Parts

1 Armature Core 41 Magnet Frame
7–Medium DC
2 Armature Coil Support 42 Main Pole

3 Commutator (Glass–Banded) 43 Main Coil
4 Commutator Shell 44 Commutating Pole
5 Armature Coils 45 Commutating Coil
6 Shaft 46 Pole Bolt
7 Key 47 Pole Shims
8 Glass Banding (Core) 48 Brush Holder Yoke
9 Glass Banding (End Turns) 49 Insulation Block
10 Balance Weight 50 Brush Holder Stud
11 Molded Equalizer or Armature Coil Support 51 Brush Holder & Spring
12 Core Rivet 56 Bearing Bracket
13 Fan Hub (Self–Vent Only) 57 Ball Bearing
14 Fan (Self–Vent. Only) 58 Bearing Cartridge
15 Axial Vent Holes 58 Bearing Cap
16 Commutator (V–Ring) 60 Grease Metering Plate
61 Bearing Retaining Ring
62 Grease Fitting
63 Grease Relief Plug
64 Shaft Cover
65 Fan Baffle (Self–Vent. Only)
66 Conduit Box
67 Conduit Box Adapter
Type CD, Frames 4300, 4400 and 4500

7–Medium DC
7 Key 47 Pole Shims
11 Molded Equalizer Or Armature Coil Support 51 Brush Holder & Spring
13 Fan Hub (Self–Vent. Only) 57 Ball Bearing
14 Fan (Self–Vent. Only) 58 Bearing Cartridge
15 Axial Vent Holes 59 Bearing Cap
16 Commutator (V–Ring) 60 Grease Metering Plate
62 Grease Fitting
64 Shaft Cover
65 Fan Baffle (Self–Vent. Only)
66 Conduit Box

GE Support Services
148 DC Motors
Type CD, Frames 4600 and 4700

7–Medium DC

7 Key 47 Pole Shims
11 Molded Equalizer Or Armature Coil Support 51 Brush Holder & Spring
13 Armature Core Key 57 Ball Bearing
15 Axial Vent Holes 58 Bearing Cartridge
16 Commutator (V–Ring) 59 Bearing Cap
17 Radial Ventilation Ducts 60 Grease Metering Plate
62 Grease Fitting
64 Shaft Cover
66 Conduit Box
Type CD, Frames 4300–4500 (Four Pole)

Type CD, Frames 4600–4700 (Six Pole)
7–Medium DC
Exploded View, Type CD and MCD Renewal Parts. Four pole Motor shown,
but parts identification are typical to both Four and Six pole Motors.
Ref. No. Description Ref. No. Description Ref. No. Description

1 Armature 20 Brushholder Yoke 46A Cover, Side Louvered–DE
1A Armature Coil 21 Brushholder Stud 49 Cover, Top–CE
2 Armature Coil Support 22 Brushholder (w/Spring) 50 Cover, Top–DE
3 Armature Core 23 Brushholder Spring 56 Equalizer Coil
5 Armature Fan 24 Brush 57 Frame
5A Armature Fan Hub 33 Comm Coil & Pole 60A Grease Fitting
9 Armature Shaft 33A Comm Coil & Pole Bolt 60B Grease Pipe Plug
13 Baffle, Fan 35 Commutator 66 Main Coil & Pole
13A Baffle, Metering Plate 36 Conduit Box 66A Main Coil & Pole Bolt
13B Baffle, Handhole Fan 37 Conduit Box Adapter 79 Retaining Ring
13C Baffle, Hand Hole Bracket 37A Conduit Box Cover–End 100 Terminal Board
14 Bearing 37B Conduit Cox Cover–Bottom 100A Line Adapter, Arma Series Fld.
15 Bearing Bracket 39C Cover, Adapter Conduit–CE 100B Line Adapter, Ins. Blk.
16 Bearing Cap 39D Cover, Side Louvered–CE 100C Line Adapter Support
17 Bearing Cartridge 42 Cover, Bottom–CE
19 Brushholder Stud Ins Blk 43 Cover, Bottom–DE

GE Support Services
150 DC Motors
Type CD and MCD, Frames 4300–4700

CD4000
V – Holder Style Brush Rigging
Identification of Brushholders, Springs, and Brushes
.375 x 1.50 Brush
36A172040AAG03 Brushholder with Springs
36C702000AA003 Brushholder only
36B472000AA003 Springs Only (0A3) 3.0 lbs max. 2.16 lbs min.
36A164454DAP01 Brush T–563 Grade .375 x 1.5 x 2.5 (1.25 is min. length)
36A164454DAP05 Brush T–606 Grade Papermill
36A164454DAP02 Brush T–566 Grade Extruder
.500 x 1.50 Brush
.625 x 1.50 Brush
7–Medium DC
Brush Box Spacing
Type CD and MCD,

Frames 6000–6200, 6700–6900
Typical Weights**
Approx. Approx. Arm Approx. Approx. Arm
Frame Net Weight Net Weight FRAME Net Weight Net Weight
lbs. kgs. lbs. kgs lbs. kgs lbs. kgs
CD6050 3900 1770 1100 500 CD6766 12100 5490 3565 1620
CD6052 4200 1910 1200 540 CD6770 14000 6350 3915 1780
CD6054 4100 1860 1300 600 CD6771 12400 5630 3835 1740
CD6055 4700 2130 1400 640 CD6774 15200 6900 4410 2000
CD6057 4500 2040 1500 680 CD6776 14000 6350 4185 1900
CD6058 5300 2400 1500 680 CD6778 15600 7080 4685 2130
CD6059 5000 2270 1600 730 CD6779 17200 7810 4920 2230
CD6062 6000 2720 1700 770 CD6785 17600 7990 5205 2360
CD6063 5600 2540 1800 820 CD6873 16000 7260 4730 2150
CD6066 6300 2860 1900 860 CD6876 17700 8040 5120 2320
CD6154 5800 2630 1700 770 CD6881 20300 9220 6090 2560
CD6157 6500 2950 1900 860 CD6882 16800 7630 5250 2380
CD6160 7300 3310 2200 1000 CD6885 18500 8400 5640 2860
CD6163 6300 2860 2400 1090 CD6887 23500 10670 7440 3380
CD6164 8300 3760 2500 1130 CD6890 21000 9530 6610 3000
CD6165 7000 3180 2500 1130 CD6896 23500 10670 7960 3610
CD6168 7800 3540 2700 1230 CD6977 23400 10620 5925 2690
CD6169 9500 4310 2800 1270 CD6981 26000 11800 6685 3030
CD6173 8800 3990 3000 1360 CD6985 28700 13030 7540 3420
CD6177 10000 4540 3200 1450 CD6986 24300 11030 6480 2940
CD6259 9800 4450 2700 1230 CD6990 26900 12210 7240 3290
CD6262 11100 5040 3100 1410 CD6991 31700 14390 8770 3980
CD6266 12700 5760 3600 1630 CD6996 29600 13440 8095 3680
CD6268 10400 4720 3700 1600 CD6999 34400 15620 9325 4230
7–Medium DC
CD6270 11700 5310 4000 1810 ** Approximate weights for typical motors in each
CD6271 14500 6580 4100 1860 frame size. Does not include weight of accessories
CD6275 13300 6030 4300 1980 such as tachometers, blowers, heat exchangers,
CD6280 15200 6890 4500 2040 etc. For specific weights, refer to certified outline.

GE Support Services
152 DC Motors
Type CD, Frames 6000 and 6200

7–Medium DC

7 Key 47 Pole Shims
13 Axial Vent Holes 57 Ball Bearing
14 Commutator (V–Ring) 58 Bearing Cartridge
59 Bearing Cap
60 Grease Metering Plate
62 Grease Fitting
64 Shaft Cover
66 Conduit Box
67 Air Baffle (on CD6000 only)
Type CD, Frames 6700–6900

7–Medium DC
7 Key 47 Pole Shims
13 Armature Core Key 56 Bearing Bracket
16 Commutator (V–Ring) 57 Ball Bearing
17 Radial Ventilation Ducts 58 Bearing Cartridge
59 Bearing Cap
62 Grease Fitting
64 Shaft Cover
66 Conduit Box
67 Air Baffle (on CD6200 only)

GE Support Services
154 DC Motors
Type CD, Frames 6000–6200 (Four Pole)

Type CD, Frames 6700–6900 (Six Pole)
Exploded View, Type CD and MCD Renewal Parts. Four pole Motor shown,
but parts identification are typical to both Four and Six pole Motors.
7–Medium DC

1 Armature 23 Brushholder Spring 49 Cover, Top–CE
1A Armature Coil 24 Brush 50 Cover, Top–DE
2 Armature Coil Support 33 Comm Coil & Pole 56 Equalizer Coil
3 Armature Core 33A Comm Coil & Pole Bolt 57 Frame
9 Armature Shaft 35 Commutator 60A Grease Fitting
13A Baffle, Metering Plate 36 Conduit Box 60B Grease Pipe Plug
14 Bearing 37 Conduit Box Adapter 66 Main Coil & Pole
15 Bearing Bracket 37A Conduit Box Cover–End 66A Main Coil & Pole Bolt
16 Bearing Cap 37B Conduit Box Cover–Bottom 79 Retaining Ring
17 Bearing Cartridge 39C Cover, Adapter Conduit–CE 100 Terminal Board
19 Brushholder Stud Ins. Blk. 39D Cover. Side Louvered–CE 100A Line Adapter, Arma/Series Fld.
20 Brushholder Yoke 42 Cover Bottom–CE 100B Line Adapter, Ins. Blk.
21 Brushholder Stud 43 Cover Bottom–DE 100C Line Adapter Support
22 Brushholder (w/Spring) 46A Cover, Side Louvered–CE

Typical Weights**
Pounds Kilograms
Frame Size Armature Only Complete Motor Armature Only Complete Motor
584 620 2600 280 1200
585 700 2900 320 1300
586 800 3400 360 1500
683 1000 4000 450 1800
684 1100 4600 500 2100
685 1300 5300 600 2400
5423 1400 5700 640 2600
5545 1800 7200 820 3300
6453 2000 8100 900 3700
6665 2900 11900 1300 5400
7452 2700 10500 1200 4800
7666 4100 15000 1900 7200
8482 4000 14800 1800 6700
8836 6900 25500 3100 11600
9542 4900 17000 2200 7700
7–Medium DC
9966 9500 33100 4300 15000
**Weights for typical machines in each frame size. For specific weights, refer to certified outline.

GE Support Services
156 DC Motors
Continuation of Exploded View

7–Medium DC
Exploded View, Type CD and MCD Renewal Parts.

See facing page for descriptions.
7–Medium DC
1 Shaft 22 Bearing Cap (Commutator End}
2 Key 23 Grease Metering Plate
3 Commutator 24 Bearing (Commutator End)
4 Equalizer Coils–Molded 25 Bearing Cartridge Commutator End)
5 Armature Core 28 Bearing Bracket Commutator End}
6 Coil Support (Drive End) 27 Cover, Upper (Commutator End)
7 Armature Coil 28 Screen Cover, Lower (Commutator End)
8 Armature 29 Brushholder Yoke
9 Fan Hub 30 Magnet Frame
11 Pole Face Bar Connections (Commutator End) 31 Bearing Bracket (Drive End)
12 Pole Face Bar Connections (Drive End) 32 Screen Cover, Side (Drive End}
13 “T” Nut 33 Bearing Cartridge (Drive End)
14 Stud 34 Bearing (Drive End)
15 Insulating Tube 35 Bearing Cap (Drive End)
18 Insulating Spacer 36 Stud, Brushholder
17 Belleville Washer 37 Brush, Carbon
18 Lock Nut 38 Brushholder
19 Main Coil And Pole And Pole Face Bar Assembly 39 Brushholder Spring
20 Pole Face Bar 40 Insulating Block–Brushholder Stud
21 Commutating Coil L And Pole Assembly

GE Support Services
158 DC Motors
Identification of Brushholders, Springs,

and Brushes
Ask customer for type of stud being used and thickness 3/4" Thick Brush
of brush. Use this chart for: Insulated block & stud (2 36A160421AAG02 Brushholder w/Spring
piece design) 36B465481AA001 Spring Only
36A164451AAP21 Brush (Standard)
36 – Brushholder Stud 36A164451AAP05 Brush (Papermill Use Only)
40 – Insulated Block
7/8" Thick Brush
36A160422AAG02 Brushholder w/Spring
36B465482AA001 Spring Only
36A164452AAP05 Brush (Papermill Use Only)
1" Thick Brush


Ask customer for type of stud being used and thickness 3/4" Thick Brush
of brush. 36A161101AAG01 Brushholder w/Spring
7–Medium DC
Use this chart for: Fluid Bed Stud (1 piece design)

1 – Fluid Bed 36A161401AAP06 Brush (Papermill Use Only)
(Epoxy Coating)
2 – Stud
7/8" Thick Brush
1" Thick Brush

Type MD, Frames 402 to 423
7–Medium DC
Exploded View, Type MD 402–423 Renewal Parts.

See following page for descriptions.

GE Support Services
160 DC Motors

Principal Renewal Parts
Give Description, Cat. No. and Quantity of Each Item Required
Ref. No. Description

1 Exciting field coil
5 Commutating field coil
9 Armature with frame heads, bearing cap and bearings
10 Armature
11 Armature coil
12 Set of armature rewinding insulation
14 Shaft with key
16 Commutator
17 Set of copper and mica segments, finished and bound
18 Combination inner and outer mica cone for front and back of commutator
19 Mica collar under segments
21 Roller bearing
32 • Brush holder with pressure arms and insulated studs (Position_____) see ◆
◆ • footnote
32 • Brush holder with pressure arms and insulated studs (Position______) see ◆
◆ • footnote
33 Pressure arm with tip
34 Insulator for stud
35 Carbon brush with pigtail and terminal
ø 41 Set of cables
ø Not Shown in illustration.
Renewal Parts Available if Required

Ref. No. No. Req. Description Ref. No. No. Req. Description
2 ▲ Spring flange for exciting field coil 27 1 Split retaining ring for bearing or mounting sleeve
3 ▲ Metal pad for exciting field coil 28 1 Lock nut for lower mounting sleeve
4 ▲ Insulating pad for exciting field coil 29 1 Spacing collar, upper
6 ▲ Spring flange for commutating field coil 30 1 Spacing collar, lower
7 ▲ Metal pad for commutating field coil 31 1 Shrink ring for bearing
7–Medium DC
8 ▲ Insulating pad for commutating field coil 36 ▲ Hinge pin for ratchet
13 ▲ Set of punches 37 2 § Pinion key
15 2 § Thrust collar with grease deflector 38 2 Pinion nut
20 2 § Frame head with bearing cap and grease fittings 39 2 Washer for pinion nut
22 2 Bearing cap with thrust bushing ø 40 ▲ ‡ Rubber bushing
23 2 § Thrust bushing for bearing cap ø 42 ▲ † Cover for frame over commutator
24 2 § Thrust ring for frame head 43 ▲ Laminated pole piece for exciting field coil
25 1 Mounting sleeve, upper, including Ref. 27 44 ▲ Commutating pole piece
26 1 Mounting sleeve, lower 45 1 Fan for armature
‡ Specify cable hole size. § Specify whether for pinion end or commutator end.
▲ Quantity variable. † Specify whether right– or left–hand facing commutator end.
◆
• Brush holder position, facing commutator end. The position (a to h) must be filled in on line for Ref. No. 32.
(a) Right–hand. (f) Upper left– or right– or upper middle right– or lower
(b) Left–hand. middle left–hand.
(c) Upper–right– or lower left–hand. (g) Upper right– or lower left– or upper middle left– or lower
(d) Upper left– or lower right–hand. middle right–hand.
(e) Top or bottom or upper left– or lower right hand. (h) Top or bottom, or upper right– or lower left–hand.

Standard Renewal Parts Identification
Renewal Parts MD402 Qty. MD403 Qty. MD404 Qty. MD406 Qty. MD407 Qty. MD408 Qty.
Armature Coils 2721244G02 1 2721160G02 1 2721099G02 1 2721094G02 1 –––– 1 2721085G04 1
Shaft 2721248G01 1 2721158–001 1 2721100G01 1 2721129G01 1 –––– 2721072G01 1
Coil & Pole – Comm 2721249G65 2 2721154G65 2 2721149G65 2 2721092G65 2 2721505G65 2 2721027G65 2
Coil Only – Comm 2721249G61 2 2721154G61 2 2721149G61 2 2721092G61 2 2721505G61 2 2721027G61 2
Coil & Pole –Series 2721250G65 4 2721155G65 4 2721150G65 4 2721093G65 4 2721506G65 4 2721028G65 4
Coil Only –Series 2721250G61 4 2721155G61 4 2721150G61 4 2721093G61 4 2721506G61 4 2721028G61 4
Coil & Pole –Shunt 2721447G65 4 2721280G65 4 2721595G65 4 2721664G65 4 –––– 4 2721563G65 4
Coil Only – Shunt 2721447G61 4 2721280G61 4 2721595G61 4 2721664G61 4 –––– 4 2721563G61 4
Coil & Pole –Compound 2721260G65 4 2721283G65 4 2721266G65 4 2721261G65 4 4728401G65 4 2721236G65 4
Coil Only – Compound 2721260G61 4 2721283G61 4 2721266G61 4 2721261G61 4 4728401G61 4 2721236G61 4
CE/DE Bearing 8832705–001 2 751722–005 2 751722–005 2 7517722–007 2 –––– 751722–009 2
Brushholder & Spring
–Right Hand Side 6x523 1 4750665–001 1 6x104 1 6x104 1 –––– 6x531 1
–Left Hand Side 6x524 1 4750665–001 6x105 1 6x105 1 –––– 6x532 1
Spring only
Brush 6709782–P01 6709782–P01 8809558–P01 8809558–P01 –––– 6709784–P01
CE Insp. Cover
Lockwasher – Spring 36A164222AA001 2 36A164222AA001 2 36A164222AA001 2 36A164222AA002 2 –––– 36A164222AA003 2
Lockwasher–Flat 431832–001 2 2706929–001 2 2906929–001 2 419082–001 2 –––– 4714021–101 2
7–Medium DC
Pinion Nut 8815254–001 2 2706022–001 2 2706022–001 2 8815257–001 2 –––– 2706023–001 2
Cable Bushings
Series Motor 41B533331–013 8 41B533331–013 8 41B453331–013 8 41B533331–006 8 –––– 41B533331–009 8
Shunt Motor–Field 41B533331–013 8 41B533331–013 8 41B533331–013 8 41B533331–003 4 –––– 41B533331–004 4
Armature –––– –––– ––––– 41B533331–006 4 –––– 41B533331–006 4
Compound Motor
Field/Armature 41B533331–013 8 41B533331–103 8 41B533331–013 8 41B533331–006 8 ––––– 41B533331–009 8
Series Lead 41B533331–001 4 41B533331–001 4 41B533331–001 4 41B533331–001 4 –––– 41BB53331–001 4

GE Support Services
162 DC Motors

Standard Renewal Parts Identification
Renewal Part MD410 Qty. MD412 Qty. MD414 Qty. MD416 Qty. MD418 Qty. MD420 Qty.
Armature Coils 2721029G02 1 4722976G02 1 2721183G02 1 2721148G02 1 2721193G02 1 2721875G02 1
Shaft 2721125G01 1 2721175G01 1 2721185G01 1 272136AAG01 1 2721529G01 2721049G01 1
Coil & Pole – Comm 2721018G65 2 41C631195G65 2 41C631174G65 2 2721128G65 2 4722726G65 2 2721394G65 2
Coil Only – Comm 2721018G61 2 41C631195G61 2 41C631174G61 2 2721128G61 2 4722726G61 2 2721394G61 2
Coil & Pole –Series 2721019G65 4 41C631209G65 2 41C631214G65 2 2721130G65 4 2721190G65 4 2721209G65 4
Coil Only –Series 2721019G61 4 41C631209G61 2 41C631214G61 2 2721130G61 4 2721190G61 4 2721209G61 4
Coil & Pole –Shunt 2721281G65 4 2721326G65 4 2721343G65 4 2721430G65 4 2721190G65 4 2721345G65 4
Coil Only – Shunt 2721281G61 4 2721326G61 4 2721343G61 4 2721430G61 4 2721190G61 4 2721345G61 4
Coil & Pole –Compound 41C631223G65 4 41C631207G65 2 41C631176G65 2 2721253G65 4 2721334G65 4 2721229G65 4
Coil Only – Compound 41C631223G61 4 41C631207G61 2 41C631176G61 2 2721253G61 4 2721334G61 4 2721229G61 4
CE/DE Bearing 6x515 2 751722–010 2 8832705AB016 2 8832705AB017 2 8832705AB020 2 8832705AB022 2
Brushholder & Spring
–Right Hand Side 6x106 1 907A683AG001 1 747939G07 747926G01 2721046G03 754124G01
–Left Hand Side 6x106 1 747916G13 1 747939G10 7479926G02 2721046G01 754124G02
Spring only
Brush 8809563–P01 6709782–P01 6709764–P01 6709784–P01 8809553–P01 6709741–P01
Lockwasher – Spring 36A164222AA004 2 36A164222AA005 2 36A164222AA006 2 36A164222AA007 2 36A164222AA009 2 36A160422AA009 2
Lockwasher–Flat 435173–001 2 434161–001 2 8809867–001 2 433635–001 2 433635–001 2 433636–001 2
Pinion Nut 2706024–001 2 2706043–001 2 2706025–001 2 2706026–001 2 6709539–001 2 6709762–001 2

7–Medium DC
Cable Bushings
Series Motor 41B533331–009 8 717502–001 8 41B533331–020 8 41B453331–010 12 41B533331–022 12 2702930–001 4
Shunt Motor 41B533331–004 4 41B533331–020 4 422356–001 4 422356–001 4 41B533331–024 4 2702930–001 2
41B533331–009 4 717502–001 4 41B533331–020 4 41B533331–010 8 41B533331–022 12 422356–001 2
Compound Motor 41B533331–013 4 422356–001 4 422356–001 4 422356–001 4 422356–001 8 422356–001 2
41B533331–009 8 717502–001 8 41B533331–20 8 41B533331–010 12 41B533331–022 12 2702930–001 4
Field/Armature 41B533331–013 8 41B533331–103 8 41B533331–013 8 41B533331–006 8 –––––––––––––– 41B533331–009 8
Series Lead 41B533331–001 4 41B533331–001 4 41B533331–001 4 41B533331–001 4 –––––––––––––– 41BB53331–001 4
7–Medium DC
Exploded View, Type MD 602–624 Renewal Parts.

See following page for descriptions.

GE Support Services
164 DC Motors

Principal Renewal Parts
Give Description, Cat. No. and Quantity of Each Item Required

1 Exciting field coil
5 Commutating field coil
9 Armature with frame heads, bearing cap and bearings
10 Armature
11 Armature coil
12 Equalizer coil
13 Set of armature rewinding insulation
14 Set of punchings
15 Shaft with keys
17 Commutator
18 Set of copper and mica segments, finished and bound
19 Combination inner and outer mica cone for front and back of commutator
20 Mica collar under segments
22 Ball or roller bearing, commutator end
23 Roller bearing, pinion end
25 ◆
• Brush holder with spring assembly and insulated studs (Position_____) see ◆
• footnote
25 ◆
• Brush holder with spring assembly and insulated studs (Position______) see ◆
• footnote
26 Constant pressure spring assembly
*27 Insulated stud
28 Carbon brush with pigtail and terminal
33 Set of cables
35 Complete conversion kit
Renewal Parts Available if Required

Ref. No. No. Req. Description Ref. No. No. Req. Description
2 8 Spring flange for exciting field coil 30 ▲ §Pinion nut
▲
7–Medium DC
3 4 Metal pad for exciting field coil 31 §Washer for pinion nut
4 ▲ Insulating pad for exciting field coil 32 ▲ ‡Rubber bushing
6 8 Spring flange for commutating field coil 34 ▲ †Cover for frame over commutator
7 4 Metal pad for commutating field coil 36 4 Laminated pole piece for exciting field coil
8 ▲ Insulating pad for commutating field coil 37 4 Commutating pole piece
16 2 §Thrust collar with grease deflector 38 1 Fan for armature
21 2 §Frame head with bearing cap and grease fittings 39 1 Shell with inlet flange
24 2 §Bearing cap 40 1 Impeller
24A 1 Split retaining ring, commutator end 41 ▲ Filter pad
29 ▲ §Pinion key
‡Specify cable hole size. §Specify whether for pinion end or commutator end.
▲Quantity variable. †Specify whether right– or left–hand facing commutator end.
*Not illustrated.
◆
• Brush holder position, facing commutator end. The position (a to b) must be filled in on line for Ref. No. 25.
(a) Right–hand
(b) Left–hand
Type MD 600

1 Key, Pinion 26 Washer, Pinion
2 Key, Spider 27 Nut, Pinion
3 Key, Pinion 28 Cover, Topside, Comm. End (MD602–MD612)
4 Shaft 29 Cover, Topside, Comm. End (MD614–MD618)
7–Medium DC
5 Commutator 30 Frame, Top Half
6 Armature Spider 31 Brush Holder Assembly
7 Armature Head 32 Commutating Coil & Pole Assembly
8 Armature Core 33 Frame, Bottom Half
9 Armature Flange 34 Large Cover, Bottom (Side), Commutator End
10 Shrink Ring 35 Small Cover, Bottom (Side), Commutator End
11 Coil, Equalizer 36 Cover, Bottom (Front), Commutator End
12 Coil, Armature 37 Cover, Bottom (Front), Commutator End
13 Thimble, Shaft 38 Main Coil & Pole Assembly
14 Nut, Pinion 39 Cover, Bottom (Side), Drive End
15 Washer, Pinion 40 Hood, Top (Side), Drive End
16 Cap, Bearing 41 Cover Adapter, Blower
17 ‡ Bearing 42 Screen
18 Frame Head 43 Connection Elbow
19 Thrust Collar & Grease Slinger 44 Band
20 Armature 45 Blower Housing
21 Armature Fan 46 Screen Housing
22 Thrust Collar & Grease Slinger 47 Impeller
23 Frame Head 48 Blower Mounting Bracket
24 Bearing, Roller 49 Blower Motion
25 Cap, Bearing
‡ Roller Bearing–Horizontal Construction
Ball Bearing–Vertical Construction

GE Support Services
166 DC Motors

230V Standard Renewal Parts Identification
Armature 6791731G01 1 6791759G01 1 6791729G01 1 6791734G01 1 6791772G01 1 6791782G01 1
Armature Coils 6739323G01 1 8832060G01 1 6739295G01 1 88320419G01 1 6739487G01 1 6739255G01 1
Insulation Set 6739363ABG01 1 36C695833AAG01 1 36C695834AAG01 1 36C695835AAG01 1 36C695836AAG01 1 36C695837AAG01 1
Commutator 764979G01 1 8822219G01 1 8822635G01 1 8822951G01 1 8822696G01 1 8822852G01 1
Shaft 6739383G02 1 8832390G02 1 8832022G03 1 8832307G02 1 8832542G01 1 8832543G01 1
Fan 6739486–001 1 8832383–001 1 8832027–001 1 8832312–001 1 8832100–001 1 8832166–001 1
Coil & Pole – Comm 6739324G65 4 8832061G65 4 6739296G65 4 8832050G65 4 6739488G65 4 6739256G65 1
Coil Only – Comm 6739324G61 4 8832061G61 4 6739296G61 4 8832050G61 4 6739488G61 4 6739256G61 1
Coil & Pole –Series 6739325G65 4 8832062G65 4 6739297G65 4 8832051G65 4 6739489G65 4 6739257G65 4
Coil Only –Series 6739325G61 4 8832062G61 4 6739297G61 4 8832051G61 4 6739489G61 4 6739257G61 4
Coil & Pole –Shunt 6739326G65 4 8832064G65 4 6739298G65 4 8832053G65 4 6739491G65 4 6739258G65 4
Coil Only – Shunt 6739326G61 4 8832064G61 4 6739298G65 4 8832053G61 4 6739491G61 4 6739258G61 4
Coil & Pole –Compound 6739354G65 4 8832063G65 4 6739479G65 4 8832052G65 4 6739490G65 4 6739482G65 4
Coil Only – Compound 6739354G61 4 8832063G61 4 6739479G61 4 8832052G61 4 6739490G61 4 6739490G61 4
Coil & Pole–Stab Shunt 8832779G65 4 8832066G65 4 6739481G65 4 8832055G65 4 6739493G65 4 6739482G65 4
Coil Only–Stab Shunt 8832779G61 4 8832066G61 4 6739481G61 4 8832055G61 4 6739493G61 4 6739484G61 4
CE/DE Bearing 8832705–002 2 8832705–002 2 8832705–004 2 8832705–005 2 8832705–006 2 8832705–007 2
Brushholder & Spring Constant Pressure
–Right Hand Side 428C685G01 1 428C685G01 1 428C694G01 1 428C695G01 1 428C686G01 1 428C697G01 1
–Left Hand Side 428C685G02 1 428C685G02 1 428C694G02 1 428C695G02 1 428C686G02 1 428C697G02 1
Spring only 41B533105G01 4 41B533105G01 4 36B465487AA001 4 337B689G02 4 337B689G02 4 337B689G02 4
Brush 337B696–P02 4 337B696–P02 4 337B696–P03 4 337B696–P04 4 337B696–P05 4 337B696–P08 4
Brushholder & Spring Clockspring
–Right Hand Side 6748708G01 1 6748708G01 1 6749037G01 1 6749232G01 1 6749108G01 1 6749108G03 1
–Left Hand Side 6748708G02 1 6748708G02 1 6749037G02 1 6749232G02 1 6749108G02 1 6749108G04 1
Brush 6709783–P01 4 6709783–P01 4 6709786–P01 4 8809716–P01 4 8809563–P01 4 8809552–P01 4
7–Medium DC
CE Insp. Cover 6739384G01 1 6736007G01 1 6736007G01 1 8832322G01 1 8832105G01 1 8832105G01 1

Lockwasher–Flat 88099863–001 2 2706929–001 2 2706929–001 2 8809863–001 2 8809864–001 2 8809865–001 2
Pinion Nut 8815255–001 2 8815256–001 2 8815256–001 2 8815257–001 2 8815258–001 2 8815259–001 2
Cable Bushings
Series Motor 41B533331–001 8 41B533331–001 8 41B533331–002 8 41B533331–003 8 41B533331–003 8 41B533331–005 8
Shunt Motor–Field 41B533331–001 4 41B533331–001 4 41B533331–001 4 41B533331–001 4 41B533331–001 4 41B533331–001 4
Armature 41B533331–001 4 41B533331–001 4 41B533331–002 4 41B533331–003 4 41B533331–003 4 41B533331–005 4
Compound Motor Field 41B533331–001 4 41B533331–001 4 41B533331–001 4 41B533331–001 4 41B533331–001 4 41B533331–001 4
Armature 41B533331–001 4 41B533331–001 4 41B533331–0021 4 41B533331–003 4 41B533331–003 4 41B533331–005 4

Armature 6791786G01 1 6792403G01 1 6793951G01 1 6792407G01 1
Armature Coils 6739237G01 1 8832010G01 1 8832037G01 1 6739341G01 1 428C588G01 1 428C564G01 1
Equalizer Coils –––––––––––––– 8832919G01 1 8832924G01 1 8832923G01 1
Insulation Set 36C695838AAG01 1 36C695839AAG01 1 428C345G01 1 8842626ABG01 1 428C587ABG01 1 428C562ABG01 1
Commutator 6727740G01 1 8822836G01 1 8822910G01 1 6739413G01 1
Shaft 8832544G01 1 8832545G01 1 8832546G01 1 8832547G01 1
Fan 6739459–001 1 8832138–001 1 8832260–001 1 6739496–001 1
Coil & Pole – Comm 6739238G65 4 8832011G65 4 8832038G65 4 6739342G65 4 428C333G65* 4 8842401G65** 6
4 8842624G65** 4
Coil Only – Comm 6739238G61 4 8832011G61 4 8832038G61 4 6739342G61 4 428C333G61* 4 8842401G61** 6
8842624G61** 4
Coil & Pole –Series 6739239G65 4 8832012G65 4 8832039G65 4 6739343G65 4 428C348G65 4
Coil Only –Series 6739239G61 4 8832012G61 4 8832039G61 4 6739343G61 4 428C348G61 4
Coil & Pole –Shunt 6739243G65 4 8832016G65 4 8832043G65 4 6739345G65 4 8842697G65 4
Coil Only – Shunt 6739243G61 4 8832016G61 4 8832043G61 4 6739345G61 4 8842697G61 4 8842631G61** 6
Coil & Pole – Shunt w/bars 8842644ABG62 4 8842441ABG63 6
Coil & Pole –Compound 6793241G65 4 8832014G65 4 8832041G65 4 6739344G65 4 428C308G65* 4 8851734G65 6
Coil Only – Compound 6793241G61 4 8832014G61 4 8832041G61 4 6739344G61 4 428C308G61 4 8851734G61 6
Coil & Pole–Stab Shunt 6739247G65 4 8832020G65 4 8832047G65 4 6739347G65 4
Coil Only–Stab Shunt 6739247G61 4 8832020G61 4 8832047G61 4 6739347G61 4
CE/DE Bearing 8832705–008 2 8832705–009 2 8832705–010 2 8832705–011 2 8832705–012 2 8832705–013 2
Brushholder & Spring Constant Pressure
428C682G02 2 428C683G02 4 428C687G02 4 428C689G02 4
Spring only 337B689G02 6 337B689G02 16 337B689G02 16 337B689G02 16
Brush 337B696–P07 6 337B696–P08 16 337B696–P07 4 337B696–P09 16 337B696–P07
Brushholder & Spring Clockspring
7–Medium DC
6748585G02 2 6749126G01 2 6749126G04 2 6748745G02 4
Brush 6709764–P01 6 8809552–P01 16 8670764–P01 16 6709776–P01 16
CE Insp. Cover 6739277G01 2 8832142G01 2 8832142G01 2 8832142G01 2 8819615–001
Lockwasher – Spring 36A164222AA005 2 36A164222AA006 2 36A164222AA007 2 36A164222AA007 2 36A160535AA009 2 36A160535AA009
Lockwasher–Flat 8809866–001 2 8809867–001 2 8809868–001 2 8809869–001 2 8819685–001 2 8819685–001 2
Pinion Nut 8815260–001 2 8815261–001 2 8815262–001 2 8815263–001 2 8819612–001 2 88519629–001 2
Cable Bushings
Series Motor 41B533331–009 8 41B533331–009 8 41B533331–011 8 41B533331–010 8
Shunt Motor–Field 41B533331–001 4 41B533331–001 4 41B533331–025 4 41B533331–025 4 41B533331–002 6
Armature 41B533331–009 4 41B533331–009 4 41B533331–011 4 41B533331–010 4 41A236629AA00160
Compound Motor Field 41B533331–001 4 41B533331–001 4 41B533331–025 4 41B533331–025 4 41B533331–002 6
Armature 41B533331–009 8 41B533331–009 8 41B533331–011 8 41B533331–010 8
*Non Compensated **Compensated

GE Support Services
168 DC Motors

230 Volt Constant Pressure 230 Volt Coil Spring
602 Qty. 1 – 428C685G01 – RH Brushholder w/Spring 602 Qty. 1 – 6748708G01 – RH Brushholder

Qty. 1 – 428C685G02 – LH Brushholder w/Spring Qty. 1 – 6748708G02 – LH Brushholder
Qty. 4 – 41B533105G01 – Spring Only Qty. 4 – 6709783 P01 – Brush
Qty. 4 – 337B696 P02 – Brush
Qty. 4 – 337B696 P02 – Brush
Qty. 4 – 36B465487AA001 – Spring Only Qty. 4 – 6709786 P01 – Brush
Qty. 4 – 337B696 P03 – Brush
Qty. 4 – 337B696 P04 – Brush
Qty. 4 – 337B696 P05 – Brush
Qty. 6 – 337B696 P08 – Brush
7–Medium DC
612 Qty. 2 – 428C682G02 – Brushholder w/Spring 612 Qty. 2 – 6748585G02 – Brushholder

Qty. 6 – 337B696 P07 – Brush
Qty. 16 – 337B696 P08 – Brush
Qty. 16 – 337B696 P07 – Brush
Qty. 16 – 337B696 P09 – Brush
Above quantities represent total required per motor.

550 Volt Constant Pressure 550 Volt Coil Spring

602 No constant pressure replacement. 602 Qty. 1 – 6748708G03 – RH Brushholder
Qty. 1 – 6748708G04 – LH Brushholder
Qty. 4 – 8807309 P01 – Brush
603 Qty. 1 – 428C685G01 – LH Brushholder w/Spring 603 Qty. 1 – 6748708G01 – RH Brushholder
Qty. 1 – 428C685G02 – RH Brushholder w/Spring Qty. 1 – 6748708G02 – LH Brushholder
Qty. 4 – 337B696 P02 – Brush
Qty. 4 – 337B696 P02 – Brush
Qty. 4 – 36B465487AA001 – Spring Only Qty. 4 – 6709786 P01 – Brush
Qty. 4 – 337B696 P03 – Brush
Qty. 4 – 337B696 P04 – Brush
Qty. 4 – 337B689G01 – Spring Only Qty. 4– 8809563 P01 – Brush
Qty. 4 – 337B696 P05 – Brush
7–Medium DC
Qty. 4 – 337B696 P05 – Brush
Qty. 8 – 337B696 P05 – Brush
Qty. 12 – 337B696 P08 – Brush
Qty. 16 – 337B696 P08 – Brush
Above quantities represent total required per motor.

GE Support Services
170 DC Motors

Typical Weights
Frame Pounds Kilograms

Size Armature Only Complete Motor Armature Only Complete Motor
802 160 550 75 250
803 210 780 95 355
804 290 960 130 435
806 370 1300 170 590
808 540 1820 245 825
810 720 2480 325 1125
812 960 3310 435 1500
814 1140 4620 655 2100
816 2030 5840 920 2650
818 2630 7730 1195 3500
820 3040 12100 1380 5490
822 3850 15200 1745 6700
824 4650 19100 2110 8660
828 11060 39100 5020 17740
7–Medium DC
MDP804 thru MDP808 Motors

Exploded View Horizontal
7–Medium DC
1 Armature 40 Grease Fitting 116B Cover, Side Drive End–Screen
2 Armature Coil 42 Pipe Plug 116C Cover, Side Drive End–Hood
6 Armature Core 44 Split Ring 117A Cover, Top Comm End–Solid
6A Armature Core Key 45 Locking Ring 117B Cover, Top Comm End–Screen
7 Armature Fan 50 Brush 119A Cover, Top Drive End–Solid
7A Armature Fan Hub 55 Brushholder Stud 119B Cover, Top Drive End–Screen
10 Shaft 56 Brushholder Stud Insulation 141 Cable Bushing
12 Commutator 57 Brushholder 151 Frame Split Bolt
15 Pinion Key 57B Brushholder Spring 153 Shaft Thimble
16 Pinion Nut 57C Brushholder Mounting Clip 202A Space Heater Only
17A Pinion Lock Washer–Split Type 70 Comm Coil & Pole Assembly 202B Heat Sink–Space Heater
17B Pinion Lock Washer–Bent Type 73 Main Field Coil & Pole 208A Thermostat
31 Bearing 75 Pole Bolts 305A Blower Housing
34 Bearing Cap 102A Cover, Bottom Comm End–Solid 305B Blower Impeller
36 Bearing Cartridge 102B Cover, Bottom Comm End–Screen 305C Air Inlet Screen
37A Bearing Seal–Inner 104A Cover, Bottom Drive End–Solid 305D Air Inlet Hood With Screen
37B Bearing Seal–Outer 104B Cover, Bottom Drive End–Screen 310 Blower Motor
39A Thrust Collar–Inner 114D Cover, Quick Access–Comm End–Solid
39B Thrust Collar–Outer 116A Cover, Side Drive End–Solid

GE Support Services
172 DC Motors
MDV804 thru MDV808 Motors

Exploded View Vertical
7–Medium DC

1 Armature 39A Thrust Collar–Inner 112B Cover, Bottom Side Drive End–Screen
2 Armature Coil 40 Grease Fitting 114A Cover, Side Comm End–Solid
6 Armature Core 41 Grease Tube Assembly 114B Cover, Side Comm End–Screen
6A Armature Core Key 42 Pipe Plug 114D Cover, Quick Access–Comm End–Solid
7 Armature Fan 44 Split Ring 117A Cover, Top Comm End–Solid
7A Armature Fan Hub 45 Locking Ring 117B Cover, Top Comm End–Screen
10 Shaft 50 Brush 141 Cable Bushing
12 Commutator 55A Brushholder Stud–Right Hand 151 Frame Split Bolt
15 Pinion Key 55B Brushholder Stud–Left Hand 153 Shaft Thimble
16 Pinion Nut 56 Brushholder Stud Insulation 202A Space Heater Only
17A Pinion Lock Washer–Split Type 57 Brushholder 202B Heat Sink–Space Heater
17B Pinion Lock Washer–Bent Type 57B Brushholder Spring 208A Thermostat
31 Bearing 57C Brushholder Mounting Clip 305A Blower Housing
32B Bearing Bracket–Drive End 70 Comm Coil & Pole Assembly 305B Blower Impeller
34 Bearing Cap 73 Main Field Coil & Pole 305C Air Inlet Screen
36 Bearing Cartridge 75 Pole Bolts 305D Air Inlet Hood With Screen
37A Bearing Seal–Inner 102A Cover, Bottom Comm End–Solid 310 Blower Motor
37B Bearing Seal–Outer 102B Cover, Bottom Comm End–Screen
MDP810 thru MDP818 Motors

7–Medium DC
1 Armature
2 Armature Coil
6 Armature Core
6A Armature Core Key
7 Armature Fan
7A Armature Fan Hub
9 Equalizer Coil
10 Shaft Ref. No. Description Ref. No. Description
12 Commutator 55A Brushholder Stud–Right Hand 117A Cover, Top Comm End–Solid
15 Pinion Key 55B Brushholder Stud–Left Hand 117B Cover, Top Comm End–Screen
16 Pinion Nut 56 Brushholder Stud Insulation 119A Cover, Top Drive End–Solid
17A Pinion Lock Washer–Split Type 57 Brushholder 119B Cover, Top Drive End–Screen
17B Pinion Lock Washer–Bent Type 57B Brushholder Spring 141 Cable Bushing
31 Bearing 57D Brushholder Mounting Bolt 151 Frame Split Bolt
34 Bearing Cap 70 Comm Coil & Pole Assembly 153 Shaft Thimble
36 Bearing Cartridge 73 Main Field Coil & Pole 202A Space Heater Only
37A Bearing Seal–Inner 75 Pole Bolts 202B Heat Sink–Space Heater
37B Bearing Seal–Outer 102A Cover, Bottom Comm End–Solid 208A Thermostat
39A Thrust Collar–Inner 102B Cover, Bottom Comm End–Screen 305A Blower Housing
39B Thrust Collar–Outer 104A Cover, Bottom Drive End–Solid 305B Blower Impeller
40 Grease Fitting 104B Cover, Bottom Drive End–Screen 305C Air Inlet Screen
42 Pipe Plug 114D Cover, Quick Access–Comm End–Solid 305D Air Inlet Hood With Screen
44 Split Ring 116A Cover, Side Drive End–Solid 310 Blower Motor
45
50
Locking Ring
Brush
116B
116C
Cover, Side Drive End–Screen
Cover, Side Drive End–Hood 
GE Support Services
174 DC Motors
MDV810 thru MDV818 Motors

7–Medium DC

1 Armature 37B Bearing Seal–Outer 102B Cover, Bottom Comm End–Screen
2 Armature Coil 39A Thrust Collar–Inner 112B Cover, Bottom Side Drive End–Screen
6 Armature Core 40 Grease Fitting 114A Cover, Side Comm End–Solid
6A Armature Core Key 41 Grease Tube Assembly 114B Cover, Side Comm End–Screen
7 Armature Fan 42 Pipe Plug 114D Cover, Quick Access–Comm End–Solid
7A Armature Fan Hub 44 Split Ring 117A Cover,Top Comm End–Solid
9 Equalizer Coil 45 Locking Ring 117B Cover, Top Comm End–Screen
10 Shaft 50 Brush 141 Cable Bushing
12 Commutator 55A Brushholder Stud–Right Hand 151 Frame Split Bolt
15 Pinion Key 55B Brushholder Stud–Left Hand 153 Shaft Thimble
17A Pinion Lock Washer–Split Type 57 Brushholder 202B Heat Sink–Space Heater
17B Pinion Lock Washer–Bent Type 57B Brushholder Spring 208A Thermostat
31 Bearing 57D Brushholder Mounting Bolt 305A Blower Housing
32B Bearing Bracket–Drive End 70 Comm Coil & Pole Assembly 305B Blower Impeller
34 Bearing Cap 73 Main Field Coil & Pole 305C Air Inlet Screen
36 Bearing Cartridge 75 Pole Bolts 305D Air Inlet Hood With Screen
37A Bearing Seal–Inner 102A Cover, Bottom Comm End–Solid 310 Blower Motor
MDP820
Ref. No.
1
Description
Armature
Ref. No.
39A
Description
Thrust Collar–Inner
Ref. No.
102B
Description
Cover, Bottom Comm End–Screen 7–Medium DC
2 Armature Coil 39B Thrust Collar–Outer 11OA Cover, Bottom Side Comm End–Solid
5A Armature Coil Support–Comm End 40 Grease Fitting 110B Cover, Bottom Side Comm End–Screen
5B Armature Coil Support–Drive End 42A Pipe Plug 118A Cover, Top Side Comm End–Solid
6 Armature Core 50 Brush 118B Cover, Top Side Comm End–Screen
6A Armature Core Key 53 Brushholder Yoke 118C Cover, Top Side Comm End–Hood
9A Equalizer–Molded 55 Brushholder Stud 134 Cover, Lead
10 Shaft 56 Brushholder Stud Insulation 151 Frame Split Bolt
12 Commutator 57 Brushholder 153 Shaft Thimble
15 Pinion Key 57B Brushholder Spring 202A Space Heater Only
16 Pinion Nut 57C Brushholder Mounting Clip 208A Thermostat
17A Pinion Lock Washer–Split Type 70 Comm Coil & Pole Assembly 305A Blower Housing
17B Pinion Lock Washer–Bent Type 73A Main Field Coil & Pole With Bars 305B Blower Impeller
31 Bearing 75A Comm Pole Bolt 305C Air Inlet Screen
32A Bearing Bracket–Comm End 75C Main Field Pole Bolt 305D Air Inlet Hood With Screen
32B Bearing Bracket–Drive End 75D Main Field Pole Bolt–Bottom 310 Blower Motor
34 Bearing Cap 76 Pole Face Bars
36 Bearing Cartridge

GE Support Services
176 DC Motors
MDP822 Motors
7–Medium DC

1 Armature 36 Bearing Cartridge 76 Pole Face Bars
2 Armature Coil 39A Thrust Collar–Inner 102B Cover, Bottom Comm End–Screen
5A Armature Coil Support–Comm End 39B Thrust Collar–Outer 110A Cover, Bottom Side Comm End–Solid
5B Armature Coil Support–Drive End 40 Grease Fitting 110B Cover, Bottom Side Comm End–Screen
6 Armature Core 42 Pipe Plug 118A Cover, Top Side Comm End–Solid
6A Armature Core Key 50 Brush 118B Cover, Top Side Comm End–Screen
9A Equalizer–Molded 53 Brushholder Yoke 118C Cover, Top Side Comm End–Hood
10 Shaft 55 Brushholder Stud 134 Cover, Lead
12 Commutator 56 Brushholder Stud Insulation 151 Frame Split Bolt
15 Pinion Key 57 Brush Holder 153 Shaft Thimble
16 Pinion Nut 57B Brushholder Spring 202A Space Heater Only
17A Pinion Lock Washer–Split Type 57C Brushholder Mounting Clip 208A Thermostat
17B Pinion Lock Washer–Bent Type 70 Comm Coil & Pole Assembly 305A Blower Housing
31 Bearing 75A Comm Pole Bolt 305B Blower Impeller
32A Bearing Bracket–Comm End 73A Main Field Coil & Pole With Bars 305C Air Inlet Screen
32B Bearing Bracket–Drive End 75C Main Field Pole Bolt 305D Air Inlet Hood With Screen
34 Bearing Cap 75D Main Field Pole Bolt–Bottom 310 Blower Motor
MDV820, MDV822 Motors

7–Medium DC
1 Armature 36 Bearing Cartridge 75C Main Field Pole Bolt
2 Armature Coil 39A Thrust Collar–Inner 76 Pole Face Bars
5A Armature Coil Support–Comm End 39B Thrust Collar–Outer 118A Cover, Top Side Comm End–Solid
5B Armature Coil Support–Drive End 40 Grease Fitting 118B Cover, Top Side Comm End–Screen
6 Armature Core 41 Grease Tube Assembly 118C Cover, Top Side Comm End–Hood
6A Armature Core Key 42 Pipe Plug 122 Cover, Space Heater Access
9A Equalizer–Molded 44 Split Ring 124 Cover, Frame Mounting Access
10 Shaft 50 Brush 134 Cover, Lead
12 Commutator 53 Brushholder Yoke 151 Frame Split Bolt
15 Pinion Key 55 Brushholder Stud 153 Shaft Thimble
17A Pinion Lock Washer–Split Type 57 Brushholder 208A Thermostat
17B Pinion Lock Washer–Bent Type 57B Brushholder Spring 305A Blower Housing
31 Bearing 57C Brushholder Mounting Clip 305B Blower Impeller
32A Bearing Bracket–Comm End 70 Comm Coil & Pole Assembly 305C Air Inlet Screen
32B
34
Bearing Bracket–Drive End
Bearing Cap
73A
75A
Main Field Coil & Pole With Bars
Comm Pole Bolt
305D
310
Air Inlet Hood w/Screen
Blower Motor

GE Support Services
178 DC Motors
MDP824 Motors
7–Medium DC

1 Armature 36 Bearing Cartridge 76 Pole Face Bars
2 Armature Coil 39A Thrust Collar–Inner 102B Cover, Bottom Comm End–Screen
5A Armature Coil Support–Comm End 39B Thrust Collar–Outer 11OA Cover, Bottom Side Comm End–Solid
5B Armature Coil Support–Drive End 40 Grease Fitting 110B Cover, Bottom Side Comm End–Screen
6 Armature Core 42 Pipe Plug 118A Cover, Top Side Comm End–Solid
6A Armature Core Key 50 Brush 118B Cover, Top Side Comm End–Screen
9A Equalizer–Molded 53 Brushholder Yoke 118C Cover, Top Side Comm End–Hood
10 Shaft 55 Brushholder Stud 134 Cover, Lead
12 Commutator 56 Brushholder Stud Insulation 151 Frame Split Bolt
15 Pinion Key 57 Brushholder 153 Shaft Thimble
16 Pinion Nut 57B Brushholder Spring 202A Space Heater Only
17A Pinion Lock Washer–Split Type 57C Brushholder Mounting Clip 208A Thermostat
17B Pinion Lock Washer–Bent Type 70 Comm Coil & Pole Assembly 305A Blower Housing
31 Bearing 73A Main Field Coil & Pole With Bars 305B Blower Impeller
32A Bearing Bracket–Comm End 75A Comm Pole Bolt 305C Air Inlet Screen
32B Bearing Bracket–Drive End 75C Main Field Pole Bolt 305D Air Inlet Hood With Screen
34 Bearing Cap 75D Main Field Pole Bolt–Bottom 310 Blower Motor
MDV824 Motors
7–Medium DC
1 Armature 36 Bearing Cartridge 75C Main Field Pole Bolt
2 Armature Coil 39A Thrust Collar–Inner 76 Pole Face Bars
5A Armature Coil Support–Comm End 39B Thrust Collar–Outer 118A Cover, Top Side Comm End–Solid
5B Armature Coil Support–Drive End 40 Grease Fitting 118B Cover, Top Side Comm End–Screen
6 Armature Core 41 Grease Tube Assembly 118C Cover, Top Side Comm End–Hood
6A Armature Core Key 42 Pipe Plug 122 Cover, Space Heater Access
9A Equalizer–Molded 44 Split Ring 124 Cover, Frame Mounting Access
10 Shaft 50 Brush 134 Cover, Lead
12 Commutator 53 Brushholder Yoke 151 Frame Split Bolt
15 Pinion Key 55 Brushholder Stud 153 Shaft Thimble
17A Pinion Lock Washer–Split Type 57 Brushholder 208A Thermostat
17B Pinion Lock Washer–Bent Type 57B Brushholder Spring 305A Blower Housing
31 Bearing 57C Brushholder Mounting Clip 305B Blower Impeller
32A
32B
Bearing Bracket–Comm End
Bearing Bracket–Drive End
70
73A
Comm Coil & Pole Assembly
Main Field Coil & Pole With Bars
305C
305D
Air Inlet Screen
Air Inlet Hood With Screen

34 Bearing Cap 75A Comm Pole Bolt 310 Blower Motor
GE Support Services
180 DC Motors

Renewal Part MD802A Qty. MD802B Qty. MD802C Qty. MD803 Qty. MD804 Qty. MD806 Qty.
Armature 36A164230AAG01 1 36A164230AAG01 1 36A164230AAG01 1 36A164231AAG01 1 36A164232AAG01 1 36A164233AAG01 1
Armature w/Frameheads 36A164230AAG03 1 36A164230AAG03 1 36A164230AAG03 1 36A164231AAG03 1 36A164232AAG03 1 36A164232AAG03 1
Armature Coils 36A164160AAG01 1 36A164160AAG01 1 36A164160AAG01 1 36A164161AAG01 1 36A164162AAG01 1 36A164163AAG01 1
Equalizer Coils –––––––––––––––– –––––––––––––––– –––––––––––––––– –––––––––––––––– –––––––––––––––– ––––––––––––––––
Insulation Set 36A164190AAG01 1 36A164190AAG01 1 36A164190AAG01 1 36A164191AAG01 1 36A164192AAG01 1 36A164193AAG01 1
Commutator 36A164080AAG01 1 36A164080AAG01 1 36A164080AAG01 1 36A164081AAG01 1 36A164082AAG01 1 36A164083AAG01 1
Shaft 36B465450AAG01 1 36B465450AAG01 1 36B465450AAG01 1 36B465451AAG01 1 36B465452AAG01 1 36B465453AAG01 1
Fan 36A164070CA001 1 36A164070CA001 1 36A164070CA001 1 36A164071CA001 1 36A164072CBG01 1 36A164072CA001 1
Coil & Pole – Comm 36A164360BAG01 4 36A164360BAG01 4 36A164360BBG01 4 36A164361BAG01 4 36A164362AAG01 4 36A164363AAG01 4
Coil Only – Comm 36A164360BAG02 4 36A164360BAG02 4 36A164360BBG02 4 36A164361AAG02 4 36A164362AAG02 4 36A164363AAG02 4
Coil & Pole –Series 36A164400TCG01 4 36A164400TDG01 4 36A164400TEG01 4 36A164401TBG01 4 36A164402TBG01 4 36A164403TBG01 4
Coil Only –Series 36A164400TCG02 4 36A164400TDG02 4 36A164400TEG02 4 36A164401TBG02 4 36A164402TBG02 4 36A164403TBG02 4
Coil & Pole –Shunt 36A164400AGG01 4 36A164400AAG01 4 36A164400AAG01 4 36A164400AAG01 4 36A164402AAG01 4 36A164403AAG01 4
Coil Only – Shunt 36A164400AGG02 4 36A164400AAG02 4 36A164400AAG02 4 36A164401AAG02 4 36A164402AAG02 4 36A164403AAG02 4
Coil & Pole –Compound 36A164400JDG01 4 36A164400JEG01 4 36A164400JFG01 4 36A164401JCG01 4 36A164402JCG01 4 36A164403JCG01 4
Coil Only – Compound 36A164400JDG02 4 36A164400JEG02 4 36A164400JFG02 4 36A164401JCG02 4 36A164402JCG02 4 36A164403JCG02 4
Coil & Pole–Stab Shunt 36A164400JRG01 4 36A164400JRG01 4 36A164400JRG01 4 36A164401JRG01 4 36A164402JEG01 4 36A164403JDG01 4
Coil Only–Stab Shunt 36A164400JRG02 4 36A164400JRG02 4 36A164400JRG02 4 36A164401JRG02 4 36A164402JEG02 4 36A164403JDG02 4
CE/DE Bearing 8832705–002 2 8832705–002 2 8832705–002 2 8832705–003 2 8832705–004 2 8832705–005 2
Brushholder & Spring 36A160424AAG01 4 36A160424AAG01 4 36A160424AAG01 4 36A164425AAG01 4 36A160426AAG01 4 36A160427AAG01 4
Spring only 36B465484AA001 4 36B465484AA001 4 36B465484AA001 4 36B465485AA001 4 36B465486AA001 4 36A164487AA001 4
Brush 36A164454AAP20 4 36A164454AAP20 4 36A164454AAP20 4 36A164455AAP20 4 36A164456AAP20 4 36A164457AAP20 4
CE QCK Removal Cover 36A164470CAG01 2 36A164470CAG01 2 36A164470CAG01 2 36A164471CAG01 2 36A164472CAG01 2 36A164473CAG01 2
Lockwasher–Flat 36A164222AB001 2 36A164222AB001 2 36A164222AB001 2 36A164222AB001 2 36A164222AB002 2 36A164222AB003 2
Pinion Nut 36A164223AA001 2 36A164223AA001 2 36A164223AA001 2 36A164223AA002 2 36A164223AA002 2 36A164223AA003 2
Cable Bushings
Series Motor 36A164527AA001 4 36A164527AC001 4 36A164527AC001 4 36A164527AC001 4 36A164527CAG01 2 36A164527AC001 2
7–Medium DC
Larger Hole –––––––––––––––– –––––––––––––––– –––––––––––––––– –––––––––––––––– 36A164527AC002 2 36A164527AC002 2

Shunt Motor–Field 36A164527AC001 2 36A164527AC001 2 36A164527AC001 2 36A164527AC001 2 36A164527AC001 2 36A164527AC002 2
Blank 36A164527AA004 2 36A164527AA004 2 36A164527AA004 2 36A164527AA004 2 36A164527AA004 2 36A164527AA004 2
Compound Motor 36A164527AC001 4 36A164527AC001 4 36A164527AC001 4 36A164527AC001 2 36A164527AC001 2 36A164527AC001 2
Larger Hole –––––––––––––––– –––––––––––––––– –––––––––––––––– –––––––––––––––– 36A164527AC002 2 36A164527AC002 2

Armature 36A164234AAG01 1 36A164235AAG01 1 36A164236AAG01 1 36A164237AAG01 1 36A164238AAG01 1 36A164239AAG01 1
Armature w/Frameheads 36A164234AAG03 1 36A164235AAG03 1 36A164236AAG03 1 36A164237AAG03 1 36A164238AAG03 1 36A164239AAG03 1
Armature Coils 36A164164AAG01 1 36A164165AAG01 1 36A164166AAG01 1 36A164167AAG01 1 36A164168AAG01 1 36A164169AAG01 1
Equalizer Coils –––––––––––––––– –––––––––––––––– ––––––––––––––––– 36A164177AB001 29 36A164178AB001 29 36A164179AB001 27
Insulation Set 36A164194AAG01 1 36A164195AAG01 1 36A164196AAG01 1 36A164197AAG01 1 36A164198AAG01 1 36A164199AAG01 1
Commutator 36A164084AAG01 1 36A164085AAG01 1 36A164086AAG01 1 36A164087AAG01 1 36A164088AAG01 1 36A164089AAG01 1
Shaft 36B465454AAG01 1 36B465455AAG01 1 36B465456AAG01 1 36B465457AAG01 1 36B465458AAG01 1 36B465459AAG01 1
Fan 36A164074CB001 1 36A164074CA001 1 36A164076CA001 1 36A164077CA001 1 36A164078CAG01 1 36A164079CA001 1
Coil & Pole – Comm 36A164364AAG01 4 36A164365AAG01 4 36A164366AAG01 4 36A164367AAG01 4 36A164368AAG01 4 36A164369AAG01 4
Coil Only – Comm 36A164364AAG02 4 36A164365AAG02 4 36A164366AAG02 4 36A164367AAG02 4 36A164368AAG02 4 36A164369AAG02 4
Coil & Pole –Series 36A164404SBG01 4 36A164405SBG01 4 36A164406SBG01 4 36A164407SBG01 4 36A164408SBG01 4 36A164409SBG01 4
Coil Only –Series 36A164404SBG02 4 36A164405SBG02 4 36A164406SBG02 4 36A164407SBG02 4 36A164408SBG02 4 36A164409SBG02 4
Coil & Pole –Shunt 36A164404AAG01 4 36A164405AAG01 4 36A164406AAG01 4 36A164407AAG01 4 36A164408AAG01 4 36A164409AAG01 4
Coil Only – Shunt 36A164404AGG02 4 36A164405AAG02 4 36A164406AAG02 4 36A164407AAG02 4 36A164408AAG02 4 36A164409AAG02 4
Coil & Pole –Compound 36A164404KBG01 4 36A164405KBG01 4 36A164406KBG01 4 36A164407KBG01 4 36A164408KBG01 4 36A164409KBG01 4
Coil Only – Compound 36A164404KBG02 4 36A164405KBG02 4 36A164406KBG02 4 36A164407KBG02 4 36A164408KBG02 4 36A164409KBG02 4
Coil & Pole–Stab Shunt 36A164400KFG01 4 36A164405KDG01 4 36A164406KEG01 4 36A164407KDG01 4 36A164408KDG01 4 36A164409KDG01 4
Coil Only–Stab Shunt 36A164400KFG02 4 36A164405KDG02 4 36A164406KEG02 4 36A164407KDG02 4 36A164408KDG02 4 36A164409KDG02 4
CE/DE Bearing 8832705–006 2 8832705–007 2 8832705–008 2 8832705–009 2 8832705–010 2 8832705–011 2
Brushholder & Spring 36A160421AAG01 6 36A160421AAG01 8 36A160422AAG01 8 36A160422AAG01 12 36A160422AAG01 16 36A160423AAG01 16
Spring only 36B465481AA001 6 36B465481AA001 8 36B465482AA001 8 36B465482AA001 12 36B465482AA001 16 36A164483AA001 16
Brush 36A164451AAP20 6 36A164451AAP20 8 36A164452AAP20 8 36A164452AAP20 12 36A164452AAP20 16 36A164453AAP20 16
CE QCK Removal Cover 36A164471CAG01 2 36A164472CAG01 2 36A164476CAG01 2 36A164477CAG01 2 36A164478CAG01 2 36A164479CAG01 2
Lockwasher–Flat 36A164222AB004 2 36A164222AB005 2 36A164222AB006 2 36A164222AB007 2 36A164222AB008 2 36A164222AB009 2
Pinion Nut 36A164223AA004 2 36A164223AA005 2 36A164223AA006 2 36A164223AA007 2 36A164223AA008 2 36A164223AA009 2
Cable Bushings
Series Motor 36A164527AC002 4 36A164527AB001 1 36A164527AB002 1 36A164527AB001 6 36A164527AB002 2 36A164527AB003 4
7–Medium DC
–––––––––––––––– 36A164527AD006 1 36A164527AD003 1 36A164527AD006 2 36A164527AD003 2 36A164527AB003 2
–––––––––––––––– 36A164527AE004 2 36A164527AE002 2
Shunt Motor–Field 36A164527AC002 2 36A164527AE004 2 36A164527AE002 2 36A164527AA001 2 36A164527AB002 5 36A164527AA003 4
36A164527AA004 2 36A164527AA001 1 36A164527AA002 1 36A164527AB001 2 36A164527AA002 3 36A164527AB003 2
–––––––––––––––– 36A164527AF001 1 36A164527AF003 1 36A164527AA001 4 –––––––––––––––– 36A164527AD004 2
Compound Motor 36A164527AC002 4 36A164527AB001 1 36A164527AB002 1 36A164527AB001 6 36A164527AB002 6 36A164527AD003 6
–––––––––––––––– 36A164527AD006 1 36A164527AD003 1 36A164527AD006 2 36A164527AD003 2 36A164527AD004 2
–––––––––––––––– 36A164527AE004 2 36A164527AE002 2 ––––––––––––––– –––––––––––––––– –––––––––––––––

GE Support Services
182 DC Motors
Excavator Motor Generators

Type CDS, Frames 320 to 8000
Types MPC and MCF, Frames 500 to 900
Typical Generator Weights in Pounds and Kilograms*

Armature Only Generator Complete
Frame Size Pounds Kilograms Pounds Kilograms
CD250 60 30 240 110
CD280 100 50 360 170
CD320 140 60 520 240
CD360 200 90 720 330
CD400 260 120 950 440
CD440 350 160 1320 600
CD500 550 250 1890 860
CDS580 800 360 2900 1320
CDS680 1050 480 4400 2000
CDS5000 2350 1070 6600 3000
MPC500 1700 770 5600 2540
CDS6000 2800 1270 10100 4580
MCF600 2900 1320 10100 4580
CDS7000 4000 1810 13650 6190
MCF700 4000 1810 12300 5580
CDS8000 5850 2650 14850 6740
MCF800 5850 2650 17500 7940
MCF900 5454 2470 16565 7510
7–Medium DC
*These weights are approximated and do not necessarily reflect specific generator ratings.
DC–1725–1
MG–5394–1

MCF700–900 Generators,
Exploded View
7–Medium DC

1D Armature & Couplings 57 Brushholder 84 Cradle Cap
2 Armature Coil Set 57B Brushholder Spring 84A Cradle Cap Dowel Pin
5A Armature Coil Support–Comm End 57C Brushholder Mounting Clip 85 Insulating Bolt
5B Armature Coil Support–Drive End 70 Comm Coil & Pole Assembly 85A Insulating Shim
6 Armature Core 73A Main Field Coil & Pole With Bars 85B Insulating Washer–Cradle Cap
6A Armature Core Key 75A Comm Pole Bolt 87 Sleeve Bearing
9A Equalizer–Molded 75C Main Field Pole Bolt 88 Oil Seals–Leather
10 Shaft 76 Pole Face Bars 88A Oil Seal Ring
12 Commutator 80A Pedestal Cap 89 Oil Temperature Gauge
50
53
Brush
Brushholder Yoke
81
81A
Oil Ring
Oil Ring Wear Pads
90
93
Filler Cap
Space Heater, Pedestal

55 Brushholder Stud 82 Sight Gauge 131 Cover, Hood Comm End
56 Brushholder Stud Insulation 83 Cradle Bottom 151 Frame Split Bolt GE Support Services
184 DC Motors

MPC500–600 Generators,
Exploded View
7–Medium DC

1D Armature & Couplings
2 Armature Coil Set
5A Armature Coil Support–Comm End
5B Armature Coil Support–Drive End
6 Armature Core
6A Armature Core Key
9A Equalizer–Molded Ref. No. Description Ref. No. Description
10 Shaft 73 Main Field Coil & Pole 85 Insulating Bolt
12 Commutator 75A Comm Pole Bolt 85A Insulating Shim
50 Brush 75C Main Field Pole Bolt 85B Insulating Washer–Cradle Cap
53 Brushholder Yoke 80A Pedestal Cap 87 Sleeve Bearing
55 Brushholder Stud 81 Oil Ring 88 Oil Seals–Leather
56 Brushholder Stud Insulation 81A Oil Ring Wear Pads 88A Oil Seal Ring
57 Brush Holder 82 Sight Gauge 89 Oil Temperature Gauge
57B Brushholder Spring 83 Cradle Bottom 90 Filler Cap
57C Brushholder Mounting Clip 84 Cradle Cap 93 Spacer Heater, Pedestal
70 Comm Coil & Pole Assembly 84A Cradle Cap Dowel Pin 131 Cover, Hood Comm End
151 Frame Split Bolt

CDS5000–6000 Excavator Generators,
Exploded View
7–Medium DC

1D Armature & Couplings
2 Armature Coil Set
5A Armature Coil Support–Comm End
5B Armature Coil Support–Drive End
6 Armature Core Ref. No. Description Ref. No. Description
6A Armature Core Key 55 Brushholder Stud 151 Frame Split Bolt
9A Equalizer–Molded 56 Brushholder Stud Insulation 305A Blower Housing
10 Shaft 57 Brushholder 305B Blower Impeller
12 Commutator 57B Brushholder Spring 305C Air Inlet Screen
31 Bearing 57C Brushholder Mounting Clip 305D Air Inlet Hood With Screen
32 Bearing Bracket 70 Comm Coil & Pole Assembly 305E Blower Bracket
34 Bearing Cap 73 Main Field Coil & Pole 310 Blower Motor
36 Bearing Cartridge 75A Comm Pole Bolt
40
42
Grease Fitting
Pipe Plug
75C
76
Main Field Pole Bolt
Pole Face Bars

46 Grease Metering Plate 110B Cover, Bottom Side Comm End–Screen
50 Brush 118A Cover, Top Side Comm End–Solid GE Support Services
53 Brushholder Yoke 133 Cover, Drive End
186 DC Motors

CDS580–680 Excavator Generator,
Exploded View
7–Medium DC

1D Armature & Couplings 50 Brush
2 Armature Coil Set 53 Brushholder Yoke
5B Armature Coil Support–Drive End 55 Brushholder Stud
6 Armature Core 56 Brushholder Stud Insulation
7 Armature Fan 57 Brush Holder
9 Equalizer Coil 57B Brushholder Spring
10 Shaft 57C Brushholder Mounting Clip
12 Commutator 70 Comm Coil & Pole Assembly
31 Bearing 73 Main Field Coil & Pole
32 Bearing Bracket 75A Comm Pole Bolt
34 Bearing Cap 75B Main Field Pole Bolt
36 Bearing Cartridge 110B Cover, Bottom Side Comm End–Screen
40 Grease Fitting 118A Cover, Top Side Comm End–Solid
42 Pipe Plug 133 Cover, Drive End

CDS320–500 Excavator Generators,
Exploded View
7–Medium DC
1D Armature & Couplings 50 Brush
2 Armature Coil Set 53 Brushholder Yoke
6 Armature Core 55 Brushholder Stud
6A Armature Core Key 57 Brushholder
7 Armature Fan 57B Brushholder Spring
9 Equalizer Coil 57C Brushholder Mounting Clip
10 Shaft 70 Comm Coil 8 Pole Assembly
12 Commutator 73 Main Field Coil 8 Pole
31 Bearing 75A Comm Pole Bolt
32 Bearing Bracket 75C Main Field Pole Bolt
34 Bearing Cap 110B Cover, Bottom Side Comm End–Screen
40 Grease Fitting 118A Cover, Top Side Comm End–Solid
42 Pipe Plug 133 Cover, Drive End

GE Support Services
188 DC Motors

Type CD, Frames 186A to 685A Kinamatic, Exploded View
7–Medium DC

1 Armature 55 Brushholder Stud
2 Armature Coil 57A Brushholder
7 Armature Fan 57B Brushholder Spring
7A Armature Fan Hub 50 Brush
10 Armature Shaft 70 Comm Coil And Pole Assembly
46 Grease Metering Plate 12 Commutator
31A,B Bearing 140 Conduit Box
32A,B Bearing Bracket 140B Conduit Box Adapter
34 Bearing Cap 140C Conduit Box Adapter Gasket
35 Bearing Cap Gasket 118A Cover, Topside Comm End–Solid
36 Bearing Cartridge 73 Field Coil & Pole
51 Brush Rigging 45 Locking Ring
53 Brushholder Yoke
Electric Vehicles
BT1300 Thru BT2300
7–Medium DC
1 Armature 43A Cover, Solid–DE
5 Armature Fan 43B Cover, Screen–DE
14 Bearing–CE/DE 66B Main Coil Assembly
15 Bearing Bracket—DE 66C Main Pole
18 Brush Rigging 79 Retaining Ring
18A Cross Connector 95 Yoke And Bearing Support–CE
23 Brushholder Spring 96 Stud And Tube Assembly
24 Brush 97 Coiled Frame
33C Commutating Coil Asm. 98A Connector–Short
39A Cover, Access Solid–CE 98B Connector–Long
39B Cover, Access Screen–CE

GE Support Services
190 DC Motors
Maintenance Tips
Armature Banding
Incorrect core band tension ia a common cause of armature failures. A loose band will allow the coils
to move and abrade, causing a short or ground. Proper tension should draw the coils to about
one–third of the banding groove height. Under no circumstances should the tape rest on the bottom
of the groove.
Recommended absolute pressures for glass tape of the armature core:

3/8 wide 30 end 200–225 lbs.
3/4 wide 60 end 400–450 lbs.
The armature should be preheated to 120˚C. The tension device must be able to maintain tape
pressure when stopped.
Bearings
Grease–Generally used is GE D6A2C5, lithium soap base. Do not use grease with EP designation and
do not mix greases. EP designated greases should not be used on DC motors. The additives work at
elevated temperatures above the normal capability and the grease materials may deteriorate the
winding insulation.
Oil Leaks–Sleeve bearing housings are designed with vent passages to equalize air pressure on both
sides of the bearing. Blockage of vents can cause oil leakage.
Warning: Ensure all power has been removed from the machine before performing maintenance.
To Replace Bearings–
1. First verify that the bearings are the problem. Symptoms may include contaminated oil, excessive
vibration, noise, or heat.
2. Lubricate each bearing before installing: speeds below 1200 RPM use 300 SSU (Saybolt Seconds
Universal) oil. Use 150 SSU oil for speeds above 1200 RPM.
3. Check for damaged seals and rings. Replacements are available from GE Support Services.
Blower Impellers
These will move air in either direction of rotation. Make sure that the rotation maximizes air flow.
Blower Kit Modification

7–Medium DC
–Comm end mount, F1 or F2, 230/460V, 3 Phase, 60 Hz. For other requirements, refer to GE Support
Services.
–CD180AT machines require drilling and tapping of mounting holes.
–Check the direction of rotation of the impeller before placing motor into service.
–Air flow may be reduced up to 30% due to accumulation of dirt on the impeller blades.
–Maximum air rise through the machine is 25˚C.
Brushholder Replacement
Brush Box Height–Brush boxes are set .070–.080” above the commutator diameter on all GE Industrial
DC motors, CD210AT–CD9000.
Brushholder setting spacers are available through GE Support Services to ensure uniform height
above the commutator:
PT#36A178125AA001 for CD580AT–CD9000
PT#36A178125AA002 for CD210AT–CD500AT
Cleaning brushholder springs by sand blasting may erode spring material changing the force constant
and may introduce sand into the motor.Glass beading brushholder springs is acceptable.
Warning: Ensure all power has been removed from the machine (e.g., lock out/tag out) before checking brush box
heights.
Maintenance Tips
Enclosures
–DPFG, SPFG, TEFC, TAEO constant torque to 60% base speed
–TEUC, TEWC constant torque to 40% base speed
–BV, SV constant torque to 5% base speed
Endplay
Always measure with dial indicator.
Motors: MD600–800 .109 – .172”
Kinamatic I .005 – .040”
Kinamatic II–2 Pole .005 – .040”
Kinamatic II–4 Pole .000 – .015”
CD580 .029 – .044”
CD680 .037 – .052”
Field, Commutating
Commutating Pole Shims–When maintaining large DC machines, it is important to keep the same
number of shims between the magnet frame and the pole. The order of the shims is also important to
maintain magnetic balance. The correct order of the shims, starting from the comm pole out is:
1. Thick steel shims (.125” thick)
2. Thick aluminum shims (.125” thick)
3. Thin aluminum shims
4. Thin steel shims
The thin steel shims should rest against the frame.
Field, Data
– N/P volts = N/P current x N/P resistance x heat factor (1.39 Class F)
(1.29 Class B)
Field, Kinamatic II Connections Information

The field data listed on the nameplate with two field voltages assumes high voltage excitation. The
field amps are listed for base speed and weak field speed. Resistance is given for series connection
7–Medium DC
(one circuit) at 25˚C. If operating at low voltage (two circuit), field data must be adjusted. Multiply
the field amps by two and divide the field resistance by four. All data is given hot, except the field
resistance.
Field, Main
– Up to 110% excitation…within speed and load capability of the armature
– Limit current to 50% maximum…armature at standstill or no blower use field economy relay
– Resistance increase of 40% not uncommon from cold to hot
Field, TREC Coils

Bonding New Coils to Poles–
1. Note the vertical position of the original coil on the pole and the position of the leads.
Repositioning coils exactly on the pole is critical to the machine performance.
2. When bonding new coils to poles, first travel bonding compound directly to the pole, ensuring
adequate compound fills 100% of the space between the coil and pole. Center the new coil on the
pole and position the coil as noted in Step #1. GE Support Services recommends EPC PREG X93C
1961 bonding compound, which can be purchased through Epic Resins at 1–800–242–6649.
Recommended cure time is 6 hours at 165˚C.
3. Be sure to replace all magnetic pole shims in their original order.

GE Support Services
192 DC Motors
Maintenance Tips
Filler
Filler compound for hand wound equalizers is DOLPH CW–340–1 stator compound.
Ref: A50CD157A, 905A999AC218 purchase locally.
Filters
Kinamatic II: Numbers are molded in the plastic caps. The following identifies the filter number.
36A173048AAH01 – 36A173049AAH01 = FILTER #37A173047AAG01
36A173048AAH02 – 36A173049AAH02 = FILTER #37A173047ABG01
36A173048AAH03 – 36A173049AAH03 = FILTER #37A173047ACG01
36A173048AAH03 – ONE END ONLY = FILTER #37A173047ADG01
Miscellaneous
– Torque = (horsepower x 5252) divided by base speed
– Air rise = air exhaust temperature minus air intake temperature in degrees C
(25 degrees C is considered high)
Molded Commutators
Molded commutator construction has been a feature of GE Motors for about twenty–five years.
Molded commutators have proven to be a reliable and stable design. The use of molded commutators
is being expanded. Heating of the replacement commutator is not generally required for a successful
installation.
CD180AT –Comm is cemented to shaft, cold.
CD210AT–CD320AT –Comm is furnished on an aluminum shell. Press on cold.
CD360AT–CD500AT –Comm is furnished on a cast iron shell. Permissible to preheat
to 150˚C to install.
Caution: Avoid excessive/uneven heating.
Motor Heating
Rule of thumb is that the air rise through the motor should be a max of 25 degree C. The allowable
ampere rating of a drip proof motor drops significantly at speeds less than 60%. See heating curves.
7–Medium DC
Normal Environment
– Temperature 0 to 40 degrees C (32 to 104 degrees F)
– Humidity 40 to 99%
– Altitude less than3300 feet
– Loading 20 to 100% + occasional 150% current (100% base speed)
occasional = 1 min or less, not part of regular duty cycle
– Starting 250% full load current – CD180AT thru CD5010AT
300% full load current – CD4000
less than 10 seconds, not stalled
Paint
GE motors gray paint is a standard ASA#49.
Pedestal Pads
Pedestal pads on drag line sets are small molded plastic pads used to guide oil rings. There are 2 per
pedestal. 36A160583AA001
Maintenance Tips
Sealant
Silicone, RTV, or Bathtub Seal/Caulking is not recommended for sealing DC motors. The silicone
compounds destroy brushes, use “Titeseal” sealing compound GE MOTORS #8064200000
Titeseal
Titeseal is the preferred sealant used on waterproof motors to seal fits and bolts. It is non–hardening,
non–silicone. GE#8064200000.
Viton Protection
Viton protection kit for glass bound commutators – protects new bands from contamination. Kit is part
36A173329AAG02. Apply two coats of DOLPH ER41 (not included) over Viton.
DOLPH ER–41
This is the insulating enamel used for pole face connections.
Serial Number
Serial numbers for motors are stamped in the frame, usually near lift lugs.
Shaft Grounding Brushes

Voltage spikes from some static DC drives can be high enough to damage the bearings. One solution is
to mount a brush on the shaft which grounds the voltage. These are constant pressure.
Motor Frame Ground Brush Kit Comments

CD2800 36B472160GGG02 DE OUTSIDE W/LABYRINTH
CD280AT 36B472160GBG05 DE OUTSIDE W/LABYRINTH
CD5010 36B472160GBG07 DE OUTSIDE W/LABYRINTH
CD4000/6000 36B472712AAG01 DE INSIDE NO LABYRINTH
Grounding brushholder with brush and spring – 36A180199AA001

Replacement brush only – 36A180199AA003
7–Medium DC
Speed Variation
– Plus or minus 7.5% at rated armature voltage and field current
– Not to exceed 15% full load (cold) to full load (hot) ––ventilated
– Not to exceed 20% full load (cold) to full load (hot) ––totally enclosed
Tachometer
Kit Modification
–The center hole of the motor shaft should not be used to locate the stub shaft for coupling.
–CD180AT TENV, CD180AT TEFC, and CD210AT TEFC motors should be reviewed by GE Support
Services.
–BC tach kits will mount 56C face (5/8” shaft) tachs, such as Aviron (M738), Dynapar (62P), and
Lakeshore (6200).
–Older helical spring–type couplings can be replaced with up–to–date Thomas flexible disc–type
couplings.
Tachometers Type AN–DC
Tachometers type AN–DC use brush 36B467072AA003, Qty 4 per motor.

GE Support Services
194 DC Motors
Maintenance Tips
Thermostats
Thermostats are generally attached to the Comm Coil with a two part high temp epoxy.
GE #905A999AC222 generally a class F epoxy will work.
Unit Coolers
Unit coolers supplied on DC motors are not waterproof.
Weight of Steel
.28 lb per cubic inch.
Wire
Non–Magnetic banding steel wire is no longer used by GE Motors.
7–Medium DC
Standard Brushholders with Springs and

Springs Only
Spring Identification by Brushholder Number
Brushholder w/Spring Spring Only Brushholder w/Spring Spring Only

36A160421AAG02 36B465481AA001 428C687 GO2 337B689 G01
36A160421AAG03 36B465481AA001 428C689 GO2 337B689 G01
36A160422AAG02 36B465482AA001 428C694 GO1 36B465487AA001
36A160422AAG03 36B465482AA001 428C694 GO2 36B465487AA001
36A160422AAG04 36B465482AA001 428C695 GO1 337B689 G01
36A160423AAG02 36B465483AA001 428C695 GO2 337B689 G01
36A160423AAG03 36B465483AA001 428C697 GO1 337B689 G01
36A160423AAG05 36B465483AA001 428C697 GO2 337B689 G01
36A160424AAG01 36B465484AA001 527B837 GO1 9973178 001
36A160424AAG03 36B465484AA001 527B837 GO2 9973178 001
36A160425AAG01 36B465485AA001 527B837 GO3 9973179 001
36A160425AAG03 36B465485AA001 527B837 GO4 9973179 001
36A160426AAG01 36B465486AA001 5980811 G01 2415295 001
36A160426AAG02 36B465486AA001 5980811 G02 2415896 001
36A160426AAG03 36B465486AA001 5980811 G03 2415296 001
36A160427AAG01 36B465487AA001 5980822 G01 2415295 001
36A160427AAG02 36B465487AA001 5980822 G02 2415896 001
36A160427BAG01 36B465487AA001 5980822 G03 2415296 001
36A161101AAG01 36B465081AA001 5980924 G01 2415295 001
36A161101AAG03 36B465081BA001 5980924 G02 2415896 001
36A161101AAG04 36B465081AA001 5980924 G03 2415296 001
7–Medium DC
36A161101AAG05 36B465481AB001 608C878 G01 626B204 G01
36A161102AAG01 36B465082AA001 692B656 G01 265A236 001
36A161103AAG01 36B465083AA001 692B656 G02 265A237 001
36A161971AAG01 36B465081AA001 692B656 G03 265A238 001
36A161973AAG01 36B465083AA001 894A627 G01 626B202 G01
36A167280AAG01 36B467020AA001 894A627 G02 626B203 G01
36A167281AAG01 36B467021AA001 894A627 G03 626B203 G01
41C631160G02 337B689 G01 894A627 G04 767B958 G01
428C682 G02 337B689 G01 894A684 G01 626B204 G01
428C683 G02 337B689 G01 894A684 G02 626B204 G01
428C685 G01 41B533105G01 894A684 G03 626B205 G01
428C685 G02 41B533105G01 894A684 G04 626B206 G01
428C686 G01 337B689 G01 894A684 G05 626B207 G01
428C686 G02 337B689 G01

GE Support Services
196 DC Motors
Commutators
Check Chart for Comparing Commutator Surface Markings
Satisfactory Commutator Surfaces
LIGHT TAN FILM over entire commutator MOTTLED SURFACE with random film SLOT BAR–MARKING, a slightly darker HEAVY FILM can appear over entire area
surface is one of many normal conditions pattern is probably the most frequently film, appears on bars in a definite pattern of efficient and normal commutator and, if
often seen on a well–functioning machine. observed condition of commutators in related to number of conductors per slot. uniform, is quite acceptable.
industry.
Watch for These Danger Signs
STREAKING on the commutator surface signals the THREADING of commutator with fine lines results when GROOVING is a mechanical condition caused by
beginning of serious metal transfer to the carbon brush. excessive metal transfer occurs. It usually leads to abrasive material in the brush or atmosphere. If grooves
Check the chart below for possible causes. resurfacing of commutator and rapid brush wear. form, start corrective action.
7–Medium DC
COPPER DRAG, an abnormal build–up of commutator PITCH BAR–MARKING produces low or burned spots on HEAVY SLOT BAR–MARKING can involve etching of
material, forms most often at trailing edge of bar. the commutator surface. The number of these markings trailing edge of commutator bar. Pattern is related to
Condition is rare, but can cause flashover if not checked. equals half or all the number of poles on the motor. number of conductors per slot.
x x x x x x
x x x x
x x
x x x x
x x x x x
x x x
HOW TO GET THE MOST VALUE FROM THIS CHART
The purpose of the Commutator Check Chart is to help you spot undesirable commutator conditions as they develop so you can take corrective action before the
condition becomes serious. This chart will also serve as an aid in recognizing satisfactory surfaces.
The box chart above indicates the importance of selecting the correct brush and having the right operating conditions for optimum brush life and commutator wear.
For additional information or help with carbon brush application or commutation problems, contact your nearest GE Sales Office or Distributor.
Commutators
Minimum Diameters
Kinamatic I MD800 Glass Bound CDS Amplidyne CO
FRAME MAX MIN FRAME MAX MIN FRAME MAX MIN FRAME MAX MIN FRAME MAX MIN
CD180A 2.75 2.38 MD802 6.38 6.00 CDS103 8.00 7.25 AM602 3.37 3.12 CO1803 4.75 4.12
CD210A 3.25 2.88 MD803 7.12 6.75 CDS113 8.00 7.25 AM604 3.87 3.50 CO1804 5.50 4.87
CD250A 4.50 4.00 MD804 7.88 7.50 CDS115 9.00 8.25 AM610 5.12 4.87 CO1805 5.50 4.87
CD280A 4.75 4.25 MD806 7.88 7.50 CDS123 10.25 9.50 AM614 5.12 4.87 CO1806 6.50 5.87
CD320A 6.62 5.12 MD808 9.00 8.50 CDS133 11.50 10.50 AM628 6.75 6.50 CO1807 8.25 7.62
CD360A 6.38 5.75 MD810 10.00 9.44 CDS135 11.50 10.50 CO1808 8.25 7.62
CD400A 7.12 6.50 MD812 11.25 10.62 CDS173 13.25 12.25 MPC/MCF Generators CO1809 9.50 8.62
CD440A 7.88 7.25 MD814 12.50 11.88 CDS176 13.25 12.25 FRAME MAX MIN CO1810 9.50 8.50
CD500A 9.00 8.25 MD816 14.50 13.75 CDS177 13.25 12.25 MPC500 14.50 13.88 CO1811 11.00 10.12
MD818 16.00 15.25 CDS179 13.25 14.12 MPC600 14.50 13.88 CO1812 11.00 10.12
Kinamatic II MD820 17.00 16.25 MCF 15.12 14.12 MPF700 19.50 18.62 CO1822 4.37 3.62
FRAME MAX MIN MD822 19.50 18.62 MPF800 19.50 18.62 CO1823 4.75 4.00
CD180AT 2.76 2.63 MD824 19.500 18.62 CO1824 5.50 4.87
CD210AT 4.50 4.27 MD828 22.00 21.14 CD580–9000 CO1825 5.59 4.87
FRAME MAX MIN EDF CO1826 6.50 5.87
CD250AT 5.00 4.75
MD600 Cap & Cone CD580 10.75 10.25 FRAME MAX MIN CO1827 8.25 7.50
CD280AT 5.78 5.49
FRAME MAX MIN CD680 12.50 12.00 EDF73 6.00 5.25 CO1828 8.25 7.25
CD320AT 6.50 6.17
MD603 6.38 5.75 CD5000 14.50 13.88 EDF83 6.37 5.755 CO1829 9.50 8.62
CD360AT 7.50 7.13
MD603 7.00 6.38 CDS5000 14.50 13.88 EDF93 7.25 6.25 CO1830 9.50 8.50
CD400AT 8.32 7.92
MD604 7.50 6.75 CD6000* 17.00 16.25 EDF95 7.25 6.25 CO1831 11.00 10.00
CD500AT 10.25 9.75
MD606 8.50 7.62 CDS6000 14.50 13.88 EDF–4 8.22 7.50 CO1832 11.00 10.12
K3 3.50 3.32
MD608 9.62 8.62 CD7000 19.50 18.62 EDF 165KW 8.22 7.50 CO2502 3.25 2.74
CD2512/13 5.30 5.02
MD610 10.62 9.50 CDS7000 19.50 18.62 CO2503 4.00 3.37
CD2812/13 5.96 5.66
MD612 11.75 10.62 CD8000 22.00 21.00 CO2504 4.75 3.25
MD614 13.25 12.12 CDS8000 19.50 18.62 CO2505 6.50 5.87
CD4000 5B––/CD––
MD616 15.00 13.38 CD9000 22.00 21.00 CO2506 7.00 6.25
FRAME MAX MIN FRAME MAX MIN
MD618 16.62 15.38 * Also see CD6000–6900 CO2507 8.00 7.25
CD4300 11.50 11.00 220 3.37 3.12
CD4400 13.00 12.30 MD620 17.00 16.00 250 4.50 4.25 CO2508 11.00 10.12
CD4500 15.00 14.25 MD622 19.00 17.75 280 4.75 6.25
CD4600 18.00 17.10 MD624 22.50 21.25 CD1100–1700 60 5.12 4.75
CD4700 22.00 20.90 FRAME MAX MIN 70 6.00 5.62
CD6000 11.50 11.00 MD400 Cap & Cone CD1100 8.00 7.25 80 6.75 6.25
7–Medium DC
CD6100 13.00 12.30 FRAME MAX MIN CD1200 9.00 8.25 90 7.12 6.62
CD6200 15.00 14.25 MD402 4.75 4.00 CD1300 10.25 9.50
CD6700 19.50 18.50 MD403 5.50 5.00 CD1400 11.50 10.50
CD6800 22.00 21.00 CD1500 13.25 12.25 MD100
MD404 5.50 5.00
CD6900 22.00 21.00 CD1600 15.12 14.12 FRAME MAX MIN
MD406 6.50 5.87
CD1700 18.00 16.75 MD101 5.00 4.56
MD408 8.25 7.62
MD102 6.50 5.85
MD410 9.50 8.50
MDY MD103 7.00 6.18
MD412 10.12 9.18
FRAME MAX MIN MD104 7.00 6.25
MD414 11.00 10.12
MDY441 5.50 4.87 MD104 1/2 9.00 7.87
MD416 13.87 12.68
MDY442 8.50 7.87 MD105 10.50 9.25
MD418 15.75 14.31
MDY443 5.50 4.87 MD106 11.50 10.00
MD420 18.00 16.56
MDY444 5.50 4.87 MD107 13.00 11.62
MD422 22.00 20.62
MDY445 8.00 7.12 MD108 14.00 12.56
MD423 22.00 10.62
MDY446 8.50 7.62 MD109 20.00 18.43
MDY448 8.00 7.12 MD109 1/2 20.00 18.56
MDY449 5.50 4.87 Glass Bound Comms have reached their MD110 22.00 20.68
MDY501 7.50 6.75 minimum diameter when there is not enough
MDY502 5.50 4.87 copper above the bands to allow undercutting
MDY510 11.75 10.75 without cutting the bands.

GE Support Services
198 DC Motors
Commutators
Glass Banded
Medium DC Motors and Generator’s standard commutator on larger machines from 300HP and above is
made of glass banded construction. The copper and insulation segment pack has grooves machined
between brush paths for application of high tension glass banding tape. This tape continually applies
tension on the segment pack during service to maintain excellent stability at high speed. The shell
consists of steel and covered with mica to provide ground insulation for the segment pack. An
interference fit exists between the insulated shell and segment pack. Both open (separate piece) and
closed (solid) risers are used. Band protection is provided by Viton (blue coating) to resist contamination
that may attack bands. Solvent cleaning should not be used on commutators as contamination can be
washed under the bands which could burn and deteriorate the bands from underneath which could lead
to band failure.
RISER
GLASS BAND
IN GROVES (4)
BRUSH
TRACKS (3)
INSULATION STEEL
LAYER SHELL
7–Medium DC
SHAFT
Commutators
Cap and Cone or V–Ring
This construction is typically used on smaller horsepower machines or ones specifically ordered for steel
or papermill applications. The segment pack has “V” grooves machined into the ends. The inner
clamping side has a thirty degree angle and outer clearance side a three degree angle. Mica cones insulate
the segment pack from the steel shell and provide ground support. The steel clamp rings are held in
tension by studs with nuts or long bolts. During manufacture, the commutator is pressed together and the
studs tightened. While this construction is not as stable for high speed as a glass banded commutator, the
design is a rugged one and repairability is often performed by users.
RISER
MICA CONE
(EACH END) BRUSH
TRACK STEEL
CLAMP RING
STEEL (CAP)
CLAMP RING
(CAP)
3O 3O
30O
30O
7–Medium DC
STUD
SHAFT

GE Support Services
200 DC Motors
Commutators
Interlocking
A relatively new design of commutator is called the interlocking commutator. The copper segments have
integral dovetails which are inserted into the steel shell with a matching dovetail. Mica insulation is then
inserted between the copper segments and the segment pack is subjected to high circumferential pressure
while epoxy compound is injected into the space between the shell and segment pack. The epoxy
provides both the bond and ground insulation for the segment pack. The result is a very high quality
commutator for high speed use.
This commutator is used on the CD360–5010 motor line.
EPOXY
SHELL
7–Medium DC
Commutators
Molded
For cost purposes, the smallest machines use a molded style commutator. These machines are very
standardized, high volume, and low cost. The copper and insulation pieces are normally punched out
with a notch in the center. Following stacking , an epoxy compound is injected to form the shell. This
commutator is not repairable and the design is cost effective and adequate for most small motor
applications.
RAISERS
BRUSH
TRACK
EPOXY
COMPOUND
SHAFT
7–Medium DC

GE Support Services
202 DC Motors
Field Modifications/Accessories
Field Modification Kits, Frames CD180AT to CD5010AY
Custom Modification Kit

Custom modification kits allow modification of Kinamatic motors which have been shipped from the
factory. They are designed for maximum flexibility and ease of installation, and are stocked by authorized
GE Motors parts distributors to provide immediate availability.
The quick kit reference on the following pages lists the numbers of the most commonly used accessory
kits and modification by frame size. Field modification kits cannot be mounted on all frame sizes or
enclosures. Please review the application information carefully to determine availability. Contact GE
Support Services or your GE Motors parts distributor for kit prices. The information given is not to be
used for new motor specification.
Application Information
Blower Kits
Blower kits are designed for standard mounting on the motor commutator end and for addition only to
dripproof fully guarded, separately ventilated motors. Blower motors are 230/460 volt AC, 3 phase, 60
hertz. To properly mount a blower kit on CD180AT frames, drilling and tapping of three holes is required.
Tachometer Kits
Tachometer kits are designed to be mounted on motors with an accessory comm end shaft extension of
any fully guarded or totally enclosed Kinamatic motor, with the exception of totally enclosed fan cooled
(TEFC) machines. Tach adapters are made of cast iron and are supplied with appropriate covers. Refer to
GE Support Services for mounting of tachometer kits on TEFC motors. Note: Type BC and Type PY
tachometers must be ordered independently of the tachometer kits less tachometer.
Type C Face Endshield Kits

Type C Face endshield kits are designed for mounting on the fully guarded or totally enclosed
nonventilated (TENV) frames listed below. Addition of Type C Face endshield kits requires machine
disassembly by a qualified service facility. For frames CD218AT–CD2110AT, refer to GE Support Services.
7–Medium DC
Frame Standard C Face

Series Dimension (in inches)
CDL182AT 8.5
CD287AT & CD288AT 10.5
CD327AT & CD328AT 12.5
Sliding Bases
Sliding bases are suggested as a convenient means for adjusting belt tension or may be used as mounting
plates. (For horizontal mounting only–not available for ceiling or sidewall mounting. Sliding bases not
available on CD6000 frames and above.)
Frame Blower Kit Blower Kit C–Face Lexan Covers 5

Series Less Filter 1 with Filter 1 Kit 3 (Qty. 2 required)
CDL182AT–CD189AT 36A167741CAG01 2 36A167741CBG01 2 4 NOT AVAILABLE
CD218AT–CD2110AT 36A167742AAG02 36A167742ABG02 36A172472AAG01 36A167802BAG02
CD2512AT–CD2513AT 36A171113AAG02 36A171113AAG01 36A172476AAG01 36A167804BAG02
CD2812AT–CD2813AT 36A171114AAG02 36A171114AAG01 36A172477AAG01 36A167806BAG02
CD327AT–CD328AT 36A167745GAG10 36A167745GBG10 36A172475AAG01 36A167806BAG02
CD365AT–CD368AT 36A167746GAG10 36A167746GBG10 NOT AVAILABLE 36A167807BAG02
CD407AT & CD409AT 36A167747GAG10 36A167747GBG10 NOT AVAILABLE 36A167809BAG02
CDL407AT & CDL409AT 36A167747GCG10 36A167747GDG10 NOT AVAILABLE 36B473083CAG01
CD504AT–CD5010AY 36A167749EAG30 36A167749EBG34 NOT AVAILABLE 36B473084CAG01
1 Blower motor is 230/460 volt AC, 3 phase, 60 hertz.
2 Requires drilling and tapping of three holes to install.
3 Requires motor disassembly by qualified service facility to install.
4 For dripproof motors use 36A172471AAG02. For totally enclosed motors use 36A172471AAG01.
5 For commutator end only.
Application Information
Full Load Full Load
Frame HP Volts 8 Hertz Phase RPM Amperes HP Volts 7 Hertz 8 Phase 6 RPM Amperes 7
CD180AT 1/12 230/460 60 3 3600 .53/.25 1/12 380 50 3 3000 .3
CD210AT 1/12 230/460 60 3 3600 .53/.25 1/12 380 50 3 3000 .3
CD258AT, CD259AT 1/12 230/460 60 3 3600 .53/.25 1/12 380 50 3 3000 .3
CD287AT, CD288AT 1/3 200–230/460 60 3 3600 1.8/.9 1/3 380 50 3 3000 .76
CD320AT 1 200–230/460 60 3 3600 3.6/1.8 1 380 50 3 3000 1.6
7–Medium DC
CD360AT 1 200–230/460 60 3 3600 3.6/1.8 1 380 50 3 3000 1.6
CD400AT 1 200–230/460 60 3 3600 3.6/1.8 1 380 50 3 3000 1.6
CD504AT–CD5010AY 2 200–230/460 60 3 1800 5.8/2.9 2 380 50 3 1500 3.0
CD2512AT, CD2513AT 1 200–230/460 60 3 3600 3.6/1.8 1 380 50 3 3000 1.6
CD2812AT, CD2813AT 1 200–230/460 60 3 3600 3.6/1.8 1 380 50 3 3000 1.6
CD6000 5 230/460 60 3 1800 13.4/6.7 3 380 50 3 1500 5.2
CD6100 7.5 230/460 60 3 1800 19.6/9.8 5 380 50 3 1500 8
CD6200 10 230/460 60 3 1800 25.2/12.6 7.5 380 50 3 1500 11.4
CD6700 15 230/460 60 3 1800 38.8/19.4 10 380 50 3 1500 15.8
CD6800 < =1500 HP 15 230/460 60 3 1800 38.8/19.4 10 380 50 3 1500 15.8
> 1500 HP 15 REFER TO GE MOTORS
CD6900 < =2000 HP 20 230/460 60 3 1800 49.6/24.8 15 380 50 3 1500 22.4
> 2000 HP 20 REFER TO GE MOTORS > 15
6 The use of a 50 Hertz blower may affect motor frame size and will affect motor price and delivery. Refer to GE
Motors for use of 50 Hertz blowers.
7 Full load amperes for blower motors are typical values.
8 Suitable for operation with up to plus or minus 10% variation from rated voltage (i.e. 207–253V/414–506V, 60Hz;
342–418V, 50Hz).

GE Support Services
204 DC Motors
Air Flow Requirements for Separately Ventilated Motors
Static Pressure Inches of Water Static

A B C Base Pressure
Base Standard Enclosed Blown Speed Inches of
Speed Separately Separately from Frame HP RPM CFM Water
Frame RPM CFM Ventilated Ventilated Drive End
CD6000 ALL ALL 2400 3
CD180AT 3500 70 1.0 1.0 CD6100 ALL ALL 3400 3
2500 50 0.6 0.6 CD6200 ALL ALL 4000 5
1750* 35 0.3 0.3 CD6700 ALL ALL 5000 5
CD210AT 3500 180 1.6 2.96 3.7 CD6800 ≤1500 ALL 6200 5
2500 130 0.8 1.5 1.9 >1500 ALL 8000 8
1750* 90 0.4 0.74 0.9 CD6900 ≤2000 ALL 7500 5
CD250AT 3500 320 1.8 3.28 4.0 >2000 ALL 10000 9
2500 230 0.86 1.66 2.0 CDF1800 ALL ALL 8000 3
1750* 160 0.45 0.82 1.0 CDF1900 ≤1500 ALL 6000 2
<3000 ALL 8000 3
CD280AT 3500 540 2.16 3.92 4.3
≤4500 ALL 12000 5.5
2500 385 1.04 1.96 2.4
CDF2000 ≤1500 ALL 6000 2
1750* 270 0.54 0.98 1.2 <3000 ALL 10500 4.5
CD320AT ALL 650 2.0 3.2 3.0 ≤4500 ALL 13500 5.5
CD360AT ALL 610 2.2 3.9 3.4
NOTE: Airflows are for clean dry air less than 40˚C
CD400AT ALL 830 2.6 3.65 4.0 (104˚F) and at altitudes less than 1000M. (3330 FT).
CD504AT–CD5010AY ALL 1425 3.0 4.1 3.8
CD2512AT, CD2513AT ALL 300 4.85 6.1 WARNING: The static pressure values listed in the
tabulations are based upon standard air inlet and
CD2812AT, CD2813AT ALL 455 4.8 5.64 standard air outlet utilization. The static pressure
*1750 RPM or lower will be higher if either the air inlet or outlet
openings are restricted or reduced in size or, in the
case of air outlets, reduced in number.
A. Standard Separately Ventilated
Air in one CE opening with solid covers on the other CE openings. Standard louvered covers on DE air outlets.
B. Enclosed Separately Ventilated (Air ducted in and air ducted out)
7–Medium DC
Air in one CE opening with solid covers on the other CE opening. Air out one DE opening.
C. Blown from Drive End
Air in one DE opening with solid covers on the other DE openings. Standard louvered covers on CE air outlets.
CD5010AY & Below CD6000 & Above

ESV SV ESV SV
Standard Air
CE TOP CE TOP DE* DE*
Inlet Location
Standard Air DE DE Side &
CE* CE**
Exit Location (either side) Bottom
CE–Commutator End ESV–Enclosed Separately Ventilated
DE–Drive End SV–Separately Ventilated
*Motors are shipped with solid covers on both sides and top and bottom.
Any DE cover may be removed for air entry and any CE cover for air exit. If
a transparent cover is ordered, it will be located on the CE, conduit box side.
**If a transparent cover is ordered, air exit is opposite conduit box side and
bottom. If no transparent cover is ordered, air is exited on both sides.
FRAME PY TACH KIT SERVO–TEK TACH KIT THERMOSTAT

SERIES (LESS TACH) (LESS TACH) KIT
CD146ATC–CD1412ATC 893A690AAG01 893A666AAG01 893A659AAG01
AN–AC TACH ANDG240A4 9 ANDG240D4 9

FRAME PY TACH KIT BC TACH KIT 45/90V/1000 RPM 240 PPR 240 PPR
SERIES (LESS TACH) (LESS TACH) (INCLUDES TACH) (INCLUDES TACH) (INCLUDES TACH)
CDL182AT–CD328AT 36A167701AAG01 36A167700AAG01 36A167702AAG01 36A167712AAG04 36A167713AAG04
CD2512AT–CD2813AT 36A167701AAG01 36A167700AAG01 36A167702AAG01 36A167712AAG04 36A167713AAG04
CD365AT–CD368AT 36A167701BAG01 36A167700BAG01 36A167702BAG01 36A167712BAG04 36A167713BAG04
CD407AT–CDL409AT 36A167701CAG01 36A167700CAG01 36A167702CAG01 36A167712CAG04 36A167713CAG04
CD504AT–CD5010AY 36A167701CAG01 36A167700CAG01 36A167702DAG01 36A167712DAG04 36A167713DAG04
9 Bi–directional, dual output.
AN–DG240L3 AN–DG240L4 AN–DG600L3 AN–DG600L4

FRAME 240 PPR 240 PPR 600 PPR 600 PPR
SERIES ONE OUTPUT DUAL OUTPUT ONE OUTPUT DUAL OUTPUT
CDL182AT–CD328AT 36C706050DA001 36C706050DB001 36C706050DC001 36C706050DD001
CD2512AT–CD2813AT 36C706050DA001 36C706050DB001 36C706050DC001 36C706050DD001
CD365AT–CD368AT 36C706050AA001 36C706050AB001 36C706050AC001 36C706050AD001
CD407AT–CDL409AT 36C706050AA002 36C706050AB002 36C706050AC002 36C706050AD002
CD504AT–CD5010AY 36C706050AA003 36C706050AB003 36C706050AC003 36C706050AD003
DC PY TACH ONLY DC BC42 TACH ONLY DC BC46 TACH ONLY

(USES PY KIT) (USES BC KIT) (USES BC KIT)
50V/1000 RPM 897A594–002 50V/1000 RPM 897A590–032 50V/1000 RPM 897A591–041
7–Medium DC
100V/1000 RPM 897A594–001 100V/1000 RPM 897A590–024 100V/1000 RPM 897A591–029
Sliding Base, Frames CD180AT to CD5010AY

FRAME SLIDING FRAME SLIDING FRAME SLIDING
SERIES BASE SERIES BASE SERIES BASE
CDL182AT 533C400–034 CD2512AT 533C400AH001 CD407AT 533C400–047
CD186AT 533C400–001 CD2513AT 533C400AH002 CDL407AT 533C400–047
CDL186AT 533C400–001 CD287AT 533C400–020 CD409AT 533C400–048
CD189AT 533C400–023 CD288AT 533C400–042 CDL409AT 533C400–048
CD218AT 533C400–019 CD2812AT 533C400AH003 CDL504AT 533C400–017
CD219AT 533C400–022 CD2813AT 533C400AH004 CD504AT 533C400–017
CD2110AT 533C400–039 CD327AT 533C400–043 CDL506AT 533C400–049
CD258AT 533C400–040 CD328AT 533C400–044 CD506AT 533C400–049
CD259AT 533C400–041 CD365AT 533C400–011 CD508AT 533C400–050
CD366AT 533C400–012 CDL508AT 533C400–050
CD368AT 533C400–046 CD5010AT 533C400AK001

GE Support Services
206 DC Motors
Accessories and Modifications, CD180AT–CD6900
Description
Tachometer Generator Equipment
On CD180AT or CD210AT fan cooled motors or where other accessories will be mounted on the motor,
refer to GE Support Services to assure that the tachometer mounting can be accommodated. Refer to GE
Support Services for use of tachometers on crane motors. Refer to appropriate section of Application
Manual for indicating or regulating accuracy.
Speed Ranges
The following tachometer generator operating speeds are available with listed items:
Type Tachometer Output Operating Range

50 Volts/1000 RPM 100–5000 RPM
BC42
100 Volts/1000 RPM 100–2750 RPM
50 Volts/1000 RPM 100–5000 RPM
BC46 100 Volts/1000 RPM 100–3600 RPM
200 Volts/1000 RPM 100–1800 RPM
50 Volts/1000 RPM 100–5000 RPM
Form Y
100 Volts/1000 RPM 100–2500 RPM
AN–AC 90 Volts/1000 RPM 100–5000 RPM
240 pulses/revolution 0–5000 RPM
AN–DG
600 pulses/revolution 0–5000 RPM
7–Medium DC
BC tachometers produce DC output to

provide high accuracy speed regulation or PY tachometers provide a medium accuracy DC output
speed indication. for use with a regulated drive or for speed indication.
AN Series tachometers provide a

compact construction with
thru–shaft capabilities. The AN
Series tachometers can be
furnished with either AC or
digital output signal for speed
regulation or speed indication.
(Type AN–DG tachometer
shown above.)
Accessory and Mountings, Frames 180AT to 5010AY
7–Medium DC

GE Support Services
208 DC Motors
Accessory Mountings, Frames 6000 to 6900
7–Medium DC
Accessory Couplings, Frames 180AT to 500AT and 6000 to 6900
7–Medium DC

GE Support Services
210 DC Motors
Accessory Adapters, Frames 180AT to 500AT and 6000 to 6900
7–Medium DC
Speed Limit Device, Frames 180AT to 6900
7–Medium DC

GE Support Services
212 DC Motors
Type AN Tachometer Generators, Frames 180AT to 6900
7–Medium DC
Lakeshore Tachometer
7–Medium DC

GE Support Services
214 DC Motors
Avtron Tachometer, Frames 180AT to 6900
7–Medium DC
Avtron M785 & Dynapar 62P Tachometer Generators, Frames 180AT to 6900
7–Medium DC

GE Support Services
216 DC Motors
Type BC Tachometer Generator, Frames 180AT to 6900
7–Medium DC
Form PY Tachometer Generator, Frames 180AT to 6900
7–Medium DC

GE Support Services
218 DC Motors
Sliding Base, Frames 180AT to 500AT
7–Medium DC

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What are the different types of medium DC motors discussed?

What are the different types of medium DC motors discussed?

What are some of the field modifications/accessories described?

What are some of the field modifications/accessories described?

Medium DC Motors

CD180 to CD6900 Frame

Overview and History of Medium DC Motors

Products/ Types (Frames)

CD1000/1700 Early Motors/Some Parts

CD5000/9000 Obsolete Motors/Parts Generally Available

MD400/600/800 Mill Drive and Excavator Motors, Parts available on 800,

GTE and LY Motors and Generators for the elevator industry

BT Lift Truck, Electric vehicle motors, Mining Motors

BY, CY Special Purpose Motors, Roll Grinder Transit

CD4300/4700 Industrial Drive Motors, High HP

CD6200/6700 Industrial Drive Motors, High HP

Dynomometer Device to Measure Engine Performance or Motor Output

Armature Brush Commutators Frames Insulation

TREC Field Coils

Cap and Cone

1 When specified 3 Optional

Another format for model numbers following this pattern:

About 5% of the replacement requests have model numbers with format:

Medium DC Motors Model Numbers

Typical Format: 5CD NNN LL NNN L NNN . . . . . . . . . . N = Number; L = Letter

Model Number Also known as:

Serial numbers are entered with dashes.

5CD226 CD5010ATZ 5CD465 H–M CD4677 5CD675 G–N CD6774

LL Month of year and manufacture...See table

Ref. No. Description Ref. No. Description

Approximate Net Weights* Commutator

Exploded View, Kinamatic II • CD180AT Frames

Ref. No. Description Qty.

Ref. No. Description Ref. No. Description

5CD142 – 143 – 144 – 145 – (CD180AT) – Example 5CD143BA001A001

5CD152 – 153 – 154 – (CD210AT) – Example 5CD152JA003B007

5CD163 – 164 – (CD250AT) – Example 5CD163RA001A014

5CD173 – 174 – (CD280AT) – Example 5CD174RA006A034

A to T – Qty is 2 per motor

5CD362 – 363 – (CD2512AT and CD2513AT) – Example 5CD363MA001A001

5CD192 – 193 – 194 – (CD360AT) – Example 5CD193PA007A814

5CD203 – 204 (CD400AT) – Example 5CD203PA001A007

5CD222 – 223 – 224 – 226 – (CD500AT) – Example 5CD224TA010B024

The following chart shows

Renewal Parts Service

Recommended Spare Parts for Frames CD180AT–CD500AT

Number of Duplicate Motors in Service

Typical Weights* Commutator Diameters (in Inches)

Exploded View, Type CD Frames 2512AT–2813AT

Ref. No. Description Ref. No. Description

Types CD and MCD, Frames 4300 to 4700

Type CD, Frames 4300, 4400 and 4500

Rotating Parts Stationary Parts

2 Armature Coil Support 42 Main Pole

Type CD, Frames 4300, 4400 and 4500

Rotating Parts Stationary Parts

Type CD, Frames 4600 and 4700

Rotating Parts Stationary Parts

2 Armature Coil Support 42 Main Pole