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Inspection Report

The inspection report summarizes the inspection of 3 different parts: 1) A stay-LSPV part with 17 measurement items checked against specifications 2) A bracket component with 16 items checked 3) A weld bolt with 3 items inspected including diameter, dimension, and thread checks.

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Sanjay
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79 views30 pages

Inspection Report

The inspection report summarizes the inspection of 3 different parts: 1) A stay-LSPV part with 17 measurement items checked against specifications 2) A bracket component with 16 items checked 3) A weld bolt with 3 items inspected including diameter, dimension, and thread checks.

Uploaded by

Sanjay
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 30

INSPECTION REPORT

PART NO. PART NAME MODEL

51955-77POO STAY-LSPV Y 9T Gasoline

METHOD/ AGR
S.NO. ITEM SPEC TOL
INSTRUMENT
1 2

A APPEARANCE NO BURR, RUST, CRACK,PAINT DEFECT VISUAL OK OK

1 Thickness 2.60 ±0.2 MICROMETER 0.08 0.05

2 Dimension 11.00 ±0.5 HEIGHT GAUGE 0.47 0.49

3 Dimension 10.00 ±0.5 HEIGHT GAUGE 0.26 0.21

4 Dimension 25.00 ±0.5 HEIGHT GAUGE 0.43 0.39

5 Dimension 48.00 ±0.5 HEIGHT GAUGE 0.47 0.44

6 Hole Ǿ8.5 +0.2 V.C. 0.18 0.17

7 Slot 8.5*10.5 +0.2 V.C. 0.09*.05 0.07*.03

8 Dimension 30.00 ±0.5 HEIGHT GAUGE NOT CHEC

9 Dimension 5.00 ±0.5 V.C. 0.36 0.37

10 Dimension 39.20 ±0.5 HEIGHT GAUGE 0.25 0.26

11 Dimension 11.5 ±0.5 HEIGHT GAUGE 0.12 0.17

12 Dimension 8.5 ±0.5 V.C. 0.20 0.25

13 Dimension 33.20 ±0.5 V.C. 0.07 0.16

14 Dimension 7.00 ±0.5 V.C. 0.42 0.46

15 Radius R3 ±R1 R.G. R3 R3

16 Radius R6 ±R1 R.G. R6 R6

17 Radius R10 ±R1 R.G. R10 R10

18 Flatness 0.2 0.2 max Dial Gauge 0.050 0.070


19 Flatness 0.2 0.2 max Dial Gauge 0.050 0.060

20 Dimension 15.00 ±0.5 NOT CHEC

21 Angle 5° Bevel Protector .40" .35"

22 Plating Thickness 8 Micron Min. Coating Tester 10.0-11.0 11.0-9.0

CHECKED BY:- MR. Manoj


PORT Page

VENDOR ECR DATE-

AGRO 3/31/2015

AGRO MSIL
REMARK
3 4 5 1 2 3

OK OK OK

0.07 0.09 0.06

0.48 0.46 0.44

0.27 0.25 0.24

0.45 0.41 0.45

0.48 0.47 0.48

0.18 0.17 0.17

0.08*.07 0.08*.09 0.07*.08

CHECK ON
NOT CHECKABLE
PANEL CHECKER

0.32 0.34 0.34

0.28 0.240 0.240

0.11 0.13 0.12

0.23 0.24 0.22

0.09 0.14 0.12

0.43 0.44 0.48

R3 R3 R3

R6 R6 R6

R10 R10 R10

0.040 0.050 0.040


0.040 0.060 0.050

CHECK ON
NOT CHECKABLE
PANEL CHECKER

.25" .30" .25"

11.0-13.0 10.0-11.0 9.0-12.0

APPROVED BY:-R.K Dubey


INSPECTION REPORT
PART NO. PART NAME MODEL

51956-77POO BRACKET COMP LSPV SPRING Y9T Gasoline

METHOD/ AGR
S.NO. ITEM SPEC TOL
INSTRUMENT
1 2

A APPEARANCE NO BURR, RUST, CRACK,PAINT DEFECT VISUAL OK OK

1 Thickness 2.30 ±0.2 MICROMETER 0.08 0.06

2 DIMENSION 17.00 ±0.5 HEIGHT GAUGE 0.37 0.06

3 DIMENSION 35.00 ±0.5 HEIGHT GAUGE -0.06 -0.10

4 DIMENSION 10.00 ±0.5 HEIGHT GAUGE 0.20 0.19

5 DIMENSION 8.20 -0.50 V.C -0.41 -0.30

6 DIMENSION 10.00 ±0.5 HEIGHT GAUGE -0.02 -0.02

7 DIMENSION 10.00 ±0.5 HEIGHT GAUGE 0.25 0.20

8 HOLE Ǿ6.20 +0.2 V.C 0.08 0.06

9 DIMENSION 5.00 ±0.5 HEIGHT GAUGE 0.13 0.21

10 RADIUS R10 ±R1 R.G R10 R10

11 RADIUS R10 ±R1 R.G R10 R10

12 RADIUS R3 ±R1 R.G R3 R3

13 RADIUS R3 ±R1 R.G R3 R3

14 DIMENSION 15.00 ±0.5 HEIGHT GAUGE 0.21 0.18

15 DIMENSION 13.70 ±0.5 HEIGHT GAUGE 0.24 0.31

16 Plating Thickness 8 Micron Min. Coating Tester 10.0-12.0 9.0-13.0


CHECKED BY:- MR. Manoj
PORT Page

VENDOR ECR DATE-

AGRO 31.03.15

AGRO MSIL
REMARK
3 4 5 1 2 3

OK OK OK

0.07 0.08 0.06

0.06 0.00 0.00

-0.10 -0.06 -0.06

0.18 0.17 0.20

-0.46 -0.46 -0.37

-0.06 -0.03 0.00

0.26 0.26 0.21

0.04 0.05 0.07

0.03 0.11 0.03

R10 R10 R10

R10 R10 R10

R3 R3 R3

R3 R3 R3

0.12 0.19 0.26

0.27 0.36 0.28

10.0-11.0 9.0-12.0 10.0-12.0


APPROVED BY:-R.K Dubey
INSPECTION REPORT
PART NO. PART NAME MODEL

09119-08015 BOLT, WELD

METHOD/ AGR
S.NO. ITEM SPEC TOL
INSTRUMENT
1 2

A APPEARANCE No Thread Damage VISUAL OK OK

1 Dia. Ǿ18 0-2.0 V.C. -0.16 -0.19

2 Dimension 16.00 ±0.5 HEIGHT GAUGE 0.09 0.11

3 Thread M8*1.25 T.R.G OK OK


CHECKED BY:- MR. Manoj
PORT Page

VENDOR ECR DATE-

AGRO 3/31/2015

AGRO MSIL
REMARK
3 4 5 1 2 3

OK OK OK

-0.29 -0.22 -0.20

0.06 0.08 0.12

OK OK OK
APPROVED BY:-R.K Dubey
INSPECTION REPORT
PART NO. PART NAME MODEL

11670-67LBO BRACKET COMP , ENG LH MTG

METHOD/ AGR
S.NO. ITEM SPEC TOL
INSTRUMENT
1 2

A APPEARANCE NO BURR, RUST, CRACK,PAINT DEFECT VISUAL OK OK

1 Thickness 4.00 ±0.2 MICROMETER -0.17 -0.21

2 Thickness 3.20 ±0.2 MICROMETER

3 HOLE 14.00 +0.2 V.C 0.11 0.10

4 HOLE 12.00 +0.2 V.C 0.14 0.08

5 DIMENSION 35.00 ±0.3 HEIGHT GAUGE 0.00 0.00

6 DIMENSION 80.00 +0.5 V.C 2.12 2.06

7 DIMENSION 77.50 ±0.5 HEIGHT GAUGE -0.30 -0.21

8 DIMENSION 77.50 ±0.5 HEIGHT GAUGE 0.26 0.36

9 HOLE Ǿ12.0 +0.2 V.C 0.09 0.09

10 DIMENSION 64.00 ±0.5 HEIGHT GAUGE 0.13 0.09

11 DIMENSION 45.00 ±0.5 HEIGHT GAUGE -0.33 -0.29

12 DIMENSION 29 ±0.5 HEIGHT GAUGE 0.49 0.49


CHECKED BY:- MR. Manoj
PORT Page

VENDOR ECR DATE-

AGRO 02.04.15

AGRO MSIL
REMARK
3 4 5 1 2 3

OK OK OK

-0.16 -0.19 -0.15

0.03 0.06 0.07

0.14 0.11 0.15

Reference
0.00 0.00 0.00
Dimension

2.68 2.43 2.10

-0.24 -0.33 0.02

-0.02 0.02 0.48

0.02 0.10 0.08

0.12 0.06 0.05

-0.24 -0.39 -0.30

-0.07 0.36 -0.12


APPROVED BY:-R.K Dubey
INSPECTION REPORT
PART NO. PART NAME MODEL

49511-84M50 BRACKET ACCELERATOR PEDAL

METHOD/ AGR
S.NO. ITEM SPEC TOL
INSTRUMENT
1 2

A APPEARANCE NO BURR, RUST, CRACK,PAINT DEFECT VISUAL OK OK

1 Thickness 2.00 ±0.08 MICROMETER 0.02 0.01

2 DIMENSION 8.00 ±0.3 HEIGHT GAUGE 0.11 0.12

3 HOLE 10.50 +0.3 V.C 0.04 0.03

4 Radius R8 ±R1 R.G R8 R8

5 Radius R8 ±R1 R.G R8 R8

6 Radius R3 ±R1 R.G R3 R3

7 Radius R10 ±R1 R.G R10 R10

8 HOLE 11.00 ±0.5 V.C 0.04 0.05

9 HOLE 11.00 ±0.5 V.C 0.04 0.05

10 DIMENSION 6.50 ±0.3 HEIGHT GAUGE 0.13 0.09

11 Radius R30 ±R1 R.G R30 R30

12 DIMENSION 32.2 ±0.5 HEIGHT GAUGE 0.34 0.27

13 DIMENSION 12.2 ±0.5 HEIGHT GAUGE 0.12 0.05

14 Radius R10 ±R1 R.G R10 R10

15 HOLE 9 ±0.5 V.C 0.04 0.06

16 HOLE 14 ±0.5 V.C 0.07 0.11

17 Radius R2 ±R1 R.G R2 R2

18 Radius R10 ±R1 R.G R10 R10


19 DIMENSION 12.8 ±0.5 HEIGHT GAUGE 0.12 0.05

20 Radius R4 ±R1 R.G R4 R4

21 DIMENSION 28.4 ±0.7 HEIGHT GAUGE 0.34 0.23

22 DIMENSION 12.9 ±0.5 HEIGHT GAUGE 0.11 -0.06

23 DIMENSION 41.2 ±0.7 HEIGHT GAUGE 0.34 0.23

24 DIMENSION 61.20 ±0.7 HEIGHT GAUGE 0.34 0.24

25 DIMENSION 104.70 ±1.2 HEIGHT GAUGE 0.46 0.53

26 DIMENSION 124.50 ±1.2 HEIGHT GAUGE 0.34 0.42

27 DIMENSION 137.50 ±1.2 HEIGHT GAUGE 0.46 0.54

28 DIMENSION 128.50 ±1.2 HEIGHT GAUGE 0.66 0.56

29 DIMENSION 111.00 ±1.2 HEIGHT GAUGE 0.46 0.53

30 DIMENSION 98.70 ±0.5 HEIGHT GAUGE 0.45 0.37

31 DIMENSION 91.7 ±1.2 HEIGHT GAUGE 0.66 0.74

CHECKED BY:- MR. Manoj


PORT Page

VENDOR ECR DATE-

AGRO 02.04.15

AGRO MSIL
REMARK
3 4 5 1 2 3

OK OK OK

0.04 0.02 0.02

0.07 0.10 0.11

0.03 0.01 0.03

R8 R8 R8

R8 R8 R8

R3 R3 R3

R10 R10 R10

0.02 0.03 0.04

0.02 0.03 0.04

0.12 0.06 0.05

R30 R30 R30

0.37 0.34 0.32

0.11 0.14 0.13

R10 R10 R10

0.02 0.07 0.03

0.09 0.06 0.07

R2 R2 R2

R10 R10 R10


0.11 0.14 0.13

R4 R4 R4

0.11 0.14 21.00

-0.05 -0.03 0.03

0.16 0.23 0.45

0.33 0.270 0.210

0.63 0.460 0.540

0.37 0.410 0.340

0.63 0.450 0.430

0.61 0.630 0.460

0.63 0.460 0.540

0.41 0.25 0.35

0.76 0.54 0.67

APPROVED BY:-R.K Dubey


INSPECTION REPORT
PART NO. PART NAME MODEL

49511-84M50 BRACKET ACCELERATOR PEDAL

METHOD/ AGR
S.NO. ITEM SPEC TOL
INSTRUMENT
1 2

32 DIMENSION 86.70 ±0.5 HEIGHT GAUGE 0.34 0.21

33 DIMENSION 53.70 ±0.7 HEIGHT GAUGE -0.45 -0.65

34 DIMENSION 48.70 ±0.7 HEIGHT GAUGE 0.45 0.53

35 DIMENSION 35.70 ±0.7 HEIGHT GAUGE 0.22 0.16

36 DIMENSION 23.70 ±0.7 HEIGHT GAUGE 0.15 0.21

37 DIMENSION 4.50 ±0.3 HEIGHT GAUGE 0.02 0.01

38 DIMENSION 7.80 ±0.5 HEIGHT GAUGE -0.02 -0.04

39 DIMENSION 15.80 ±0.5 HEIGHT GAUGE 0.04 0.05

40 DIMENSION 68.50 ±1.2 HEIGHT GAUGE 0.65 0.67

41 DIMENSION 57.00 ±0.5 HEIGHT GAUGE 0.43 0.37

42 DIMENSION 40.00 ±0.7 HEIGHT GAUGE 0.48 0.36

43 HOLE 48 +0.2 V.C 0.07 0.05

44 HOLE 42 +0.2 V.C 0.10 0.05

45 DIMENSION 3.00 ±0.3 HEIGHT GAUGE 0.04 0.02

46 Radius R4 ±R1 R.G R4 R4

47 Radius R3 ±R1 R.G R3 R3

48 Radius R6 ±R1 R.G R6 R6

49 Radius R6 ±R1 R.G R6 R6

50 DIMENSION 5 ±0.5 HEIGHT GAUGE 0.12 0.05


51 DIMENSION 12.00 ±0.5 HEIGHT GAUGE -0.12 -0.14

52 DIMENSION 14.1 ±0.5 HEIGHT GAUGE 0.11 0.23

53 DIMENSION 4.7 ±0.5 HEIGHT GAUGE 0.11 -0.06

54 DIMENSION 4 ±0.3 HEIGHT GAUGE 0.01 0.05

55 DIMENSION 40.00 ±0.7 HEIGHT GAUGE 0.34 0.24

56 DIMENSION 20.00 ±0.7 HEIGHT GAUGE 0.46 0.53

57 DIMENSION 18.00 ±0.7 HEIGHT GAUGE 0.21 0.32

58 DIMENSION 5.00 ±0.5 HEIGHT GAUGE 0.11 0.04

59 DIMENSION 8.00 ±0.5 HEIGHT GAUGE 0.32 0.21

60 Radius R2 ±R1 R.G R2 R2

61 Radius R6 ±R1 R.G R6 R6

62 Radius R30 ±R1 R.G R30 R30

CHECKED BY:- MR. Manoj


PORT Page

VENDOR ECR DATE-

AGRO 02.04.15

AGRO MSIL
REMARK
3 4 5 1 2 3

0.24 0.32 0.22

-0.43 -0.43 -0.54

0.44 0.47 0.51

0.21 0.22 0.18

0.17 0.15 0.11

0.03 0.04 0.03

-0.04 -0.06 -0.07

0.02 0.03 0.04

0.72 0.76 0.85

0.41 0.38 0.42

0.53 0.29 0.32

0.11 0.10 0.09

0.11 0.14 0.13

0.01 0.03 0.04

R4 R4 R4

R3 R3 R3

R6 R6 R6

R6 R6 R6

0.11 0.14 0.13


-0.08 -0.10 -0.21

0.11 0.14 0.22

-0.05 -0.03 0.03

0.06 0.11 0.21

0.33 0.270 0.210

0.63 0.460 0.540

0.34 0.110 0.230

-0.06 -0.040 0.120

0.23 0.230 0.180

R2 R2 R2

R6 R6 R6

R30 R30 R30

APPROVED BY:-R.K Dubey


NEW (3)

INSPECTION REPORT
PART NO. PART NAME MODEL
49511-84M50 BRACKET ACCELERATOR PEDAL METHOD/
S.NO. ITEM SPEC TOL INSTRUMENTAGRO
1 2
63 DIMENSION 40 ±0.7 HEIGHT GAUGE 0.15 0.21
64 DIMENSION 28.2 ±0.7 HEIGHT GAUGE -0.34 -0.21
65 DIMENSION 12 ±0.5 HEIGHT GAUGE 0.11 0.24
66 DIMENSION 4 ±0.3 HEIGHT GAUGE 0.11 0.16
67 Radius R6 ±R1 R.G R6 R6
68 Radius R16 ±R1 R.G R16 R16
69 Radius R10 ±R1 R.G R10 R10
70 Radius R15 ±R1 R.G R15 R15
71 Radius R20 ±R1 R.G R20 R20
72 DIMENSION 11.8 ±0.5 HEIGHT GAUGE 0.13 0.16
73 DIMENSION 8 ±0.5 HEIGHT GAUGE -0.07 -0.05
74 HOLE 5 ±0.5 V.C 0.07 0.05
75 HOLE 1.6 ±0.3 V.C 0.05 0.05
76 DIMENSION 3 ±0.3 HEIGHT GAUGE 0.04 0.02
77 Radius R25 ±R1 R.G R25 R25
78 Radius 5 ±0.5 HEIGHT GAUGE 0.13 0.21
79 DIMENSION 27.7 ±0.7 HEIGHT GAUGE 0.43 0.34
80 Radius R70 ±R1 R.G R70 R70
81 DIMENSION 1 ±0.2 HEIGHT GAUGE 0.12 0.05
82 DIMENSION 42.7 ±0.7 HEIGHT GAUGE -0.12 -0.14
83 DIMENSION 29.7 ±0.5 HEIGHT GAUGE 0.11 0.23
84 DIMENSION 18.6 ±0.7 HEIGHT GAUGE 0.11 -0.06
85 DIMENSION 3.5 ±0.5 HEIGHT GAUGE 0.01 0.05
86 DIMENSION 3.3 ±0.3 HEIGHT GAUGE 0.15 0.17
87 DIMENSION 22.8 ±0.7 HEIGHT GAUGE 0.46 0.53
88 DIMENSION 50 ±0.5 HEIGHT GAUGE 0.21 0.32
89 HOLE Ø10.5 +0.2 HEIGHT GAUGE 0.09 0.04
90 DIMENSION 22.5 ±0.7 HEIGHT GAUGE 0.32 0.21
91 DIMENSION 14 ±0.5 HEIGHT GAUGE -0.15 -0.17
92 DIMENSION 14 ±0.5 HEIGHT GAUGE 0.16 0.25
93 DIMENSION 52.4 ±0.5 HEIGHT GAUGE 0.35 0.42
CHECKED BY:- MR. Manoj

Page 25
NEW (3)

Page
VENDOR ECR DATE-
AGRO 02.04.15
MSIL REMARK
3 4 5 1 2 3
0.17 0.15 0.11
-0.32 -0.43 -0.36
0.17 0.18 0.16
0.09 0.06 0.1
R6 R6 R6
R16 R16 R16
R10 R10 R10
R15 R15 R15
R20 R20 R20
0.21 0.22 0.19
-0.03 -0.07 -0.08
0.11 0.1 0.09
0.06 0.02 0.06
0.01 0.03 0.04
R25 R25 R25
0.16 0.17 0.14
0.55 0.34 0.54
R70 R70 R70
0.11 0.14 0.13
-0.08 -0.1 -0.21
0.1145 0.14 0.22
-0.05 -0.03 0.03
0.06 0.11 0.21
0.16 0.14 0.13
0.63 0.46 0.54
0.34 0.11 0.23
0.06 0.07 0.05
0.23 0.23 0.18
-0.11 -0.16 -0.1
0.26 0.21 0.19
0.37 0.41 0.42
APPROVED BY:-R.K Dubey

Page 26
INSPECTION REPORT
PART NO. PART NAME MODEL

49511-84M50 BRACKET ACCELERATOR PEDAL

METHOD/ AGR
S.NO. ITEM SPEC TOL
INSTRUMENT
1 2

94 DIMENSION 62.70 ±0.7 HEIGHT GAUGE 0.15 0.21

95 DIMENSION 80.80 ±1.2 HEIGHT GAUGE -0.34 -0.21

96 DIMENSION 97.90 ±1.2 HEIGHT GAUGE 0.11 0.24

97 DIMENSION 112.50 ±1.2 HEIGHT GAUGE 0.11 0.16

98 DIMENSION 135.50 ±1.2 R.G R6 R6

99 DIMENSION 58.80 ±0.7 R.G R16 R16

100 Radius R10 ±R1 R.G R10 R10

101 Radius R15 ±R1 R.G R15 R15

102 Radius R20 ±R1 R.G R20 R20

103 DIMENSION 11.80 ±0.5 HEIGHT GAUGE 0.13 0.16

104 DIMENSION 8.00 ±0.5 HEIGHT GAUGE -0.07 -0.05

105 HOLE 5 ±0.5 V.C 0.07 0.05

106 HOLE 1.6 ±0.3 V.C 0.05 0.05

107 DIMENSION 3.00 ±0.3 HEIGHT GAUGE 0.04 0.02

108 Radius R25 ±R1 R.G R25 R25

109 Radius 5 ±0.5 HEIGHT GAUGE 0.13 0.21

110 DIMENSION 27.70 ±0.7 HEIGHT GAUGE 0.43 0.34

111 Radius R70 ±R1 R.G R70 R70

112 DIMENSION 1 ±0.2 HEIGHT GAUGE 0.12 0.05


113 DIMENSION 42.70 ±0.7 HEIGHT GAUGE -0.12 -0.14

114 DIMENSION 29.7 ±0.5 HEIGHT GAUGE 0.11 0.23

115 DIMENSION 18.6 ±0.7 HEIGHT GAUGE 0.11 -0.06

116 DIMENSION 3.5 ±0.5 HEIGHT GAUGE 0.01 0.05

117 DIMENSION 3.30 ±0.3 HEIGHT GAUGE 0.15 0.17

118 DIMENSION 22.80 ±0.7 HEIGHT GAUGE 0.46 0.53

119 DIMENSION 50.00 ±0.5 HEIGHT GAUGE 0.21 0.32

120 HOLE Ø10.5 +0.2 HEIGHT GAUGE 0.09 0.04

121 DIMENSION 22.50 ±0.7 HEIGHT GAUGE 0.32 0.21

122 DIMENSION 14 ±0.5 HEIGHT GAUGE -0.15 -0.17

123 DIMENSION 14 ±0.5 HEIGHT GAUGE 0.16 0.25

124 DIMENSION 52.4 ±0.5 HEIGHT GAUGE 0.35 0.42

CHECKED BY:- MR. Manoj


PORT Page

VENDOR ECR DATE-

AGRO 02.04.15

AGRO MSIL
REMARK
3 4 5 1 2 3

0.17 0.15 0.11

-0.32 -0.43 -0.36

0.17 0.18 0.16

0.09 0.06 0.10

R6 R6 R6

R16 R16 R16

R10 R10 R10

R15 R15 R15

R20 R20 R20

0.21 0.22 0.19

-0.03 -0.07 -0.08

0.11 0.10 0.09

0.06 0.02 0.06

0.01 0.03 0.04

R25 R25 R25

0.16 0.17 0.14

0.55 0.34 0.54

R70 R70 R70

0.11 0.14 0.13


-0.08 -0.10 -0.21

0.11 0.14 0.22

-0.05 -0.03 0.03

0.06 0.11 0.21

0.16 0.140 0.130

0.63 0.460 0.540

0.34 0.110 0.230

0.06 0.070 0.050

0.23 0.230 0.180

-0.11 -0.16 -0.10

0.26 0.21 0.19

0.37 0.41 0.42

APPROVED BY:-R.K Dubey

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