A) DC Generator: Operating Principle
A) DC Generator: Operating Principle
1. Generators
a) DC GENERATOR
Operating Principle
According to Faraday’s laws of electromagnetic induction, whenever a conductor is placed in a varying
magnetic field (OR a conductor is moved in a magnetic field), an emf (electromotive force) gets induced in the
conductor. The magnitude of induced emf can be calculated from the emf equation of dc generator. If the
conductor is provided with the closed path, the induced current will circulate within the path. In a DC generator,
field coils produce an electromagnetic field and the armature conductors are rotated into the field. Thus, an
electromagnetically induced emf is generated in the armature conductors. The direction of induced current is
given by Fleming’s right hand rule.
Types
Construction of A DC Machine:
Note: A DC generator can be used as a DC motor without any
constructional changes and vice versa is also possible. Thus, a
DC generator or a DC motor can be broadly termed as a DC
machine. These basic constructional details are also valid for
the construction of a DC motor. Hence, let's call this point
as construction of a DC machine instead of just
'construction of a dc generator'.
The above figure shows the constructional details of a simple 4-pole DC machine. A DC machine consists two
basic parts; stator and rotor. Basic constructional parts of a DC machine are described below.
1. Yoke: The outer frame of a dc machine is called as yoke. It is made up of cast iron or steel. It not only
provides mechanical strength to the whole assembly but also carries the magnetic flux produced by the
field winding.
2. Poles and pole shoes: Poles are joined to the yoke with the help of bolts or welding. They carry field
winding and pole shoes are fastened to them. Pole shoes serve two purposes; (i) they support field coils
and (ii) spread out the flux in air gap uniformly.
3. Field winding: They are usually made of copper. Field coils are former
wound and placed on each pole and are connected in series. They are wound in
such a way that, when energized, they form alternate North and South poles.
Armature core (rotor)
4. Armature core: Armature core is the rotor of the machine. It is cylindrical in shape with slots to carry
armature winding. The armature is built up of thin laminated circular steel disks for reducing eddy current
losses. It may be provided with air ducts for the axial air flow for cooling purposes. Armature is keyed to
the shaft.
5. Armature winding: It is usually a former wound copper coil which
rests in armature slots. The armature conductors are insulated from each
other and also from the armature core. Armature winding can be wound by
one of the two methods; lap winding or wave winding.
6. Commutator and brushes: Physical connection to the armature
winding is made through a commutator-brush arrangement. The function of
a commutator, in a dc generator, is to collect the current generated in
armature conductors.
Application
1. They are used for supplying field excitation current in DC locomotives for regenerative breaking.
2. This types of generators are used as boosters to compensate the voltage drop in the feeder in various types of
distribution systems such as railway service.
3. In series arc lightening this type of generators are mainly used.
1. Cumulative compound wound generators are generally used for lighting, power supply purpose and for heavy
power services because of their constant voltage property. They are mainly made over compounded.
2. Cumulative compound wound generators are also used for driving a motor.
3. For small distance operation, such as power supply for hotels, offices, homes and lodges, the flat
compounded generators are generally used.
4. The differential compound wound generators, because of their large demagnetization armature reaction, are
used for arc welding where huge voltage drop and constant current is required.
b) SYNCHRONOUS GENERATORS
Synchronous generators are used because they offer precise control of voltage, frequency, VARs and WATTs.
This control is achieved through the use of voltage
regulators and governors. A synchronous machine consists of a stationary armature winding (stator) with many
wires connected in series or parallel to obtain the desired terminal voltage.
The armature winding is placed into a slotted laminated steel core. A synchronous machine also consists of a
revolving DC field - the rotor. A mutual flux developed across the air gap between the rotor and stator causes
the interaction necessary to produce an EMF. As the magnetic flux developed by the DC field poles crosses the
air gap of the stator windings, a sinusoidal voltage is developed at the generator output terminals. This process
is called electromagnetic induction.
The magnitude of the AC voltage generated is controlled by the amount of DC exciting current supplied to the
field. if “FIXED” excitation was applied, the voltage magnitude would be controlled by the speed of the rotor
(E=4.44fnBA), however, this would necessitate a changing frequency! Since the frequency component of the
power system is to be held constant, solid state voltage regulators or static exciters are commonly used to
control the field current and thereby accurately control generator terminal voltage.
The frequency of the voltage developed by the generator depends on the speed of the rotor and the number of
field poles. For a 60 Hz system, Frequency = speed(rpm)*pole pairs/60.
Applications
Synchronous machines are principally used as alternating current (AC) generators. They supply the electric
power used by all sectors of modern societies: industrial, commercial, agricultural, and domestic. Synchronous
machines are sometimes used as constant-speed motors, or as compensators for reactive power control in
large power systems. This article explains the constructional features and operating principles of the
synchronous machine. Generator performance for stand-alone and grid applications is discussed. The effects of
load and field excitation on the synchronous motor are investigated. The hunting behavior of a synchronous
machine is studied, and a review of various excitation systems provided.
1. Salient pole type: Salient pole type rotor is used in low and medium speed alternators. Construction of
AC generator of salient pole type rotor is shown in the figure above. This type of rotor consists of large
number of projected poles (called salient poles), bolted on a magnetic wheel. These poles are also
laminated to minimize the eddy current losses. Alternators featuring this type of rotor are large in
diameters and short in axial length.
2. Cylindrical type: Cylindrical type rotors are used in high speed alternators, especially in turbo alternators.
This type of rotor consists of a smooth and solid steel cylinder having slots along its outer periphery. Field
windings are placed in these slots.
Applications
Electric generators
Most power generation stations use synchronous machines as their generators. Connection of these generators
to the utility grid requires synchronization conditions to be met.
Automotive alternators
a) DC Motor
An Electric DC motor is a machine which converts electric energy into mechanical energy. The working of DC
motor is based on the principle that when a current-carrying conductor is placed in a magnetic field,
it experiences a mechanical force. The direction of mechanical force is given by Fleming’s Left-hand Rule and
its magnitude is given by F = BIl Newton. There is no basic difference in the construction of a DC generator
and a DC motor. In fact, the same d.c. machine can be used interchangeably as a generator or as a motor.
In a series DC motor the field is connected in series with the armature. The field is wound with a few turns of
large wire because it must carry the full armature current. A characteristic of series motors is the motor
develops a large amount of starting torque. However, speed varies widely between no load and full load. Series
motors cannot be used where a constant speed is required under varying loads.
Shunt Motors
In a shunt motor the field is connected in parallel (shunt) with the armature windings. The shunt-connected
motor offers good speed regulation. The field winding can be separately excited or connected to the same
source as the armature. An advantage to a separately excited shunt field is the ability of a variable speed drive to
provide independent control of the armature and field.
Compound Motors
Compound motors have a field connected in series with the armature and a separately excited shunt field. The
series field provides better starting torque and the shunt field provides better speed regulation.
Application
b)Ac Motors
Operating Principle
When an AC motor is in steady-state rotation (motion), the magnetic fields of the rotor and stator rotate (move)
with little or no slippage (near synchrony). The magnetic forces (repulsive and attractive) between the rotor and
stator poles create average torque, capable of driving a load at rated speed. The speed of the stator rotating
magnetic field (and the speed of the rotor rotating magnetic field (, relative to the speed of the mechanical shaft
(, must maintain synchronism for average torque production by satisfying the synchronous speed relation
(i.e., .Otherwise, asynchronously rotating magnetic fields would produce pulsating or non-average torque.
The previous discussion has applied only to polyphase motors. A single phase motor has only one stator
winding. This winding generates a field which merely pulsates, instead of rotating. When the rotor is stationary,
the expanding and collapsing stator field induces currents in the rotor.
The three phase ac induction motor is also called a squirrel cage motor. Both single phase and three phase
motors operate on the principle of a rotating magnetic field. A horseshoe magnet held over a compass needle is
a simple illustration of the principle of the rotating field. The needle will take a position parallel to the magnetic
flux passing between the two poles of the magnet. If the magnet is rotated, the compass needle will follow. A
rotating magnetic field can be produced by a two or three phase current flowing through two or more groups of
coils wound on inwardly projecting poles of an iron frame. The coils on each group of poles are wound
alternately in opposite directions to produce opposite polarity, and each group is connected to a separate phase
of voltage. The operating principle depends on a revolving, or rotating, magnetic field to produce torque. The
key to understanding the induction motor is a thorough understanding of the rotating magnetic field.
Synchronous Motor
The synchronous motor is one of the principal types of ac motors. Like the
induction motor, the synchronous motor makes use of a rotating magnetic
field. Unlike the induction motor, however, the torque developed does not
depend on the induction of currents in the rotor. Briefly, the principle of
operation of the synchronous motor is as follows: A multiphase source of
ac is applied to the stator windings, and a rotating magnetic field is
produced. A direct current is applied to the rotor winding, and another
magnetic field is produced. The synchronous motor is so designed and
constructed that these two fields react to each other in such a manner that
the rotor is dragged along and rotates at the same speed as the rotating magnetic field produced by the stator
windings.
AC Motor Construction
Three-phase AC induction motors are commonly used in industrial
applications. This type of motor has three main parts, rotor, stator, and
enclosure. The stator and rotor do the work, and the enclosure protects the
stator and rotor.
Stator Core
The stator is the stationary part of the motor’s electromagnetic circuit. The stator
core is made up of many thin metal sheets, called laminations. Laminations are
used to reduce energy loses that would result if a solid core were used.
Stator Windings Stator laminations are stacked together forming a hollow cylinder.
Coils of insulated wire are inserted into slots of the stator core.
A squirrel cage rotor core is made by stacking thin steel laminations to form a cylinder.
Rather than using coils of wire as conductors, conductor bars are die cast
into the slots evenly spaced around the cylinder. Most squirrel cage rotors
are made by die casting aluminum to form the conductor bars. Siemens
also makes motors with die cast copper rotor conductors.
After die casting, rotor conductor bars are mechanically and electrically connected
with end rings. The rotor is then pressed onto a steel shaft to form a rotor assembly.
Enclosure
The enclosure consists of a frame (or yoke) and two end brackets (or bearing
housings). The stator is mounted inside the frame. The rotor fits inside the stator with a slight air gap
separating it from the stator. There is no direct physical connection between the rotor and the stator.
The enclosure protects the internal parts of the motor from water and other
environmental elements. The degree of protection depends upon the type of
enclosure. Enclosure types are discussed later in this course.
Bearings, mounted on the shaft, support the rotor and allow it to turn. Some motors, like the one shown
in the following illustration, use a fan, also mounted on the rotor shaft, to cool the motor when the shaft
is rotating.
Application
1. Synchronous Motors & its Uses: These motors have the rotor (which is connected to the load) rotating
at the same speed as the speed of rotation of the stator current. In other words, we can say these motors
don't have slip with respect to the stator current. They are sometimes used no to drive the load but
instead act as "synchronous condenser", to improve the power factor of the local grid to which it is
connected to. These kind of motors are used even in high precision positioning devices like modern
robots. They can also act as stepper motors.
2. Asynchronous Motors & it's Uses: The most common form of motor which is used in everyday life
from pumping water up the overhead tank to power plant boiler feed pumps, these kind of motors rule.
These motors are very flexible to use and matches the load demand almost for everything. The most
widely used Induction Motors are very important for many industries due to their load bearing capacity
and flexibility. These motors, unlike synchronous motors, slip when compared to the stator current field.
They are generally used for various types of pumps, compressors and acts as prime movers for many
machineries.
3. Single & Three Phase Motors and their Uses: The A.C.Motors can find their usage in 2 forms based on
their power supply. The single phase motors are generally found their use in low power
requirements/domestic appliances like ceiling fans, mixer grinders, portable power tools etc. The three
phase motors are generally found for high power requirements like power drives for compressors,
hydraulic pumps, air conditioning compressors, irrigation pumps and many more.
4. Constant, Variable & Adjustable Speed Motors: As already said, A.C.Motorsare highly flexible in
many ways including their speed control. There are motors which should be run at a constant speed for
air compressors. Certain cooling water pumps driven by a.c.motors can be run at two or three speeds by
just switching the number of poles used. If the number of poles are changed then the speed also changes.
These serve best for sea water cooling pumps in marine engine room applications & many power plants.
The speed of the motors can also be varied continuously by some electronic arrangements thus this can
be suited for certain applications like a ship's cargo pump, whose discharge rate has to lowered as per
the terminals requirement.
5. Varied Structure Motors: These types of motors have different outer cage arrangements, depending
upon the usage or any special industrial requirement. For motors used in gas and oil terminals, the
casing must be of intrinsically safe, thus it may either have a enclosed casing or a pipe ventilated
arrangement such that the sparks produced inside the motor does not cause a fire outside it. Also many
motors are totally enclosed as it may be open to weather like those used in hydro-electric power plants.
6. Applications of Split Phase Induction Motor: Split phase induction motors have low starting current
and moderate starting torque. So these motors are used in fans, blowers, centrifugal pumps, washing
machine, grinder, lathes, air conditioning fans, etc. These motors are available in the size ranging from 1
/ 20 to 1 / 2 KW.
7. Applications of Shaded pole motors induction motor are Due to their low starting torques and
reasonable cost these motors are mostly employed in small instruments, hair dryers, toys, record players,
small fans, electric clocks etc. These motors are usually available in a range of 1/300 to 1/20 KW.
c)TRANSFORMERS
Transformer works on the principle of mutual induction of two coils or Faraday Law’s Of Electromagnetic
induction. When current in the primary coil is changed the flux linked to the secondary coil also changes.
Consequently, an EMF is induced in the secondary coil due to Faraday law’s of electromagnetic induction.
The transformer is based on two principles: first, that an electric current can produce a magnetic field
(electromagnetism), and, second that a changing magnetic field within a coil of wire induces a voltage across
the ends of the coil (electromagnetic induction). Changing the current in the primary coil changes the magnetic
flux that is developed. The changing magnetic flux induces a voltage in the secondary coil.
Winding (coil) connected to higher voltage is known as high voltage winding while the winding connected to
low voltage is known as low voltage winding. In case of a step up transformer, the primary coil (winding) is the
low voltage winding, the number of turns of the windings of the secondary is more than that of the primary.
Vice versa for step down transformer.
When the primary winding is connected to ac mains supply, a current flows through it. Since the winding links
with the core, current flowing through the winding will produce an alternating flux in the core. EMF is induced
in the secondary coil since the alternating flux links the two windings. The frequency of the induced EMF is the
same as that of the flux or the supplied voltage.
By so doing (variation of flux) energy is transferred from the primary coil to the secondary coil by means of
electromagnetic induction without the change in the frequency of the voltage supplied to the transformer.
During the process, a self induced EMF is produced in the primary coil which opposes the applied voltage. The
self induced EMF is known as back EMF.
Distribution Transformer
This type of transformer has lower ratings like 11 KV, 6.6 KV, 3.3 KV, 440 V and 230 V. They are rated less
than 200 MVA and used in the distribution network to provide voltage transformation in the power system by
stepping down the voltage level where the electrical energy is distributed and utilized at the consumer end. The
primary coil of the distribution transformer is wound by enamel coated copper or aluminum wire. A thick
ribbon of aluminum and copper is used to make secondary of the transformer which is high current, low voltage
winding. Resin impregnated paper and oil is used for the insulation purpose.
Current Transformer
The current transformer is used for measuring and also for the protection. When the current in the circuit is high
to apply directly to the measuring instrument, the current transformer is used to transform the high current into
the desired value of the current required in the circuit.
Potential Transformer
The potential transformer is also called as the voltage transformer. The primary winding is connected across the
High voltage line whose voltage is to be measured, and all the measuring instruments and meters are connected
to the secondary side of the transformer. The main function of the Potential transformer is to step down the
voltage level to a safe limit or value. The primary winding of the potential transformer is earthed or grounded as
a safety point.
This type of transformer is categorized on the basis of a number of turns in the primary and secondary windings
and the induced emf.
Step up transformer transforms a low voltage, high current AC into a high voltage, low current AC system In
this type of transformer the number of turns in the secondary winding is greater than the number of turns in the
primary winding. If (V2 > V1) the voltage is raised on the output side and is known as Step up transformer
Step down transformer converts a high primary voltage associated with the low current into a low voltage, high
current. With this type of transformer, the number of turns in the primary winding is greater than the number of
turns in the secondary winding. If (V2 < V1) the voltage level is lowered on the output side and is known as Step
down transformer
Instrument Transformer
They are generally known as an isolation transformer. Instrument transformer is an electrical device used to
transform current as well as voltage level. The most common use of instrument transformer is to safely
isolate the secondary winding when the primary has high voltage and high current supply so that the
measuring instrument, energy meters or relays which are connected to the secondary side of the transformer
will not get damaged. The instrument transformer is further divided into two types
Current Transformer (CT)
Potential Transformer (PT)
Application
Uses and Application of Transformer
The most important uses and application of Transformer are:
It can rise or lower the level of level of Voltage or Current (when voltage increases, current decreases and
vice versa because P =V x I, and Power is same) in an AC Circuit.
It can increase or decrease the value of capacitor, an inductor or resistance in an AC circuit. It can thus act as
an impedance transferring device.
It can be used to prevent DC from passing from one circuit to the other.
it can isolate two circuits electrically.
Transformer is the main reason to transmit and distribute power in AC instead of DC, because Transformer not
work on DC so there are too difficulties to transmit power in DC. in the DC Transition and distribution, the
level of voltage Step up by Buck and Boost Converter but it is too costly and not suitable economically.
The main application of Transformer is to Step up ( Increase) or Step down (Decrease) the level of Voltage.
in other words, Increase or decries the level of Current, while Power must be same.