Stihl 009

STIH)
Occasional User Saw
STIHL 009 Instruction Manual
Warning!
To reduce the risk of kickback injury use
STIHL reduced kickback bar and STIHL PM 1
(3/8" Picco), RM 2 (0.325") or PM 2 (3/8")
chain depending on sprocket pitch or other
available low kickback components.
Read and follow all safety precautions in

Instruction Manual – improper use can cause
serious or fatal injury.
Downloaded from www.Manualslib.com manuals search engine

Some Important Safety Precautions for Chain Saw Users
A. Do not rely exclusively upon the safety 6. Follow manufacturer's sharpening

A Summary of Warnings on devices built into your saw. As a and maintenance instructions for
kickback and other Selected chainsaw user, you should take several the saw chain.
Risks – Taken Primarily from steps to keep your cutting jobs free from 7. Only use replacement bars and
ANSI B 175.1 (See also “Safety accident or injury. chains specified by the
Precautions“ section of this 1. With a basic understanding of manufacturer or the equivalent.
Owner’s Manual) kickback, you can reduce or 8. Reduced kickback bars and low
eliminate the element of surprise. kickback chains are designed to
!Warning! Sudden surprise contributes to reduce the risk of kickback injury.
Kickback may occur when the nose or accidents. Ask your STIHL dealer about these
tip of the guide bar touches an object, or devices.
2. Keep a good firm grip on the saw
when the wood closes in and pinches
with both hands, the right hand on
the saw chain in the cut. Tip contact in B.
the rear handle, and the left hand on
some cases may cause a lightning fast Other Safety Precautions
the front handle, when the engine is
reverse reaction, kicking the guide bar
running. Use a firm grip with thumbs
up and back towards the operator.
and fingers encircling the chainsaw !Warning!
Pinching the saw chain along the top of 1. Do not operate a chainsaw with one
handles. A firm grip will help you
the guide bar may push the guide bar hand! Serious injury to the operator,
reduce kickback and maintain
rapidly back towards the operator. Either helpers, bystanders, or any
control of the saw. Don't let go.
of these reactions may cause you to lose combination of these persons may
control of the saw which could result in 3. Make sure the area in which you are
cutting is free from obstructions. Do result from one-handed operation. A
serious personal injury. chainsaw is intended to be used
not let the nose of the guide bar
Section 5.11 of ANSI B 175.1-2000 sets contact a log, branch, or any other with two hands.
certain performance and design criteria obstruction that could be hit while 2. Do not operate a chainsaw when
related to chainsaw kickback. STIHL has you are operating the saw. you are fatigued.
developed a color code system using
4. Cut at high engine speeds. 3. Use safety footwear; snug-fitting
green and yellow to help you select a
5. Do not overreach or cut above clothing; protective gloves; and eye,
powerhead, bar and chain combination
shoulder height. hearing, and head protection
that complies with the kickback
devices.
requirements of the ANSI Standard.
See the sections entitled "Safety
Precautions" and "Specifications" of this
manual.
continued on the back inside cover

&RQWHQWV
Parts of the Chain Saw 2 Adjusting Carburetor 39 This Manual contains operating and
Safety Precautions 4 Motor Management 39 safety instructions for all STIHL 009
- The Operator 4 Checking Spark Plug 40 series power saws.
- The Saw 6 Replacing the Chain Sprocket 41 Pay special attention to the safety
- The Use of the Saw 6 Maintaining and Sharpening precautions outlined on pages 4 to 24.
- Maintenance, Repair and Storing 23 Saw Chain 42 Allow only persons who understand this
Maintenance Chart 46 Manual to operate your chain saw.
Mounting the Bar and Chain 25 Specifications 47
Fuel 28 Ordering Spare Parts 48 To receive maximum performance and
Fueling 28 Storing the Machine 48 satisfaction from your STIHL chain saw,
Chain Lubricant 29 STIHL Incorporated it is important that you read and under-
Fill Chain Lubricant 29 Federal and California Emission stand the maintenance and safety
Chain Brake 30 Control Systems Utility Engines 49 precautions before using your saw.
During Break-in Period 31 Contact your STIHL dealer or the
During Operation 31 STIHL distributor for your area if you do
After Finishing Work 31 not understand any of the instructions in
Starting 32 this Manual.
Guide Bar, Chain and Sprocket 35
Troubleshooting on
Chain Oiling System 37 :DUQLQJ
Air Filter 38 Because a chain saw is a high-speed
wood-cutting tool, some special safety
precautions must be observed as with
any other power saw to reduce the risk of
personal injury. Careless or improper use
may cause serious or even fatal injury.
STIHL’s philosophy is to continually

improve all of its products. As a result,
engineering changes and improvements
are made from time-to-time.
If the operating characteristics or the
appearance of your saw differs from
Printed on chlorine-free paper those described in this Manual,
please contact your STIHL dealer for
information and assistance.
 Andreas Stihl AG & Co. KG, 2004
0458 125 3021. M2. F4. PM. Printed in USA

0DLQ3DUWVRIWKH6DZ
1 = Spark plug boot

2 = Chain brake
3 = Oilomatic saw chain
4 = Guide bar
5 = Chain tensioner
6 = Chain catcher
11 7 = Chain sprocket
8 = Chain sprocket cover
9 = Bumper spike
2 10 = Muffler
9 11 = Choke control
12 8 12 = Rear hand guard
4
7 5
1 3
6
10
13 = Starter grip
14 = Oil filler cap
21 20 15 = Fuel filler cap
16 = Starting throttle lock
17 = Throttle trigger interlock
17 18 = Throttle trigger
16 19 = Stop switch
20 = Front handle
22 21 = Front hand guard
13 18 22 = Rear handle
15 19
14

'HILQLWLRQV
6SDUN3OXJ%RRW 0XIIOHU )URQW+DQGOH

Connects the spark plug with the Reduces engine exhaust noise and Handle bar for the left hand at
ignition wire. directs the exhaust gases. front of saw.
&KDLQ%UDNH &KRNHFRQWURO )URQW+DQG*XDUG

A device to stop the rotation of the A control used when starting cold Provides protection against
chain if activated in a kickback engine. projecting branches and helps
situation by the operator’s hand or prevent the left hand from
by inertia. 5HDU+DQG*XDUG touching the chain if it slips off
Gives added protection to the handle bar.
2LORPDWLF6DZ&KDLQ operator’s right hand.
A loop consisting of cutters, 5HDU+DQGOH
tie straps and drive links. 6WDUWHU*ULS The support handle for the right
The grip of the starter, for starting hand, located at or toward the
*XLGH%DU the engine. rear of the saw.
Supports and guides the saw chain.
2LO)LOOHU&DS
&KDLQ7HQVLRQHU For closing the oil tank. *XLGH%DU1RVH
Permits precise adjustment of chain The exposed end of the guide bar.
tension. )XHO)LOOHU&DS (not illustrated, see chapter
For closing the fuel tank. ,,Tensioning the Saw Chain“.)
&KDLQ&DWFKHU
Helps to reduce the risk of operator 6WDUWLQJ7KURWWOH/RFN &OXWFK
contact by a chain when it breaks Keeps the throttle partually open Couples engine to chain sprocket
or comes off the bar. during starting. when engine is accelerated beyond
idle speed.
&KDLQ6SURFNHW 7KURWWOH7ULJJHU,QWHUORFN (not illustrated).
The toothed wheel that drives the Must be depressed before the
saw chain. throttle trigger can be activated.
&KDLQ6SURFNHW&RYHU 7KURWWOH7ULJJHU

Covers the clutch and the sprocket. Controls the speed of the engine.
%XPSHU6SLNH 6WRS6ZLWFK

Toothed stop for holding saw steady Switches the engine’s ignition system
against wood. off and stops the engine.

6DIHW\3UHFDXWLRQV
The use of any chainsaw Have your STIHL dealer show you how Safe use of a chainsaw involves
may be hazardous. to operate your chainsaw. Observe all
The saw chain has many applicable local safety regulations, 1. the operator
sharp cutters. If the standards and ordinances. 2. the saw
cutters contact your flesh, 3. the use of the saw.
they will cut you, even if the chain is not
moving. At full throttle, the chain speed :DUQLQJ
can reach 45 mph (20 m/s). It is impor- Minors should never be allowed to use a 7+(23(5$725
tant that you read, fully understand chainsaw. Bystanders, especially
and observe the following safety precau- children, and animals should not be 3K\VLFDO&RQGLWLRQ
tions and warnings. Read the Owner’s allowed in the area where a chainsaw is
Manual DQG the safety instructions in use. Never let the saw run unattended. You must be in good physical condition
periodically. Store it in a locked place away from and mental health and not under the
children and empty the fuel tank before influence of any substance (drugs,
Pay special attention to the section on storing for longer than a few days. alcohol) which might impair vision,
reactive forces. dexterity or judgment.
Do not lend or rent your
:DUQLQJ chainsaw without the

Owner‘s Manual. Be sure
Do not operate a chainsaw when you are
fatigued. Be alert – If you get tired while
Reactive forces, including kickback, can that anyone using your operating your chainsaw, take a break.
be dangerous. Careless or improper use saw reads and under- Tiredness may result in loss of control.
of any chainsaw may cause serious or stands the information contained in this Working with any chainsaw can be
fatal injury. manual. strenuous. If you have any condition that
might be aggravated by strenuous work,
All safety precautions that are generally These safety precautions and warnings check with your doctor before operating
observed when working with an ax or a apply to the use of all STIHL chainsaws. a chainsaw.
hand saw also apply to the operation of Different models may have different
chainsaws. However, because a chain-
saw is a high-speed, fast-cutting power
parts and controls. See the appropriate
section of your Owner’s Manual for a :DUQLQJ
tool, special safety precautions must be description of the controls and function Prolonged use of chainsaws (or other
observed to reduce the risk of personal of the parts of your model saw. machines) exposing the operator to
injury. vibrations may produce whitefinger
disease (Raynaud’s phenomenon) or
carpal tunnel syndrome. These conditions

reduce the hand’s ability to feel and – Keep the saw chain sharp and the Clothing must be sturdy
regulate temperature, produce numb- saw, including the AV system, well and snug-fitting, but allow
ness and burning sensations and may maintained. A dull chain will in- complete freedom of
cause nerve and circulation damage and crease cutting time, and pressing a movement. Avoid loose-
tissue necrosis. dull chain through wood will in- fitting jackets, scarfs,
crease the vibrations transmitted to neckties, jewelry, flared or cuffed pants,
All factors which contribute to whitefinger your hands. A saw with loose com- unconfined long hair or anything that
disease are not known, but cold weather, ponents or with damaged or worn could become entangled with the saw or
smoking and diseases or physical condi- AV buffers will also tend to have brush. Wear overalls or jeans with a
tions that affect blood vessels and blood higher vibration levels. reinforced cut retardant insert or cut
transport, as well as high vibration levels retardant chaps.
and long periods of exposure to vibration – Maintain a firm grip at all times, but
are mentioned as factors in the develop- do not squeeze the handles with Protect your hands with
ment of whitefinger disease. In order to constant, excessive pressures. gloves when handling saw
reduce the risk of whitefinger disease Take frequent breaks. and saw chain.
and carpal tunnel syndrome, please Heavyduty, nonslip
note the following: All the above mentioned precautions do gloves improve your grip
not guarantee that you will not sustain and protect your hands.
The STIHL 009 is not equipped with an whitefinger disease or carpal tunnel
antivibration (AV) system. syndrome. Therefore, continual and Good footing is most
regular users should monitor closely the important in chainsaw
– Many STIHL models are available condition of their hands and fingers. work. Wear sturdy boots
with an anti-vibration (“AV”) system If any of the above symptoms appear, with nonslip soles.
designed to reduce the transmission seek medical advice immediately. Steel-toed safety boots
of vibrations created by the engine are recommended.
and cutting attachment to the
operator’s hands. An AV system is 3URSHU&ORWKLQJ To reduce the risk of injury to your eyes
recommended for those persons never operate a chainsaw unless
using chainsaws on a regular or
sustained basis. :DUQLQJ
wearing goggles or properly fitted safety
glasses with adequate top and side
To reduce the risk of injury, the operator protection complying with your national
– Wear gloves and keep your hands should wear proper protective apparel. standard.
warm. Heated handles, which are
available on most STIHL power-
heads, are recommended for cold
weather use.

Wear an approved safety 7+(86(2)7+(6$:
hard hat to protect your
head. Chainsaw noise may 7UDQVSRUWLQJWKHFKDLQVDZ
damage your hearing.
Always wear sound
barriers (ear plugs or ear mufflers) to :DUQLQJ
001BA115 KN
protect your hearing. Continual and Always stop the engine before putting a
regular users should have their hearing chainsaw down or carrying it. Carrying a
checked regularly. chainsaw with the engine running is
extremely dangerous.
The chain guard (scabbard) should be
7+(6$: Accidental acceleration of the engine over the chain and the guide bar, which
can cause the chain to rotate. During should point backwards. When carrying
Parts of the chainsaw; for illustrations operation, the powerhead muffler and your saw, the bar should be behind you.
and definitions of the parts see the the material around it reach extremely
chapter on “Main Parts of Saw”. high temperatures. Avoid touching the %\YHKLFOHWhen transporting in a
hot muffler, you could receive serious vehicle, keep chain and bar covered with
:DUQLQJ
burns. the chain guard. Properly secure your
saw to prevent turnover, fuel spillage
Never modify a chainsaw in any way. %\KDQGWhen carrying your saw by and damage to the saw.
Only attachments and parts supplied by hand, the engine must be stopped and
STIHL or expressly approved by STIHL the saw must be in the proper position.
for use with the specific STIHL saw 3UHSDUDWLRQIRUWKHXVHRIWKHVDZ
models are authorized. Although certain Grip the front handle and place the
unauthorized attachments are useable muffler away from the body. Take off the chain guard and inspect for
with the STIHL powerhead, their use safety in operation. For assembly, follow
may, in fact, be extremely dangerous. the procedure described in the chapter
“Mounting the Bar and Chain” of your
Owner’s Manual.

STIHL Oilomatic chain, guide bar and )XHOLQJ the risk of burns or other personal injury
sprocket must match each other in from escaping gas vapor and fumes,
gauge and pitch. Your STIHL chainsaw uses an oil-gaso- remove the fuel filler cap on the STIHL
line mixture for fuel (see chapter “Fuel” product carefully so as to allow any
Before replacing any bar and chain, of your Owner’s Manual). pressure build-up in the tank to release
see the sections on “Specifications”, slowly. Never remove fuel filler cap while
"Kickback" and the "ANSI B 175.1-2000
chainsaw kickback standard" in this :DUQLQJ engine is running.
manual. Gasoline is an extremely flammable fuel. Select bare ground for fueling and move
If spilled or ignited by a spark or other at least 10 feet (3 m) from fueling spot
:DUQLQJ
ignition source, it can cause fire and
serious burn injury or property damage.
before starting the engine. Wipe off any
spilled fuel before starting your saw, and
Proper tension of the chain is extremely Use extreme caution when handling check for leakage.
important. In order to avoid improper gasoline or fuel mix.
setting, the tensioning procedure must
be followed as described in your manual. Do not smoke or bring any :DUQLQJ
Always make sure the hexagonal nut(s) fire or flame near the fuel Check for fuel leakage while refueling
for the sprocket cover is (are) tightened or the chainsaw. Note that and during operation. If fuel or oil leakage
securely after tensioning the chain. combustible fuel vapors is found, do not start or run the engine
Never start the saw with the sprocket may be vented from the until leak is fixed and spilled fuel has
cover loose. Check chain tension once fuel system. been wiped away. Take care not to get
more after having tightened the nut(s) fuel on your clothing. If this happens,
and thereafter at regular intervals (when- )XHOLQJ,QVWUXFWLRQV change your clothing immediately.
ever the saw is shut off). If the chain
Different models may have different fuel
becomes loose while cutting, shut off the
engine and then tighten. Never try to :DUQLQJ caps.
tighten the chain while the engine is Fuel your chainsaw in well-ventilated
running! areas, outdoors only. Always shut off the &DSZLWK*ULS
engine and allow it to cool before refue-
ling. Gasoline vapor pressure may build :DUQLQJ
up inside the gas tank of a two cycle In order to reduce the risk of fuel spillage
engine depending on the fuel used, the and fire from an improperly tightened
weather conditions, and the venting fuel cap, correctly position and tighten
system of the tank. In order to reduce the fuel cap in the fuel tank opening.

To do this with this STIHL
cap, raise the grip on the
top of the cap until it is up-
right at a 90° angle. Insert
the cap and the fuel tank opening with
the triangular marks on the grip of the
001BA113 KN
001BA113 KN
cap and on the fuel tank opening lining
up. Using the grip, turn the cap firmly
clockwise as far as it will go (approx. a
quarter turn).
Fold the grip flush with the 6WDUWLQJ Grip the front handlebar of the saw firmly
top of the cap. If the grip The chain brake must be engaged when with your left hand and press down.
does not lie completely starting the saw. For saws with a rear handle level with
flush with the cap and the
detent on the grip does not fit in the cor- :DUQLQJ the ground, put the toe of your right foot
into the rear handle and press down.
responding recess in the filler neck, the Your chainsaw is a one-person saw. With your right hand pull out the starter
cap is not properly seated and tightened Do not allow other persons to be near grip slowly until you feel a definite
and you must repeat the above steps. the running chainsaw. Start and operate resistance and then give it a brisk,
your saw without assistance. For speci- strong pull.
6ORWWHG&DS fic starting instructions, see the appro-
:DUQLQJ The VHFRQGrecommended PHWKRGfor

priate section of the Owner’s Manual.
Proper starting methods reduce the risk starting your chainsaw allows you to start
Unit vibrations can cause an improperly of injury. Do not drop start. This method the saw without placing it on the
tightened fuel filler cap to loosen or come is very dangerous because you may ground. Make sure the chain brake is
off and spill quantities of fuel. In order to lose control of the saw. engaged, grip the front handle of the
reduce the risk of fuel spillage and fire, chainsaw firmly with your left hand.
tighten fuel filler cap by hand with as There are two recommended methods Keep your arm on the front handle in a
much force as possible. for starting your chainsaw. locked (straight) position. Hold the rear
handle of the saw tightly between your
The screwdriver end of the With the ILUVWPHWKRGthe chainsaw is legs just above the knees. Maintain good
STIHL combination wrench started on the ground. Make sure the balance and secure footing. Pull the
or other similar tool can be chain brake is engaged (see “Chain starting grip slowly with your right hand
used as an aid in tightening Brake” chapter in your Owner’s Manual) until you feel a definite resistance and then
slotted fuel filler caps. and place the chainsaw on firm ground give it a brisk, strong pull.
or other solid surface in an open area.
See "Fueling" chapter in your Owner’s Maintain good balance and secure
Manual. footing.

:DUQLQJ ,PSRUWDQWDGMXVWPHQWV To reduce the risk of serious or fatal
Be sure that the guide bar and chain are :DUQLQJ injury from breathing toxic fumes, never
run the chainsaw indoors or in poorly
clear of you and all other obstructions To reduce the risk of personal injury from ventilated locations. Ensure proper venti-
and objects, including the ground. When loss of control or contact with the lation when working in trenches or other
the engine is started, the engine speed running chain, do not use a saw with confined areas.
with the starting throttle lock engaged incorrect idle adjustment. At correct idle
::DUQLQJ
will be fast enough for the clutch to speed, the chain should not rotate. For
engage the sprocket and, if the chain directions to adjust idle speed, see the
brake is not activated, turn the chain. appropriate section of your Owner’s Use of this product (including sharpen-
If the upper quadrant of the tip of the bar Manual. If you cannot set the correct idle ing the saw chain) can generate dust,
touches any object, it may cause kick- speed, have your STIHL dealer check mists and fumes containing chemicals
back to occur (see section on reactive your saw and make proper adjustments known to cause respiratory disease, can-
forces). To reduce this risk, always or repairs. cer, birth defects, or other reproductive
engage the chain brake before starting. harm. If you are unfamiliar with the risks
Never attempt to start the chainsaw After adjusting a chain, start the saw, let associated with the particular dust, mist
when the guide bar is in a cut or kerf. the engine run for a while, then switch or fume at issue, consult your employer,
engine off and recheck chain tension. governmental agencies such as OSHA
:DUQLQJ
Proper chain tension is very important at
all times.
and NIOSH and other sources on
hazardous materials. California and
When you pull the starter grip, do not some other authorities, for instance,
wrap the starting rope around your :RUNLQJ&RQGLWLRQV have published lists of substances
hands. Do not allow the grip to snap known to cause cancer, reproductive
back, but guide the starter rope slowly Operate the chainsaw under good toxicity, etc.
back to permit the rope to rewind visibility and daylight conditions only.
:DUQLQJ
properly. Failure to follow this procedure Control dust (such as sawdust), mists
may result in injury to hand or fingers (such as oil mist from chain lubrication)
and may damage the starter mechanism. Your chainsaw produces and fumes at the source where possible.
poisonous exhaust fumes In this regard use good work practices
as soon as the combustible and follow the recommendations of
engine is running. OSHA / NIOSH and occupational and
These gases (e.g. carbon trade associations. When the inhalation
monoxide) may be colorless and odor- of toxic dust, mists and fumes cannot be
less.

eliminated, the operator and any by-
standers should always wear a respirator
hot. Don’t work alone. Keep within calling
distance of others in case help is :DUQLQJ
approved by NIOSH / MSHA for the type needed. Avoid stumbling on obstacles such as
substance at issue. stumps, roots or rocks and watch out for
Your chainsaw is equipped with a chain holes or ditches. Clear the area where
catcher. It is designed to reduce the risk you are working. Be extremely cautious
:DUQLQJ of personal injury in the event of a thrown when working on slopes or uneven
Breathing asbestos dust is dangerous or broken chain. From time to time the ground. There is increased danger of
and can cause severe or fatal injury, re- catcher may be damaged or removed. slipping on freshly debarked logs.
spiratory illness or cancer. The use and To reduce the risk of personal injury,
disposal of asbestos containing products
have been strictly regulated by OSHA
do not operate a chainsaw with a
damaged or missing catcher.
:DUQLQJ
and the Environmental Protection Agen- To reduce the risk
cy. Do not cut or disturb asbestos, asbe- Inspect buffers periodically. Replace of serious or fatal
stos containing products (e.g. asbestos damaged, broken or excessively worn injury to the opera-
containing drywall or other construction buffers immediately, since they may tor or bystanders,
products), or products such as pipes result in loss of control of the saw. never use the saw
which are wrapped or covered with asbe- with one hand.
stos insulation. If you have any reason A “sponginess” in the feel of the saw, You cannot control reactive forces and
to believe that you might be cutting asbe- increased vibration or increased you may lose control of the saw, which
stos, immediately contact your employer “bottoming” during normal operation can result in the skating or bouncing of
or a local OSHA representative. may indicate damage, breakage or the bar and chain along the limb or log.
excessive wear. Buffers should always
The muffler and other parts of the engine be replaced in sets. If you have any Even for those compact saws designed
(e.g. fins of the cylinder, spark plug) questions as to whether the buffers for use in confined spaces, one-handed
become hot during operation and remain should be replaced, consult your STIHL operation is dangerous because the
hot for a while after stopping the engine. servicing dealer. operator may lose control.
To reduce risk of burns do not touch the
muffler and other parts while they are
:DUQLQJ
Take extreme care in wet and freezing
weather (rain, snow, ice). Put off the
work when the weather is windy, stormy
or rainfall is heavy.


001BA087 LÄ
001BA018 LA
&XWWLQJ,QVWUXFWLRQV
Grip: Always hold the saw firmly with :DUQLQJ
both hands when the engine is running. Never touch a chain with your hand or
Place your left hand on front handle bar any part of your body when the engine is
and your right hand on rear handle and running, even when the chain is not
001BA031 LÄ
throttle trigger. Left-handers should rotating. The chain continues to rotate
follow these instructions too. for a short period after the throttle trigger
is released.
Wrap your fingers tightly around the
handles, keeping the handles cradled :DUQLQJ
between your thumb and forefinger. Do not cut any material other than wood Never work on a ladder, or on any other
With your hands in this position, you can or wooden objects. insecure support. Never use the saw
best oppose and absorb the push, pull Use your chainsaw for cutting only. above shoulder height.
and kickback forces of your saw without It is not designed for prying or shoveling
:DUQLQJ
losing control (see section on reactive away limbs, roots or other objects.
forces). Make sure your chainsaw When sawing, make sure that the saw
handles and grip are in good condition chain does not touch any foreign Never work in a tree unless you have
and free of moisture, pitch, oil or grease. materials such as rocks, fences, nails received specific, professional training
and the like. for such work, are properly secured
:DUQLQJ Such objects may be flung off, damage

(such as tackle and harness system or a
lift bucket), have both hands free for
Do not operate your chainsaw with the the saw chain or cause the saw to operating the chainsaw in a cramped
starting throttle lock engaged. Cutting kickback. environment and have taken proper
with the starting throttle lock engaged precautions to avoid injury from falling
does not permit the operator proper
control of the saw or chain speed.
:DUQLQJ limbs or branches.
In order to keep control of your saw,
always maintain a firm foothold.


001BA082 KN
001BA093 LÄ
Position the chainsaw in such a way that powerful force used to cut wood can be
your body is clear of the cutting attach- reversed (and work against the opera-
ment whenever the engine is running. tor). If the rotating chain is suddenly
Stand to the left of cut while bucking. stopped by contact with any solid object
like a log or branch or is pinched, the
001BA035 LÄ
Don’t put pressure on the saw when reactive forces may occur instantly.
reaching the end of a cut. The pressure These reactive forces may result in loss
may cause the bar and rotating chain to of control which may, in turn, cause
pop out of the cut or kerf, go out of serious or fatal injury. An understanding
control and strike the operator or some of the causes of these reactive forces
other object. If the rotating chain strikes may helpyou avoid loss of control. The reaction of the cutting force of the
some other object, a reactive force may chain causes a rotational force on the
cause the moving chain to strike the The most common reactive forces are chainsaw in the direction opposite to the
operator. – kickback, chain movement. This may fling the bar
– pushback, up and back in an uncontrolled arc
– pull-in. mainly in the plane of the bar. Under
5HDFWLYHIRUFHVLQFOXGLQJNLFNEDFN some cutting circumstances the bar
:DUQLQJ .LFNEDFN
Kickback may occur when
moves towards the operator, who may
suffer severe or fatal injury.
Reactive forces may occur any time the the moving saw chain near
chain is rotating. Reactive forces can be the upper quadrant of the Kickback may occur when the nose of
dangerous! In any chainsaw, the bar nose contacts a solid the guide bar is pinched unexpectedly,
object or is pinched. unintentionally contacts solid material in
the wood or is incorrectly used to begin
a plunge or boring cut.


It may also occur during limbing. a) saws with a displacement of less than angles that may occur in real life cutting
The greater the force of the kickback 3.8 cubic inches situations.
reaction, the more difficult it becomes for – must, in their original condition, In addition, features designed to reduce
the operator to control the saw. Many meet a 45° computer derived kickback injuries may lose some of their
factors influence the occurrence and kickback angle when equipped with effectiveness when they are no longer in
force of the kickback reaction. These certain cutting attachments. their original condition, especially if they
include chain speed, the speed at which – and must be equipped with at least have been improperly maintained.
the bar and chain contact the object, the two devices to reduce the risk of Compliance with § 5.11 of
angle of contact, the condition of the kickback injury, such as a chain ANSI B 175.1-2000 does not automatic-
chain and other factors. brake, low kickback chain, reduced ally mean that in a real life kickback the
kickback bar, etc. bar and chain will rotate at most 45°.
The type of bar and saw chain you use
is an important factor in the occurrence
and force of the kickback reaction.
b) saws with a displacement of 3.8 cubic
inches and above :DUQLQJ
Some STIHL bar and chain types are – must be equipped with at least one
designed to reduce kickback forces. device designed to reduce the risk inch displacement to comply with the
STIHL recommends the use of reduced of kickback injury such as a chain computed kickback angle requirements
kickback bars and low kickback chains. brake, low kickback chain, reduced of § 5.11 of ANSI B 175.1-2000 use only
kickback bar, etc. the following cutting attachments:
$16,%FKDLQVDZNLFNEDFN The computer derived angles for saws – bar and chain combinations listed as
VWDQGDUG below 3.8 cubic inch displacement are complying in the “Specifications”
measured by applying a computer section of the Owner’s Manual or
Section 5.11 of ANSI standard B 175.1– program to test results from a kickback – other replacement bar and chain
2000, sets certain performance and test machine. combinations marked in accordance
design criteria related to chainsaw with the standard for use on the
kickback.
To comply with section 5.11 of ANSI B :DUQLQJ powerhead or
– replacement chain designated
175.1-2000: The computer derived angles of § 5.11 of “low kickback saw chain’’.
ANSI B 175.1-2000 may bear no rela- See the section on "Low kickback saw
tionship to actual kickback bar rotation chain and reduced kickback bars"


'HYLFHVIRUUHGXFLQJWKHULVNRI
NLFNEDFNLQMXU\ :DUQLQJ
Never operate your chainsaw without a
STIHL recommends the use of the STIHL front hand guard. In a kickback situation
Quickstop chain brake on your power- this guard helps protect your left hand or
head with green labeled reduced kick- other parts of your body. In addition,
back bars and low kickback chains. removal of the hand guard on a saw
equipped with a chain brake will deactivate

the chain brake.
:DUQLQJ
To reduce the risk of injury, stop using
the saw immediately if the chain brake :DUQLQJ
does not function properly. Take the saw No Quickstop or other chain brake
to your local STIHL Service Centre! Do device prevents kickback. These devices
not use the saw until the problem has are designed to reduce the risk of
been rectified (see the section “Chain kickback injury, if activated, in certain
001BA036 LA
Brake”). kickback situations. In order for the
Quickstop to reduce the risk of kickback
injury, it must be properly maintained
4XLFNVWRSFKDLQEUDNH and in good working order. See the
When a kickback occurs, the guide bar chapter entitled “Chain Brake” and
STIHL has developed a chain stopping may rotate around the front handle. If the “Maintenance, Repair and Storing” of
system designed to reduce the risk of cutting position is such that the operator’s your Owner’s Manual. In addition, there
injury in certain kickback situations. left hand is gripping the front handle must be enough distance between the
It is called a Quickstop chain brake. behind the hand guard, and if the left bar and the operator to ensure that the
The Quickstop is available as standard hand rotates around the front handle and Quickstop has sufficient time to activate
equipment on your STIHL chainsaw and makes a sufficiently forceful contact with and stop the chain before potential
is available for installation on most older the front hand guard, which is the Quick- contact with the operator.
STIHL saws. Ask your dealer to retrofit stop activating lever, this contact will
your older model saw with a chain brake. activate the Quickstop. The chain brake
on most new model STIHL chainsaws
can also be activated by inertia. See the
chapter entitled “Chain Brake” of your
Owner’s Manual.


:DUQLQJ reduce the risk of kickback injury. Other
chains are designed to obtain higher cut-
Please ask your STlHL dealer to properly
match your powerhead with the appro-
An improperly maintained chain brake ting efficiency or sharpening ease but priate bar/chain combinations to reduce
may increase the time needed to stop may result in higher kickback tendency. the risk of kickback injury. Green labeled
the chain after activation, or may not bars and chains are recommended for all
activate at all. STIHL has developed a color code powerheads. See your “STIHL Bar and
:DUQLQJ
system to help you identify the STIHL
reduced kickback bars and low kick-
Chain Information” leaflet for details.
Never run the chainsaw above idle
speed for more than 3 seconds when
back chains. Cutting attachments with
green warning decals or green labels on :DUQLQJ
the chain brake is engaged or the chain the packaging are designed to reduce Use of other, non-listed bar/chain combi-
is pinched or otherwise caught in the cut. the risk of kickback injury. The matching nations may increase kickback forces
Clutch slippage can cause excessive of green decaled powerheads under 3.8 and increase the risk of kickback injury.
heat, leading to severe damage of the cubic inch displacement with green New bar/chain combinations may be
motor housing, clutch and oiler compo- labeled bars and green labeled chains developed after publication of this litera-
nent and may interfere with the operation gives compliance with the computed ture, which will, in combination with
of the chain brake. If clutch slippage in kickback angle requirements of ANSI B certain powerheads, comply with § 5.11
excess of 3 seconds has occured, allow 175.1-1991 when the products are in of ANSI B 175.1-2000. Check with your
the motor housing to cool before pro- their original condition. Products with STIHL dealer for such combinations.
ceeding and check the operation of your yellow decals or labels are for users with
chain brake as described in the chapter
entitled “Chain Brake”. Also make sure
extraordinary cutting needs and
experience and specialized training for :DUQLQJ
that the chain is not turning at idle speed dealing with kickback. Reduced kickback bars and low kickback
(see above “Important Adjustments”). chains do not prevent kickback, but they
67,+/UHFRPPHQGVWKHXVHRILWV are designed to reduce the risk of kick-
JUHHQODEHOHGUHGXFHGNLFNEDFNEDUV back injury. They are available from your
/RZNLFNEDFNVDZFKDLQDQGUHGXFHG JUHHQODEHOHGORZNLFNEDFNFKDLQV STIHL dealer.
NLFNEDFNEDUV DQGD67,+/4XLFNVWRSFKDLQEUDNH
STIHL offers a variety of bars and

IRUERWKH[SHULHQFHGDQGLQH[SH
ULHQFHGFKDLQVDZXVHUV :DUQLQJ
chains. STIHL reduced kickback bars Even if your saw is equipped with a
and low kickback chains are designed to Quickstop, a reduced kickback bar
and/or low kickback chain, this does not
eliminate the risk of injury by kickback.
Therefore, always observe all safety
precautions to avoid kickback situations.


/RZNLFNEDFNFKDLQ kickback energy. Improper lowering or 7RDYRLGNLFNEDFN
sharpening of the depth gauges or
Some types of saw chain have specially shaping of the cutters may increase the The best protection from personal injury
designed components to reduce the chance and the potential energy of a that may result from kickback is to avoid
force of nose contact kickback. STIHL kickback. Always cut with a properly kickback situations:
has developed low kickback chain for sharpened chain.
your powerhead. 1. Hold the chainsaw firmly with both
hands and maintain a secure grip.
“Low kickback saw chain” is a chain 5HGXFHGNLFNEDFNEDU 2. Be aware of the location of the guide
which has met the kickback performance bar nose at all times.
requirements of § 5.11.2.4 of STIHL green labeled reduced kickback 3. Never let the nose of the guide bar
ANSI B 175.1-2000 (Safety Require- e bars are designed to reduce the risk of contact any object. Do not cut limbs
ments for Gasoline-Powered Chain- kickback injury when used with STIHL with the nose of the guide bar.
Saws) when tested in its original green labeled low kickback chains. Be especially careful when cutting
condition on a selected repre- small, tough limbs, small size brush
:DUQLQJ
sentative sample of chainsaws below and saplings which may easily catch
3.8 cubic inch displacement specified in the chain.
ANSI B 175.1-2000. When used with other, more aggressive 4 Don’t overreach.

chains, these bars may be less effective 5. Don’t cut above shoulder height.
Warning! in reducing kickback, and may result in 6. Begin cutting and continue at full
There are potential powerhead and bar higher kickback forces. throttle.
combinations with which low kickback 7. Cut only one log at a time.
saw chains can be used which have not 8. Use extreme caution when reentering
been specifically certified to comply with %RZ*XLGHV a previous cut.
:DUQLQJ
the 45° computer derived kickback angle 9. Do not attempt to plunge cut if you
of § 5.11 of ANSI B 175.1-2000. are not experienced with these
Some low kickback chains have not Do not mount a bow guide on any cutting techniques.
been tested with all powerhead and bar STIHL chainsaw. 10. Be alert for shifting of the log or other
combinations. Any chainsaw equipped with a bow forces that may cause the cut to
:DUQLQJ
guide is potentially very dangerous.
The risk of kickback is increased with a
close and pinch the chain.
11. Maintain saw chain properly. Cut with
A dull or improperly sharpened chain bow guide because of the increased a correctly sharpened, properly
may reduce or negate the effects of the kickback contact area. Low kickback tensioned chain at all times.
design features intended to reduce chain will not significantly reduce the risk 12. Stand to the side of the cutting path
of kickback injury when used on a bow of the chainsaw.
guide.


&XWWLQJ7HFKQLTXHV
)HOOLQJ
Felling is cutting down a tree.

001BA037 LÄ
001BA038 LÄ
Before felling a tree, consider carefully all
conditions which may affect the direction
of fall, including:
$ 3XOOLQ % 3XVKEDFN The intended direction of the fall.
Pull-in occurs when the chain on the Pushback occurs when the chain on the The natural lean of the tree.
bottom of the bar is suddenly stopped top of the bar is suddenly stopped when
when it is pinched, caught or encounters it is pinched, caught or encounters a Any unusually heavy limb structure.
a foreign object in the wood. The reaction foreign object in the wood. The reaction
of the chain pulls the saw forward and of the chain drives the saw straight back Surrounding trees and obstacles.
may cause the operator to lose control. toward the operator and may cause loss
of saw control. Pushback frequently The wind direction and speed.
Pull-in frequently occurs when the occurs when the top of the bar is used for
bumper spike of the saw is not held cutting.
securely against the tree or limb and
when the chain is not rotating at full 7RDYRLGSXVKEDFN :DUQLQJ
speed before it contacts the wood. Always observe the general condition of
1. Be alert to forces or situations that the tree. Inexperienced users should
:DUQLQJ
may cause material to pinch the top
of the chain.
never attempt to cut trees which are
decayed or rotted inside or which are
Use extreme caution when cutting small leaning or otherwise under tension.
size brush and saplings which may easily 2. Do not cut more than one log at a time. There is an increased risk that such trees
catch the chain and pull you off balance. could snap or split while being cut and
3. Do not twist the saw when cause serious or fatal injury to the
7RDYRLGSXOOLQ withdrawing the bar from a plunge operator or bystanders. Also look for
1. Always start a cut with the chain cut or underbuck cut because the broken or dead branches which could
rotating at full speed and the bumper chain can pinch. vibrate loose and fall on the operator.
spike in contact with the wood. When felling on a slope, the operator
2. Pull-in may also be prevented by using should stand on the uphill side if
wedges to open the kerf or cut. possible.


001BA088 LÄ
1 1/ 2 1
21/2
)HOOLQJ,QVWUXFWLRQV
When felling, maintain a distance of at

least 21/2 tree lengths from the nearest
person.
001BA040 LÄ
001BA041 LÄ
When felling in the vicinity of roads,
railways and power lines, etc., take extra
precautions. Inform the police, utility
company or railway authority before
beginning to cut. (VFDSHSDWK %XWWUHVVURRWV
:DUQLQJ First clear the tree base and work area If the tree has large buttress roots, cut
The noise of your engine may drown any from interfering limbs and brush and into the largest buttress vertically first
warning call. clean its lower portion with an ax. (horizontally next) and remove the
:DUQLQJ Then, establish two paths of escape (%)
resulting piece.
There are a number of factors that may and remove all obstacles. These paths
affect and change the intended direction should be generally opposite to the plan-
of fall, e.g. wind, lean of tree, sloping ned direction of the fall of the tree ($)
ground, one-sided limb structure, wood and about at a 45° angle. Place all
structure, decay, snow load, etc. To re- tools and equipment a safe distance away
duce the risk of severe or fatal injury to from the tree, but not on the escape paths.
yourself or others, look for these condi-
tions prior to beginning the cut, and be
alert for a change in direction during fall.


001BA042 LÄ
001BA019 KN
*XQQLQJVLJKW &RQYHQWLRQDOFXW 2SHQIDFHWHFKQLTXH
When making the felling notch, use the $ felling notch - determines the $ = felling notch - determines the
gunning sight on the shroud and housing direction of the fall direction of the fall
to check the required direction of fall:
For a conventional cut: For an open-face cut:
• Position the saw so that the
gunning sight points exactly in the
direction you want the tree to fall.
• Properly place felling notch
perpendicular to the Iine of fall,
• Properly place felling notch
perpendicular to the Iine of falI,
close to the ground close to the ground
• Cut down at app. 45-degree angle
to a depth of about 1/5 to 1/4 of the
• Cut down at app. 50-degree angle
to a depth of app.1/5 to 1/4 of the
trunk diameter trunk diameter
• Make second cut horizontal • Make second cut from below at
• Remove resulting 45-degree piece app. 40 degree angle
• Remove resulting 90-degree piece


001BA043 LÄ
001BA044 LÄ
001BA045 LÄ
0DNLQJVDSZRRGFXWV % )HOOLQJFXW & +LQJH
Conventional and open-face technique: • Helps control the falling tree
• For medium sized or larger trees
make cuts at both sides of the trunk,
• Begin 1 to 2 inches higher than
center of felling notch
• Do not cut through the hinge -
you could lose control of the
• at same height as subsequent • Cut horizontalIy towards the felling direction of the fall
•
felling cut.
Cut to no more than width of guide •
notch
Leave approx.1/10 of diameter uncut. :DUQLQJ
bar. This is the hinge In order to reduce the risk of personal
This is especially important in soft

• Do not cut through the hinge –
you could lose control of the
injury, never stand directly behind the
tree when it is about to fall, since part of
wood in summer - it helps prevent direction of the fall the trunk may split and come back
sapwood splintering when the tree Drive wedges into the felling cut where towards the operator (barber-chairing),
falls. necessary to control the fall. or the tree may jump backwards off the
:DUQLQJ stump. Always keep to the side of the

falling tree. When the tree starts to fall,
If the tip of the bar contacts a wedge, withdraw the bar, shut off the engine and
it may cause kickback. Wedges should walk away on the preplanned escape
be of wood or plastic – never steel, path. Watch out for falling limbs.
which can damage the chain.


001BA047 LÄ
001BA046 LÄ
001BA048 LÄ
:DUQLQJ )HOOLQJFXWIRUODUJHGLDPHWHUWUHHV Avoid repositioning the saw more than
Be extremely careful with partially fallen :DUQLQJ necessary. When repositioning for the
next cut, keep the guide bar fully engaged
trees which are poorly supported. Felling a tree that has a diameter greater in the kerf to keep the felling cut straight.
When the tree hangs or for some other than the length of the guide bar requires If the saw begins to pinch, insert a
reason does not fall completely, set the use of either the sectioning felling cut or wedge to open the cut. On the last cut,
saw aside and pull the tree down with a plunge-cut method. These methods are do not cut the hinge.
cable winch, block and tackle or tractor. extremely dangerous because they
If you try to cut it down with your saw, involve the use of the nose of the guide
you may be injured. bar and can result in kickback. Only 3OXQJHFXWPHWKRG
properly trained professionals should
)HOOLQJFXWIRUVPDOOGLDPHWHUWUHHV attempt these techniques. Timber having a diameter more than
VLPSOHIDQFXW twice the length of the guide bar requires
6HFWLRQLQJPHWKRG the use of the plunge-cut method before
Engage the bumper spikes of the chain- For the sectioning method make the first making the felling cut.
saw directly behind the location of the part of the felling cut with the guide bar
intended hinge and pivot the saw around fanning in toward the hinge. Then, using
this point only as far as the hinge. The the bumper spike as a pivot, reposition
bumper spike rolls against the trunk. the saw for the next cut.


If you are inexperienced with a chainsaw,
plunge-cutting should not be attempted.
Seek the help of a professional.
/LPELQJ
001BA089 LÄ
Limbing is removing the branches from

a fallen tree.
:DUQLQJ
First, cut a large, wide felling notch. There is an extreme danger of kickback
Make a plunge cut in the center of the during the limbing operation. Do not
notch. work with the nose of the bar. Be extremely
cautious and avoid contacting the log or
The plunge cut is made with the guide other limbs with the nose of the guide bar.
001BA033 LÄ
bar nose. Begin the plunge cut by
applying the lower portion of the guide Do not stand on a log while limbing it –
bar nose to the tree at an angle. Cut until you may slip or the log may roll.
the depth of the kerf is about the same as
the width of the guide bar. Next, align Start limbing by leaving the lower limbs to
the saw in the direction in which the support the log off the ground. When %XFNLQJ
recess is to be cut. underbucking freely hanging limbs, Bucking is cutting a log into sections.
With the saw at full throttle, insert the

a pinch may result or the limb may fall,
causing loss of control. If a pinch occurs, :DUQLQJV
guide bar in the trunk. stop the engine and remove the saw, 1. When bucking, do not stand on the
by lifting the limb. log. Make sure the log will not roll
Enlarge the plunge cut as shown in
illustration. :DUQLQJ downhill. If on a slope, stand on the
uphill side of the log.
:DUQLQJ
Be extremely cautious when cutting Watch out for rolling logs.
limbs or logs under tension (spring poles).
There is an extreme danger of kickback The limbs or logs could spring back
at this point. Extra caution must be taken toward the operator and cause loss of
to maintain control of the saw. To make control of the saw and severe or fatal
the felling cut, follow the sectioning injury to the operator.
method described previously.


0$,17(1$1&(5(3$,5
$1'6725,1*
0DLQWHQDQFHUHSODFHPHQWRUUHSDLU
RIWKHHPLVVLRQFRQWUROGHYLFHVDQG
V\VWHPVPD\EHSHUIRUPHGE\DQ\
QRQURDGHQJLQHUHSDLUHVWDEOLVKPHQW
RULQGLYLGXDO+RZHYHULI\RXFODLP
ZDUUDQW\IRUDFRPSRQHQWZKLFKKDV
QRWEHHQVHUYLFHGRUPDLQWDLQHGSUR
SHUO\RULIQRQDSSURYHGUHSODFHPHQW
SDUWVZHUHXVHG67,+/PD\GHQ\
ZDUUDQW\
Never operate a chainsaw that is

001BA051 LÄ
001BA050 LÄ
damaged, improperly adjusted or not
completely or securely assembled.
Follow the maintenance and repair
instructions in the appropriate section of
your Owner’s Manual, especially those
2. Cut only one log at a time. 5. Logs under strain: Risk of pinching! in the chapters “Mounting the Bar and
Always start relieving cut () at Chain”, “Maintaining and Sharpening”
3. Shattered wood should be cut very compression side ($). and “Chain Brake”.
carefully. Sharp slivers of wood Then make bucking cut () at
may be caught and flung in the
direction of the operator of the saw.
tension side (%).
If the saw pinches, stop the engine :DUQLQJ
and remove it from the log. Use only STIHL replacement parts for
4. When cutting small logs, place log maintenance and repair. Use of parts
through “V” - shaped supports on 6. Only properly trained professionals manufactured by others may cause
top of a sawhorse. Never permit should work in an area where the serious or fatal injury.
another person to hold the log.
Never hold the log with your leg or
logs, limbs and roots are tangled.
Working in blowdown areas is :DUQLQJ
foot. extremely hazardous. Always stop the engine and ensure that
the chain is stopped before making any
7. Drag the logs into a clear area before adjustments, maintenance or repair work,
cutting. Pull out exposed and cleared
logs first.


changing the saw chain or cleaning the result. If your muffler was equipped with For the proper and effective operation of
saw. Do not attempt any maintenance or a spark-arresting screen to reduce the the chain brake the brake band and
repair work not described in your risk of fire (e. g. in the USA, Canada and clutch drum must be kept free of dirt,
Owner’s Manual. Have such work perfor- Australia), never operate your saw if the grease and other foreign matter which
med at your STIHL service shop only. screen is missing or damaged. Remem- may reduce friction of the band on the
:DUQLQJ
ber that the risk of forest fires is greater
in hot or dry weather.
drum.
Never test the ignition system with Keep the chain, bar and sprocket clean; For these reasons, each STIHL chain-
ignition wire terminal removed from spark replace worn sprockets or chains. saw should be returned to trained
plug or with unseated spark plug, since Keep the chain sharp. personnel such as your STIHL servicing
uncontained sparking may cause a fire. You can spot a dull chain when easy-to- dealer for periodic inspection and
:DUQLQJ
cut wood becomes hard to cut and burn
marks appear on the wood.
servicing of the brake system according
to the following schedule:
To reduce the risk of fire and burn injury, Keep the chain at proper tension. Tighten Heavy usage - every three months,
use only spark plugs authorized by all nuts, bolts and screws except the Moderate usage - twice a year,
STIHL. Always press spark plug boot carburetor adjustment screws after each Occasional usage - annually.
snugly onto spark plug terminal of the use.
:DUQLQJ
proper size. (Note: If terminal has The chainsaw should also be returned
detachable SAE adapter nut, it must be immediately for maintenance whenever
attached.) A loose connection between In order for the chain brake on your the brake system cannot be thoroughly
spark plug terminal and ignition wire STIHL chainsaw to properly perform its cleaned or there is a change in its
connector in the boot may create arcing function of reducing the risk of kickback operating characteristics.
that could ignite combustible fumes and and other injuries, it must be properly
cause a fire. Keep spark plug clean, and maintained. Like an automobile brake, For any maintenance please refer to the
make sure ignition lead is in good a chainsaw chain brake incurs wear maintenance chart DQGWRWKHZDUUDQW\
condition. each time it is engaged. VWDWHPHQW near the end of this manual.
:DUQLQJ The amount of wear will vary depending Additionally, the daily maintenance
Do not operate your chainsaw if the upon usage, conditions under which the schedule for your chainsaw set forth in
muffler is damaged, missing or modified. saw is used and other factors. Excessive your STIHL Owner’s Manual should be
An improperly maintained muffler will wear will reduce the effectiveness of the strictly followed.
increase the risk of fire and hearing loss. chain brake and can render it inoperable.
Never touch a hot muffler or burn will
Store chainsaw in a dry place and away
from children. Before storing for longer
than a few days, always empty the fuel
tank (see chapter "Storing the Machine"
in this manual).


0RXQWLQJWKH%DUDQG&KDLQ Top: Unscrewing collar nut
Center: Removing pan head screw
(on machines without chain brake)
Chain brake disengaged Bottom: Backing off tensioning nut
125BA000 LA
125BA001 LA
3 1
You can run chains of different pitches on this chainsaw -

depending on the chain sprocket (see "Specifications"). The
chain pitch must match the guide bar. The drive link gauge
must match the guide bar groove width.
The guide bar and Oilomatic chain are supplied separately.

To mount them, first unscrew the collar nut and - if your
machine does not have a chain brake - take out the pan
head srew and remove the sprocket cover . If you
125BA002 LA
have a Quickstop model, the chain brake must be disenga-
ged before you remove the sprocket cover by pulling the 2 3
hand guard toward the front handle.
Now back off the tensioning nut by turning the tensioning

screw counterclockwise until the end of its thread is level
with the tensioning nut.
Locate the slot of the guide bar over the stud bolt and
push it at an angle between the clutch drum of the sprocket
and the peg of the tensioning nut until the stud bolt
is at the forward end of the slot.
125BA003 LA
To protect yourself from being injured by the sharp cutting

edges you should always wear gloves when fitting the saw
4 5
chain and guide bar or tensioning and checking the chain.

Top: Fitting the chain
Center: Peg in fixing hole -
cutting edges point toward bar nose
Locating the guide bar Bottom: Drive link tang
125BA004 LA
125BA005 LA
7 6 7 9 8
Starting at the chain sprocket , place the Oilomatic chain

on the guide bar so that the cutting edges on the top of the
bar point toward the bar nose . Now pull the guide bar
forwards until the peg of the tensioning nut engages the
lower fixing hole . The bar should now fit against the
housing.
Now tension the chain by turning the tensioning screw
125BA006 LA
clockwise until the chain sags only slightly at the bottom of
the bar. Make sure that the drive link tangs are located
in the bar groove.
4
Refit the sprocket cover , making sure that the rear of the
sprocket cover locates in the housing seat below the rear
handle as you push it over the stud bolt . On Quickstop
models the chain brake must be disengaged and the top
end of the lever (11) must be located in the slot in the hand
guard . 125BA007 LA
10


Top: Tensioning the chain
Center: Holding bar nose and tightening the hexagon nut
Fitting the sprocket cover Bottom: Checking chain tension
12
11
125BA008 LA
125BA009 LA
3 6 5
Fit collar nut on the stud bolt . On machines without

a chain brake, also fit the pan head screw (2). Both the collar
nut and pan head screw should only be screwed down
temporarily at this stage.
Hold the bar nose up and turn the tensioning screw

until the Oilomatic chain is properly seated on the underside
of the bar.
125BA010 LA
The Oilomatic chain is correctly tensioned when it fits snugly
against the underside of the bar but can still be pulled easily
along the bar. 1 8
After finally tensioning the chain, again hold the bar nose up
and securely tighten down the collar nut and - on
machines without chain brake - the pan head screw .
Chain tension and lubrication are extremely important in

respect of the cutting results obtained and the service life of
the whole cutting attachment. Chain lubrication must always
be checked before you start cutting. Chain tension should
125BA011 LA
be checked frequently during cutting and corrected as ne-

cessary. See chapter "Guide Bar, Chain and Sprocket" for
further details.


)XHO )XHOLQJ
This engine is certified to operate on We recommend STIHL 50:1 two-stroke

unleaded gasoline and oil with the engine oil since it is specially formulated
mix ratio 50:1. for use in STIHL engines.
Your two-stroke engine requires a Do not use BIA or TCW (two-stroke
mixture of brand-name gasoline and water cooled) mix oils!
quality two-stroke engine oil with the
FODVVLILFDWLRQ7& Take care when handling gasoline.
Avoid direct contact with the skin and
Use regular branded unleaded gasoline avoid inhaling fuel vapour
with a minimum octane rating of (see “Safety Precautions”).
90 ROZ (U.S.A./Canada: pump octane MIX
min. 89!). If the octane number of the The canister should be kept tightly
regular grade gasoline in your area is closed in order to avoid any moisture
lower, use premium unleaded fuel. getting into the mixture.
Fuel with a lower octane rating may
result in preignition (causing “pinging”) The fuel tank and the canister in which
which is accompanied by an increase in fuel mix is stored should be cleaned
engine temperature. This, in turn, from time to time.
increases the risk of piston seizure
and damage to the engine. )XHOPL[DJHV
Only mix sufficient fuel for a few days Before fueling, clean the fuel filler cap
The chemical composition of the fuel is work, not to exceed 3 months of storage. and the area around it to ensure that no
also important. Some fuel additives not Store in approved safety fuel-canisters dirt falls into the tank.
only detrimentally affect elastomers only. When mixing, pour oil into the Always thoroughly shake the mixture in
(carburetor diaphragms, oil seals, fuel canister first, and then add gasoline. the canister before fueling your machine.
lines etc.), but magnesium castings as
well. This could cause running problems Gaso- Oil (STIHL 50:1 or :DUQLQJ
or even damage the engine. For this line equivalent branded TC oils) In order to reduce the risk of burns or
reason it is essential that you use only US gal. US fl.oz other personal injury from escaping gas
branded fuels! vapor and fumes, remove the fuel filler
Use only STIHL two-stroke engine oil or 1 2.6 cap carefully so as to allow any pressure
equivalent branded two-stroke air- 2 1/2 6.4 build-up in the tank to release slowly.
cooled engine oils with the classification
TC for mixing.
5 12.8
:DUQLQJ
Dispose empty mixing-oil canisters only After fueling, tighten fuel cap DV
at authorized disposal locations. VHFXUHO\DVSRVVLEOH by hand.
Use a suitable tool (e.g. screwdriver end
of combination wrench) to tighten
slotted fuel caps.


&KDLQOXEULFDQW )LOOFKDLQ
OXEULFDQW
For automatic and reliable lubrication of

the chain and guide bar:
8VHRQO\DTXDOLW\HQYLURQPHQWDOO\
FRPSDWLEOHFKDLQDQGEDUOXEULFDQW
67,+/FKDLQOXEULFDQWZLWKQRQIOLQJ
DGGLWLYHRUWKHUDSLGO\ELRGHJUDGDEOH
67,+/%LRSOXVLVUHFRPPHQGHG
,PSRUWDQWBiological chain oil must be

resistant to aging (e.g. STIHL Bioplus)
MIX since it will otherwise quickly turn to
resin. This results in hard deposits that
are difficult to remove, especially in the
area of the chain drive, clutch and chain.
It may even cause the oil pump to seize.
The service life of the chain and guide

bar depends on the quality of the
lubricant. It is therefore essential to use
only a specially formulated chain
Change the fuel pick up body every year. lubricant. • Thoroughly clean the oil filler cap
and the area around it to ensure
Before storing your machine for a long If special chain lubricant is not available, that no dirt falls into the tank.
period, drain and clean the fuel tank and you may - in an emergency - use an HD
run engine until carburetor is dry. single grade or multigrade engine oil
with a viscosity that suits the prevailing
• Refill the chain oil tankevery time
you refuel.
outside temperature.
There must still be a small amount of oil
:DUQLQJ in the oil tank when the fuel tank is
empty.
Medical studies have shown that If the oil tank is still partly full, the reason
renewed contact with waste oil can may be a problem in the oil supply
cause skin cancer. Avoid direct contact system:
with waste oil. If waste oil does get on Check chain lubrication, clean the
your skin, wash with soap and water. oil passages, contact your STIHL dealer
'RQRWXVH waste oil for any purpose, for assistance if necessary.
and dispose of it only at authorized
disposal locations.


&KDLQ%UDNH
7KHFKDLQEUDNHLVDOVRDFWLYDWHGE\
WKHLQHUWLDRIWKHIURQWKDQGJXDUG
if the kickback force of the saw is high
enough:
The hand guard is accelerated toward
the bar nose - even if your left hand is
not behind the hand guard, e.g. during
felling cut.
The chain brake will operate only if the
hand guard has not been modified in
any way.
&KHFNRSHUDWLRQRIFKDLQEUDNH
125BA032 LA
125BA031 LA
Before starting work: Run engine at

idle speed, engage the chain brake
(push hand guard toward bar nose).
Accelerate up to full throttle for no more
than 3 seconds - the chain must not
/RFNLQJFKDLQZLWKFKDLQEUDNH 5HOHDVLQJWKHFKDLQEUDNH rotate. The hand guard must be free of
dirt and move freely.
- in an emergency
- when starting
• Pull the hand guard back toward
the front handle.
- at idling speed. &KDLQEUDNHPDLQWHQDQFH
1RWHAlways disengage chain brake
• The chain is stopped and locked
when the hand guard is pushed
before accelerating engine and before
starting cutting work. The only exception
The chain brake is subject to normal
wear and tear. It must therefore be
toward the bar nose by the left hand - to this rule is when you check operation checked and serviced regularly by
or when brake is activated by inertia of the chain brake. High revs with the trained personnel (e.g. STIHL dealer) at
in certain kickback situations. chain brake engaged (chain locked) will the following intervals:
quickly damage the powerhead and
chain drive (clutch, chain brake). Full-time professional
users: every 3 months
Semi-professional
Occasional


'XULQJ%UHDNLQ3HULRG 'XULQJ2SHUDWLRQ $IWHU)LQLVKLQJ:RUN
A factory new machine should not be

run at high revs (full throttle off load)
&KHFNFKDLQWHQVLRQIUHTXHQWO\
A new chain has to be retensioned more
• Slacken off the chain -
if you have retensioned it at
for the first three tank fillings. This avoids often than one that has been in use for operating temperature during
unnecessary high loads during the some time. cutting work.
break-in period. The chain contracts as it cools down.
&KDLQFROG If it is not slackened off, it could damage
As all moving parts have to bed in Tension is correct when chain fits snugly the crankshaft and bearings.
during the break-in period, the frictional against the underside of the bar and can
resistances in the engine are greater still be pulled along the bar by hand. %HIRUHVWRULQJ\RXUVDZ
during this period. The engine develops Retension if necessary - IRUDORQJSHULRG
its maximum power after about 5 to 15 see section "Tensioning the Saw Chain".
tank fillings. See chapter "Storing the Chain Saw".
&KDLQDWRSHUDWLQJWHPSHUDWXUH
'RQRWPDNHWKHPL[WXUHOHDQHUWR The chain stretches and begins to sag.
DFKLHYHDQDSSDUHQWLQFUHDVHLQ The drive links must not come out of the
SRZHUWKLVFRXOGGDPDJHWKHHQJLQH bar groove - the chain may otherwise
VHHVHFWLRQ$GMXVWLQJ&DUEXUHWRU jump off the bar.
1RWH Always disengage chain brake Retension the chain -

before accelerating engine and before see section "Tensioning the Saw Chain".
starting cutting work. High revs with the
chain brake engaged (chain locked) will Always slacken off the chain after
quickly damage the powerhead and finishing work.
chain drive (clutch, chain brake). The chain contracts as it cools down.
If it is not slackened off, it can damage
the crankshaft and bearings.
$IWHUORQJSHULRG
RIIXOOWKURWWOHRSHUDWLRQ
Allow engine to run for a short while
at idling speed so that engine heat can
be dissipated by flow of cooling air.
This protects engine-mounted compo-
nents (ignition, carburetor) from thermal
overload.


6WDUWLQJ
Chain brake engaged

Top:
Center:
Bottom:
Choke slide on I G
Stop switch away from
- cold start
Starting throttle position
1 2
125BA012 LA
125BA013 LA
Before starting your saw, make sure you have a firm foot-
hold and check that the saw chain is not touching the ground
or any other obstacles. Bystanders must be kept well clear
of the general work area of the saw.
6WDUWLQJSURFHGXUH
3
Engage the chain brake by pushing the hand guard
125BA014 LA
1.
towards the bar nose.
2. Move stop switch away from I.
3. If engine is cold, move choke slide to I. This also

applies if the engine has been running but is still cold.
If engine is warm, move choke slide away from I.
6
4. Set throttle trigger to start position by pressing the
safety throttle lock , throttle trigger and starting 5
throttle lock in that order. Then let go of throttle
4
trigger first and then the starting throttle lock .
125BA016 LA


Top: Starting (saw on ground)
Starting (saw between legs) Bottom: Idle position
8 8
7
7 125BA017 LA
125BA018 LA
5. You can hold the saw in one of two ways for starting:
5.1 6DZEHWZHHQOHJV
Hold the rear handle tightly between your legs, just
above the knees. Grip the front handle () securely 6
with your left hand.
5.2 6DZRQJURXQG
125BA019 LA
Hold the saw firmly on the ground with your left hand
on the front handle ().
6. Pull starter grip slowly with your right hand until

you feel the starter engage and then give it a quick,
strong pull. Do not pull out starter rope more than 7. Pull starter rope three or four times, then move choke
70 cm (27.5 in) as it might otherwise break. slide away from I. If the engine fires while you are
cranking it over, immediately open the choke. Then
Do not allow starter grip to snap back. Guide it continue cranking.
back slowly so that starter rope can rewind correctly.
As soon as engine is running,LPPHGLDWHO\ blip the
throttle trigger to release the starting throttle lock
so that the engine can settle down to idle speed.
The clutch can be damaged if the engine is not
LPPHGLDWHO\ returned to idle speed!


Top:
Bottom: Stop switch inG
Chain brake disengaged
position
2WKHUSRLQWVWRREVHUYHZKHQVWDUWLQJWKHHQJLQH
1
The choke lever is mechanically connected to the carbure-
tor’s choke valve. The choke valve is closed when the choke
lever is on I and open when the choke lever is moved away
from I.
When starting a cold engine only keep the choke slide in the
I position until the engine begins to fire. Even if you do not
125BA020 LA
hear the engine firing, always open the choke after pulling
the starter rope three or four times. If you leave the choke
slide in the I position, the combustion chamber will flood
and stall the engine.
If you have moved the choke slide away from I after the
engine has fired or after three or four pulls on the starter
rope and the engine still refuses to start, you can assume
2 that the combustion chamber is already flooded. In such a
case, remove and dry off the spark plug. With the spark plug
still removed and the stop switch on G, clear the combus-
tion chamber by cranking the engine several times on the
125BA021 LA
starter. When you now try to start, move the choke lever
away from I and set the throttle trigger to the start position.
The stop switch should again be moved away from G.
In very cold weather only open the choke partially after the
8. Disengage the chain brake before starting cutting work engine begins to fire – move choke lever to about the center
by pulling the hand guard back toward the handle- position. Allow engine to warm up for a brief period with the
bar . throttle in the start position. Then move choke lever com-
pletely away from I and disengage the starting throttle
9. The engine is shut down by sliding the stop switch lock.
to G.
A new engine or one which has been run until the fuel tank
is dry will not start first time after fueling because the fuel
pump only begins to deliver sufficient fuel of the carburetor
after the engine has been turned over a few times on the
starter.


*XLGH%DU&KDLQDQG6SURFNHW
Checking chain lubrication
*XLGH%DU
The nose and underside of the guide bar are subject to a

particularly high rate of wear. To avoid one-sided wear, turn
the bar over every time you resharpen or preplace the chain.
Regular cleaning of the oil inlet holes and guide bar groove
is also important. The bar can be examined for signs of wear
at the same time.
125BA022 LA
A minimum bar groove depth must be maintained in order
to prevent the drive links contacting the bottom of the groove
(the heels of the cutter and tie strap would no longer on the
guide bar rails). The groove depth varies according to chain
type and pitch: %UHDNLQJLQ2LORPDWLF&KDLQ
Chain type Chain pitch Minumum depth Every new chain has to be broken in for about 2 to 3 minutes.
Ample chain lubrication is essential during this period. After
Picco 3/8 " 5 mm (0.2") breaking in, stop the engine, check chain tension and adjust
if necessary.
The groove depth should be measured at the point where
the bar is stressed most. That is the bar nose on Duromatic
bars and the area where most of the cutting is done in &KDLQ/XEULFDWLRQ
Rollomatic bars. The guide bar must be replaced when
groove depth is less than the specified minimum. Never operate the chain saw without proper chain lubrica-
tion. If the chain is allowed to run dry the whole cutting
On Rollomatic guide bars it is not necessary to separately attachment will be irretrievably damaged within a very short
lubricate the sprocket nose bearing because the chain oil time. For this reason you should always check operation of
which flows to the bearing by way of the bar groove during the chain lubrication system and the level in the oil tank
normal operation is adequate for lubrication. before starting work.
Start the saw and hold the cutting attachment over a light
patch of ground. Take care – the Oilomatic chain must not
touch the ground; hold it at least 20 cm (8 in) clear of the
ground. Run the engine at about half throttle. If an increasing
film of oil can be seen on the ground, chain lubrication is
operating correctly. If this is not the case, refer to "Trouble-
shooting on Chain Oiling System".


Worn chain sprocket
&KDLQ7HQVLRQ
Apart from chain lubrication, chain tension is the factor that

has the greatest influence of the cutting attachment’s useful
life. It is therefore necessary to check chain tension before
starting work and at regular short intervals during cutting
work. Chain tension is correct in the cold condition when the
chain fits snugly against the underside of the bar and can
still be pulled along the bar by hand (wear gloves!).
125BA023 LA
As it warms up to normal operating temperature the chain
expands and sags noticeably. The saw chain must be
retensioned when the drive links begin to come out of the
groove on the underside of the bar. If this is not done, there &KDLQ6SURFNHW
is a risk of the chain jumping off the bar.
The stress and strain on the chain sprocket are particularly
If the chain is retensioned during cutting work it must always high. If the wear marks on the teeth are very pronounced
be slackened off again after finishing work. This is neces- (about 0.5 mm/0.02 in deep), the sprocket should be
sary because high contraction stresses would otherwise replaced. A worn sprocket reduces the service life of the
occur as the chain cools down to ambient temperature, saw chain. The chain sprocket should be replaced as a
especially at extremely low outside temperatures, and matter of routine with every second Oilomatic chain. It is
cause damage to the crankshaft and bearings. best to use saw chains alternately with one sprocket.
A new chain must be retensioned more frequently than a

used one because it stretches during the initial break-in
period.


7URXEOHVKRRWLQJ
RQ&KDLQ2LOLQJ6\VWHP
Removing oil pump Component parts of oil pump in correct sequence
9
78
3 6
10
4 2
5
125BA024 LA
125BA025 LA
2
If you have checked chain lubrication (see chapter "Guide &OHDQLQJWKH2LO3XPS

Bar, Saw Chain and Chain Sprocket") and found that no oil
is being delivered although the oil tank is full, switch off the Drain the chain oil tank. Remove the fastening screws
engine and start looking for the fault on the cutting attach- and withdraw the oil pump.
ment.
If the oil pump is stuck, use a screwdriver to carefully pry it
To do this, remove the chain sprocket cover, guide bar away from the crankcase.
and chain. Thoroughly clean the oil inlet holes as well
as the passage between the holes and the bar groove. Also Pull off the hose and remove the polymere disc . Take
clean away dirt that may have collected at the end of the oil the filter off the stub. Now pull the cover off the pump
hose and the area around it. housing, making sure that the diaphragm does not stick
to the cover and tear.
Now check oil delivery again. If no oil emerges from
the hose , the oil pump must be removed from the Take the plunger and diaphragm out of the pump
machine and cleaned. housing and remove the two gaskets Note the
spring between the pump housing and diaphragm. It
must not be lost.
Carefully wash the pump housing, cover, plunger with dia-

phragm and the filter in clean gasoline. Thoroughly clean
the gaskets and flange faces on the crankcase.
Reassemble the pump by reversing the above sequence.

Coat the plunger with a little lubricating oil before refitting.


$LU)LOWHU
Top: Unscrewing the flat head screw
Bottom: Filter cover removed
The air filter’s function is to hold back dust and dirt in the
intake air and thus reduce wear on engine components to
a minimum.
1
Dirty air filters reduce engine power, increase fuel con-

sumption and make starting more difficult.
125BA026 LA
7KHDLUILOWHUPXVWEHFOHDQHGZKHQWKHUHLVDQRWLFHDEOH
ORVVRIHQJLQHSRZHU
Before removing the filter, clean loose dirt off the filter
cover and the area around it to be sure that no dirt can
get into the engine through the carburetor when the cover
is removed. 2
Take out the M 4 flat head screw to remove the filter cover
and air filter element .
125BA027 LA
,PSRUWDQW
The intake air flows to the underside of the filter element. It
follows that only the underside of the element becomes
dirty. It is therefore necessary to remove the element and Refit the air filter by reversing the above sequence. When
turn it over to check its condition. placing the filter cover in position, make sure the lugs
engage in the recesses in the crankcase. Also make sure
that the choke valve in the filter cover is in good condition.
To clean the element, first knock it out on the palm of your
hand and then wash it in non-flammable cleaning solution
(warm soapy water) and blow out with compressed air if
possible. It is best to carry a spare filter with you at all times.
The element must be replaced immediately if the felt shows

any signs of damage (tears, holes).

$GMXVWLQJ&DUEXUHWRU
0RWRU0DQDJHPHQW It is usually necessary to change the

setting of the idle speed adjusting screw
Exhaust emissions are controlled by the /$ after every correction to the low
design of the fundamental engine speed screw /.
parameters and components
(e.g. carburetion, ignition, timing and (QJLQHVWRSVZKLOHLGOLQJ
valve or port timing) without the addition
of any major hardware.
• Turn the idle speed adjusting screw
/$ clockwise
until chain begins to run -
then back off the screw one quarter
of a turn.
&KDLQUXQVZKHQHQJLQHLVLGOLQJ
• Turn the idle speed adjusting screw
/$ counterclockwise until chain
stops running -
then turn screw another quarter
turn in the same direction.
• Check the air filter and clean it if

necessary. (UUDWLFLGOLQJEHKDYLRXU
SRRUDFFHOHUDWLRQ
• Warm up the engine. Idle setting is too lean.
• Turn the low speed adjusting screw
• Turn screws only very slightly and
carefully - even minor changes
/ counterclockwise until engine
runs and accelerates smoothly.
have a noticeable effect on the
engine’s running behavior.


&KHFNLQJ6SDUN3OXJ
• Use only resistor type spark plugs

of the approved range.
Rectify problems which have caused

fouling of spark plug:
Incorrect carburetor setting, too much oil
in fuel mix, dirty air filter,
unfavorable running conditions, e.g.
operating at part load.
• Fit a new spark plug after

approx. 100 operating hours –
or earlier if the electrodes are
1
badly eroded.
000BA002 KN
000BA036 TR
Wrong fuel mix (too much engine oil in
the gasoline), a dirty air filter and :DUQLQJ
unfavorable running conditions (mostly To reduce the risk of fire and burn injury,
at part throttle etc.) affect the condition of use only spark plugs authorized by
the spark plug. These factors cause STIHL (see “Specifications”). Always
deposits to form on the insulator nose press spark plug boot snugly onto
which may result in trouble in operation. spark plug terminal of the proper
size. (Note: If terminal has detachable
If engine is down on power, difficult to SAE adapter nut, it must be attached.)
start or runs poorly at idling speed, A loose connection between spark plug
first check the spark plug. terminal and ignition wire connector in
the boot may create arcing that could
• Remove spark plug –
see chapter “Starting”:
ignite combustible fumes and cause a
fire.
• Clean dirty spark plug.
• Check electrode gap –
it should be 0.5mm/0.02" $ –
readjust if necessary.


5HSODFLQJWKH&KDLQ6SURFNHW
Top: Locking screw in position
Center: Removing the clutch
Bottom: Parts in correct order
First disengage the chain brake (pull hand guard back

toward front handle) and then remove the chain sprocket
cover, guide bar and chain.
Take out the spark plug and screw locking screw into
spark plug hole by hand until it is firmly seated.
125BA028 LA
Turn clutch to rotate crankshaft clockwise until the piston
head butts against the lockig srew. Now use a suitable
1
19-mm wrench to unscrew the clutch.
&DXWLRQ
7KHFOXWFKKDVDOHIWKDQGWKUHDGXQFUHZLWFORFNZLVH
After unscrewing the clutch, remove the chain sprocket and

needle cage from the crankshaft. Clean the stub of the
crankshaft. Wash out needle cage in clean gasoline and
125BA029 LA
lubricate it with anti-friction bearing grease.
2
Examine clutch shoes , springs , retainers and 3
clutch carrier for cracks. If any damage is found, replace
the parts concerned.
Only original STIHL chain sprockets may be installed.
Reverse the above sequence to refit the parts. Take care to

ensure that the clutch shoes and retainers are correctly 4
positioned. Securely tighten down the clutch again. 5
125BA030 LA
6
7
Remove the locking srew, refit and tighten down the spark
plug. Fit the spark plug connector.

A
3/8
689BA020 KN
689BA021 KN
B
ain pitch (e.g. 3/8") is marked on A = Filing angle

pth gauge end of each cutter. B = Side plate angle
nly special saw chain
ening files. Other files have the
shape and cut. Chain type Angle (°)
file diameter according to chain A B
see table “Sharpening Tools” at Rapid-Micro (RM) 30 85
d of this chapter.
Rapid-Super (RS) 30 60
ust observe certain angles when Picco-Micro (PM/PMN) 30 85
pening the chain cutter.
Cutter shapes:
Micro = Semi-chisel
Super = Full chisel
The specified angles A and B are
obtained automatically if recommended
files or sharpening tools and correct
settings are used.

90°
5° 70° 60° 80°
90°
689BA022 KN
689BA018 KN
30° 35°
10° 0°
hecking angles File correctly

filing gauge* (see table). : If you use a file holder, the FG 1 or
ersal tool for checking the filing FG 3:
e plate angles, depth gauge Leave the chain on the bar.
and cutter length. Also cleans the : Clamp the bar in a vise if necessary.
bar groove and oil inlet hole.
: Lock the chain – push hand guard
forward.
: To rotate the chain – pull hand guard
against handle.
: Sharpen chain frequently, take
away as little metal as possible –
two or three strokes of the file are
usually enough.
: Always file from the inside to the
outside of the cutter.
: The file only sharpens on the
forward stroke –
lift the file off the cutter on the
backstroke.
ecial Accessory
43

Lowering depth gauges
The depth gauge setting is reduced
a when the chain is sharpened. Use filing
gauge to check the setting every time
you sharpen the chain and, if necessary,
lower the depth gauge with a flat or
689BA023 KN
triangular file so that it is level with the

filing gauge.
gauge setting
pth gauge determines the height
h the cutter enters the wood and
e thickness of the chip removed.
ced distance or setting between
689BA024 KN
gauge and cutting edge = a:

tting may be increased by 0.2mm
) for cutting softwood in mild
r season – no frost.
Round off depth gauges parallel to the
pitch Depth gauge stamped marking.
setting “a“ After sharpening
(mm) mm (Inch) Clean the chain thoroughly, remove
(6.35) 0.65 (0.026) filings or grinding dust – lubricate the
chain by immersing it in an oil bath.
N (9.32) 0.45 (0.018)
(9.32) 0.65 (0.026) Before long out-of-service period
Clean the chain with a brush and
(8.25) 0.65 (0.026)
immerse it in an oil bath.
(9.32) 0.65 (0.026)
(10.26) 0.80 (0.031)

File holder Filing gauge Flat file Sharpening kit1)
Part No. Part No. Part No. Part No.
6 5605 750 4327 1110 893 4000 0814 252 3356 5605 007 1027
6 5605 750 4327 0000 893 4000 0814 252 3356 5605 007 1026
6 5605 750 4327 1110 893 4000 0814 252 3356 5605 007 1027
6 5605 750 4328 1110 893 4000 0814 252 3356 5605 007 1028
6 5605 750 4329 1110 893 4000 0814 252 3356 5605 007 1029
6 5605 750 4330 1106 893 4000 0814 252 3356 5605 007 1030
d filing gauge
45

Maintenance Chart
Please note that the following maintenance intervals apply for normal operating
conditions only. If your daily working time is longer than normal or cutting conditions are difficult
refueling stop
after finishing
starting work
work or daily
(very dusty work area tropical wood etc.) shorten the specified intervals accordingly.
as required
if damaged
after each
see page:
monthly
if faulty
weekly
before
Visual inspection (condition, leaks) x x
Complete machine
Clean x
Throttle trigger , throttle trigger interlock,
Master Control, depending on model Check operation x x
Check operation x x 30
Chain brake
Clean by STIHL dealer x 30
Check x 29
Filter in fuel tank Clean, replace filterelement x 29
Replace pick-up body x x
Fuel tank Clean x 28
Chain oil tank Clean x
Chain lubrication Check x 35
Inspect, also check sharpness x x
Saw chain Check chain tension x x 36
Sharpen x 42
Check (wear, damage) x 35
Clean and turn over x x
Guide bar
Deburr x
Replace x x
Chain sprocket Check x 36
Clean x x 38
Air filter
Replace x
Cooling inlets Clean x
Cylinder Clean, remove deposits x x
Check idle adjustment – chain must not turn x x 39
Carburetor
Readjust idle x
Spark plug Replace x 40
All accessible screws and nuts
(not adjusting screws) Retighten x
Inspect
Rubber vibration buffers
Have replaced by STIHL dealer
Inspect x x
Muffler Inspect spark arrestor screen x
Clean or replace spark arrestor screen x x
Check x
Chain catcher
Replace x
46

Specifications
Engine Fuel/Oil System Cutting Attachment

The "Emission Compliance Period" Recommended cutting attachments
referred to on the Emissions Carburetor: for compliance with § 5.11 of ANSI
Compliance Label indicates the number All position diaphragm carburetor Standard B 175.1-2000
of operating hours for which the engine with integral fuel pump (see page 12 of this Manual):
has been shown to meet Federal
emission requirements. Air filter: STIHL reduced kickback bar
Category A = 300 hours, B = 125 hours, Large area felt mat (with green label):
C = 50 hours Rollomatic with sprocket nose
The Emission Compliance Period used Fuel tank capacity: 30, 35 or 40 cm (12, 14 or 16 in)
on the CARB-Air Index Label indicates 0.29 l (0.61 US pt)
the terms: STIHL low kickback chain*
Extended = 300 hours, Fuel mix: (with green label):
Intermediate = 125 hours, See chapter "Fuel" 9.32 mm (3/8") Picco-Micro1 (63 PM1)
Moderate = 50 hours
Chain lubrication: Chain sprocket:
STIHL single cylinder, two-stroke engine Fully automatic oil pump 6- or 7-tooth for 3/8" Picco pitch
009 009 L Oil tank capacity:
Displacement: 36.6 cm3 40.8 cm3 0.23 l (0.49 US pt) Other cutting attachments available for
(2.23 cu.in) (2.49 cu.in) this powerhead are:
Bore: 36 mm 38 mm STIHL yellow-labeled chain:
(1.42 in) (1.50 in) Weight Picco-Micro (63 RM)
Stroke: 36 mm 36 mm without bar and chain:
(1.42 in) (1.42 in) 4.1 kg (9.0 lb) Since new bar/chain combinations may
Power output according be developed after publication of this
ISO 7293: 1.2 kW 1.5 kW Manual, ask your STIHL dealer for the
Max. engine latest STIHL recommendations.
speed with bar In order to comply with the kickback
and chain: 10,500 r.p.m. performance requirements of § 5.11
of ANSI Standard B 175.1-2000,
Ignition System do not use replacement saw chain
Type: unless it has been designated as
Electronic (breakerless) magneto ignition meeting the ANSI § 5.11 requirements
Spark plug (suppressed): on this specific powerhead, or has been
Bosch WSR 6 F or NGK BPMR 7 A designated as "low kickback" saw chain*
Heat range 200 in accordance with the ANSI B 175.1-
Electrode gap 0.5 mm (0.02 in) 2000 standard.
Spark plug thread: * See definition of "low kickback chain"
M 14x1.25; 9.5 mm (0.37 in) long on page 11 of this Manual.
47

Ordering Spare Parts Storing the Machine
Please enter your saw model, machine Warranty claims following repairs For periods of about 3 months or longer:
number as well as the part numbers of can be accepted only if the repair has
the guide bar, saw chain and chain
sprocket in the spaces provided on the
been performed by an authorized STIHL
Service Shop using original STIHL spare
• Drain and clean the fuel tank in a
well ventilated area.
right
This will make re-ordering simpler.
parts. • Run engine until carburetor is dry -
this helps prevent the carburetor
Original STIHL parts can be identified by diaphragms sticking together.
The guide bar, saw chain and chain
sprocket are subject to normal wear and
the STIHL part number, the T
logo and the STIHL parts symbol
• Remove the saw chain and guide
bar, clean them and protect
tear. with corrosion inhibiting oil.
The part numbers of the standard bar,

The symbol may appear alone
on small parts.
• Thoroughly clean the machine -
pay special attention to the
chain and sprocket are printed on the cylinder fins and air filter.
right for your convenience. • If you use a biological chain and
bar lubricant, e.g. STIHL Bioplus,
When purchasing these parts, always completely fill the chain oil tank.
quote the saw model, the part numbers
and names of the parts.
• Store the machine in a dry and high
or locked location - out of the
reach of children and other
Model unauthorized persons.
Machine number
Guide bar part number
Chain part number
Sprocket part number
For recommended STIHL reduced

kickback cutting attachments see sec-
tion "Specifications" of this Owner’s
Manual.
48

67,+/,QFRUSRUDWHG)HGHUDODQG&DOLIRUQLD
(PLVVLRQ&RQWURO:DUUDQW\6WDWHPHQW
<RXU:DUUDQW\5LJKWV Where a warrantable condition exists, As the small off-road equipment engine
DQG2EOLJDWLRQV STIHL Incorporated will repair your small owner, you should be aware, however,
off-road equipment engine at no cost to that STIHL Incorporated may deny you
The U.S. Environmental Protection you, including diagnosis (if the diagnostic warranty coverage if your small off-road
Agency (EPA), the California Air work is performed at an authorized equipment engine or a part has failed
Resources Board (CARB) and STIHL dealer), parts, and labor. due to abuse, neglect, improper mainten-
Incorporated are pleased to explain the ance or unapproved modifications.
Emission Control System Warranty on 0DQXIDFWXUHU¶V:DUUDQW\&RYHUDJH
your model year 2000 and later equip- The small off-road equipment engines You are responsible for presenting your
ment type engine. In California, new are warranted for two years in California. small off-road equipment engine to a
small off-road engines must be designed, In other states, 1997 and later model STIHL service center as soon as a
built and equipped to meet the State’s year small off-road equipment engines problem exists. The warranty repairs will
stringent anti-smog standards. In other are also warranted for two years. If any be completed in a reasonable amount of
states, new 1997 and later model year emission-related part on your engine is time, not to exceed 30 days.
small off-road equipment engines must defective, the part will be repaired or If you have any questions regarding
be designed, built and equipped, at the replaced by STIHL Incorporated free of your warranty rights and responsibilities,
time of sale, to meet the U.S. EPA charge. please contact a STIHL customer
regulations for small non road engines. service representative at 1-800-467-
The equipment engine must be free from 2ZQHU¶V:DUUDQW\5HVSRQVLELOLWLHV 8445 or you can write to STIHL Inc.,
defects in materials and workmanship As the small off-road equipment engine 536 Viking Drive, P.O. Box 2015,
which cause it to fail to conform with owner, you are responsible for the per- Virginia Beach, VA 23450-2015.
U.S. EPA standards for the first two formance of the required maintenance
years of engine use from the date of listed in your owner’s manual. STIHL
sale to the ultimate purchaser. Incorporated recommends that you &RYHUDJHE\67,+/,QFRUSRUDWHG
retain all receipts covering maintenance STIHL Incorporated warrants to the
STIHL Incorporated must warrant the on your small off-road equipment engine, ultimate purchaser and each subsequent
emission control system on your small but STIHL Incorporated cannot deny purchaser that your small off-road
off-road engine for the period of time warranty solely for the lack of receipts or equipment engine will be designed,
listed below provided there has been no for your failure to ensure the perform- built and equipped, at the time of sale,
abuse, neglect or improper maintenance ance of all scheduled maintenance. to meet all applicable regulations. STIHL
of your small off-road equipment engine. Incorporated also warrants to the initial
Any replacement part or service that is purchaser and each subsequent
Your emission control system includes equivalent in performance and durability purchaser that your engine is free from
parts such as the carburetor and the may be used in non-warranty mainten- defects in materials and workmanship
ignition system. Also included may be ance or repairs, and shall not reduce the which cause the engine to fail to
hoses, and connectors and other warranty obligations of the engine conform with applicable regulations for a
emission related assemblies. manufacturer. period of two years.
49

:DUUDQW\3HULRG :DUUDQW\:RUN 0DLQWHQDQFH5HTXLUHPHQWV
The warranty periods will begin on the STIHL Incorporated shall remedy The maintenance instructions in this
date the utility equipment engine is war-ranty defects at any authorized manual are based on the application of
purchased by the initial purchaser and STIHL servicing dealer or warranty the recommended 2-stroke fuel-oil
you have signed and sent back the station. Any such work shall be free of mixture (see also instruction "Fuel").
warranty card to STIHL. If any emission charge to the owner if it is determined Deviations from this recommendation
related part on your engine is defective, that a warranted part is defective. Any regarding quality and mixing ratio of fuel
the part will be replaced by STIHL manufacturer-approved or equivalent and oil may require shorter maintenance
Incorporated at no cost to the owner. replacement part may be used for any intervals.
Any warranted part which is not warranty mainten-ance or repairs on
scheduled for replacement as required emission-related parts and must be
maintenance, or which is scheduled only provided without charge to the owner. /LPLWDWLRQV
for regular inspection to the effect of STIHL Incorporated is liable for damages This Emission Control Systems
"repair or replace as necessary" will be to other engine components caused by Warranty shall not cover any of the
warranted for the warranty period. the failure of a warranted part still under following:
Any warranted part which is scheduled warranty.
for replacement as required mainten- – repair or replacement required
ance will be warranted for the period of The California Air Resources Board’s because of misuse, neglect or lack of
time up to the first scheduled replace- Emission Warranty Parts List specifically required maintenance,
ment point for that part. defines the emission-related warranted
parts. These warranted parts are: – repairs improperly performed or
replacements not conforming to
'LDJQRVLV Carburetor STIHL Incorporated specifications that
You, as the owner, shall not be charged Choke (Cold start enrichment system) adversely affect performance and/or
for diagnostic labor which leads to the Intake manifold durability, and alterations or
determination that a warranted part is Air filter modifications not recommended or
defective. However, if you claim warranty Spark plug approved in writing by STIHL
for a component and the machine is Magneto or electronic ignition system Incorporated,
tested as non-defective, STIHL (ignition module)
Incorporated will charge you for the cost Catalytic converter (if applicable) and
of the emission test. Fasteners
Mechanical diagnostic work will be – replacement of parts and other
performed at an authorized STIHL services and adjustments necessary
servicing dealer. Emission test may be :KHUHWRPDNHDFODLPIRU:DUUDQW\ for required maintenance at and after
performed either at STIHL Incorporated 6HUYLFH the first scheduled replacement point.
or at any independent test laboratory. Bring the product to any authorized
STIHL servicing dealer and present the
signed warranty card.
50

BA_U4_86_01.fm Seite 1 Dienstag, 15. März 2005 3:52 15
! WARNING!
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
0458 125 3021

englisch / English USA / CARB / EPA
Stihl Parts

Stihl 009

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STIH)

Occasional User Saw

STIHL 009 Instruction Manual

Read and follow all safety precautions in

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A. Do not rely exclusively upon the safety 6. Follow manufacturer's sharpening

continued on the back inside cover

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STIHL’s philosophy is to continually

 Andreas Stihl AG & Co. KG, 2004

0458 125 3021. M2. F4. PM. Printed in USA

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1 = Spark plug boot

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:DUQLQJ chainsaw without the

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:DUQLQJ The VHFRQGrecommended PHWKRGfor

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:DUQLQJ Such objects may be flung off, damage

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STIHL offers a variety of bars and

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Felling is cutting down a tree.

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When felling, maintain a distance of at

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This is especially important in soft

:DUQLQJ stump. Always keep to the side of the

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Limbing is removing the branches from

With the saw at full throttle, insert the

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Never operate a chainsaw that is

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You can run chains of different pitches on this chainsaw -

The guide bar and Oilomatic chain are supplied separately.

Now back off the tensioning nut  by turning the tensioning

To protect yourself from being injured by the sharp cutting

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Starting at the chain sprocket  , place the Oilomatic chain

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Now back off the tensioning nut by turning the tensioning

Starting at the chain sprocket , place the Oilomatic chain

Now tension the chain by turning the tensioning screw

Fit collar nut on the stud bolt . On machines without

Hold the bar nose up and turn the tensioning screw

,PSRUWDQWBiological chain oil must be

1RWH Always disengage chain brake Retension the chain -

2. Move stop switch away from I.

3. If engine is cold, move choke slide to I. This also

6. Pull starter grip slowly with your right hand until