NEIS Recommended Practice For Installing Energy Storage Systems NECA 416 16
NEIS Recommended Practice For Installing Energy Storage Systems NECA 416 16
NEIS Recommended Practice For Installing Energy Storage Systems NECA 416 16
NECA 416-2016
Recommended Practice for Installing
Published by
National Electrical Contractors Association
NECA 416-2016
Recommended Practice for
Installing Energy
Storage Systems (ESS)
An American
National Standard
TM
National
Electrical
Installation
Standards e Fi
ber Op
™
tic
Th
FOA
As
s o c i a ti o n
Published by
National Electrical
Contractors Association
Revision History
NECA 416-2016 originally published 05/2017
NOTICE OF COPYRIGHT
This document is copyrighted by NECA
ISBN: 978-1-944148-18-8
©2016. Reproduction of these documents either in hard copy or soft (including posting on the web) is
prohibited without copyright permission. For copyright permission to reproduce portions of this document,
please contact NECA Standards & Safety at (301) 215-4549, or send a fax to (301) 215-4500.
OR
1. Scope............................................................................................................................................... 1
1.1 Products and Applications Included................................................................................................................1
1.2 Products and Applications Excluded...............................................................................................................1
1.3 Regulatory and Other Requirements...............................................................................................................1
1.4 Mandatory Requirements, Permissive Requirements, Quality and Performance Recommendations,
Explanatory Material, and Informative Annexes.........................................................................................1
2. Definitions....................................................................................................................................... 3
2.1 Definitions.........................................................................................................................................................3
5. Site Preparation............................................................................................................................. 13
5.1 General.............................................................................................................................................................13
5.2 HVAC Requirements.......................................................................................................................................13
5.3 Seismic Considerations...................................................................................................................................14
8. Battery Systems.............................................................................................................................. 23
8.1 General.............................................................................................................................................................23
8.2 Battery System Safety......................................................................................................................................23
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NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
9. Flywheels....................................................................................................................................... 33
9.1 General.............................................................................................................................................................33
9.2 Handling and Storing Flywheels....................................................................................................................33
9.3 Site Preparation...............................................................................................................................................34
9.4 Conductors, Raceways, Connections, and Terminations..............................................................................34
9.5 Start-Up and Commissioning........................................................................................................................34
10. Ultra-Capacitors....................................................................................................................... 36
10.1 General.............................................................................................................................................................36
10.2 Installation Requirements...............................................................................................................................36
10.3 Setting Equipment in Place............................................................................................................................36
10.4 Electrical Connections....................................................................................................................................37
10.5 Installing Optional Accessories.......................................................................................................................37
10.6 Start-Up and Commissioning........................................................................................................................37
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(This foreword is not a part of the standard)
Foreword
National Electrical Installation Standards™ are Suggestions for revisions and improvements to this
designed to improve communication among standard are welcome. They should be addressed to:
specifiers, purchasers, and suppliers of electrical NECA Codes and Standards
construction services. They define a minimum 3 Bethesda Metro Center, Suite 1100
baseline of quality and workmanship for installing Bethesda, MD 20814
electrical products and systems. NEIS® are intended (301) 215-4521 telephone
to be referenced in contract documents for electrical (301) 215-4500 fax
construction projects. The following language is [email protected]
recommended:
To purchase National Electrical Installation Standards®,
Energy Storage Systems (ESS), including battery contact the NECA Order Desk at (301) 215-4504
systems, flywheels, ultra-capacitors, and smart telephone, (301) 215-4500 fax, or orderdesk@necanet.
chargers for electric vehicle (EV) vehicle-to-grid org. NEIS® can also be purchased in .pdf download
(V2G) applications, shall be installed in accordance format from www.neca-neis.org/catalog.
NECA 416, Recommended Practice for Installing
Energy Storage Systems (ESS) (ANSI). Copyright© 2017, National Electrical Contractors
Association. All rights reserved. Unauthorized
Use of NEIS is voluntary, and the National Electrical reproduction prohibited.
Contractors Association (NECA) assumes no
obligation or liability to users of this publication. National Electrical Installation Standards and NEIS
are trademarks of the National Electrical Contractors
Existence of a standard shall not preclude any
Association. National Electrical Code and NEC are
member or non-member of NECA from specifying
registered trademarks of the National Fire Protection
or using alternate construction methods permitted Association, Quincy, Massachusetts.
by applicable regulations.
Cover photo courtesy of PDE Total Energy Solutions
This publication is intended to comply with the
National Electrical Code (NEC). Because they are
quality standards, NEIS may in some instances
go beyond the minimum safety requirements of
the NEC. It is the responsibility of users of this
publication to comply with state and local electrical
codes and Federal and state OSHA safety regulations
as well as follow manufacturers’ installation
instructions when installing electrical products and
systems.
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1. Scope
1.2 Products and Applications Excluded General requirements for installing electrical
products and systems are described in NECA 1,
Products and applications that are not covered by Standard for Good Workmanship in Electrical
this Recommended Practice, but that are discussed in Construction (ANSI). Other NEIS provide additional
informational Annexes, include: guidance for installing particular types of electrical
products and systems. A complete list of NEIS is
• Compressed Air Energy Storage (CAES)
provided in Annex F.
• Pumped Hydro Storage (PHS)
• Thermal Energy Storage (TES) 1.4 Mandatory Requirements, Permissive
Requirements, Quality and Performance
Electrical energy can be used to create hydrogen that
can be stored for later use. Hydrogen is considered
Recommendations, Explanatory Material,
to be fuel rather than means of energy storage. As and Informative Annexes
such, hydrogen is not covered by this Recommended Mandatory requirements in manufacturer’s
Practice. instructions, or of Codes or other mandatory
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NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
Standards that may or not be adopted into law, not part of the enforceable requirements of this
are those that identify actions that are specifically Recommended Practice, but are included for
required or prohibited and are characterized by the information purposes only.
use of the terms “must” or “must not,” “shall” or
“shall not,” or “are required,” or “may not,” or “are
not permitted,” or by the use of positive phrasing of
mandatory requirements. Examples of mandatory
requirements may equally take the form of,
“equipment must be protected . . .,” “equipment shall
be protected . . .,” or “protect equipment . . .,” with
the latter interpreted (understood) as “(it is necessary
to) protect equipment . . .”
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2. Definitions
NOTE: The following terms are used in this Bi-directional Inverter A device that inverts DC
Recommended Practice. The definitions below apply current to AC current in one direction but has the
only to the context in which the terms are used in this capability of redirecting AC current back to DC current
Recommended Practice. (actually rectification, but termed “bi-directional
inverter”).
2.1 Definitions
AC Level 1 Charging Electric vehicle (EV) charging Cell The smallest component of a battery, comprised
that employs cord-and-plug connected portable electric of a single container or jar, can, or pouch, an anode
vehicle supply equipment (EVSE). AC Level 1 EVSE is (positive electrode), a cathode (negative electrode),
rated single-phase, nominal 120VAC, with either a 15A and electrolyte, that enables the conversion of energy
or 20A configuration, and is suitable for connection to between electrical energy and stored chemical energy.
NEMA 5-15R or 5-20R receptacles.
Continuous Load A load where the maximum
AC Level 2 Charging AC Level 2 EVSE is rated current is expected to continue for 3 hours or more.
single-phase, nominal 208VAC or 240VAC, 80A
DC Level 2 Charging (Fast Charging DC) Electric
maximum, with branch circuit overcurrent protection
vehicle (EV) charging that employs permanently
as required. AC Level 2 charging for indoor use could
wired electric vehicle supply equipment (EVSE) that
be cord and plug connected or permanently wired
is operated at a fixed location and is used specifically
electric vehicle supply equipment (EVSE) operated at
for EV charging. DC Level 2 EVSE is rated 200VDC
a fixed or portable location used specifically for EV
to 450VDC with 200A maximum. At the time of
charging.
the publication of this Recommended Practice, the
Battery Two or more cells connected together voltage, ampere rating, and power ratings of DC Level
electrically. Cells may be connected in a battery module 2 charging are not finalized. DC Level 2 is currently
in series or parallel, or both, to provide the required known as Fast Charging DC.
operating voltage and current levels.
DC to DC Converter A device that converts one
Battery Charge Controller (Battery Charger) A DC voltage to another, e.g. 130 VDC to 48 VDC.
device to restore and maintain the charge of a secondary
Electric Vehicle (EV) An automotive-type vehicle
battery. A battery charge controller can maintain a
for on-road use, such as passenger automobiles,
unidirectional current in a battery in the opposite
buses, trucks, vans, neighborhood electric vehicles
direction to that during discharge thereby converting
(EVs), electric motorcycles, and the like, primarily
electric energy into stored chemical energy within the
powered by an electric motor that draws current from
battery.
a rechargeable storage battery, fuel cell, photovoltaic
array, or other source of electric current. Plug-in
hybrid electric vehicles (PHEV) are considered EVs.
For the purpose of this Recommended Practice, off-
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NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
road, self-propelled EVs, such as industrial trucks, Inverter A device that converts DC current to AC
hoists, lifts, transports, golf carts, airline ground current.
support equipment, tractors, boats, and the like, are
not included. Non-Continuous Load A load where the maximum
current is expected to continue for less than 3 hours.
Electric Vehicle (EV) Connector A device that, by
insertion into an electric vehicle (EV) inlet, establishes Pre-packaged Self-Contained Energy Storage
an electrical connection to the EV for the purpose of Systems (ESS) Energy storage systems where
energy transfer and information exchange. the energy storage devices such as cells, batteries or
modules, ventilation and illumination systems, fire
Electric Vehicle Supply Equipment (EVSE) The suppression and alarm systems, and controls are
conductors, including the ungrounded, grounded, factory-installed, assembled, and packaged into a single,
and equipment grounding conductors and the electric modular energy storage container or unit intended
vehicle (EV) connectors, attachment plugs, and all other for field installation as a single unit or as a multi-unit
fittings, devices, power outlets, or apparatus installed system. NOTE: In general, pre-packaged self-contained
specifically for the purpose of transferring energy systems are manufactured by a single entity, are tested and
between the premises wiring and the EV. listed to safety standards relevant to the system, and can be
readily connected on site.
Electrolyte An aqueous or non-aqueous medium
that provides the ion transport mechanism between the Pre-engineered Energy Storage Systems (ESS)
positive and negative electrodes of a cell. Energy storage systems where separate, matched
components manufactured by a single entity are
Energy Storage System (ESS) Equipment delivered for field installation and assembly as a
and systems capable of storing energy for use at system. NOTE: In general, pre-engineered systems of
a future time. ESSs include but are not limited to matched components for field assembly as a system
electrochemical storage devices (batteries), flow are designed by a single entity and are comprised of
batteries, ultra-capacitors (or super-capacitors), and components that are tested and listed separately or as an
kinetic devices (flywheels, pumped hydro storage, and assembly to safety standards relevant to the component
compressed air), among others. and can be readily assembled on site as a system.
Energy Storage System (ESS) Device(s) One or Rectifier A device that converts alternating current
more devices assembled together that are capable of (AC) to direct current (DC).
storing energy for use at a future time.
Sealed Cell or Battery A cell or battery that has no
Flowing Electrolyte Battery (Flow Battery) A provision for the routine addition of water or electrolyte
rechargeable battery that stores its active materials, in or for external measurement of electrolyte specific
the form of liquid aqueous electrolytes, external to the gravity, and that might contain pressure relief venting.
battery, such as in a pumped electrolyte Energy Storage NOTE: Some cells that are considered to be sealed under
System (ESS). When in use, electrolyte is continuously conditions of normal use, such as valve-regulated lead-
pumped in a circuit between the chemical reactor cell acid or some lithium cells, contain pressure relief valves.
and one or more storage tanks. NOTE: Commercially
available flowing electrolyte batteries technologies include Smart Charger An EV battery charger that has
iron chromium, zinc bromide, and vanadium redox the ability to communicate with the EV battery
flowing electrolyte batteries. management system (BMS) in order to control and
monitor the EV battery charging process. Smart
chargers also have the ability to send and receive signals
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Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
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3. Overview of Energy Storage
Systems (ESS)
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Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
Ultra-capacitors (also known as super-capacitors) Energy stored by CAES is released when high-pressure
store energy in an electric field supplemented by compressed air is drawn from the storage vessel,
chemical energy storage. Ultra-capacitors have heated, and expanded through a conventional high-
among the fastest response time of any energy pressure turbine generator that captures some of the
storage device, and are typically used in power energy in the compressed air. The air is then mixed
quality applications such as providing transient with fuel and combusted, with the exhaust expanded
voltage stability. Ultra-capacitors are capable of through a low-pressure gas turbine generator.
operating with a short recycle time, and are especially
well-suited to being discharged quite rapidly, to CAES is considered a hybrid generation/storage
deliver a significant amount of energy over a short system because it requires combustion in the gas
period of time, such as for high-power applications turbine to generate electricity. The pressurized air
that require short or very short discharge durations. allows the turbines to generate electricity using
Ultra-capacitors can be sized to release energy over a significantly less natural gas, typically resulting in
period of time ranging from seconds to hours. increased efficiencies of 30% or more. In addition to
increased efficiency, CAES plants have quick ramping
3.2.4 Smart Charger Vehicle-to-Grid (V2G) capability, providing a quick response when grid
operators need ancillary services (see Section 3.3).
Electric vehicles (EVs) connected to the electric utility
grid via smart chargers provide a source of stored CAES systems provide large scale energy storage
energy available to electric utility grid operators who with the capacity to release energy over a period
can temporarily reverse the EV charging process in from hours to weeks. NOTE: CAES are not covered
response to a critical need to partially discharge EVs by this Recommended Practice. See Annex B for
connected to the electric utility grid (a process known additional information.
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NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
3.2.6 Pumped Hydro Storage (PHS) are not covered by this Recommended Practice. See
Annex D for additional information.
Pumped Hydro Storage (PHS) is a method of storing
and releasing potential energy by transferring 3.2.8 Hydrogen
water between two storage reservoirs at different
elevations. During non-peak electrical usage, water is Hydrogen can be created by using electricity to split
usually pumped from a lower reservoir to an upper water into hydrogen and oxygen atoms through
reservoir (at higher elevation) using conventional electrolysis, using off-peak, low-cost electricity,
pumps. Water is stored in the upper reservoir until it or renewable energy, such as wind power or solar
is needed to generate power. Potential energy is release photovoltaic power. Hydrogen can be compressed
using gravity by routing water from the upper reservoir or cooled and liquefied, stored, and transported as
through hydroelectric turbines to the lower reservoir. needed to either be converted to heat or to generate
electricity via a hydrogen-powered combustion
PHS facilities typically take advantage of natural engine or a fuel cell.
topography and are built using two large water
reservoirs at different elevations. PHS provides large Hydrogen provides large scale storage with the
scale energy storage with the capacity to release capacity to release energy over a period from weeks
energy over a period from hours to months. NOTE: to months. NOTE: Hydrogen is a fuel and is not
PHS systems are not covered by this Recommended considered energy storage in the strict sense. As such,
Practice. See Annex C for additional information. hydrogen is not covered by this Recommended Practice.
One common approach is to use conventional chiller NOTE: SMES systems are similar to ultra-capacitors
technologies to super-cool a salt-brine solution or to in their ability to respond instantaneously, but have
permit ice to build up in a tank or reservoir during limited energy capacity and an extremely short
non-peak electricity usage. The super-cool brine discharge time of less than one second, which restricts
or ice is stored until energy costs are higher, such their application to power quality applications as
as during peak electricity usage, at which time the opposed to longer-term energy storage applications.
brine or ice is used as a heat sink, “releasing” stored Consequently, SMES systems are not covered by this
thermal energy. Recommended Practice.
TES is used to reduce the electricity consumption 3.3 Energy Storage Applications
of building heating or air conditioning systems
during times of peak demand by shifting the air Energy storage provides advantages for short-
conditioning electrical load to a non-peak period. duration applications, such as improved power
quality and frequency regulation, and for longer-
Thermal energy storage provides small scale energy duration applications, such as support for renewable
storage with the capacity to release energy over a generation, spinning reserves, energy management,
period up to days. NOTE: Thermal storage systems and capital cost deferral.
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Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
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4. Receiving, Inspecting, Handling,
and Storage
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Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
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NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
certain Lithium-Ion types have short vs. long term Prior to installation, inspect the electrolyte level of
requirements. It is important that for other battery vented lead-acid batteries. If the electrolyte level
technologies the manufacturer’s specific guidelines is below the “add water” marks on the battery
should be followed. container, add water until the water level is even
with the upper mark. If the tops of battery plates
4.3.1 Storage of Batteries are exposed, do not place the battery into service.
The normal gases generated during battery charging
Store batteries indoors, in a clean, dry, well-
may restore the electrolyte specific gravity to
ventilated and weatherproof location with a
normal levels. If the electrolyte does not reach
sustained temperature between 4°C and 25°C
acceptable levels, contact the manufacturer for
(40°F and 77°F). Aqueous (water based) electrolyte
recommendations. If electrolyte is found on the top
batteries such as lead acid electrolyte will not
of battery units or on the battery unit terminals,
freeze if the battery is charged. The electrolyte of
clean immediately with a neutralizing solution, but
a lead-acid battery will freeze at extremely low
do not use any chemical solution that will harm the
temperatures if the battery is fully discharged. Be
container. Consult the manufacturer before using
sure to store batteries in accordance with the battery
any agent other than water or soda and water when
manufacturer’s instructions.
cleaning the container or jar cover. Do not allow the
Inspect electrolyte levels of lead-acid cells that have cleaning solution to enter the battery.
been shipped with internal liquid electrolyte when
batteries are received at the site. If the electrolyte
level is at or below the Minimum (Min) line, add
water until the electrolyte level is at or slightly below
the Maximum (Max) water fill line, but do not
exceed the Maximum (Max) fill line indicated on the
cell container.
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5. Site Preparation
5.1 General cell clearances and installation practices; IEEE 450 for
VLA cells, IEEE 1106 for Ni-Cd cells, IEEE 1679.1 for
Install ESS equipment, components, accessories, and
Lithium cell, IEEE 1679.2 for Sodium cells and IEEE
ancillary equipment in accordance with contract
1635 for Ventilation guidelines. (At the time of this
documents, the NEC, and manufacturer’s installation
publication, IEEE 1679.1 and IEEE 1679.2 are WG
drawings and wiring diagrams to include overall
documents being prepared for ballot and release.)
dimensions, front view, and sectional view, typical
installation and module arrangement, raceway entry, Avoid installing ESS equipment and components in
and ventilation and exhaust systems. locations where corrosive gases are generated, or in
locations exposed to dust or dirt.
Locate ESS equipment and components to minimize
the possibility of damage from flooding, including 5.1.1 Battery Systems
flooding resulting from fire fighting, sewer backup,
and similar occurrences. Do not install battery Battery systems are permitted to be installed in
systems near any sources of water, direct heat or computer rooms, data centers, laboratories, offices,
cooling on cells within a string such as HVAC industrial environments, switchgear rooms or other
ducting, direct sunlight, or other hot/cold sources electrical service rooms or other locations provided
that could cause cells within a string to greatly differ that the manufacturer’s environmental specifications
in temperature. and local fire and building codes are met.
Locate equipment to allow ready accessibility and Vented battery cells must be equipped with a flame
adequate working space for inspection, repair, arrester. NOTE: A flame arrester is designed to
maintenance, cleaning, or replacement. Guard live prevent destruction of the cell due to ignition of gases
parts in accordance with NEC Article 110. within the cell by an external spark or flame under
normal operating conditions.
Verify that a separate emergency lighting system is
provided if no other emergency lighting is present. Locate storage batteries as close as practical to loads
and supply equipment. Ensure that cables are sized
Provide working space in accordance with the to limit voltage drop to specified levels in accordance
equipment manufacturer’s instructions between the with load requirements and manufacturer’s
highest point on a storage system component and the recommendations.
row, shelf, or ceiling above that point. Additionally,
top rows of batteries in multiple-tier installations
5.2 HVAC Requirements
typically operate at slightly higher operating
temperatures than those on lower tiers. Ensure Check that ESS are located in an area provided with
adequate ceiling clearance for ventilation. NOTE: sufficient heating and cooling to ensure that, both
The installation instructions of the system component during the time that normal power is available and
manufacturer typically define how much top working during an emergency, the equipment is operated
space is necessary for a particular system component. within the manufacturer’s ambient temperature
Also, see IEEE 1187 for guidelines regarding VRLA specifications. Verify that anti-condensation
measures for HVAC systems take both normal and
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NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
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6. General Installation Requirements
6.1 Setting Equipment in Place Raise the equipment or cabinet until the bottom
clears the pallet, and pull the pallet from under
Set equipment, cabinets, and components in place
the cabinet. Discard or recycle wooden pallets in a
using manufacturer recommended procedures.
responsible manner. Carefully lower the equipment
Handle equipment and components in accordance
or cabinet until the base touches the mounting
with manufacturer’s instructions and in accordance
surface.
with Section 4.2. Use manufacturer recommended
bolts, fasteners, and anchors to meet required seismic Set the most restrictive equipment or cabinet in place
requirements. first. Set the adjacent equipment or cabinet in place
next. Bolt equipment and cabinets together loosely
Provide a clean, level surface, for mounting ESS that
until all are in place. Check that equipment and
is free of obstructions, such as level, sealed concrete
cabinets are correctly fitted and tighten connections
pads or floors, on appropriate support stands, or
in accordance with manufacturer recommendations.
on raised accessible floor systems. Check concrete
pads for proper size and flatness. The pad should Align equipment, cabinets, and racks to the anchor
be sized to accommodate the equipment, cabinets, locations, and bolt to the mounting surface using
or racks and any external mounting brackets, and manufacturer recommended materials and methods.
should extend beyond the edge of the equipment an Level equipment, cabinets and racks in accordance
adequate amount to prevent the pad from cracking with manufacturer’s instructions. Once level, tighten
or breaking when anchor bolts are installed. The pad anchoring hardware to manufacturer-recommended
should have a maximum pitch of one-half degree and torque levels.
should have a flatness of within 6 mm (one-quarter
inch).
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7. Electrical Installation
Requirements
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Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
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NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
The source interconnection of one or more inverters supply devices, excluding the rating of the
installed in one system must be made at a dedicated overcurrent device protecting the busbar. The
circuit breaker or fusible disconnecting means. rating of the overcurrent device protecting
the busbar must not exceed the rating of the
For inverter circuits, ampacity calculations for all busbar. Apply permanent warning signs or
feeders and buses must be based on 125% of the labels to distribution equipment in compliance
inverter output circuit current rating. In systems with NEC Article 110 with the following or
where inverter output connections are made at equivalent wording:
feeders, any load taps must be sized based on the
sum of 125% of the inverter(s) output circuit current WARNING: THIS EQUIPMENT FED
and the rating of the overcurrent device protecting BY MULTIPLE SOURCES. TOTAL
the feeder conductors as calculated in NEC Article RATING OF ALL OVERCURRENT
240. DEVICES, EXCLUDING MAIN SUPPLY
OVERCURRENT DEVICE, SHALL NOT
Busbar ratings of panelboards with inverter EXCEED AMPACITY OF BUSBAR.
connections must be determined using one of the • Connections are permitted on multiple
following methods: ampacity busbars, or center fed panelboards
• The ampacity of the busbar must not be less where designed under engineering supervision
than the sum of 125% of the inverter(s) output that include fault studies and busbar load
circuit current and the rating of the overcurrent calculations.
device protecting the busbar. NOTE: This Unless the panelboard is rated not less than the
assumes no limitation in the number of the loads sum of the ampere ratings of all overcurrent devices
or sources applied to a busbar or their locations. supplying it, a connection in a panelboard must
• Where two sources, one utility and the other be positioned at the opposite (load) end from the
an inverter, are located at opposite ends of a input feeder location or main circuit location. The
busbar that contains loads, the sum of 125% of bus or conductor rating must be sized for the loads
the inverter(s) output circuit current and the connected in accordance with NEC Article 220.
rating of the overcurrent device protecting the In systems with panelboards connected in series,
busbar must not exceed 120% the ampacity the rating of the first overcurrent device directly
of the busbar. The busbar must be sized for connected to the output of a utility-interactive
the loads connected in accordance with NEC inverter(s) must be used in the calculations for all
Article 220. Install permanent warning signs or busbars and conductors. Install permanent warning
labels that complies with NEC Article 110 to the signs or labels that comply with NEC Article 110
distribution equipment adjacent to the backfed to the distribution equipment with the following or
breaker from the inverter with the following or equivalent wording:
equivalent wording: WARNING: INVERTER OUTPUT
WARNING: INVERTER OUTPUT CONNECTION, DO NOT RELOCATE THIS
CONNECTION, DO NOT RELOCATE THIS OVERCURRENT DEVICE.
OVERCURRENT DEVICE Equipment containing overcurrent devices in circuits
NOTE: Equipment with multiple ampacity supplying power to a busbar or conductor supplied
busbars or center fed panelboards are not from multiple sources must be marked to indicate
addressed by this provision. the presence of all sources.
• The ampacity of busbars must not be less than Circuit breakers, if backfed, must be suitable for such
the sum of the ampere ratings of all overcurrent operation. NOTE: Fused disconnects, unless otherwise
devices on the panelboard, both load and marked, are suitable for backfeeding.
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Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
When listed plug-in-type circuit breakers are backfed conspicuous location near the ESS if a disconnecting
from utility-interactive inverters that are listed and means is not provided. The marking must be of
identified as interactive, it is permitted to omit the sufficient durability to withstand the environment
additional fastener normally required by NEC Article involved. Include the following information:
408 for such applications.
• Nominal ESS voltage.
Listed utility interactive inverter(s) that have a wire
• Maximum available short-circuit current
harness or cable output circuit, rated 240V, 30A or
derived from the ESS.
less, that is not installed within an enclosed raceway,
must be provided with listed AC AFCI protection. • Arc flash hazard.
• Date the arc flash hazard calculation was
7.4 ESS Disconnecting Means performed. NOTE: NFPA 70E provides guidance
For buildings or structures with both utility service for notification of arch flash hazard due to
and an ESS, install a permanent plaque or directory the prospective short circuit current and/or
at each disconnecting means that provides the appropriate personal protective equipment (PPE).
location of the service disconnecting means and the Where a DC busway system is installed, the
ESS disconnecting means if not located at the same disconnecting means is permitted to be incorporated
location. Plaques and directories must comply with into the busway.
NEC Article 110.
Where an ESS has connections to multiple sources
Provide a disconnecting means for all ungrounded of power, provide a load disconnect to disconnect
conductors derived from an ESS with a nominal voltage all energy sources when the disconnect is in the OFF
over 100 volts (AC or DC). Disconnecting means must position.
be readily accessible and located within sight of the ESS.
Where energy storage device input and output
ESS operating at greater than 100 volts must have terminals are more than 1.5 m (5 ft) from connected
a disconnecting means, accessible only to qualified equipment, or where the circuits from these
persons, that disconnects the grounded circuit terminals pass through a wall or partition, the
conductor(s) in the electrical system for maintenance installation must comply with the following:
that does not disconnect the grounded circuit
conductor(s) from the remainder of any other energy • Provide a disconnecting means and overcurrent
system to which the ESS is connected. A non-load- protection at the energy storage device end
break-rated switch is permitted to be used as a of the circuit. Fused disconnecting means or
disconnecting means for this purpose. circuit breakers are permitted to be used for this
purpose.
Provide disconnecting means to prevent ESS voltage
• Where fused disconnecting means are used, the
from backfeeding to the rest of the system when
line terminals of the disconnecting means must
maintenance is being performed.
be connected toward the energy storage device
Where controls to activate the disconnecting means terminals.
of an ESS are not located within sight of the system, • Overcurrent devices or disconnecting means must
the disconnecting means must be capable of being not be installed in energy storage device enclosures
locked in the open position, in accordance with NEC where explosive atmospheres can exist.
Article 110, and the location of the controls must be
field marked on the disconnecting means. • A second disconnecting means located at the
connected equipment must be installed where
Disconnecting means must be legibly marked in the the required disconnecting means is not within
field. A label with the marking must be placed in a sight of the connected equipment.
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NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
• Where the energy storage device disconnecting racks, conductor sizing, and specific grounding
means is not within sight of the system AC requirements.
and DC disconnecting means, placards or
directories must be installed at the locations of Check phase, neutral, and grounding conductors
all disconnecting means indicating the location for proper sizing and configuration. Check phase
of all disconnecting means. rotation and phase matching of battery charge
controller, rectifier, and inverter input and
Provide disconnecting means to disconnect a fuse output feeder conductors. Derate the ampacity of
from all sources of supply if the fuse is energized conductors as required for the number of current-
from both directions (backfed). Provide means to carrying conductors within a raceway in accordance
disconnect any fuses associated with ESS equipment with the NEC. Derating of conductors should take
and components when the fuse is energized from into consideration the ambient design temperature as
both directions and is accessible to other than well. Install an equal number of positive and negative
qualified persons. Switches, pullouts, or similar conductors in each raceway of DC power circuits.
devices that are rated for the application are
permitted to serve as a means to disconnect fuses Check that interconnecting cables, terminals,
from all sources of supply. The disconnecting connections, screws, spades, and lugs are tightened
means must be within sight of, and accessible to, in accordance with manufacturer recommendations.
the location of the fuse or integral with the fuse Provide lugs and terminals, as needed, in accordance
holder. Where the disconnecting means are located with manufacturer recommendations.
more than 1.8 m (6 ft) from the overcurrent device,
a directory showing the location of each disconnect ESS for dwellings must be configured to operate at a
must be installed at the overcurrent device location. voltage of 100 volts, nominal, or less, unless live parts
Non-load-break-rated disconnecting means must be are not accessible during routine ESS maintenance.
marked “Do not open under load.” Live parts of ESS for dwellings must be guarded to
prevent accidental contact by persons or objects.
Install a listed, current-limiting, overcurrent device
in each circuit adjacent to the ESS where the 7.5.1 Grounding Conductor Terminations
available short-circuit current from an energy storage
Conductor terminations shall be tightened in
device exceeds the interrupting or withstand ratings
accordance with 2017 NEC 110.14(D). When
of other equipment in the circuit, without respect to
installing wires in electrical equipment terminations
the voltage of the ESS.
in which the tightening torque is marked on the
Check that interconnecting cables, terminals, product or provided in the installation instructions,
connections, screws, spades, and lugs are tightened a calibrated torque tool must be used, unless an
in accordance with manufacturer recommendations alternate method for tightening is provided by the
and Section 7.5.1. equipment manufacturer’s installation instructions.
See 2016 NFPA 70B 8.11.1 recommendations for the
initial installation of conductor terminations.
7.5 Conductors, Raceways, Connections,
and Terminations After a conductor has been terminated, verifying
Install conductors, raceways, cables, links, the torque value with a calibrated torque tool at
connections, and terminations in accordance the specified torque value is not reliable. Reference
with manufacturer recommendations, contract 2016 NFPA 70B 8.11.2 to 8.11.4 recommendations
documents, and installation drawings. Refer to check conductor termination tightness after the
to construction documents, drawings and initial install. For verifying proper tightness after
specifications, and/or manufacturer shop drawings initial installation, use a low-resistance ohmmeter to
for raceway entry locations into cabinets or measure the connection and termination resistance
and compare to similar connections and terminations,
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Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
perform an infrared scan, or use a calibrated torque Determine conductor ampacity for ESS in
tool set at 90% of the specified torque value for a accordance with NEC Article 310.
conductor termination. If the screw or tool does
not move when using a calibrated torque tool, the Calculate maximum circuit current for specific
termination is considered properly torqued. If circuits in accordance with the following:
it moves, the conductor should be removed and
• Nameplate(s) rated circuit current is the
reinstalled properly. If there are signs of degradation
rated current indicated on the ESS nameplate
of the conductor/termination, such as thermal
or system listing when the system is a pre-
damage, the detrimental situation must be corrected.
packaged self-contained system or is a pre-
Battery post connections which are made of lead are a
engineered system of matched components
special case and should only be tightened for already
intended for field assembly as a system. The
installed conductors when resistance tests or infrared
rated circuit current for other systems is
scan indicates tightening is necessary. Follow the
determined by the system designer or installer
battery manufacturer’s instructions for cleaning and
in accordance with acceptable engineering
torqueing. Reference NFPA 70B 8.11.5.
practice.
7.5.2 Grounding • The maximum output current of an inverter is
the inverter continuous output current rating.
Ground ESS in accordance with contract documents,
manufacturer recommendations, standard grounding • The maximum current of a standalone inverter
practices, and the NEC. NOTE: An improper or input circuit current is the continuous inverter
inadequate grounding configuration may cause input current rating when the inverter is
problems at start-up. Failure to properly ground ESS producing rated power at the lowest input
may deteriorate electrical insulation and may cause voltage.
electric shock due to leakage currents.
• The maximum DC to DC converter output
Ensure that the grounded conductor, or neutral, where current is the DC-to-DC converter continuous
installed, is properly bonded, keeping in mind that output current rating.
an ESS may be a separately derived source. Provide a The ampacity of feeder circuit conductors from ESS
separate, insulated equipment grounding conductor in to the wiring system serving the loads to be serviced
all feeder and branch raceways. Ground non-current- by the system must not be less than the greater of the
carrying ESS equipment, such as battery racks and nameplate rated circuit current or the rating of the
battery circuit breaker cabinets, to the feeder equipment ESS overcurrent protective device(s).
grounding conductor with a separate bonding jumper.
If interactive single-phase, 2-wire ESS outputs are
When an ESS system has an ungrounded storage connected to the grounded or neutral conductor and
battery system with voltage exceeding 100 volts a single ungrounded conductor of a 3-wire system
DC, a ground-fault detection system and indication or of a 3-phase, 4-wire, wye-connected system, the
within the storage system is required. Provide maximum unbalanced neutral load current plus the
ground-fault detection and indication for ESS battery ESS output rating must not exceed the ampacity of
systems where the storage battery operating voltage the grounded or neutral conductor.
is greater than 100 volts DC.
7.7 Overcurrent Protection
7.6 Conductor Sizing and Ampacity
Provide overcurrent protective devices for circuits,
NOTE: See Section 7.2 for additional requirements conductors, and equipment rated in accordance with
for inverter circuit connection, sizing, and ampacity NEC Article 240. Protect circuits from overcurrent
requirements. at the source end of the circuit. Provide overcurrent
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NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
n 22
8. Battery Systems
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NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
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Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
work on the battery, and shall be appropriate • Vented Lead-Acid (VLA), in which the
for the task to be completed. electrolyte is an aqueous solution of distilled
water and sulfuric acid (H2SO4) in free-flowing
• Discharge static electricity from the body before
liquid form. The products of electrolysis and
touching cell terminal posts by first touching a
evaporation are allowed to escape into the
grounded surface in the vicinity of the batteries
atmosphere as they are generated. Common
but away from the cells and flame arrestors.
maintenance activities that could bring a
Disconnect the charging source prior to connecting worker into contact with electrolyte include
or disconnecting battery terminals. replenishment of water to the electrolyte,
measuring the temperature of pilot cells, and
Verify the battery grounding method prior to working withdrawal of small electrolyte samples to
on the battery system. Inspect batteries for inadvertent measure specific gravity. A spill can also occur
grounding during installation and maintenance. if a VLA battery is dropped or the cell casing is
Remove inadvertent grounds to reduce the likelihood otherwise damaged. In rare occasions, thermal
of shock. NOTE: Disconnecting battery ground runaway can cause a VLA battery to vent
connections shall only be performed in accordance with electrolyte mist.
the battery system manufacturer’s instructions.
• Valve-Regulated Lead Acid (VRLA), in which
8.2.2 Electrolyte the electrolyte is an aqueous solution of distilled
water and sulfuric acid that is immobilized by
Provide Code-compliant spill containment for battery the use of absorbent glass mats (AGM) or by a
systems. NOTE: Guidelines for the design of electrolyte gelling agent that makes the electrolyte a high-
spill protection and response to electrolyte spills can viscosity, tar-like substance. VRLA batteries are
be found in IEEE 1578, Recommended Practice for sealed to prevent the escape of electrolyte and
Stationary Battery Electrolyte Spill Containment are designated “non-spillable.” VRLA batteries
and Management. Guidelines for personal protective do not normally expose a worker to electrolyte.
equipment around batteries can be found in the Failure modes that could bring a worker into
manufacturers’ safety data sheets, in IEEE standards contact with electrolyte include handling
applicable to the battery technology, or in NFPA 70E, of batteries that have been overfilled at the
Standard for Electrical Safety in the Workplace. factory, have developed leaks over time, or have
Wear personal protective equipment, including eye experienced thermal runaway.
and skin protection, when performing tasks that • Nickel-Cadmium (NiCd), in which the
potentially expose a worker to electrolyte. Electrolyte electrolyte is an aqueous solution of distilled
in contact with the eyes or mucus membranes can water and potassium hydroxide (KOH) in a
cause severe burns or blindness. If electrolyte comes free-flowing liquid form. Lithium hydroxide
in contact with eyes, nose, or mouth, flush the is sometimes added to the battery. Common
affected area immediately with copious amounts of maintenance activities that could bring a
water, and immediately obtain medical assistance. worker into contact with electrolyte include
If electrolyte comes in contact with the skin, wash replenishment of water to electrolyte, and
thoroughly with soap and water. NOTE: Electrolyte measurement of specific gravity or temperature
in contact with the skin can cause an allergic reaction in pilot-cells. A spill can occur if a NiCd battery
in susceptible individuals. Refer to battery safety is dropped or the cell casing is otherwise
data sheets shipped with the system for additional damaged.
information.
• Lithium-Ion (Li-Ion), Lithium-ion electrolyte
All batteries have electrolyte, but electrolyte is not a can be in liquid form, gel-polymer form, or
hazard in all batteries. The most common batteries solid form depending on the type of lithium-ion
used in energy storage applications are: cell. Lithium-ion electrolytes are non-aqueous
25 n
NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
(containing no water) and are complex mixes of can cause damage to the cell container. A common
organic solvents, salts, and other components. neutralizer for lead-acid electrolyte to neutralize
These solvents are generally flammable and can an acid spill on clothing or other materials is a
be ignited by internal cell short-circuits caused bicarbonate of soda solution in a concentration of
by manufacturing defects or penetration or one pound per gallon of water. Apply neutralizing
damage to the cell. Any emission of electrolyte solution to the electrolyte spill until bubbling stops,
should be considered a precursor to a potential and then rinse with clear water.
fire and the cell or batteries should be isolated
from other flammable materials and lithium- For flowing electrolyte battery systems, provide
ion cells in a safe fashion. Do not use water to pumps and other fluid handling equipment that are
attempt to put out a lithium-ion battery fire. rated and suitable for exposure to the electrolytes.
Use approved fire extinguishers for lithium-ion Identify electrolytes that are acceptable for use in
batteries. Large format lithium-ion batteries are the batteries associated with the ESS by name and
suitable for utility-scale energy storage. by chemical composition. Provide identification by
readily discernable signage adjacent to every location
• Iron Chromium (ICB) flow battery system in in the system where electrolyte can be removed or put
which the electrolyte is an aqueous solution. As into the system. Provide electrolyte spill containment
with any flow battery, a leak or spill can occur for flowing electrolyte battery systems to prevent spills
at a pump or pipe coupling or fitting, or if a of electrolyte from the system, and provide an alarm
storage tank or container is damaged. system to signal an electrolyte leak from the system.
• Vanadium Redox (RFB), flow battery system in Locate and route electrical wiring and connections in
which the electrolyte is an aqueous solution. As a manner that mitigates the potential for exposure to
with any flow battery, a leak or spill can occur electrolytes. Provide flow controls to shut down the
at a pump or pipe coupling or fitting, or if a electrolyte pumping system in the event of a blockage,
storage container is damaged such as from a malfunctioning pump or valve.
• Zinc Bromide (ZnBr), flow battery system in 8.2.3 Hydrogen Gas
which the electrolyte is an aqueous solution.
Bromine is a highly toxic material through NOTE: As batteries charge, hydrogen, which is a
inhalation and absorption. As with any flow colorless, odorless, and tasteless gas that is non-toxic
battery, a leak or spill can occur at a pump or under normal conditions, may be released. Hydrogen is
pipe coupling or fitting, or if a storage container the smallest, the lightest, and one of the most common
is damaged molecules in the known universe. Hydrogen diffuses
rapidly with the slightest amount of air movement.
Use only distilled or de-ionized water when Hydrogen is extremely difficult to contain, and is small
necessary to restore electrolyte levels in vented enough to pass through concrete blocks. Hydrogen will
batteries. Exercise the utmost caution to avoid always tend to rise to the highest level of a confined
spilling electrolyte. Ensure container carrying space; rising two times faster than helium and six
distilled or de-ionized water has never carried times faster than natural gas. Hydrogen is a severe fire
any other material or type of liquid to prevent hazard when exposed to heat, flame, or oxidizer, and
contamination of the liquid. Add water to electrolyte. can become explosive in high enough concentrations.
Do not add acid to water. If Specific Gravity is lower The flammability range for hydrogen is very wide, with
than the recommended range at full State of Charge a lower flammability limit of 4.1% by volume and an
(SOC) (which should be a rare occurrence), consult upper limit of 74.2%.
manufacturer for instructions to bring SOC back to
an acceptable range. Verify that battery rooms and compartments
with lead-acid batteries are adequately ventilated
Follow the manufacturer’s instructions to neutralize to prevent hydrogen gas concentrations from
an electrolyte leak or spill. NOTE: Some chemicals
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Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
exceeding levels specified in local codes. NOTE: layout, rack footprint, frame locations, and anchor
Fire codes typically stipulate a 1% concentration bolt locations on the battery room floor. Drill holes
by volume of the space. Gassing rates are affected for the anchor bolts.
by temperature, air pressure, battery construction,
and the amount of charge current passing through Install battery racks, level and plumb. Attach cross
cells. Not all gas generated in a battery escapes to the braces to the frames and hand-tighten bolts and nuts.
atmosphere. Calculations for hydrogen ventilation Attach the support rail assembly to the frame and
must be performed by a qualified person based upon hand-tighten bolts and nuts.
data provided by the battery manufacturer for the
Ensure that frames are level and plumb. Starting
battery under specified conditions. Keep in mind that
with the cross braces, tighten all bolts and nuts to the
additional ventilation may be required during the
manufacturer’s specified torque values. For seismic
activation charging cycle or other charging regimens.
racks, position the rear restraining rails and tighten
Open flames, sparks, hot plates, smoking, or any bolts and nuts. Install front and end restraining rails
other ignition sources are prohibited near batteries, after placing the battery cells on the racks.
gas ventilation paths, or anywhere that hydrogen can
Secure the battery rack assembly to the floor with
accumulate. Additionally, discharge static electricity
appropriate anchors and fasteners. Install plastic rail
from the body before touching batteries by first
covers over metal rails prior to installing batteries.
touching a grounded metal surface.
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NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
8.4.1 Unpacking Battery System Equipment Install batteries in the center of the row and work
and Components out towards the ends. On multiple-tier racks, install
batteries on the lowest tier first, working towards
Unpack battery system equipment and components the top. Carefully adjust batteries into their final
in close proximity to the installation location position. Arrange batteries so that the positive
leaving sufficient room for assembling and moving terminal can be connected to the negative terminal
equipment into place. Inspect cabinets, components of the next battery, observing polarity markings
and equipment and immediately report damage or on the battery (positive (+), and negative (-)).
abnormalities to the manufacturer in writing. Space batteries approximately 12 mm (one-half-
inch) apart, or in accordance with manufacturer’s
Retain all small articles during unpacking and
instructions. Do not adjust the battery rack with
installation.
batteries installed. WARNING: Use of lubricants to
Ensure that exterior paint of enclosures, cabinets, aid in sliding batteries into position on a rack can
and racks is not scratched or marred, and is not cause serious damage to the bottom of the container.
damaged when removing components, tools, and Check with the manufacturer before using any
parts. lubricant to aid in this process.
Properly dispose of or recycle packing materials. Ensure that battery flame arresters are installed
before making battery connections. Use
manufacturer recommended flexible cables for all
8.5 Installing Batteries
inter-rack and inter-tier connections, if required.
Prior to installing batteries, ensure that rack Ensure that battery cables have a long bending radius
installation is complete, that racks are level and to avoid excessive stress at terminations. Support
plumb, with all cross braces in place, and that large cables and multiple cables in parallel to prevent
all hardware is tightened to the manufacturer’s stress at battery terminals that could damage seals
recommended torque values. and cause leaking. Ensure that cables from the
battery charge controller to the batteries are sized for
Use lifting belts or slings and spreaders when lifting a maximum total voltage drop of 1% of the nominal
battery cells with mechanical equipment such as a DC link voltage at maximum current (minimum DC
crane or hoist. Lift batteries from the bottom. Do not operating voltage).
lift batteries by the terminal posts. Position battery
cells such that hydrometer tubes are located on the Clean battery cell contact surfaces, apply non-
aisle side of each cell. oxidizing grease, if applicable, and connect cells in
accordance with the manufacturer’s instructions
Do not tilt batteries more than 10o from vertical and rack drawings, mounting information, and
during handling to prevent cabinets from tipping charging instructions. Heat non-oxidizing grease in
over. Ensure that batteries do not tilt or swing during accordance with manufacturer’s instructions, and
handling. apply only on contact surfaces. Do not remove lead
plating of battery terminals, if so equipped. Do not
Arrange batteries such that the cells at the end
use steel or wire brushes or other abrasive tools or
of tiered or stepped racks have short cable
materials in preparing connections. Wipe excess
runs between tiers or steps. NOTE: The battery
non-oxidizing grease from battery covers.
manufacturer typically supplies the inter-tier cables
for inter-cell connections. Inter-tier connections are Do not make inter-tier connections of batteries until
typically manufacturer-supplied, but sometimes the final steps in making battery connections to
require fabrication on site. Failure to follow the avoid working with high voltages. Connect battery
manufacturer’s layout drawing may result in some conductors to the battery disconnecting means
cables being too short for making final connections. before making final connections to the batteries.
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Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
Verify that the hardware is correct for the Support electrical connections to batteries and cables
battery type and tighten battery connections to between cells on separate levels or racks such that
manufacturer’s recommended torque values using an cables do not put mechanical strain on the battery
insulated torque wrench and an insulated open-end terminals. Use terminal plates where practicable.
wrench in counter-torque. After torquing all cells NOTE: Conductors are commonly pre-stressed. Refer
in the battery and prior to connecting the batteries to the manufacturer’s instructions for guidance.
to a charge controller, recheck the torque of all Fine stranded cables, such as welding wire or diesel
connections and immediately check the voltage of locomotive cable, are generally preferred for battery
the battery string. connections due to their flexibility.
Total battery voltage should equal the open circuit Flexible cables, as identified in Article 400, in sizes
voltage of an individual cell multiplied by the 2/0 AWG and larger are permitted within the
number of cells in series, considering the specific battery enclosure from battery terminals to a nearby
gravity of the batteries. For lower than expected junction box where they are connected using an
battery string voltage, check the accuracy of the approved wiring method. Flexible battery cables are
voltmeter and check for one or more batteries also permitted between batteries and cells within
connected with reverse polarity. Charging reverse- battery enclosures. Such cables must be listed for
connected batteries will cause irreparable damage. hard-service use and identified as moisture resistant.
Correct battery polarity and recheck battery string Flexible, fine-stranded cables must only be used with
voltage. Do not over-torque battery terminals, which terminals, lugs, devices, or connectors in accordance
can distort lead posts and permanently damage the with NEC Article 110.
cells. Follow battery manufacturer’s instructions
for how to measure the tightness of terminal post 8.7 Charge Control
connections. Refer to 7.5.1 and NFPA 70B 8.11.5 for
recommended practices. Terminal posts made of lead Provide equipment to control the battery charging
can degrade and be damaged by frequent tightening. process. Charge control is not required where the
Resistance readings and infrared scans are two ESS has independent, integrated charge control
practices to determine whether terminal posts need capabilities. In such systems, the maximum
tightening. voltage of the charging source must not exceed the
maximum voltage nameplate rating of the ESS. All
adjustable means for control of the charging process
8.6 Battery System Conductors must be accessible only to qualified persons. NOTE:
The ampacity of field-assembled intercell and inter- Certain types of energy storage equipment such as
tier connectors and conductors must be of such valve-regulated lead acid or nickel cadmium can
cross-sectional area that the temperature rise under experience thermal failure when overcharged.
maximum load conditions and at maximum ambient
temperature does not exceed the safe operating Provide a means to prevent overcharging ESS battery
temperature of the conductor insulation or of the systems. When using a diversion charge controller,
material of the conductor supports. NOTE: IEEE provide a second, independent means to prevent
1375, Guide for the Protection of Stationary Battery overcharging. ESSs containing a DC diversion charge
Systems, provides guidance for overcurrent protection controller and a DC diversion load must comply
and associated cable sizing. Conductors sized in with the following:
accordance with NEC Article 300 to prevent a voltage
• The voltage rating of the diversion load must
drop exceeding 3% of maximum anticipated load, and
be greater than the maximum ESS voltage. The
where the maximum total voltage drop to the furthest
power rating of the diversion load must be at
point of connection does not exceed 5%, may not be
least 150% of the power rating of the charging
appropriate for all battery applications.
source.
29 n
NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
• Conductor ampacity and the rating of the air ventilation has been provided. See IEEE 1635 for
overcurrent device for the diversion load circuit guidance.
must be at least 150% of the maximum current
rating of the diversion charge controller. Install all plastic covers, insulating barriers, and
access covers, and close all enclosure and cabinet
• ESSs using utility-interactive inverters to control doors.
energy storage state-of-charge by diverting
excess power into the utility system must have Where installed, set adjustable-trip circuit breakers
a second, independent means of controlling the in accordance with the short circuit and coordination
ESS charging process for use when the utility study, if provided.
is not present or when the primary charge
controller fails or is disabled. Install any manufacturer-provided numbering,
maintenance, operating and warning labels. Contact
When charge controllers and other DC power the manufacturer for recommendations for missing
converters (that increase or decrease the output or illegible labels.
current or output voltage with respect to the input
current or input voltage) are installed:
8.9 Start-Up and Commissioning
• The ampacity of the conductors in output Follow contract documents and manufacturer
circuits must be based on the maximum rated recommendations and instructions for energizing,
continuous output current of the charge testing, and commissioning battery systems. In the
controller or converter for the selected output absence of specific commissioning instructions,
voltage range, and commission battery systems in accordance with the
• The voltage rating of the output circuits must applicable requirements in NECA 90.
be based on the maximum voltage output of the
charge controller or converter for the selected Energize the battery system in accordance with the
output voltage range. manufacturer’s instructions.
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Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
and corrosion. Inspect jar and post seals. Check no loose or broken connections, and/or burned
electrolyte levels, if applicable. insulation. Check for liquid contamination (battery
electrolyte, oil from capacitors). De-energize
Check vented lead-acid batteries and vented Nickel- equipment and make corrections or repairs for any
Cadmium batteries for clogged flame arresters. abnormal operating conditions in accordance with
manufacturer recommendations.
Inspect vented lead-acid battery cells, and check
plates for cracks, sulfate, and hydration. Also, check Close the source circuit breaker to energize the input
for excess sediment at the bottom of the cells, slag feeder to the battery charge controller. Verify the
or other fabrication defects that could cause shorts voltage and phasing at the primary terminals of the
within the cell. input circuit breaker.
Measure the resistance at each battery cell with a cell With the battery circuit breaker open, close the
resistance tester, and across all DC connections with battery charge controller input circuit breaker. Check
a digital low-resistance ohmmeter. Investigate and the rectifier/battery charge controller input voltage,
correct DC connection measurements that deviate output voltage and polarity, and battery voltage and
from other readings by 50% or more. Investigate polarity.
cells with an internal resistance that deviates by 25%
or more from identical cells in a fully charged state. Check all lamps using the “lamp test” feature,
Replace defective cells. and check all meters for proper operation. Verify
that the disturbance monitor is operable, if so
8.9.2 Energizing Equipment equipped. Check that all remote monitoring and
control panels are operating properly, if installed.
Prior to energizing, verify that all circuit breakers
Follow manufacturer’s recommendations for
and other overcurrent protective devices are open,
troubleshooting and repairing malfunctions.
and that all switches and controls are in the OFF
position. It is highly recommended that all testing and
measurements taken be documented for review and
Energize battery systems sequentially from the source
benchmark criteria.
toward the load. Check the battery charge controller
control panel screen to confirm each operation, 8.9.3 Initial Battery Charging and Testing
such as closing a circuit breaker or checking voltage
magnitude, if applicable. Check control functions, Close the battery circuit breaker, and measure and
interlocks, and alarms for proper operation as record the battery charging voltage and current.
components are energized. Check voltage, current,
and phasing as components are energized. Allow the battery charge controller to run until the
batteries are fully charged. Record the time. Measure
Energize and test battery systems in accordance and record the battery float voltage and current and
with contract documents and manufacturer rectifier/battery charge controller output voltage and
recommendations. Verify that alternate sources current as directed by the manufacturer’s installation
of power have the same voltage magnitude and and operations manual.
phase rotation as normal sources. See NECA 90 for
additional guidance. After charging, check batteries for signs of vibration,
and check vented lead-acid batteries for signs of
Inspect all equipment that are a part of the energy excessive gassing.
storage system for evidence of overheating and
evidence of physical damage, including warn Load and test battery systems in accordance with
insulation and corrosion, at each step during contract requirements and in accordance with
energization. Inspect terminals to ensure there are manufacturer instructions.
31 n
NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
n 32
9. Flywheels
33 n
NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
Avoid rough handling when picking up, moving and 9.4 Conductors, Raceways, Connections,
lowering flywheels. and Terminations
Preferably, install flywheels in their final (permanent) Provide conductors of the types and ratings
location upon delivery. Alternatively, store flywheels recommended by the manufacturer. Install flywheel
indoors with a temperature range from -20°C to conductors in separate, grounded, metal raceways to
80°C (-4°F to 176°F) with humidity no higher than prevent control signal interference.
95% (non-condensing).
Do not cut raceway entry holes with access plates
installed in flywheel cabinets. Remove access plates
9.3 Site Preparation prior to cutting entry holes in them. Remove debris
NOTE: Historically, flywheels were located below and foreign material, metal shavings, and insulation
grade as a means of mitigating energy and fragments or wire fragments from inside flywheel cabinets. Seal
released during catastrophic mechanical failure of the entry holes into cabinets to prevent foreign materials
flywheel itself. Current flywheel system designs include or rodents from entering.
provisions to contain a catastrophic mechanical
failure of the flywheel. Route cables to cabinets in accordance with manufacturer’s
instructions. Route cables to cabinets before bolting
Provide access and clearances as required by the cabinets together. Route conductors within enclosures in
NEC and in accordance with manufacturer’s accordance with manufacturer’s instructions.
instructions. NOTE: Flywheels generally pull air
through the front of the cabinet and exhaust waste Ground the flywheel, cabinet and chassis, to the
heat out of the top of the cabinet. Provide air filters for feeder equipment grounding conductor. Ensure that
flywheels located in a dusty environment. the equipment grounding conductor for flywheels
is as short as is possible. Verify ground continuity
Locate flywheel systems in a clean, dust-free using a multimeter.
environment with sufficient air circulation around
the cabinet(s). Do not locate flywheels in direct Provide both primary and backup AC control
sunlight or near other heat sources. power circuits to the magnetic (levitation) bearing
circuit to protect the flywheel’s mechanical ceramic
Provide ventilation, and air conditioning if needed, touchdown bearing from the loss of the primary AC
to maintain an operating temperature range of -20°C magnetic bearing power supply, if applicable.
to 50°C (-4°F to 122°F) and humidity below 95%
(non-condensing). Do not exceed a humidity of 95% 9.5 Start-Up and Commissioning
(non-condensing). NOTE: The minimum start-up
temperature for flywheels is 0°C (32°F). Once the Start-up and commission flywheels in accordance
unit has been operating for a period of time, internal with manufacturer instructions.
losses permit the flywheel to operate in ambient 9.5.1 Inspecting Flywheels
temperatures as low -20°C (-4°F).
Perform a visual inspection of flywheels. Check
Follow the manufacturer’s instructions for mounting for signs of damage. Repair damage in accordance
and anchoring flywheels on concrete, block, brick, or with manufacturer’s instructions. Inspect cabinets
wood floors. for debris and foreign objects. Clean cabinets
and remove debris. Inspect air filters for dirt and
Locate the flywheel as close as practical to its power
contamination. Replace dirty or contaminated air
source and size DC power cables between the
filters. Verify that all printed circuit boards are
flywheel and its power source for a maximum voltage
configured properly. Configure circuit boards in
drop of 2 volts at rated power.
accordance with manufacturer’s instructions.
n 34
Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
Perform a mechanical inspection of flywheels. Upon start-up, verify that the flywheel reaches
Check conductor connections and terminations for maximum state of rotational charge without failure.
tightness. Verify that the flywheel cabinet is attached
to the mounting surface. Check all mounting Upon successful start-up, perform the following
hardware for tightness. Check all cooling pump flywheel discharge tests in accordance with contract
connections, if applicable. Check for coolant leaks in documents, drawings and specifications, and in
and around the flywheel. Tighten connections and accordance with manufacturer’s instructions:
hardware to manufacturer’s recommended torque
• Partial Discharge Test: Disconnect input power
and recommendations for electrical connections in
to the flywheel and confirm that the flywheel
Section 7.5.1.
properly discharges to supply power to the ESS.
Perform an electrical inspection of flywheels. Check Re-apply the input power while the flywheel is
fuses for continuity. Verify proper DC bus voltage still supplying power to the ESS, and confirm
prior to energizing flywheels. Verify that ground that the flywheel begins to recharge based on
conductors are properly sized and connected. Ensure the walk-in time programmed for the system.
that all grounds are secure and free of corrosion. Verify that the flywheel returns to a 100% state
of rotational charge.
Ensure that all tools have been removed, and ensure
• Complete Discharge Test: Disconnect input
that flywheel cabinet cover plates and panels are
power to the flywheel and allow the load to
installed.
discharge the flywheel to a zero state of charge.
9.5.2 Energizing Equipment Confirm that the flywheel disconnects properly
from the ESS. Re-apply input power and, as
Energize flywheel systems in accordance with necessary, restart the flywheel. Verify that the
manufacturer’s instructions. Once AC control flywheel returns to a 100% state of rotational
voltage is applied, the flywheel control panel will charge.
boot up, begin illuminating after a few seconds, and
9.5.4 Final Adjustments
then display a series of boot up protocols.
Adjust flywheel control parameters for multiple
NOTE: Some manufacturers require that the initial start- flywheels connected for parallel operation.
up of flywheels be performed only under the supervision
of a factory-certified service technician to ensure proper For flywheels operated in parallel with battery
system operation. Failure to abide by these instructions systems, adjust the flywheel control parameters for
may void warranties for the equipment. the specific type of batteries installed. Consult the
flywheel manufacturer for recommendations for
Program the system control parameters at initial control software parameters for this application.
system startup in accordance with manufacturer’s
instructions. Verify that control parameters are For flywheels operated on a UPS system, adjust the
correct. Do not attempt to run the system unless UPS rectifier walk-in time to as low a value as is
the system loads valid parameters. Adjust control possible. Consult the UPS manufacturer for a possible
parameter values in accordance with manufacturer’s upgrade that permits setting the rectifier walk-in time
instructions, if needed. lower than standard. Additionally, ensure that any
auto-battery self-test has been disabled or upgraded to
Run pumps and fans for several minutes to ensure accommodate flywheel operation.
proper operation.
35 n
10. Ultra-Capacitors
10.1 General than one year, 35°C (95°F) over 24 hours, or 40°C
(104°F) for more than one hour. NOTE: Operation
Install ultra-capacitors in accordance with
at an ambient temperature higher than 55°C (131°F)
contract documents, drawings and specifications,
will shorten ultra-capacitor service life.
manufacturer’s instructions, and applicable national,
state, and local electrical codes.
10.3 Setting Equipment in Place
Check each ultra-capacitor tank and bushing for
Install ultra-capacitors in accordance with
signs of rough handling or damage in transit. If an
manufacturer’s instructions. Install indoor ultra-
ultra- capacitor shows signs of damage, notify the
capacitors on a firm mounting surface or foundation,
shipper and manufacturer immediately in writing.
or wall-mounted on a rigid rack, plate, or frame in a
Do not install damaged ultra-capacitors.
well-ventilated location.
Ensure that ultra-capacitors are rated for the
When necessary, hoist ultra-capacitors using the
appropriate system voltage and configuration, such
ultra-capacitor’s hanger brackets. NOTE: Some
as ultra-capacitors connected on delta systems
ultra-capacitors are housed in hermetically sealed
(line-to-line connection) are rated for line-to-line
tanks. Do not drop, jar, or otherwise handle an
system voltage, and ultra-capacitors connected on
ultra- capacitor in a manner that might damage the
wye systems (line-to-neutral connection) are rated
hermetic seal.
for line-to-neutral system voltage. Ensure that the
system voltage does not exceed 110% of the ultra- • Do not use a bushing as a handle when lifting or
capacitor nameplate rated voltage. moving ultra-capacitors.
Store ultra-capacitors indoors, in a dry, dust- • Do not use the hanger brackets of the ultra-
free, non-corrosive environment, protected from capacitor when lifting a complete assembly.
vibration and impacts, with a temperature range of • Do not step on an installed ultra-capacitor or
-40°C to 75°C (-40°F to 167°F). bushings.
Dispose of ultra-capacitors in accordance with all Install ultra-capacitors to ensure free air circulation
applicable Federal, State, and Local regulations. around each ultra-capacitor and to prevent heat
transfer from adjacent equipment. Place devices
10.2 Installation Requirements and components with high heat dissipation above
ultra-capacitors. When used in conjunction with
Ensure that outdoor ultra-capacitor operating ultra-capacitors, locate reactors in cubicles such
ambient temperature range is –50°C to 55°C (–58°F that reactors do not radiate heat directly on ultra-
to 131°F). Ensure that the maximum air temperature capacitors. Install a thermal barrier to protect ultra-
does not exceed 35°C (95°F) for more than one year, capacitors from sources of heat, such as reactors.
45°C (113°F) over 24 hours, or 55°C (131°F) for
more than one hour. For ultra-capacitors installed Maintain the manufacturer-recommended minimum
indoors in a cubicle, ensure that the average room clearance between installed ultra-capacitors. Ensure
temperature does not exceed 25°C (77°F) for more that air vents and ducts are not blocked and that
n 36
Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
air flows freely by natural convection from the Prior to energizing ultra-capacitors, verify that
bottom to the top of the ultra-capacitor enclosure, electrical connections are made in accordance
if applicable. Do not install ultra-capacitors upside with manufacturer’s instructions, and are torqued
down. to manufacturer-recommended specifications.
Compare ultra-capacitor nameplate with the
Follow the manufacturer’s recommendations nominal operating voltage and system configuration.
for forced cooling of ultra-capacitors. Provide Verify that fuses are properly sized in accordance
overtemperature protection for ultra-capacitors with with manufacturer’s instructions. Verify proper
forced-air cooling to prevent overtemperature of grounding of the ultra-capacitor case. Verify that the
ultra-capacitors in the event of a fan failure or other ambient operating temperature is suitable for proper
cause of overtemperature. ultra-capacitor operation.
Ground each ultra-capacitor tank to the mounting Clean bushings of dust, dirt, and contamination.
rack or frame and to ground. For ultra-capacitors equipped with a top cover,
check that the top cover is securely attached.
10.4 Electrical Connections Check the condition of factory-installed discharge
resisters. Inspect ultra-capacitor tanks for leaks.
Consult the manufacture for recommendations
Correct any deficiencies found prior to energizing
when installing ultra-capacitors on electrical power
ultra-capacitors. Consult the manufacturer for
distribution systems with harmonic load currents.
recommendations for repairing tank leaks on-site.
Provide fusing as overcurrent protection for ultra-
Energize ultra-capacitors by closing the
capacitors.
disconnecting means. Check ultra-capacitor
Provide conductors with a minimum ampacity of operating current and voltage and compare with
150% of the ultra-capacitor nameplate operating nameplate data. Consult the manufacturer for
current. recommendations for any deficiencies.
Ensure that the ultra-capacitor case is grounded. Wait a minimum of five minutes after de-energizing
Provide a separate equipment grounding conductor ultra-capacitors to ensure that ultra-capacitors are
for ultra-capacitors that are installed on an fully discharged before beginning work. Check for
electrically isolating material. DC voltage at the terminals of ultra-capacitors prior
to work.
Torque electrical connections in accordance with
manufacturer’s specifications. NOTE: Do not re-energize an ultra-capacitor after
fuse operation without first checking the ultra-
capacitor for failure. Certain types of ultra-capacitors
10.5 Installing Optional Accessories that have failed do not exhibit damage to the case
Install ultra-capacitor top covers in accordance with (bulging), and can rupture upon re-energization.
manufacturer’s instructions. Measure the capacitance of a suspect ultra-capacitor
to determine whether the ultra-capacitor is suitable
Ensure that ultra-capacitor switching frequency does for continued service, or if the ultra-capacitor has
not exceed manufacturer’s recommendations for partially or completely failed.
ultra-capacitors equipped with a factory-installed
discharge resister. NOTE: Wear proper skin, eye, and respiratory
protection and ventilate the work area when handling
10.6 Start-Up and Commissioning a ruptured (failed) ultra-capacitor tank. Take
extreme caution when removing an ultra-capacitor
Energize ultra-capacitors in accordance with with a ruptured tank from a frame or rack and
manufacturer’s instructions.
37 n
NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
n 38
11. Smart Charger Vehicle-to-Grid
(V2G) applications
39 n
NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
11.2.3 Automatic De-Energization Device can use EVs as a source of distributed generation
(vehicle-to-grid, or V2G).
An automatic de-energization device is required in
accordance with NEC Article 625. The automatic Smart charging requests are transmitted over a
de-energization device is a mechanism that will variety of secure, two-way communication methods,
de-energize the EVSE if a strain occurs to the cable and enable EVs to be controlled for:
or EV connector that could result in live parts being
exposed. An example would be where a parked • Load shifting. Charging can be performed
EV connected to EVSE accidentally rolls back, during other than peak load periods by
resulting in strain to the cable and the potential establishing time-based charging windows
disconnection of the connector from the inlet during during which energy is delivered to
the charging cycle. The automatic de-energization participating EVs.
device will abort the charging cycle before the cable • Load shaping. By integrating a variety of real-
or EV connector becomes disconnected during the time signals, utilities are able to dynamically
charging cycle. control the EV charging cycle to achieve specific
objectives or mitigate location specific and
11.2.4 Ventilation Interlocks
system-wide grid stress.
Ventilation interlocks are required in accordance with • Ancillary services. In real-time, vehicle charging
NEC Article 625 to avoid creating a situation where load can be adaptively increased or reduced by
hydrogen gas can collect in an enclosed space, such the electric utility to provide system regulation
as a garage, during the EV charging cycle. NOTE: and spinning reserves.
With conventional starter batteries used in gasoline
vehicles and some conversion EVs, hydrogen gas can • Vehicle-to-Grid (V2G). The two-way flow of
be generated during charging. Modern batteries used power between the grid and EVs can be managed,
in EVs generally do not generate hydrogen gas. In returning energy to the grid when needed.
short, EV batteries that do not require ventilation
have become the rule, and EV batteries that require 11.4 Communication and Data
ventilation have become the exception. Requirements
Communication between the EV and the EVSE
The ventilation interlock performs three functions
is necessary for data transfer, safety and control.
in order to meet the requirements of Article 625
When installing new EVSE, it may be useful to
and pertinent sections of state and locally adopted
include Internet or some other communication
building codes. First, the EVSE queries the EV to
capability. Additional communication options include
determine if the EV requires ventilation during
wireless, cellular, infrared, and radio frequency.
charging. Second, the EVSE determines whether
Communications abilities will allow data collection,
ventilation is available. Finally, if ventilation is
such as frequency of charging and duration of use.
required, and if ventilation is available, the EVSE
Customers may be able to track the charging progress
operates the ventilation during and after the charging
of their EVs through wireless communication via
process cycle in accordance with applicable codes.
smart phone applications. Consult the EVSE supply
vendor for data collection and communications
11.3 Smart Chargers options and minimum requirements.
Smart EVSE can be programmed to charge vehicles
11.4.1 Communication Between the EV and
during periods of lower demand and during periods
EVSE
of lower energy costs. Smart EVSE also incorporates
software algorithms that allow charging vehicles to Communication between the EV and the EVSE may
be grouped as a single power resource that can be include:
controlled and managed by the energy provider who
n 40
Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
• Vehicle code identification (e.g. for assignment The EVSE cord may provide a maximum of 7.5 m
of the vehicle to the account of the owner at the (25 feet) of flexibility from the EVSE location to the
power supplier. EV inlet, unless equipped with a cable management
system, in accordance with NEC Article 625.
• Vehicle charging system identification (what
kind of charging is required). If the EV batteries require ventilation during indoor
• Vehicle connection interlock to ensure adequate charging, the EVSE is required to energize a properly
electrical connection between the EV and the EVSE. sized ventilation system in accordance with NEC
Article 625. Once the charge connector is attached
• Accomplishment of personal protection. to the EV inlet, the EVSE will communicate with
• Acceptance of interlocks to initiate and to the EV to determine whether ventilation is required.
terminate the charging process. If ventilation is required but no ventilation system
exists, the EVSE will not charge the vehicle.
• Signal for interlocking of charging system.
• Signal for activation of the ventilation system, if 11.5.1 Electrical Load Calculations
required.
Perform calculations to determine the minimum
• Activation of the EV immobilizer system. ampacity of branch circuits, feeders and services that
supply EVSE, associated ventilation systems, where
• Service ground continuity monitoring.
required, in accordance with NEC Article 220, and
11.4.2 Communication Between the EV and the referring to the load calculation examples found in
Power Supplier NEC Annex D for dwelling units and other than
dwelling units.
Communication between the EV and the Power
Supplier may include: For existing facilities, conduct a site visit, inventory
electrical equipment, and interview the facility
• Controlled supply of power/variable rate of
occupants to determine the cyclical daily and
charging.
seasonal loading of the facility. When available,
• Provision of different customer billing rates. review a minimum of 12 months of electric utility
bills to determine the maximum demand for
• Billing of delivered power.
incorporation into load calculations.
• Controlled use of vehicle battery as a power
reservoir (vehicle-to-grid, V2G). AC Level 1 and AC Level 2 EVSE are considered
continuous loads with the maximum current
11.5 EVSE Equipment and Siting expected to continue for 3 hours or more. Load
Requirements calculations and sizing of branch circuit, feeder,
and service entrance conductors and overcurrent
EVSE facilities must comply with all local, state, and protective devices for EVSE and associated ventilation
national codes and regulations. EVSE installations systems, where required, must be sized for 125% of
typically require a permit. Check with the local the maximum current in accordance with the NEC.
planning department and review local building codes Where an automatic load management system is used,
for construction details for EVSE before starting the maximum EVSE load current is limited by the
work. Keep in mind that the local electric utility automatic load management system.
company will not energize a new meter without an
approved building/electrical inspection. For commercial installations, consideration for
future expansion and additional EVSE should be
EVSE must be certified (listed) and marked by a included in load calculations. Involve electrical utility
nationally recognized testing laboratory (NRTL), in planners early in the process when planning EVSE
accordance with NEC Article 625. for fleet applications.
41 n
NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
11.5.2 Site Selection and Preparation • Provide adequate space and accessibility to meet
ADA requirements (if applicable).
Determine locations for EVSE that allow for proper
layout of the charging equipment and adequate • Consider vandalism, lighting, signage, and
access space for EVs. Regardless of the type of EVs safety requirements.
in use, allow sufficient space for vehicles as well as • Identify potential nearby hazards or hazardous
the personnel operating them. If the site selected for materials.
installation of EVSE is susceptible to water runoff
from adjacent areas, roof drainage, or is not level, a • Review the site for running water, standing
concrete equipment pad may be required. water, and flooding. Permits for construction of
facilities, including EV charging stations, must
Design and install concrete pads for EVSE and EVs include a review to determine whether the site is
in accordance with manufacturer recommendations located in a flood prone area.
and in accordance with all applicable codes and • Check the EV manufacturer’s recommended
standards. operating and charging temperature range for
Provide curbs, wheelstops, and setbacks to properly the batteries and site the EVSE accordingly,
position the EV with respect to the EVSE, to protect such as providing shade for outdoor locations
the EVSE from the EV, and to reduce the likelihood or ventilation for indoor locations.
that an outstretched charging cord could present The following regulatory and code issues affect the
a tripping hazard. Consider ease of access to the placement of EVSE:
charger, mobility of users, and foot traffic in the area
when installing curbs, wheel stops, and setbacks. • Indoor EV charging receptacles/coupler must
be stored or located between 450 mm and 1.2 m
Ensure that EV charging spaces are not located near (18 and 48 inches) above the floor in accordance
potential hazards. EVSE should not be installed near with NEC Article 625.
explosive material, flammable vapors, liquids and
• Outdoor EV charging receptacles/coupler must
gases, combustible dust or fibers, or materials that
be stored or located between 600 mm and 1.2 m
ignite spontaneously on contact with air. NEC Articles
(24 and 48 inches) above the parking surface in
500 to 516 describe equipment and procedures
accordance with NEC Article 625.
for installation of electrical systems in hazardous
locations. If EVSE is installed in an enclosed area, • When EVSE is installed in a hazardous
ensure that ventilation requirements are met. (classified) location, the EVSE installation must
comply with NEC Articles 500 through 516
Additional site selection considerations include: (NEC Article 625). It is recommended EVSE
be installed in non-hazardous locations that do
• Determine the distance from EVSE to the
not contain any explosive materials, flammable
vehicle charge inlet to avoid a tripping hazard.
vapors, liquids and gases, combustible dust or
• Locate the EVSE in close proximity to available fibers, and materials that ignite spontaneously
AC power supply to minimize voltage drop. on contact with air.
• Determine whether the existing electrical EVSE located outdoors should be properly designed
service is adequate for the additional and future for exterior use. Consideration must be given
projected loads, or that an upgrade or a new to precipitation and temperature extremes. In
service is required. geographic areas that experience high precipitation,
pooling of water may be a concern. Freezing
• Determine the local electric utility metering
temperatures can also create an issue for cords
requirements, such as requiring a separate
freezing to the parking surface and cord support
utility revenue meter for EV charging.
should be considered.
n 42
Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
NOTE: The NEC and locally adopted electrical codes Consider providing a minimum of one additional
typically require special signs for EVSE. Signs may raceway for future growth, expansion or upgrade
also be needed to designate parking spaces for EV-use when trenching or boring.
only. These signs should be positioned high enough to
be seen over parked vehicles. Provide a minimum of 600 mm (24 inches) clearance
around all sides of outdoor pedestal-mounted EVSE.
Provide bollards, curbs or wheel stops to protect
11.6 Electric Utility Interconnection EVSE from vehicles.
Requirements
Contact the local electrical utility company to Anchor EVSE to surfaces in accordance with
determine interconnection requirements. Specific manufacturer recommendations using the
requirements may include electric utility policies manufacturer’s recommended fasteners and
along with regulatory and statutory requirements. mounting hardware. Mount EVSE such that wall
Discussions should include: mounted outlets are not more than 48” above the
ground. For EVSE mounted to concrete surfaces,
• Power capacity of the facility. provide J-Bolts cast in concrete or drill holes for
concrete anchors. Mark the mounting bolt pattern
• Metering requirements, such as a second utility
on the mounting surface using the manufacturer’s
revenue meter.
template. Drill pilot holes in the mounting surface.
• Rate structure, such as time-of-use (TOU), Follow the manufacturer’s recommendations for
demand response (DR), real time pricing (RTP), depth and diameter of pilot holes. Keep in mind that
vehicle-to-grid (V2G), or off-peak EV charging. different materials, such as steel, concrete, and wood,
will require different fasteners and different types of
• Interconnection requirements for vehicle-to-
pilot holes. Tighten fasteners to the manufacturer’s
grid (V2G) distributed generation.
recommended torque values.
• Smart grid applications and EV charging
control. Provide a disconnecting means that is readily
accessible from EVSE for circuits rated 60A and
Where the existing electrical service has insufficient higher in accordance with NEC requirements.
capacity, consider a load control strategy to manage Connect the branch circuit, feeder, or service to the
the charging load within the capacity of the electrical EVSE meter/disconnect terminals.
service, such as off-peak charging, rather than
upgrading the service to accommodate increased Install raceways and tighten connectors and
building load from EV charging. NOTE: Many AC fittings. Install cables and conductors and connect
Level 2 EVSE suppliers provide controls in the EVSE and terminate in accordance with manufacturer
to enable charging at programmable times to take recommendations. Provide cable and conductor
advantage of off-peak power pricing. If not, a time sizes and types in accordance with manufacturer
clock or timer device may be installed in the circuit to recommendations. Use the manufacturer
control charging times. recommended raceway entry locations or raceway
knockouts for EVSE. When provided by the
11.7 Installation manufacturer, select and remove the appropriate sized
raceway knockouts, considering raceway diameter.
The installation requirements for EVSE vary from
manufacturer to manufacturer. Install EVSE in Branch circuit, feeder and service conductors,
accordance with manufacturer recommendations and overcurrent protective devices for EVSE and
and in accordance with applicable local, state and for ventilation systems, where required, must be
federal codes and regulations. sized not less than 125% of the maximum rated
load current or the nameplate value, whichever is
43 n
NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
greater, or comply with the maximum ampacity and Install plastic trim covers and their securing
overcurrent protection indicated on the equipment, lanyards, if required, before placing the parking
in accordance with NEC requirements for supplying bumper or wheelstop over the raceway/enclosure
continuous loads. assembly.
Consider providing a minimum of one spare power Using the lifting rings provided, squarely place each
conductor for single-phase 208 VAC and 240 VAC parking bumper or wheelstop over the raceway and
circuits for future use. enclosure. Insert the lifting rings through the bumper
or wheelstop mounting holes and thread them into
Connect the EVSE to either the branch circuit the embedded nut.
or feeder equipment grounding conductor in
accordance with NEC Article 250. Use a properly sized forklift, lifting rings and
proper lifting procedures when installing bumpers
11.7.1 Free Standing EVSE or wheelstops. Do not use a hand truck or similar
device for lifting bumpers or wheelstops.
If a raised concrete pad is required, size the pad in
accordance with manufacturer recommendations. After final positioning of the bumpers or wheelstops
Typically, the concrete pad is sized such that the parallel to the enclosure, anchor bumpers and
EVSE is placed with the front edge flush with the wheelstops in place by using the anchor bolts
front edge of the concrete pad, with a minimum of provided. Use the correct hardware and follow the
150 mm (6 inches) of the pad extending out from manufacturer’s instructions.
beneath the other three sides.
Pull the EV sensing antenna cables through raceways
Attach mounting straps or angle brackets to secure and into boxes and enclosures. Locate any cable slack
the EVSE in place using the provided hardware. Use inside the EVSE gutter space or junction box. Label
manufacturer recommended hardware, anchors and antenna cables where more than one cable is pulled
fasteners when replacements are required. through a raceway. Connect antenna cables to the
appropriate charge port in the EVSE. Label antenna
When required, install a grounding electrode and
cables in accordance with the manufacturer’s
connect to the branch circuit, feeder or service
numbering convention.
equipment grounding conductor in accordance
with NEC Article 250. NOTE: Auxiliary electrode Connect all antenna components to each of the
installations must connect to the supply circuit antenna cables and place each antenna inside
equipment grounding conductor in addition to the the appropriate PVC enclosures, orientated in
frame of the equipment. accordance with the manufacturer’s instructions.
Secure antennae with the screws and hardware
11.7.2 RFID or Antenna and Parking Bumper or
provided.
Wheelstop Installation
Where EVSE has provisions for radio frequency Install box and enclosure lids and install trim covers
identification (RFID) tag sensing antennae installed on bumper and wheelstop openings.
in parking bumpers or wheelstops, route and install Mount the tag assembly onto the vehicle structural
raceways and locate PVC boxes and enclosures in member in accordance with manufacturer
accordance with manufacturer’s instructions. recommendations. Affix the radio frequency
Measure each parking bumper or wheelstop and its identification (RFID) tag to the underside of each
openings to ensure the proper fit of raceways, boxes EV that will be charged at RFID-enabled EVSE.
and enclosures. Make sure that raceways, boxes, Install the RFID tag on a structural member of the
and enclosures are oriented in accordance with EV situated approximately above the RF antenna
manufacturer’s instructions. located in the parking bumper or wheelstop. Select a
n 44
Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
45 n
(This annex is not a part of the standard)
NOTE: Battery technology is in a constant state of in larger battery arrays for grid energy storage. Large
development. As such, the types of batteries used format Lithium-ion batteries are suitable for utility-
for various applications tend to change relatively scale energy storage.
frequently. This Annex is intended to give an overview
of common battery technologies available and in use A.4 Metal-Air Batteries
at the time of publication.
Batteries that use oxygen as the cathode and a metal
anode such as magnesium, iron, or lithium. Metal-
A.1 Lead-Acid and/or Advanced Lead- air batteries have the potential for providing higher
Acid Batteries energy density and lower cost than lithium-ion
Batteries that use lead as the anode and lead dioxide batteries.
as the cathode, and that have sulfuric acid as
electrolyte. Lead-acid batteries are a well-established A.5 Sodium Batteries
battery technology. Limitations include cost, limited
cycle life, limited recharging efficiency, charge loss Batteries that use sodium or sodium compounds
over time, and environmental hazard. Certain lead- as electrodes. Current battery chemistries include
acid batteries may use the addition of carbon to sodium-sulfur and sodium-nickel chloride. Sodium
act as a capacitor or means to extend cycle and/or batteries are well suited for high-temperature
service life. These batteries are sometimes referred to operation. In addition, a newer sodium ion battery
as “Advanced Lead-Acid” batteries. system is in development for utility-scale energy
storage applications. A sodium-ion battery system
is similar to a Lithium-ion battery system in that it
A.2 Flow Batteries uses sodium (vs. lithium) ions as charge carriers.
Batteries that use liquid electrolyte that flows across The potential benefit for a sodium ion system is a
a membrane. Energy is stored in electrolyte solutions purported lower first cost of direct materials over a
that are contained in external tanks from the battery Lithium-ion system.
cells, permitting the power components to be sized
independently of the energy components. Current
battery chemistries include vanadium redox and
zinc-bromide. New chemistries, including iron
chromium, are under development.
n 46
(This annex is not a part of the standard)
Compressed Air Energy Storage (CAES) systems use Large-scale CAES requires:
excess power from the grid during off-peak hours
to compress air and to store it under high pressure. • A sufficiently large, air-tight confined space
For smaller CAES plants, compressed air is stored (such as an underground geologic formation,
in aboveground storage tanks or large pipes such salt cavern, aquifer, or mine) to store
as those designed for high-pressure natural gas compressed air
transmission. For larger CAES plants, compressed • Access to natural gas transmission in order to
air is stored in underground geologic formations, power the turbine(s)
such as aquifers, depleted natural gas fields, and salt
formations. • Access to electric transmission so that the power
generated can be delivered to the grid
CAES is divided into three distinct phases: Natural gas turbines used with CAES systems are
• Compression modular and can be scaled up to high capacities
(hundreds of MW-hours), but require a sufficient
• Storage fuel supply and underground compressed air storage
• Expansion (power generation) caverns or land area for compressed air storage
pipelines.
During compression, electricity is used (during off-
peak electric utility loading) to operate a series of CAES facilities are very similar to conventional gas
compressors to inject air under high pressure into an turbine power plants with the major difference that
un-insulated storage reservoir. A great deal of heat is the air compression and expansion processes do not
produced as the air is compressed, which is removed happen at the same time. In principle, a CAES plant
at each stage of compression, increasing system can be operated as a simple cycle gas turbine using a
efficiency. compressor during periods when the compressed air
storage is depleted.
Air is stored under high pressure at the temperature
of the storage reservoir, either a geological formation CAES is not a direct ESS. Fuel is used (typically
or piping and/or one or more storage tanks. natural gas) in conjunction with compressed air to
Controlling temperature rise as air is compressed achieve greater energy output than natural gas alone.
reduces the required volume for storage, and Compared to a combustion turbine, CAES plants
minimizes the thermal stress on the walls of the consume two-thirds less fuel and produce two-thirds
storage reservoir. of the pollutants per kWh of energy production.
Consequently, CAES can be regarded as a peaking
Power is generated during the expansion phase, gas turbine power plant, but with a higher efficiency,
when high pressure air is withdrawn from the storage thanks to the decoupling of compressor and turbine,
reservoir, heated, combined with fuel (typically and much lower overall cost.
natural gas), and combusted in a conventional high-
pressure natural gas turbine generator, typically in
two stages, to generate electricity.
47 n
(This annex is not a part of the standard)
Pumped Hydro Storage (PHS) is a method of storing • PHS facilities can trap and/or kill fish.
and releasing potential energy by transferring
PHS systems can be designed to stabilize water levels
water between two storage reservoirs at different
and maintain water quality. Methods of addressing
elevations. During non-peak electrical usage, water is
ecological concerns include:
typically pumped from a lower reservoir to an upper
reservoir (at higher elevation) using conventional • Water intake and outlet designs that can
pumps. Water is stored in the upper reservoir until minimize the turbulence, maintaining water
it is needed to generate power. Potential energy is quality.
released using gravity by routing water from the
upper reservoir through hydroelectric turbines to the • Oxygen injection systems that can compensate
lower reservoir. for the potential oxygen loss due to warming of
the water due to pumping.
PHS facilities typically take advantage of natural • Fish deterrent systems that can be installed to
topography and are built using two large water minimize fish entrapment and reduce fish kill.
reservoirs at significantly different elevations but in
close proximity. Operating issues include losses in Development timelines for PHS projects can exceed
water volume due to evaporation, which is a function ten years.
of local climate and can reduce overall system
efficiency. PHS provides large scale energy storage
with the capacity to release energy over a period
from hours to months.
n 48
(This annex is not a part of the standard)
Thermal energy storage (TES) technologies store A properly designed cooling storage plant requires
volumes of liquid, such as glycol, chilled water, or a an operating staff with a high level of specialized
super-cooled brine solution, or a liquid that changes skill and the ability to monitor the storage system
state into a solid, such as freezing water into ice, in continuously. If the plant fails for even a short time
reservoirs that maintain the temperature below that during the peak demand period, the utility rate
of the environment. advantage may be lost for a month, a cooling season,
or an entire year.
Thermal storage is a means of purchasing electricity
at lower rates during non-peak hours when the One drawback to TES is that a large amount of space
utility generates more of its electricity with its most is needed by the storage container and its accessories.
efficient generators. At the same time, all forms of The volume of the TES container is generally
TES involve losses, and they may require additional proportional to the volume of the space being cooled,
energy for the reduced operational efficiency of the with chilled water storage taking more storage space,
system, as some forms of cooling storage make the and ice storage taking less.
chillers operate less efficiently.
49 n
(This annex is not a part of the standard)
n 50
Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
Where the ESS tends toward mixed-matched E.3 ESS Installation Checklist
components designed, selected, and intended
As each ESS project is likely to be unique, the
for field-assembly as a system, the general code
following installation checklist provides an example
provisions will tend to have more relevance because
of considerations in completing an ESS project. The
they govern the assembly of the mixed-matched
checklist can be expanded or modified as needed to
components.
meet specific project requirements.
General Information
Project Name
Project Address
Facility Owner (Name, Contact Person, Telephone
Number(s))
ESS Owner (if different from the Facility Owner) (Name,
Contact Person, Telephone Number(s))
System Developer (Name, Contact Person, Telephone
Number(s))
System Operator (if different from System Developer)
(Name, Contact Person, Telephone Number(s))
System Integrator, if applicable (Name, Contact Person,
Telephone Number(s))
Serving Electrical Utility Provider and Contact
Information (Utility Name, Contact Person, Telephone
Number(s))
ESS Name
• Organization
• Scope of Authority
51 n
NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
√ n/a*
Technical Project Information
ESS Type
• Technology
• Services provided
• Chemistry (if electrochemical)
• Liquid capacity (gallons)
Enclosure:
• Type
• Overall Dimensions (feet)
• Footprint Area (square feet)
• Height (feet)
• Weight (pounds)
• Special environmental limitations (e.g. seismic,
indoor, outdoor)
Charge time (minutes) at rated power
Minimum Discharge Time (minutes)
Maximum Discharge Time (minutes)
Self-Discharge Rate (% energy loss/day)
Input Voltage (VAC)
Output Voltage Range (Min to Max, VAC)
Designed (Site Rated) Stored Energy Capacity (kWh)
Measured (Actual) Stored Energy Capacity (kWh)
Maximum Rated Continuous Discharge Power (kW)
Maximum Rated Continuous Charge Power (kW)
Operating Temperature Range (Min to Max, degrees
Fahrenheit)
Operating Humidity Range (Min to Max, %)
Operating Efficiency Range (Min to Max, %)
Arc Flash Hazard Analysis
Auxiliary, if applicable, and relevant input voltage,
output voltage, current, and frequency
ESS Equipment and Component Safety Documentation
Unitary or Prepackaged ESS Equipment ID, and
Testing and Listing Information
n 52
Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
53 n
NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
n 54
Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
55 n
NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
n 56
(This annex is not a part of the standard)
This publication, when used in conjunction with the National Electrical Code, National Electrical Safety Code,
and cable manufacturers’ literature, provides sufficient information to install and test fiber optic cables.
Standards are under continuous development therefore it is recommended that the user obtain the latest versions
of all referenced standards.
IEEE Std 450, Recommended Practice for Maintenance, Testing, and Replacement of Vented Lead-Acid (VLA)
Batteries for Stationary Applications
IEEE Std 484, Recommended Practice for Installation Design and Installation of Vented Lead-Acid (VLA)
Batteries for Stationary Applications
IEEE Std 1106, Recommended Practice for Installation, Maintenance and Testing of Nickel-Cadmium (NiCd)
Batteries for Stationary Applications
IEEE Std 1187, Recommended Practice for Installation Design and Installation of Valve-Regulated Lead-Acid
(VRLA) Batteries for Stationary Applications
IEEE Std 1188, Recommended Practice for Maintenance, Testing and Replacement of Valve-Regulated Lead-
Acid (VRLA) Batteries for Stationary Applications
57 n
NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
IEEE Std 1578, Recommended Practice for Stationary Battery Spill containment and Management
IEEE Std 1657, Recommended Practice for Personnel Qualifications for Installation and Maintenance of
Stationary Batteries
PNNL-SA-118870/SAND2016-5977R, Energy Storage System Guide for Compliance with Safety Codes and
Standards
n 58
Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
NECA/FOA 301-2016, Standard for Installing and Testing Fiber Optic Cables (ANSI)
NECA 303-2005, Standard for Installing Closed-Circuit Television (CCTV) Systems (ANSI)
NECA 305-2010, Standard for Fire Alarm System Job Practices (ANSI)
NECA 331-2009, Standard for Building and Service Entrance Grounding and Bonding
NECA 400-2007, Standard for Installing and Maintaining Switchboards (ANSI)
NECA 402-2014, Standard for Installing and Maintaining Motor Control Centers (ANSI)
NECA/EGSA 404-2014, Standard for Installing Generator Sets (ANSI)
NECA 406-2014, Standard for Installing Residential Generator Sets (ANSI)
NECA 407-2015, Standard for Installing and Maintaining Panelboards (ANSI)
NECA 408-2015, Standard for Installing and Maintaining Busways (ANSI)
NECA 409-2015, Standard for Installing and Maintaining Dry-Type Transformers (ANSI)
NECA 410-2013, Standard for Installing and Maintaining Liquid-Filled Transformers (ANSI)
NECA 411-2014, Standard for Installing and Maintaining Uninterruptible Power Supplies (UPS) (ANSI)
NECA 412-2012, Standard for Installing and Maintaining Photovoltaic (PV) Power Systems (ANSI)
NECA 413-2012, Standard for Installing and Maintaining Electric Vehicle Supply Equipment (ANSI)
NECA 416-2016, Recommended Practice for Installing Energy Storage Systems (ESS) (ANSI)
NECA 420-2014, Standard for Fuse Applications (ANSI)
NECA 430-2016, Standard for Installing Medium-Voltage Switchgear (ANSI)
NECA/IESNA 500-2006, Standard for Installing Indoor Commercial Lighting Systems (ANSI)
NECA/IESNA 501-2006, Standard for Installing Exterior Lighting Systems (ANSI)
NECA/IESNA 502-2006, Standard for Installing Industrial Lighting Systems (ANSI)
NECA 503-2005, Standard for Installing Fiber Optic Lighting Systems
NECA/BICSI 568-2006, Standard for Installing Commercial Building Telecommunications Cabling (ANSI)
NECA/NCSCB 600-2014, Standard for Installing and Maintaining Medium-Voltage Cable (ANSI)
NECA/NEMA 605-2005, Recommended Practice for Installing Underground Nonmetallic Utility Duct
NECA/BICSI 607-2011, Standard for Telecommunications Bonding and Grounding Planning and Installation
Methods for Commercial Buildings (ANSI)
NECA 700-2016, Standard for Installing Overcurrent Protection to Achieve Selective Coordination (ANSI)
NECA 701-2013, Standard for Energy Management, Demand Response and Energy Solutions (ANSI)
59 n
NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
n 60
Recommended Practice for Installing Energy Storage Systems (ESS) NECA 416
61 n
NECA 416 Recommended Practice for Installing Energy Storage Systems (ESS)
n 62
National Electrical Contractors Association
3 Bethesda Metro Center, Suite 1100
Bethesda, Maryland 20785
301-657-3110 • 301-214-4500 fax
www.necanet.org
Index # NECA 416-16 | 5C-5/17