Product Specifications: 1.scope

PRODUCT SPECIFICATIONS PPD42NJ SP-P-13001(V00) 1
SHINYEI TECHNOLOGY Issued Mar. 19 2013

PRODUCT Particulate Matter Sensor CO.,LTD. Rev.1
Rev.2
APPROVED BY: K.Fujimoto Rev.3
MODEL No. PPD42NJ DRAWN BY : Y.Noma Rev.4
(RoHS) Rev.5
1.Scope
This specifications establishes the configuration, performance, test and acceptance
requirement for Particulate Matter Sensor Model No.PPD42NJ (PPD42 series).
2.Configuration
The configuration and connector pin allocation are shown in the attached drawing Fig.1.
3.Sensor Performance
This sensor is to create Digital (Lo Pulse) output to Particulate Matters(PM).
Lo Pulse Occupancy time (LPO time) is in proportion to PM concentration.
The output from “P1” is for PM whose size is around 1 micro meter or larger.
“P1” Output characteristics is shown in the attached drawing Fig.2 when tested in standard
condition stipulated below.
4. Specification
4-1. Detectable particle size: approx. 1μ m (at minimum.)
4-2. Detectable range of concentration: 0 to 28,000 pcs/liter (0 to 8,000pcs/0.01 CF=283ml)
4-3. Supply Voltage : DC5V +/- 10% (CN1:Pin1=GND, Pin3=+5V)
Ripple Voltage within 30mV
4-4. Power consumption: 90mA

4-5. Operating condition range
Temperature: 0 to 45°C
Humidity: under 95%RH max. (without dew condensation)
4-6. Recommended storage condition: -30 to 60°C
4-7. Time for stabilization: 1 minute after power turned on
4-8. Dimensions: 59(W) × 45(H) × 22(D) [mm]
4-9. Weight: 24g (approx.)
4-10. Output Method: Negative Logic, Digital output,
Hi : over 4.5V Lo : under 0.7V
(As Input impedance : 200kΩ )
OP-Amp. output, Pull-up resistor : 10kΩ
SHINYEI TECHNOLOGY CO.,LTD.

PRODUCT SPECIFICATIONS PPD42NJ SP-P-13001(V00)
2
5. Standard test Method

First, burn one cigarette in an ambient of temperature 23 +/- 7°C to generate cigarette smoke
in the room. Next, extinguish the cigarette after fully burned out and use air purifier (with
HEPA filter) to lessen the concentration of smokes. Then, Check the sensor output variation in
accordance with fluctuation of concentration.
Sensor output characteristics should be set in between standard “upper limit” sensor and
standard “lower limit” sensor.
Particle counter is used to refer to the smoke concentration.
Cigarette: 1 pc. Cigarette (Japanese Brand :MILD SEVEN or MEVIUS 10mg)

Particle counter: RION Co., Ltd. Model No. KC-01 series.
(particle size level : 1μ m min.)
Smoke generator: Automatic smoke suction machine
(Japan Electric Industrial Organization JEM1467)
Room capacity: 20 to 30m3
Stirring: Stir by electric fan. During the test, collect dusts
by air purifier, and lessen the concentration rate of cigarette smoke.
Sensor setting location: Center of the room, 40 to 80cm height from the floor level.
Rated input voltage: DC5V +/- 2%
6. Mechanical Characteristics
No. Item Test method Characteristics
1 Drop test Drop it from 70 cm height down to the hard No damage, No breakage
wooden board for 3 times at random. No failure on electrical
Characteristics
7. Endurance Characteristics
No. Item Test method Characteristics
1 Heat Have it kept in the atmosphere of the 60°C Within between “Lower
endurance for 1,000 hours. Limit value x 0.7” and
“Upper limit value x 1.3”
2 Cold Have it kept in the atmosphere of the -30°C Within between “Lower
endurance for 500 hours. Limit value x 0.7” and
“Upper limit value x 1.3”
3 Heat cycle Repeat 10 times of following cycle. Within between “Lower
Have the sensor to be kept in the Limit value x 0.7” and
atmosphere of -25°C for 30 minutes, and “Upper limit value x 1.3”
then move it within 10 seconds to the
atmosphere of +70°C to be kept for 30
minutes.

3
4 Heat shock Repeat 10 times of following cycle. Within between “Lower

Have the sensor to be soaked in the liquid of Limit value x 0.7” and
of +5°C for 5 minutes, and then move it “Upper limit value x 1.3”
within 10 seconds to the liquid of +70°C.
5 High Leaving it in the atmosphere of 60°C, 90% to Within between “Lower

temperature 95%RH for 1,000 hours. Limit value x 0.7” and
and humidity “Upper limit value x 1.3”
6 H2S Have the sensor to be kept in the Within between “Lower

endurance atmosphere of 25°C, over 95%RH, 10 Limit value x 0.7” and
to15ppm of H2S concentration for 10days. “Upper limit value x 1.3”
7 SO2 Have the sensor to be kept in the Within between “Lower
endurance atmosphere of 25°C, over 95%RH, at SO2 Limit value x 0.7” and
concentration of 25 +/- 5ppm for 10days. “Upper limit value x 1.3”
8. Endurance Characteristics
No. Item Testing method Characteristics
1 High Supplying rated voltage to the sensor in the Within between “Lower
temperature atmosphere of 60°C, 90 to 95%RH for 1,000 Limit value x 0.7” and
and humidity hours. “Upper limit value x 1.3”
2 On-off Apply the power on-off test for 500 hours in Within between “Lower
cycle test the atmosphere of 45°C, 90 to 95%RH. Limit value x 0.7” and
On time: 5 minutes / Off time : 5 minutes “Upper limit value x 1.3”
3 Vibration 10 to 55 to 10Hz / 1 minute Within between “Lower

vibration amplitude : 1.5mm Limit value x 0.7” and
X,Y,Z-Way , Per 2 hours “Upper limit value x 1.3”
9. Open-Short Circuit Test

9-1. Test Method :
Keep the mutual terminals of electronic parts in short circuit, or keep the terminals
opened, and supply the electric current to it.
9-2. Characteristics :
Not to cause the smoking, firing, burning on the electric circuits, for which open-short
circuit test was taken. But the simple smoke or burn, which is not in danger of fire
can be disregarded.

4
10. Tracking Endurance Test

10-1. Test method :
Drops 5% saltwater 200 times on the printed board with 30 seconds interval.
Not to cause the smoke or fire.
11. Solder Crack Test

11-1. Test method :
Repeat 200 times of following cycle. Have the sensor to be kept in the atmosphere
of -40°C for 30 minutes, and then move it within 10 seconds to the atmosphere of
+80°C and have it kept for 30 minutes.
Not to crack
12. Life expectancy

The light emitter is continuously turned on for 7 years at minimum.
13. Maintenance of the Sensor

Lens need to be cleaned depending on the condition. Cigarette tar on the lens should affect
the sensor sensitivity. Wet end of the swab with water and wipe the lens with it and then
dry lens with the other end of swab.
14. Standard Sensor

We hold “upper limit” sensor and “lower limit” sensor as standard against which every unit
of sensor to be set its characteristics in between upper and lower limit characteristics curve.
Those standard “upper limit” sensor and “lower limit” sensor are to be tested and calibrated
periodically.
15. Instruction for operation / Caution

15-1. Setting position : Use it at the Vertical position (within +/- 3° )
15-2. Please have a kind of door to cover the front window to make sensing area completely
dark condition
15-3. Do not use in an ambient of the organic gas and flammable gas.
15-4. Do not use the material such as alcohol to clean the lens. Use water only.
16. Marking for Lot Number

Indicate manufacturing date on PCB by silk screening and dot marking.
17. Specification is subject to change for improvement, without prior notice.

5
Fig.1
Name of Series: PPD42
Following components replaced with equivalent ones;

Trimmer, Al Electrolytic Cap., OP-Amp., Diode, and SMD Resistor.
CONNECTOR
CN1: S5B-EH(JST)
Pin 1 : Common(GND)
Pin 2 : Output(P2)
Pin 3 : Input(5VDC 90mA)
Pin 4 : Output(P1) --- Fig.2
Pin 5 : Input(T1) --- for Threshold for Output(P2)

6
Fig.2
Smoke(Cigarette)-Output P1 Characteristics
16%
14%
12%
Lo Pulse Occupancy Time
10%
8%
6%
4%
2%
0%
0 1000 2000 3000 4000 5000 6000 7000 8000
Concentration (pcs/283ml=0.01cf) Particle Size :over 1µm
Upper,Lower Average
PULSE WIDTH = approximately 5ms to 100ms

Hi : over 4.5V
Lo : under 0.7V
As Input impedance:200kΩ
Total Lo Pulse Occupancy time

divided by unit time ( recommend over 30sec) Unit: %

7
PACKING SPECIFICATIONS
1.Each unit packed with individual bag for electrostatic prevention.
2.Partitions are made inside the carton box to place the unit individually.
2-1.Quantity per deck : 90pcs
(4 decks per carton)
2-2.Quantity per carton 1 : 360pcs
2-3.Carton Size : 35(D)x59(W)x37(H) cm
2-4.Carton Weight : 3.2kg
2-5.Gross Weight : 12kg
3.Model and the quantity are shown on the surface of the carton.

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PRODUCT SPECIFICATIONS PPD42NJ SP-P-13001(V00) 1

SHINYEI TECHNOLOGY Issued Mar. 19 2013

4-4. Power consumption: 90mA

SHINYEI TECHNOLOGY CO.,LTD.

5. Standard test Method

Cigarette: 1 pc. Cigarette (Japanese Brand :MILD SEVEN or MEVIUS 10mg)

SHINYEI TECHNOLOGY CO.,LTD.

4 Heat shock Repeat 10 times of following cycle. Within between “Lower

5 High Leaving it in the atmosphere of 60°C, 90% to Within between “Lower

6 H2S Have the sensor to be kept in the Within between “Lower

3 Vibration 10 to 55 to 10Hz / 1 minute Within between “Lower

9. Open-Short Circuit Test

SHINYEI TECHNOLOGY CO.,LTD.

10. Tracking Endurance Test

11. Solder Crack Test

12. Life expectancy

13. Maintenance of the Sensor

14. Standard Sensor

15. Instruction for operation / Caution

16. Marking for Lot Number

17. Specification is subject to change for improvement, without prior notice.

SHINYEI TECHNOLOGY CO.,LTD.

Name of Series: PPD42

Following components replaced with equivalent ones;

SHINYEI TECHNOLOGY CO.,LTD.

PULSE WIDTH = approximately 5ms to 100ms

Total Lo Pulse Occupancy time

SHINYEI TECHNOLOGY CO.,LTD.

1.Each unit packed with individual bag for electrostatic prevention.

SHINYEI TECHNOLOGY CO.,LTD.

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