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PC7
I N S T R U C T I O N M A N UA L
PC7 Mini Vector
User’s Manual Table of Contents

Overview
I. Thank You! ......................................................................... I
II. Safety/Hazards .................................................................. I
III. Waiver of Liability ............................................................ II
IV. Copyright .......................................................................... II
V. Introduction ...................................................................... II
VI. About This Manual .......................................................... I I I
VII. If You Have Difficulty ...................................................... I I I
VIII. Product Overview .......................................................... IV
IX. Standard Features .......................................................... IV
X. CE Marking ....................................................................... V
XI. Product Specifications: 230V ........................................ VI
Product Specifications: 460V ........................................ IX

Chapter 1: Installation
1.0 Receiving ...................................................................... 1-2
1.1 Assess the Environment .............................................. 1-3
1.2 Positioning ..................................................................... 1-3
1.3 Model Numbers ............................................................. 1-4
1.4 Dimensions and Weights .............................................. 1-5
1.5 Heat Dissipation ............................................................ 1-7
1.6 NEMA 4 Model Numbers ............................................... 1-7
1.7 NEMA 4 Dimensions ...................................................... 1-8

Chapter 2: Quickstart
2.0 Pre-Power Checks ....................................................... 2-2
2.1 Operating the Inverter .................................................. 2-3
2.2 Operating the Digital Operator ..................................... 2-4
2.3 LED Description ............................................................ 2-7

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Table of Contents User’s Manual

2.4 Monitoring ...................................................................... 2-9

2.5 Setting and Referencing Constants .......................... 2-11
2.6 Simple Data Setting ..................................................... 2-12

Chapter 3: Wiring
3.0 General Precautions ..................................................... 3-3
3.1 Power Wiring ................................................................ 3-5
3.1.1 Power Wiring Precautions ........................................... 3-5
3.1.2 Input Protection ........................................................... 3-7
3.1.3 Wire Selection Recommendations .............................. 3-8
3.1.4 Power Interconnect Wiring .......................................... 3-9
3.1.5 DB Resistor Values ................................................... 3-10
3.2 Control Wiring .............................................................. 3-11
3.2.1 Control Wiring Precautions ........................................ 3-11
3.2.2 Terminal Locations ...................................................... 3-11
3.2.3 Control Terminal Layout ............................................ 3-12
3.2.4 Terminal Definitions ................................................... 3-13
3.2.5 Standard I/O Wiring ................................................... 3-14
3.3 Grounding ................................................................... 3-15

Chapter 4: Programming
4.0 Programming ................................................................. 4-2
4.1 Keypad Layout .............................................................. 4-2
4.2 Key Functions ............................................................... 4-2
4.2.1 Display Key ................................................................. 4-3
4.2.2 Up/Down Arrows .......................................................... 4-3
4.2.3 Basic LED Description ................................................ 4-4
4.2.4 Switching Local/Remote Modes .................................. 4-5
4.2.5 Selecting Run/Stop Commands ................................. 4-6
4.2.6 Selecting Frequency Reference ................................. 4-7
4.3 First Functions ............................................................ 4-10
4.3.1 Constant Set-up and Initialization ............................. 4-10
4.3.2 Control Method .......................................................... 4-12
4.3.3 Precaution for Vector Control Application ................ 4-12

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User’s Manual Table of Contents

4.3.4 Motor Constant Calculation ...................................... 4-14

4.3.5 Using V/f Mode ......................................................... 4-15
4.3.6 When Torque is not sufficient at Low Speed ........... 4-19
4.3.7 Decreasing Motor Speed Fluctuation ....................... 4-19
4.3.8 Selecting Run/Stop Commands ............................... 4-20
4.3.9 Selecting Frequency by Current Reference Input .. 4-22
4.3.10 Selecting Stopping Method ....................................... 4-25
4.3.11 Setting Reverse Run Prohibit ................................... 4-26
4.3.12 Operator Stop Key Selection .................................... 4-26
4.3.13 Using Two Accel/Decel Times .................................. 4-27
4.3.14 Soft-Start Characteristics ......................................... 4-28
4.3.15 Setting Preset Speeds .............................................. 4-29
4.3.16 Jog Frequency Reference ....................................... 4-30
4.3.17 Adjusting Upper/Lower Limits ................................... 4-31
4.3.18 Unit Selection for Frequency Reference ................. 4-32
4.3.19 Motor Overload Protection ........................................ 4-33
4.3.20 Selecting Cooling Fan Operation .............................. 4-36
4.4 Second Functions ....................................................... 4-36
4.4.1 Building Interface Circuits with External Devices ... 4-36
4.4.2 Programming Output Terminals ................................. 4-38
4.4.3 Adjusting Frequency Reference Signal ................... 4-40
4.4.4 Using Analog Output as a Pulse Train Signal Output 4-42
4.4.5 Using Frequency Meter or Ammeter ........................ 4-43
4.4.6 Calibrating Frequency Meter or Ammeter ................ 4-44
4.4.7 Using Multi-Function Analog Input ............................ 4-45
4.5 Third Functions ........................................................... 4-47
4.5.1 Carrier Frequency ..................................................... 4-47
4.5.2 Auto-Restart after Momentary Power Loss ............. 4-49
4.5.3 Continue Operation by Auto-Fault Reset ................. 4-49
4.5.4 Jump Frequencies ..................................................... 4-50
4.5.5 Elapsed Timer ............................................................ 4-50
4.5.6 Applying DC Injection Braking .................................. 4-51

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4.5.7 Stall Prevention During Decel .................................. 4-52

4.5.8 Preventing Motor From Stalling ................................ 4-52
4.5.9 Stall Prevention During Run ..................................... 4-53
4.5.10 Frequency Detection ................................................ 4-55
4.5.11 Torque Detection ....................................................... 4-57
4.5.12 Timing Chart Up/Down Command Input .................. 4-58
4.5.13 Holding Accel/Decel Temporarily ............................. 4-60
4.5.14 Stall Prevention During Operation ............................ 4-61
4.5.15 Accel/Decel Time Selection during Stall Prevention 4-62
4.6 Fourth Functions ......................................................... 4-63
4.6.1 Using PID Control Mode ........................................... 4-63
4.6.2 Using Energy-Saving Control Mode ......................... 4-70
4.6.3 Frequency Command by Pulse Train Input ............. 4-74
4.6.4 Using MODBUS Communications ............................ 4-75
4.6.4.1 Serial Communications Wiring ..................... 4-76
4.6.4.2 Procedure for Communications with PLC ... 4-77
.6.4.3 Setting Parameters for Communication ........ 4-78
4.6.4.4 Message Format ........................................... 4-79
4.6.4.5 Data Read Command .................................. 4-81
4.6.4.6 Example of Loop-Back Test ......................... 4-82
4.6.4.7 Data Write Command .................................. 4-83
4.6.4.8 Data ............................................................... 4-84
4.6.5 Performing Self-test ................................................. 4-90
4.6.6 Search Operation Power Detection Hold Width ....... 4-91
4.6.7 Using Constant Copy Function ................................ 4-92
4.6.7.1 Constant Copy Function Selection ............. 4-93
4.6.7.2 Prohibiting Constant Read Selection ........... 4-93
4.6.7.3 Read (Upload) Function ............................... 4-94
4.6.7.4 Copy (Download) Function .......................... 4-95
4.6.7.5 Verify Function ............................................ 4-97
4.6.7.6 Inverter Capacity Display ........................... 4-98
4.6.7.7 Software Number Display ............................ 4-99

Chapter 5: PM/Troubleshooting
5.0 Periodic Inspection ....................................................... 5-2

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PC7 Mini Vector
User’s Manual Table of Contents

5.1 Parts Replacement Schedule ....................................... 5-2

5.2 Operational Faults ......................................................... 5-2
5.3 Alarm and Fault Codes ................................................. 5-6

Appendix A: Parameter List

First Functions (n001 to n049) ................................... A-2
Second Functions (n050 to n079) .............................. A-6
Third Functions (n080 to n119) ................................... A-9
Fourth Functions (n120 to n179) .............................. A-12

Appendix B: PID Set-up

PID Set-up ..................................................................... B-2

Appendix C: PC3 to PC7

PC3 to PC7 Parameter Cross Reference .................... C-2

Appendix D: PID Set-up

Types of Enclosures .................................................... D-2
International Electrotechnical Commission (IEC) ......... D-4
Cross References between NEMA Enclosures
and IEC Enclosures .......................................... D-6
Enclosures for Non-Hazardous Locations ................. D-7
Formulas ........................................................................ D-8
Glossary of Terms ..................................................... D-10
Conversion Factors ................................................... D-19
Literature Request Form ............................................ D-20

Index

© 1999. Saftronics, Inc. Page v

PC7 Mini Vector Overview
User’s Manual

I. THANK YOU !
We at Saftronics appreciate your purchase of this PC7
model adjustable frequency drive. When properly
installed, operated, and maintained, this unit will provide
a lifetime of reliable, troublefree operation.
This manual was written to serve as a tool for qualified
personnel to use in the installation, programming, and
troubleshooting of this equipment. It is IMPORTANT the
installer thoroughly reads and understands the
information contained herein before any action is taken.
This document is organized via numbered chapters,
which should be read in sequence before any work is
performed.

II. SAFETY/HAZARDS

!
The safety of personnel is of utmost importance to
Saftronics, Inc. This symbol is used throughout this
manual to identify specific hazards which can lead to
personal injury, death, property damage or economic
loss. The applicable procedures must be performed
only by qualified personnel who have been instructed
with respect to the hazards involved with potentially
lethal voltages.

©2000 Saftronics, Inc. Page I

Overview PC7 Mini Vector
User’s Manual

III. WAIVER OF LIABILITY

No patent liability is assumed with respect to the use of
the information contained herein. Moreover, because we
at Saftronics are constantly improving our high quality
products, the information contained in this manual is
subject to change without notice. Every precaution has
been taken in the preparation of this manual.
Nevertheless, Saftronics assumes no responsibility for
errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information
contained in this publication. In no event will Saftronics
be responsible or liable for indirect or consequential
damages resulting from the use or application of this
equipment.

IV. COPYRIGHT
© 2000 Saftronics, Inc. All rights reserved. The
information contained herein is the proprietary property
of Saftronics, Inc., and may not be copied, reproduced or
transmitted to other parties without the expressed written
consent of Saftronics, Inc.

V. INTRODUCTION
The PC7 is a high performance, microprocessor-based
AC motor speed controller. Its inherent programming
and mechanical flexibility make it the ultimate general
purpose inverter for distributor and OEM alike. It is
available as a protected chassis. The ultra-compact
protected chassis units are available through 10 HP at
230V and through 10 HP at 460V. (see notes on product
specifications)

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PC7 Mini Vector Overview
User’s Manual

VI. ABOUT THIS MANUAL

This document will serve as the installation, programming
and troubleshooting manual for the PC7 Mini Vector. It
must be read in its entirety before any installation or
troubleshooting is performed. This manual should be
followed in sequence, starting with Chapter 1. The
chapters are organized as follows:

Chapter 1: Installation
Chapter 2: Quickstart
Chapter 3: Wiring
Chapter 4: Programming
Chapter 5: PM & Troubleshooting

The PC7 adjustments are made through a family of

programming parameters which have a number
designator. By convention, this manual will print the
FUNCTION numbers in bold to highlight them.

VII. IF YOU HAVE DIFFICULTY

Please reread the applicable sections of this manual. If
you still have difficulty, contact your local distributor or
authorized representative. If they are unable to answer
your questions, please contact Saftronics technical
support by phone at 941-693-7200 or by fax at 941-693-
2431. Before you contact the factory, make sure you have
the unit model number, serial number, program data and
wiring diagram available. Your cooperation will help us
serve you promptly and efficiently.

©2000 Saftronics, Inc. Page III

Overview PC7 Mini Vector
User’s Manual

VIII. PRODUCT OVERVIEW

The PC7 was designed as a compact, yet powerful
platform to handle a wide variety of general purpose
applications. This product uses the latest in
microprocessor technology to provide a precise, reliable
controller for three-phase AC motors.
The PC7 can be used with a single phase input, but must
always be used with 3 phase AC motors. Consult with
the factory for special input power requirements.
The PC7 has programmable I/O and will satisfy a wide
variety of applications. This allows the product to suit the
requirements of the user, distributor, or OEM.

IX. STANDARD FEATURES

þ Latest generation of power device technology
þ Compact physical size
þ High carrier frequency (low noise) without derate
þ Keypad is standard
þ Single-phase operation
þ Programmable I/O
þ Fan ventilated design (no cooling fans)
þ Keypad for storage of program
þ RS-485 communications port is standard
þ DC injection braking & DB transistor are included
þ Designed to meet requirements of CE
þ Meets requirements of cUL
þ 400 Hz maximum output
þ Comprehensive keypad displays
þ 4 fault memory (nonvolatile to retain even after
power removal)
þ Comprehensive ground fault protection

Page IV ©2000 Saftronics, Inc.

PC7 Mini Vector Overview
User’s Manual

X. CE MARKING
This product complies with the low voltage directive (73/
23/EEC), the generic standard for industrial immunity
(EN50081-2) and the CE marking directive (93/68/EEC).
The PC7 also complies with the Electromagnetic
Compatibility (EMC) Directive (89/336/EEC) when the
following requirements for a conforming installation are
applied:

þ An input RFI filter must be installed to limit

conducted emissions.

þ The controller must be mounted in

electromagnetically shielded enclosure to reduce
radiated emissions. A typical NEMA or IEC metal
enclosure is adequate, provided there are no
vents and the seams are continuously welded.

þ The motor cables should be shielded cable or

in metal conduit to attenuate radiated emissions.

þ Motor cable length must be kept as short as

possible.

Please Note: The conformity of the PC7 controller and

any applicable filters does not necessarily guarantee that
the entire installation will conform. Many installation
specific factors (wire routing, proper grounding, etc.) can
influence the total installation and only direct
measurements can ensure total conformity.

©2000 Saftronics, Inc. Page V

Overview PC7 Mini Vector
User’s Manual

XI. PRODUCT SPECIFICATIONS: 230V

Vo l t a g e C l a s s 230V Single-/3-Phase
Model
3-Phase 20P1 20P2 20P4 20P7 21P5 22P2 23P7 25P5 27P5
PC7-XXXX
Max. Applicable Motor Output 0.1 0.2 0.55 1.1 1.5 2.2 3.7 5.5 7.5
kW (HP)† (0.13) (0.25) (0.75) (1) (2) (3) (5) (7.5) (10)
Inverter Capacity (kVA) 0.3 0.6 1.1 1.9 3.0 4.2 6.7 9.5 13
Characteristics

Rated Output Current (A) 0.8 1.6 3 5 8 11 17.5 25 33

Output

3-Phase, 200 to 230V (proportional to input voltage)

Max. Output Voltage (V)
Single-Phase, 200 to 240V (proportional to input voltage)
Max. Output
400 Hz (programmable)
Frequency (Hz)
Rated Input Voltage and 3-Phase, 200 to 230V, 50/60Hz
Frequency Single-Phase, 200 to 240V, 50/60Hz
Power Supply

Allowable Voltage
-15 to +10%
Fluctuation
Allowable Frequency
±5%
Fluctuation
Control Method Sine Wave PWM (V/f control open loop vector control selectable)
Frequency Control Range 0.1 to 400Hz
Frequency Accuracy Digital Reference: ±0.01% (-10 to +50°C)
(Temperature Change) Analog Reference: ±0.5% (25 ±10°C)
Frequency Setting Digital Reference: 0.01Hz (less than 100Hz)/0.1Hz (100Hz or more)
Control Characteristics

Resolution Analog Reference: 1/1000 of max. output frequency

Output Frequency
0.01Hz
Resolution
Overload Capacity 150% rated output current for one minute
Frequency Reference 0 to 10VDC (20W), 4 to 20mA (250W), 0 to 20mA (250W) pulse
Signal train input, frequency setting volume (selectable)
0.01 to 6000 sec.
Accel/Decel Time
(accel/decel time are independently programmed)
Short-term average deceleration torque‡
0.1, 0.25kW (0.13HP, 0.25HP): 150%
0.55, 1.1kW (0.5HP, 1HP): 100%
Braking Torque 1.5kW (2HP): 50%
2.2kW (3HP) or more: 20%
Continuous regenerative torque: Approx. 20% (150% with optional
braking resistor, braking transistor built-in)
V/f Characteristics Possible to program an V/f pattern

Page VI ©2000 Saftronics, Inc.

PC7 Mini Vector Overview
User’s Manual

PRODUCT SPECIFICATIONS: 230V

Vo l t a g e C l a s s 230V Single-/3-Phase

Model 3-Phase 20P1 20P2 20P4 20P7 21P5 22P2 23P7 25P5 27P5

Motor Overload
Electronic thermal overload relay
Protection
Instantaneous
Motor coasts to a stop at approx. 250% of inverter rated current
Overcurrent
Protective Functions

Motor coasts to a stop after 1 minute at 150% of inverter rated

Overload
output current
Overvoltage Motor coasts to a stop if DC bus voltage exceed 410V
Undervoltage Stops when DC bus voltage is approx. 200V or less
Following items are selectable: Not provided (stops if power loss is
Momentary Power Loss 15ms or longer), continuous operation if power loss is approx. 0.5s or
shorter, continuous operation
Cooling Fin Overheat Protected by electronic circuit
Can be set individual level during accel/decel,
Stall Prevention Level
provided/not provided available during coast to a stop
Cooling Fan Fault Protected by electronic circuit (fan lock detection)
Ground Fault Protected by electronic circuit (overcurrent level)
ON until the DC bus voltage becomes 50V or less. RUN lamp
Power Charge
stays ON or digital operator LED stays ON. (Charge LED is
Indication
provided for 400V)
Seven of the following input signals are selectable: Forward/reverse
run (3-wire sequence), fault reset, external fault (NO/NC contact
Signals

input), multi-step speed operation, Jog command, accel/decel time

Input

Multi-Function
select, external baseblock (NO/NC contact input), speed search
Input
Other Functions

command, accel/decel hold command, LOCAL/REMOTE selection,

communication/control circuit terminal selection, emergency stop
fault emergency stop alarm
Following output signals are selectable (1 NO/NC contact output, 2
photo-coupler outputs): Fault, running, zero speed, at frequency,
Signals

frequency detection (output frequency < or > set value), during

Output

Multi-Function
overtorque detection, during undervoltage detection, minor error,
Output
during baseblock, operation mode, inverter run ready, during fault
retry, during UV, during speed search, data output through
communication
Voltage vector control, full-range automatic torque boost, slip
compensation, DC injection braking current/time at stop (50% of
inverter rated current, 0.5 sec. or less), frequency reference bias/gain,
Standard Functions
MEMOBUS communications (RS-485/422, max. 19.2K bps), PID
control, energy-saving control, constant copy, frequency reference with
built-in speed control

©2000 Saftronics, Inc. Page VII

 Overview PC7 Mini Vector
User’s Manual

PRODUCT SPECIFICATIONS: 230V

Vo l t a g e C l a s s 230V Single-/3-Phase

Model PC7-XXXX 3-Phase 20P1 20P2 20P4 20P7 21P5 22P2 23P7 25P5 27P5

Status
Indicator RUN and ALARM provided as standard LED's
Display

(LED)
Other Functions

Digital
Available to monitor frequency reference, output frequency,
Operator
output current
(JVOP-140)
Main circuit: screw terminals
Terminals
Control circuit: plug-in screw terminal
Wiring Distance between
100m (328ft or less)
Inverter and Motor

Enclosure Open chassis or enclosed wall-mounted

Cooling fan is provided for 200V, 0.75kW (3-/single-phase),

Cooling Method
400V, 1.5kW (3-phase), others are self-cooling
Open Chassis: -10 to +500C (14 to 1220F)
Ambient Temperature Enclosed wall-mounted: -10 to +400C (14 to 1050F)
Environmental Conditions

(not frozen)

Humidity 95% RH or less (non-condensing)

Storage Temperature** -20 to +600C (-4 to 1400F)

Location Indoor (free from corrosive gases or dust)

Elevation 1000m (3280ft) or less

Up to 9.8 / S2 (1G) at less than 20Hz,

Vibration
Up to 2m / S2 (0.2G) at less than 20 to 50Hz

** Temperature during shipping (for short period)

Page VIII ©2000 Saftronics, Inc.

PC7 Mini Vector Overview
User’s Manual

PRODUCT SPECIFICATIONS: 460V

Vo l t a g e C l a s s 460V 3-Phase
Model PC7-XXXX 3-Phase 40P2 40P4 40P7 41P5 42P2 43P7 45P5 47P5
Max. Applicable Motor Output 0.37 0.55 1.1 1.5 2.2 3.7 5.5 7.5
kW(HP) (0.5) (0.75/1) (1.5/2) (3) (3) (5) (7.5) (10)
Inverter Capacity (kVA) 0.9 1.4 2.6 3.7 4.2 7.0 11 14
Characteristics

Rated Output Current (A) 1.2 1.8 3.4 4.8 5.5 9.2 14.8 18
Output

Max. Output Voltage (V) 3-phase, 380 to 460V (proportional to input voltage)
Max. Output Frequency
400Hz (programmable)
(Hz)
Rated Input Voltage
3-phase, 380 to 460V, 50/60Hz
Power Supply

and Frequency
Allowable Voltage
-15 to +10%
Fluctuation
Allowable Frequency
±5%
Fluctuation
Control Method Sine wave PWM (V/f control/voltage control selectable)
Frequency Control Range 0.1 to 400Hz
Frequency Accuracy Digital reference: ±0.01%, -10 to + 50°C (14 to 122°F)
(Temperature Change) Analog reference: ±0.5%, 25 ± 10°C (59 to 95°F)
Digital reference: 0.01Hz (less than 100Hz)/0.1Hz
Frequency Setting
(100Hz or more)
Control Characteristics

Resolution
Analog reference: 1/1000 of max. output frequency
Output Frequency
0.01Hz
Resolution
Overload Capacity 150% rated output current for one minute
Frequency Reference 0 to 10VDC (20kW), 4 to 20mA (250W), 0 to 20mA (250W)
Signal pulse train input, frequency setting volume (selectable)
0.01 to 6000 sec. (accel/decel time are independently
Accel/Decel Time
programmed)
Short-term average decelertion torque‡
0.2kW: 150%
0.75kW: 100%
Braking Torque 1.5kW (2HP): 50%
2.2kW (3HP) or more: 20%
Continuous regenerative torque: Approx. 20% (150% with
optional braking resistor, braking transistor built-in)
V/f Characteristics Possible to program any V/f pattern

©2000 Saftronics, Inc. Page IX

Overview PC7 Mini Vector
User’s Manual

PRODUCT SPECIFICATIONS: 460V

Vo l t a g e 460V 3-Phase
Model PC7-XXXX 3-Phase 40P2 40P4 40P7 41P5 42P2 43P7 45P5 47P5
Motor Overload Electronic thermal overload relay
Protection
Instantaneous Motor coasts to a stop at approx. 250% of inverter rated
Overcurrent current
Protective Functions

Motor coasts to a stop after 1 minute at 150% of inverter

Overload
rated output current
Overvoltage Motor coasts to a stop if DC bus voltage exceed 820V
Undervoltage Stops when DC bus voltage is approx. 400V or less
Following items are selectable: Not provided (stops if
power loss is 15ms or longer), continuous operation if
Momentary Power Loss
power loss is approx. 0.5s or shorter, continuous
operation
Cooling Fin Overheat Protected by electronic circuit
Can be set to individual levels during accel/decel,
Stall Prevention Level
provided/not provided available during coast to a stop
Cooling Fan Fault Protected by electronic circuit (fan look detection)
Ground Fault Protected by electronic circuit (overcurrent level)
ON until the DC bus voltage becomes 50V or less. Run
Power Charge Indication lamp says ON or digital operator LED stays ON.
(Charge LED is provided for 400V)
Seven of the following input signals are selectable:
Forward/Reverse run (3-wire sequence), fault reset,
Signals

external fault (NO/NC contact input), multi-step speed

Input

Multi-Function operation, Jog command, accel/decel time select, external

Input baseblock (NO/NC contact input), speed search command,
Other Functions

accel/decel hold command, LOCAL/REMOTE selection,

communication/control circuit terminal selection,
emergency stop fault emergency stop alarm
Following output signals are selectable (1 NO/NC contact
output, 2 photo-coupler outputs): Fault, running, zero
Signals
Output

speed, at frequency, frequency detection (output

Multi-Function frequency < or > set value), during overtorque detection,
Output during undervoltage detection, minor error, during
baseblock, operation mode, inverter run ready, during
fault retry, during UV, during speed search, data output
through communication
Voltage vector control, full-range automatic torque boost,
slip compensation, DC injection braking current/time at
stop (50% of inverter rated current, 0.5 sec. or less),
Standard Functions frequency reference bias/gain, MEMOBUS
communications (RS-485/422, max. 19.2K bps) PID
control, energy-saving control, constant copy, frequency
reference with built-in speed control

Page X ©2000 Saftronics, Inc.

PC7 Mini Vector Overview
User’s Manual

PRODUCT SPECIFICATIONS: 460V

Vo l t a g e C l a s s 460V 3-Phase

Model PC7-XXXX 3-Phase 40P2 40P4 40P7 41P5 42P2 43P7 45P5 47P5

Status
Indicator RUN and ALARM provided as standard LED's
Display

(LED)
Other Functions

Digital
Available to monitor frequency reference, output
Operator
frequency, output current
(JVOP-140)
Main circuit: screw terminals
Terminals
Control circuit: plug-in screw terminal
Wiring Distance
between Inverter and 100m (328ft or less)
Motor
Enclosure Open chassis or enclosed wall-mounted
Cooling fan is provided for 200V, 0.75kW (3-/single-
Cooling Method
phase), 200V, 0.75kW (1.5HP), others are self-cooling
Open chassis: -10 to +500C (14 to 1220F)
Ambient Temperature Enclosed wall mounted: -10 to +40°C (-14 to +105°)
Environmental Conditions

(not frozen)
Humidity 95% RH or less (non-condensing)
Storage Temperature** -20 to +600C (-4 to 1400F)
Location Indoor (free from corrosive gases or dust)
Elevation 1000m (3280ft) or less
Up to 9.8m / S2 (1G) at less than 20Hz
Vibration
Up to 2m / S2 (0.2G) at less than 20 to 50Hz

** Temperature during shipping (for short period)

©2000 Saftronics, Inc. Page XI

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Page XII ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 1: Installation
User’s Manual

Chapter 1:
Installation

What this chapter tells you:

1) How to properly receive the PC7.
2) How to assess the installation environment.
3) How to properly mount the PC7.
4) The unit dimensions and heat dissipation.

©2000 Saftronics, Inc. Page 1-1

Chapter 1: Installation
PC7 Mini Vector
User’s Manual

You must confirm the model number and output

current (HP) rating of the inverter before you apply
! power. Application of the wrong power supply can
cause unit damage.

1.0 RECEIVING
The PC7 has been subjected to demanding tests prior to
shipment from Saftronics’ factory. To ensure proper
operation and life of the equipment you must verify the
model number is proper for the application. Please do
the following before applying power:

þ Inspect the shipping container. If damaged,

you should immediately notify both Saftronics and
the carrier and file a claim with the carrier within
14 days of receipt of the unit.

þ Verify that the model number on the box (and the

inverter) matches the invoice and the original
purchase order.

þ If you find any discrepancy, please notify either

your distributor or authorized Saftronics agent
immediately so corrective action can be
implemented.

Page 1-2 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 1: Installation
User’s Manual

1.1 ASSESS THE ENVIRONMENT

The selection of the proper mounting location of the PC7
is imperative to achieve maximum operating performance
and reliability. These units were designed to withstand
the harsh demands of industrial installations.
Nevertheless, caution should be exercised to ensure the
chosen environment meets the following:

þ Ambient temperature: 14 to 1220F (-10 to +500 )

þ Protect from rain or moisture
þ Protect from corrosive gases or liquids
þ Shelter from direct sunlight
þ Free from excessive mechanical vibration
þ Free from radioactivity
þ Free from oil sprays or splashes
þ Relative humidity: 95% maximum,
non-condensing
þ Protect from salt spray
þ Protect from dust or metallic particles in the air
þ Protect from magnetic noise: welding
machines, power devices, etc.
þ Combustibles: thinner, solvents, etc.

1.2 POSITIONING
Make sure there is a minimum clearance of 1.18” (30
mm) around the sides of the PC7 unit and at least 4
inches above and below it to provide effective cooling
and to meet NEC wiring requirements. The unit should
be installed on a flat, vertical and level surface with the
heatsink ribs oriented vertically.

©2000 Saftronics, Inc. Page 1-3

Chapter 1: Installation
PC7 Mini Vector
User’s Manual

1.3 MODEL NUMBERS

The PC7 is available as a protected chassis unit.
The table below gives the various model numbers.

PC7 Mini Vector Model Numbers

Model Number HP Rated Output
Input Voltage
3-Phase (kW) Current
0.13
PC720P1 0.8
(.01)
0.25
PC720P2 1.6
(0.2)
0.50 / 0.75
PC720P4 3
(0.4)
1.0
PC720P7 5
(0.75)
3-Phase 2.0
PC721P5 8
200V - 230V (1.5)
3.0
PC722P2 11
(2.2)
5.0
PC723P7 17.5
(3.7)
7.5
PC725P5 25
(5.5)
10
PC727P5 33
(7.5)
0.50
PC740P2 1.2
(0.2)
0.75 / 1.0
PC740P4 1.8
(0.4)
1.5 / 2.0
PC740P7 3.4
(0.75)
3.0
PC741P5 4.8
3-Phase (1.5)
380V - 460V PC742P2
3.0
5.5
(2.2)
5.0
PC743P7 9.2
(3.7)
7.5
PC745P5 14.8
(5.5)
10
PC747P5 18
(7.5)

Page 1-4 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 1: Installation
User’s Manual

1.4 DIMENSIONS AND WEIGHTS

The PC7 is available as a NEMA 1 unit, the table gives the
dimensions in inches (mm), mass in lbs (kg) and heat
loss (W). (For single-phase information consult
factory.
PC7 Mini Vector Dimensions
Overall Dimensions Inches (mm) Mass Heat Loss (W)
Vo l t a g e Capacity
Lb
Lb Heat- Fig.
Class HP (kW) W H D W1
W1 H1
H1 H2
H2 H3
H3 H4
H4 d (kg) sink Unit Total
0.13 2.68 5.83 2.99 2.20 4.65 0.20 5.04 0.79 1.55
M4 3.7 9.3 13 1
(0.1) (68) (148) (76) (56) (118) (5) (128) (20) (0.7)
0.25 2.68 5.83 2.99 2.20 4.65 0.20 5.04 0.79 1.55
M4 7.7 10.3 18 1
(0.2) (68) (148) (76) (56) (118) (5) (128) (20) (0.7)
0.50 2.68 5.83 4.25 2.20 4.65 0.20 5.04 0.79 2.20
M4 15.8 12.3 28.1 1
(0.4) (68) (148) (108) (56) (118) (5) (128) (20) (1.0)
1.0 4.25 5.83 5.04 2.20 4.65 0.20 5.04 0.79 2.65
M4 28.4 16.7 45.1 1
(0.75) (108) (148) (140) (56) (118) (5) (128) (20) (1.2)
230V 2.0 4.25 5.83 5.16 3.78 4.65 0.20 5.04 0.79 3.53
M4 53.7 19.1 72.8 2
3-Phase (1.5) (108) (148) (131) (96) (118) (5) (128) (20) (1.6)
3.0 4.25 5.83 5.51 3.78 4.65 0.20 5.04 0.79 3.75
M4 60.4 34.4 94.8 2
(2.2) (108) (148) (140) (96) (118) (5) (128) (20) (1.7)
5.0 5.51 5.83 5.63 5.04 4.65 0.20 5.04 0.79 5.30
M4 96.7 52.4 149.1 2
(3.7) (140) (148) (143) (128) (118) (5) (128) (20) (2.4)
7.5* 7.09 10.24 6.69 6.46 9.61 0.31 10.24 10.13
0 M4 170.4 79.4 249.8 2
(5.5) (180) (260) (170) (164) (244) (8) 260) (4.6)
10* 7.09 10.24 6.69 6.46 9.61 0.31 10.24 10.57
0 M5 219.2 98.6 318.1 2
(7.5) (180) (260) (170) (164) (244) (8) 260) (4.8)
0.50 4.25 5.83 3.62 3.78 4.65 0.20 5.04 0.79 2.65
M4 9.4 13.7 23.1 2
(0.2) (108) (148) (92) (96) (118) (5) (128) (20) (1.2)
0.75 4.25 5.83 4.43 3.78 4.65 0.20 5.04 0.79 2.65
M4 15.1 15.0 30.1 2
(0.4) (108) (148) (110) (96) (118) (5) (128) (20) (1.2)
1.5 / 2 4.25 5.83 5.51 3.78 4.65 0.20 5.04 0.79 3.75
M4 30.3 24.6 54.9 2
(0.75) (108) (148) (140) (96) (118) (5) (128) (20) (1.7)
3.0 4.25 5.83 6.14 3.78 4.65 0.20 5.04 0.79 3.75
M4 45.8 29.9 75.7 2
460V (1.5) (108) (148) (156) (96) (118) (5) (128) (20) (1.7)
3-Phase 3.0 4.25 5.83 6.14 3.78 4.65 0.20 5.04 0.79 3.75
M4 50.5 32.5 83 2
(2.2) (108) 148) (156) (96) (118) (5) (128) (20) (1.7)
5.0 5.51 5.83 5.63 5.04 4.65 0.20 5.04 0.79 5.30
M4 73.4 44.5 117.9 2
(3.7) (140) (148) (143) (128) (118) (5) (128) (20) (2.4)
7.5* 7.09 10.24 6.69 6.46 9.61 0.31 10.24 10.57
0 M5 168.8 87.7 256.5 2
(5.5) (180) (260) (170) (164) (244) (8) 260) (4.8)
10* 7.09 10.24 6.69 6.46 9.61 0.31 10.24 10.57
0 M5 209.6 99.3 308.9 2
(7.5) (180) 260) (170) (164) (244) (8) (260) (4.8)

*200/400V class, 7.5/10 HP (5.5/7.5 kW) inverters can be used as “IPOO” if the top and bottom
covers are removed.

©2000 Saftronics, Inc. Page 1-5

Chapter 1: Installation
PC7 Mini Vector
User’s Manual

2-d

(1.5)
0.06

H1 H3
H

H2 H4

W1 0.33 D
(8.5)
W

Fig. 1

4-d
(1.5)
0.06

H1 H3
H

0.33 D
W1
(8.5)
W

Fig. 2

Page 1-6 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 1: Installation
User’s Manual

1.5 HEAT DISSIPATION

The wattage figures given in the table above should be
used for evaluating enclosure size for non-ventilated
NEMA 12 and NEMA 4 enclosures.

1.6 NEMA 4 MODEL NUMBERS

The PC7 is available as a Nema 4 unit. The table below
gives the NEMA 4 model numbers.

PC7 NEMA 4 Mini Vector Model Numbers

Model Number
Model Number
3-Phase Rated Output
I n p u t Vo l t a g e 3-Phase HP (kW)
NEMA 4 w/o Current
NEMA 4 w/OP
OP
OP
PC720P14 PC720P14B 0.13 (.01) 0.8
3-Phase PC720P24 PC720P24B 0.25 (0.2) 1.6
200 - 230V PC720P44 PC720P44B 0.50 / 0.75 (0.4) 3
PC720P74 PC720P74B 1.0 (0.75) 5
PC740P24 PC740P24B 0.50 (0.2) 1.2
3-Phase
PC740P44 PC740P44B 0.75 / 1.0 (0.4) 1.8
380V - 460V
PC740P74 PC740P74B 1.5 / 2.0 (0.75) 3.4

NOTE: You must supply liquid-tight conduit to comply with NEC codes and local applicable
codes for a NEMA 4 enclosure. The NEC code states that the properly sized terminal fittings
must be utilized in the connection between the conduit and the NEMA 4 enclosure to insure the
NEMA 4 integrity of the system.

©2000 Saftronics, Inc. Page 1-7

Chapter 1: Installation
PC7 Mini Vector
User’s Manual

1.7 NEMA 4 DIMENSIONS

The PC7 is available as a NEMA 4 unit, the table below
gives the overall dimensions.

PC7 NEMA 4 Mini Vector Dimensions

Overall Dimensions
Vo l t a g e Capacity Inches (mm) Figure
Class HP (kW)
Height Width Depth*
0.13 (0.1) 9.74 (247) 7.5 (191) 5.48 (139) 3
230V 0.25 (0.2) 9.74 (247) 7.5 (191) 5.48 (139) 3
3-Phase 0.50 (0.4) 9.74 (247) 7.5 (191) 5.48 (139) 3
1.0 (0.75) 9.74 (247) 7.5 (191) 5.48 (139) 3
0.50 (0.2) 9.74 (247) 7.5 (191) 5.48 (139) 3
460V
0.75 (0.4) 9.74 (247) 7.5 (191) 5.48 (139) 3
3-Phase
1.5 / 2 (0.75) 9.74 (247) 7.5 (191) 5.48 (139) 3
*Add .71” (18 mm) for NEMA 4 with speed pot

D w/OP
Fig. 3

Page 1-8 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 2: Quickstart
User’s Manual

Chapter 2:
Quickstart

What this chapter tells you:

1) The features of the digital operator.
2) The functions of the digital operator.
3) The monitoring constants of the PC7.
4) Simple data setting of the PC7.

©2000 Saftronics, Inc. Page 2-1

Chapter 2: Quickstart
PC7 Mini Vector
User’s Manual

Only qualified personnel should attempt start-

! up of this equipment. Improper operation
could present a hazard to personnel safety or
to the driven equipment. This manual must
be read and understood in its entirety before
any changes are made to the programming
parameters. Potentially lethal voltages are
present in and around this equipment and
extreme caution must be exercised at all times.

2.0 PRE-POWER CHECKS

You must first inspect the installation to make sure the
inverter is mounted and wired in accordance with
Chapters 1 & 2 of this manual. Take special care to look
for the following:

þ Make sure power is off (the red charged LED on

the unit must also be off).
þ Check to make sure wiring is secure and all
screw terminals are tight.
þ Make sure there is no loose debris in or around
the inverter (closely check for metal filings).
þ If possible, make sure the motor is uncoupled
from the load. If this isn’t possible, make sure the
equipment is ready for rotation and be prepared
to verify the direction of rotation.
þ Measure the input voltage and make sure it is
within the inverter’s specifications.
þ Verify the proper direction of motor rotation. This
can easily be done by using the Run key on the
keypad and apply a FREF to the drive.

Page 2-2 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 2: Quickstart
User’s Manual

You must confirm the model number and output

! current (HP) rating of the inverter before you apply
power. Application of the wrong power supply
can cause unit damage.

2.1 OPERATING THE INVERTER

Initially set the control mode parameter (n002) to the V/f

mode.

Test Run

The inverter will not operate until the frequency reference

(speed) is set. There are three types of run command
modes for the PC7:

1. Run command from the digital operator

(volume/digital setting).

2. Run command from the control circuit terminal.

3. Run command from communications

(MODBUS communications).

Prior to shipping, the drive is set up to receive run

command and frequency reference from the terminals.
Table on page 2-5 has instructions for running the PC7
using the digital operator. For instructions on operation,
refer to pages 2-5 and 2-11.

©2000 Saftronics, Inc. Page 2-3

Chapter 2: Quickstart
PC7 Mini Vector
User’s Manual

2.2 OPERATING THE DIGITAL OPERATOR

All functions of the PC7 are set by the digital operator.

Below are descriptions of the display and keypad
sections.

Digital Operator: JVOP-140

Data display section

Function display LED’s

LED switches to another Digital
function each time Operator Frequency
DSPL is pressed. JVOP-140 setting control
The displayed data (potentiometer)
can be changed. FREF FOUT IOUT MNTR Changes frequency
F/R LO/RE PRGM setting according to
Press to switch position.
between DSPL RUN
functions LED’s
DATA STOP
Press to enter the Press to run
ENTER RESET
constant data. the motor.
(Display the constant
data when selecting
constant no. by Press to stop the motor.
PRGM LED.) (Press to reset at faults.)
Press to increase
constant no./data Status indicator
value. (same function with
Press to decrease RUN indicator)
constant no./data
value.

FREF FOUT IOUT MNTR

Frequency reference Output frequency Output current Multi-function
setting/monitoring monitor monitor monitor
(GREEN) (GREEN) (GREEN) (GREEN)

F/R
LO/RE
Operator RUN PRGM
LOCAL/REMOTE
command FWD/REV Constant no./data
Selection
selection (RED)
(RED)
(GREEN)

Page 2-4 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 2: Quickstart
User’s Manual

PC7 Digital Operator

Status
Operator 12-LED
Operation Steps Indicator
Display Display
LED
1. Turn the power ON. 0.00 RUN
FREF
ALARM
2. Turn the speed control fully to the left. 0.00 RUN
FREF
ALARM
3. F/R blinks. Select FWD/REV run using keys. FOR F/R RUN
or ALARM
Never select REV when reverse run is
NOTE: REV
prohibited.
4. Press DSPL to blink FREF. Then press RUN. 0.00 RUN
FREF
ALARM
5. Operates the motor by turning the speed control 0.00 to RUN
FREF
to the right. (frequency reference corresponds 60.00 ALARM
to the speed control position is displayed.) Minimum
output
If the speed control is switched rapidly,
NOTE: frequency
the motor also accelerates or
is 1.50Hz
decelerates rapidly corresponding to the
speed control movement. Pay attention
to load status and switch the volume with
the speed not to affect motor movement.

Status Indicator Lamp : ON : Blinking : OFF

Operation Check Points

þ Motor rotates smoothly
þ Motor rotates in the correct direction
þ Motor does not have abnormal vibration or noise
þ Acceleration or deceleration is smooth
þ Current matching the load flows
þ Status indicator LED’s and digital operator display
are correct

©2000 Saftronics, Inc. Page 2-5

Chapter 2: Quickstart
PC7 Mini Vector
User’s Manual

Description of Status Indicator LED’s

There are two LED’s on the middle right section of the

face of the PC7. The inverter status is indicated by various
combinations of ON, BLINKING, and OFF LED’s. RUN
indicator and status indicator on the RUN button have the
same function.
ON Blinking (Long Blinking) Blinking OFF

RUN (Green)
ALARM (Red) }Operation Ready
(during stop) } Normal
Operation

For details on how the status indicator LED’s function

at inverter faults, refer to Chapter 5 “PM and
TROUBLESHOOTING” on page 5-6. If a fault occurs, the
ALARM LED lights.

NOTE:
The fault can be reset by turning ON the fault reset signal
STOP
(or pressing RESET key on the digital operator) with the
operation signal OFF or by turning OFF the power supply.
If the operation signal is ON, the fault cannot be reset by
the fault reset signal.

Page 2-6 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 2: Quickstart
User’s Manual

2.3 LED DESCRIPTION

By pressing DSPL on the digital operator, each of the
function LED’s can be selected.
The following flowchart describes each function LED.
Power ON

Frequency reference
FREF setting/monitor (Hz)
Sets PC7 operation speed.

DSPL
Output frequency monitor (Hz)
Displays frequency that PC7
FOUT is currently outputting.
Setting disabled. If the PC7 loses

DSPL
Output current monitor (A)
Displays current that PC7
} power while in one of
these modes, it will
return to this mode
once power is
IOUT is currently outputting. restored.
Setting disabled.
Monitor No.
DSPL U-01: Frequency
reference (FREF)
Multi-function monitor U-02: Output frequency (FOUT)
U-03: Output current (IOUT)
Description of the selected U-04: Output voltage reference
MNTR monitor is displayed. (Unit: 1V)
(see pg. 2-8 and 2-9) U-05: DC bus voltage (Unit: 1V)
U-06: Input terminal status
DSPL U-07: Output terminal status
U-08: Torque monitor
FWD/REV run selection U-09: Fault History
Sets the motor rotation direction U-10: Software No.
F/R when run command is given by U-11: Output power
U-15: Data reception error
the digital operator.
FOR (forward run) f
U-16: PID feedback
g REV (reverse run) U-17: PID output
DSPL U-18: PID output

©2000 Saftronics, Inc. Page 2-7

Chapter 2: Quickstart
PC7 Mini Vector
User’s Manual

LOCAL/REMOTE Selection
This function switches the operation: operation using
the digital operator including frequency setting with
LO/RE volume, or that using the input terminals or through
communications.
Lo (Local) f
g rE (Remote)
DSPL

Constant No./Data
PRGM Sets and changes data using constant No.
(Refer to page 4-15).

DSPL

Return to FREF

MNTR Multi-Function Monitor

Selecting monitor
Press DSPL key. When MNTR is ON, data
can be displayed by selecting monitor constant no.
Example: Monitoring Output Voltage Reference

IOUT
DSPL

U- 04 2 00
Select U-04 by
pressing MNTR ENTER
MNTR DSPL or ENTER
or key.
<

Output voltage reference

<

is displayed.
DSPL

F/R

Page 2-8 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 2: Quickstart
User’s Manual

2.4 MONITORING
Following items can be monitored by U-constants.
Constant
Name Description
Number
Frequency reference Frequency reference can be monitored.
U-01 Hz
(FREF) *1 (Same as FREF)
Output frequency (FOUT) Output frequency can be monitored. (Same
U-02 Hz
*1 as FOUT)
Output current can be monitored. (Same
U-03 Output current (IOUT)*1 Hz
as IOUT).
U-04 Output voltage V Output voltage can be monitored.
U-05 DC bus voltage V DC bus voltage can be monitored.
Input terminal status of control circuit
U-06 Input terminal status *2 -
terminals can be monitored.
Output terminal status of control circuit
U-07 Output terminal status *2 -
terminals can be monitored.
The amount of output torque can be
U-08 Torque monitor % monitored. When V/f control mode is
selected, "___" is displayed.
U-09 Fault history (last 4 faults) - Last four fault history is displayed.
U-10 Software No. - Software No. can be checked.
U-11 Output power *3 kW Output power can be monitored.
Contents of MODBUS communication data
reception error can be checked. (contents
U-15 Data reception error *4 -
of transmission register No. 003DH are the
same)
Input 100(%) / Max. output frequency or
U-16 PID feedback *5 %
equivalent.
U-17 PID output *5 % ±100(%) / ± Max. output frequency.
U-18 PID output *5 % ± 100(%) / ± Max. output frequency.
*1 The status indicator LED is not turned ON.
*2 Refer to the next page for input/output terminal status.
*3 The display range is from -9.99 kW to 99.99 kW. When regenerating, the output
power will be displayed in units of 0.01 kW. When -9.99 kW or less and in units
of 0.1 kW when more than -9.99 kW. Only displayed in vector mode.
*4 Refer to the next page for data reception error.
*5 Displayed in units of 0.1% when less than 100% and in units of 1% when 100%
or more. The display range is from -999% to 999%.

©2000 Saftronics, Inc. Page 2-9

Chapter 2: Quickstart
PC7 Mini Vector
User’s Manual

Input/Output terminal status

U-06 Input terminal status
II I I III

1: Terminal S1 is “closed”.
1: Terminal S2 is “closed”.
1: Terminal S3 is “closed”.
1: Terminal S4 is “closed”.
1: Terminal S5 is “closed”.
1: Terminal S6 is “closed”.
1: Terminal S7 is “closed”.
Not used

U-07 Output terminal status

III

1: Terminal MA-MC is “closed”.

1: Terminal P1-PC is “closed”.
1: Terminal P2-PC is “closed”.

} Not used

U-15 Data reception error display

II I I II

1: CRC error
1: Data length fault
Not used
1: Parity error
1: Over run error
1: Framing error
1: Timeover
Not used

Page 2-10 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 2: Quickstart
User’s Manual

Fault history display method

When U-09 is selected, a four-digit box is displayed. The
three digits from the right show the fault description, and
the digit on the left shows the order of fault (from one to
four). Number 1 represents the latest fault, and 2, 3, 4, in
ascending order of fault occurrence.
Example:
..... 4-digit numbers
: Order of fault (1 to 4)
: Fault description
“---” is displayed if there is no fault.
(Refer to page 5-6 for details.)
• Switching fault history - Order of the fault history can be
changed by or key.
<
<

• Clearing fault history - Set constant n001 to 6 to clear fault

history. Display returns to n001 after completion of 6 setting.
NOTE: Constant initialize (n001 = 8, 9, 10, 11) clears fault history.

2.5 SETTING AND REFERENCING CONSTANTS

The following shows how to select and change constants
LO REMOTE/LOCAL
selection
LO/RE
- Setting n003 (operation reference selection)
DSPL

N 001 N 003 0 1

Constant
<
<

PRGM PRGM ENTER PRGM PRGM ENTER

No./Data
n003 Initial setting: 0 Set to 1 Control
DSPL Operation operator reference circuit terminal ref.
reference (blinks after changing)
selection
N 003 1
6000

FREF Return to constant PRGM PRGM

No. display Data set

©2000 Saftronics, Inc. Page 2-11

Chapter 2: Quickstart
PC7 Mini Vector
User’s Manual

2.6 SIMPLE DATA SETTING

Speed control setting [refer to page 2-5 (Step 5)
OPERATING THE INVERTER] and digital setting are both
available for simple accel/decel operation of the PC7.
Following is an example in which the digital operator keys
are used to set frequency reference, acceleration time,
deceleration time, motor direction and start/stop.

Status
Operator LED
Operation Steps Indicator
Display Display
LED
RUN
1. Turn ON the power supply. 0.00 FREF
ALARM
2. Set constant n004 to 1 1 RUN
PRGM
(frequency reference selection) ALARM
3. Set the following constants
RUN
n019 : 15.0 (acceleration time) 15.0 PRGM
ALARM
n020 : 5.0 (deceleration time) 5.0
4. Select forward or reverse run by F OR
pressing or key. (Forward)
<

<

or RUN
NOTE: Examine the application. F/R
RE V
ALARM
(Never select REV when
reverse run is prohibited.) (Reverse)

5. Set the reference by pressing 60.00 FREF RUN

or key. ALARM
<
<

6. Press RUN . 0.00 to RUN

FOUT
60.00 ALARM
7. Press STOP to stop. 60.00 to i
0.00 FOUT RUN
ALARM

Page 2-12 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 3: Wiring
User’s Manual

Chapter 3:
Wiring

What this chapter tells you:

1) General wiring precautions.
2) How to wire the power circuit.
3) How to wire the control circuit.
4) How to connect to a RS-485 network.
5) Proper grounding practice.

©2000 Saftronics, Inc. Page 3-1

Chapter 3: Wiring
PC7 Mini Vector
User’s Manual

!
Saftronics manufactures component parts that can be used in a
wide variety of industrial applications. The selection and applica-
tion of Saftronics products remains the responsibility of the
equipment designer or end user. Saftronics accepts no responsibil-
ity for how it’s products may be incorporated into the final design.

Under no circumstances should any Saftronics product be incor-

porated into any product or design as the exclusive or sole safety
control. Without exception, all controls should be designed to
dynamically fault detect and fail safe under all circumstances. All
products designed to incorporate a component part manufactured
by Saftronics, must be supplied to the end user with appropriate
warnings and instructions as to the safe use and operation. Any
warnings provided by Saftronics must be passed through to the
end user.

Saftronics offers an express warranty only as to the quality of it’s

products to conform to the catalog specifications. NO OTHER
WARRANTY EXPRESS OR IMPLIED ARE OFFERED. Saftronics
assumes no liability for any personal injury, property damage, losses
or claims, arising out of the mis-application of it’s products.

Only trained, qualified personnel should be used to

! install the PC7. Hazardous voltage levels are present
that could jeopardize the safety of personnel. Do
not attempt any wiring with power in the drive
cabinet. Never change any inverter wiring until
power is removed and the red charge LED on the
PC7 is extinguished.

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PC7 Mini Vector Chapter 3: Wiring
User’s Manual

3.0 GENERAL PRECAUTIONS

!
Do not attempt to change any wiring while there is
voltage present in the cabinet. Never trust the visual
position of a disconnect switch or input contactor alone
without using a meter or suitable test device to
guarantee that all power sources have been
disconnected. In particular, look for yellow wiring to
indicate external control power supply.

Connect the main AC power to the input power terminals

L1 (R), L2 (S) & L3 (T). Do not connect the input power
supply to the PC7 output terminals T1 (U), T2 (V) & T3
(W). Failure to follow this warning could lead to unit
damage.

©2000 Saftronics, Inc. Page 3-3

Chapter 3: Wiring
PC7 Mini Vector
User’s Manual

The local codes and the NEC guidelines should be

followed when connecting the wiring.

Please try to run the motor wiring in separate conduit

or wire tray from the inverter’s input power wiring.

Branch circuit protection must be provided externally

to comply with the NEC.

Make sure all screws are tightened before any power

is applied to the unit.

Check for loose debris or wire clippings before power

is applied.

Make sure no wires strands are touching adjacent

strands.

Physically separate the inverter’s control wiring from

power wiring. If they must cross, do so at right angles
(90°).

Size the incoming power feeder per NEC in keeping the

voltage drop to within 2%, depending upon the wiring
distance.

Page 3-4 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 3: Wiring
User’s Manual

3.1 POWER WIRING

NOTE: You must provide branch circuit protection
to comply with the requirements of the NEC and any
! other applicable local codes. Do not attempt any
wiring unless all power is removed from the drive
cabinet and the red Power LED on the control board
is extinguished.

3.1.1 Power Wiring Precautions

Be sure to provide either branch circuit protection (either
CB or input fuses) between the incoming power source
and the PC7 inverter.

Make sure that any ground fault interrupter is rated for a

minimum of 200 mA earth leakage current to prevent
nuisance trips.

If the source is greater than 600 KVA you should connect

a 3% impedance input line reactor to minimize the short
circuit currents in the system.

If you choose to connect a contactor between the inverter

output and the motor, you must make sure the contactor
is never switched while the inverter is operating.
Otherwise, the peak currents or voltage could cause
nuisance trips.

Never connect the incoming AC input power to the output

terminals [T1 (U), T2 (V), or T3 (W)].

©2000 Saftronics, Inc. Page 3-5

Chapter 3: Wiring
PC7 Mini Vector
User’s Manual

Separate the incoming power leads from the inverter

output wiring whenever possible.

Separate control leads (120 V or less) from power leads.

If they must cross, make sure they do so at 90° angles.

Use R-C surge suppressors across the coils of all

contactors installed in a control panel with the inverter.

You must install separate motor thermal protection

(overload relay or thermostat) whenever more than one
motor is connected to the inverter output.

Make sure the resistance to earth is less than 100 Ω

(230 V units) or 10 Ω (460 V units). Never ground the
inverter in common with welding machines, large motors,
arc furnaces, or other high current devices.

Never connect power factor correction capacitors directly

to the input or output of the PC7.

Page 3-6 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 3: Wiring
User’s Manual

3.1.2 Input Protection

The following are only recommended values. You
! must always conform to the NEC and local applicable
codes.

You must install branch circuit protection between the

inverter input and the incoming AC power supply. Our
recommendations are given in the table below.

Recommended Input Protection

Model Number
Input Ratings Time Delay Fuse
PC7-
(A) MCCB
3-Phase
20P1 1.1 5A / (5A)
20P2 1.8 5A / (5A)
20P4 3.9 5A / (10A)
20P7 6.4 10A / (20A)
21P5 11 20A / (20A)
22P2 15.1 20A / (40A)
23P7 24 30A / (50A)
25P5 34 50A
27P5 45 60A
40P2 1.6 5A
40P4 2.4 5A
40P7 4.2 5A
41P5 7.0 10A
42P2 8.1 10A
43P7 13.5 20A
45P5 19.8 30A
47P5 28.0 40A

©2000 Saftronics, Inc. Page 3-7

Chapter 3: Wiring
PC7 Mini Vector
User’s Manual

3.1.3 Wire Selection Recommendations

The table below gives recommended minimum wire
sizes for the PC7 inverter. You must size the wiring in
accordance with NEC and with locally accepted practices.
Recommended Wire Sizes
Model Number
Power Control
PC7-
(AWG / MM2) (AWG / MM2)
3-Phase
20P1 14 / 2.1 14 / 2
20P2 14 / 2.1 14 / 2
20P4 14 / 2.1 14 / 2
20P7 14 / 2.1 12 / 3.3
21P5 14 / 2.1 10 / 5.3
22P2 12 / 3.3 10 / 5.3
23P7 12 / 3.3 8 / 8.4
25P5 8/8
27P5 8/8 18 / 0.82
40P2 14 / 2.1
40P4 14 / 2.1
40P7 14 / 2.1
41P5 14 / 2.1
42P2 14 / 2.1
44P0 14 / 2.1
45P5 10 / 5.5
47P5 10 / 5.5

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PC7 Mini Vector Chapter 3: Wiring
User’s Manual

3.1.4 Power Interconnect Wiring

Please refer to the figure below for the proper power
interconnections.

Power Interconnect Wiring

- +1 +2

L1 L2 L3 B1 B2 T1 T2 T3

M
Optional
DB
Input Power Resistor
Supply

The terminal arrangement for 200/400 V class, 3-Phase

input series 7.5/10 HP is shown below.

Power Interconnect Wiring for 7.5/10 HP

Models PC7 - 25P5, 27P5, 45P5, 47P5

R/L1 S/L2 T/L3 - +1 +2 B1 B2 U/T1 V/T2 W/T3

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Chapter 3: Wiring
PC7 Mini Vector
User’s Manual

3.1.5 DB Resistor Values

The PC7 contains the required electronics for Dynamic
Braking (DB). DB allows the motor to develop up to 150%
rated braking torque for rapid deceleration or to dissipate
regenerative loads. You must make sure the DB resistor
(connected between terminals B1 and B2 as shown in
the figure on page 3-9) is greater than the following
minimum resistor values.
DB Resistor Values
Inverter
Maximum Braking Resistor (10% Duty Cycle)
Model
Applicable
Vo l t a g e Resistor
Output 3PH 1PH Minimum Part Qty.
HP(kW) Specification
PC7- PC7- Res. Number Req'd
( R e s / Wa t t s )
0.13 (0.1) 20P1 B0P1 300 / 100W 300 005-2806 1
0.25 (0.2) 20P2 B0P2 300 / 100 W 300 005-2806 1
0.5 (0.4) 20P4 B0P4 300 / 100 W 200 005-2806 1
1 (0.75) 20P7 B0P7 140 / 100 W 120 005-2805 1
200V 2 (1.5) 21P5 B1P5 70 / 200 W 60 005-2805(1) 2
3 (2.2) 22P2 B2P2 70 / 200 W 60 005-2805(1) 2
5 (3.7) 23P7 P3P7 40 / 400 W 32 005-4118 1
7.5 (5.5) 25P5 - 20 / 600 W 9.6 005-0605 1
10 (7.5) 27P5 - 12 / 900 W 9.6 005-0606 1
0.50 (0.2) 40P2 750 / 100 W 750 005-2807 1
0.75 (0.4) 40P4 750 / 100 W 750 005-2807 1
1.5 (0.75) 40P7 750 / 100 W 510 005-2807 1
3 (1.5) 41P5 280 / 200 W 240 005-2805(2) 2
400V -
3 (2.2) 42P2 220 / 200 W 200 005-2803(2) 2
5 (3.7) 43P7 150 / 400 W 100 005-4119 1
7.5 (5.5) 45P5 70 / 600 W 32 005-4213 1
10 (7.5) 47P5 70 / 800 W 32 005-4224 1
(1) Resistors to be connected in parallel
(2) Resistors to be connected in series

005-2803 = 110 ohm, 100 W 005-2806 = 300 ohm, 100 W

005-2804 = 140 ohm, 100 W 005-2807 = 750 ohm, 100 W
005-2805 = 140 ohm, 100 W

50 watts without heatsink

100 watts with heatsink

Page 3-10 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 3: Wiring
User’s Manual

3.2 CONTROL WIRING

Warning: Make sure the input control wiring is
consistent with the programmed start/stop
! method. Wiring 2-wire control inputs into a drive
programmed for 3-wire control could result in
unexpected operation.
3.2.1 Control Wiring Precautions
Physically separate control wiring from power wiring. If
they must cross, make sure they do so at 90° angles.
Use twisted, shielded wires for the analog input or output
signals (use Belden no. 8760 for 2 wire and use Belden
no. 8770 for 3 wire, or their equivalents).
Control wiring must be less than 164 ft. (50 m) in length.
Please note: the maximum allowable cable length is
installation dependent due to electrical noise
considerations.
Observe proper grounding methods by connecting only
one end of the shield sheath to ground. Typically, you
should ground the shield on the inverter’s side.
Separate any 120 VAC control wiring from the DC wiring.
Never connect AC power to any input terminals without
using a suitable interface card.
Use R-C type surge absorbers across any contactors in
the VFD panel. MOV type absorbers alone are not
adequate in reducing electromagnetically coupled noise.

3.2.2 Terminal Locations

The control terminals can be found at the bottom of the
control card. These terminals are suitable for 20-16 AWG
wire (0.5-1.25 mm2).

©2000 Saftronics, Inc. Page 3-11

Chapter 3: Wiring
PC7 Mini Vector
User’s Manual

3.2.3 Control Terminal Layout

Pass the cable through wiring hole and connect. Be sure
to mount the cover in its original position.
MA MB MC CONTACT OUTPUT

S5 S6 S7 P1 P2 R+ R- FS FR FC
S1 S2 S3 S4 SC PC S+ S- AM AC RP
SW1
PNP SW2
OFF ON
NPN V I

12 13 14 22

1 2 3 11

MA MC MB

*SW1 can be changed according to input signal polarity.

0V common: NPN side
24 common: PNP side
Refer to page 4-21 for SW2

Wiring the control circuit terminals Screwdriver blade width

0.016 in. max. 0.098 in. max.

(0.4 mm) (2.5 mm)

Insert the wire into the lower part of the terminal block
and connect it tightly with a screwdriver.
0.22 in.
(5.5 mm)
Wire sheath strip length must
be 0.22 in (5.5 mm).

Page 3-12 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 3: Wiring
User’s Manual

3.2.4 Terminal Definition

The PC7 incorporates multi-function type inputs and
outputs in the control circuit. Refer to the table below for
the control circuits and function.
Control Terminal Definitions
Type Terminal Name Function (Signal Level)

Factory setting closed: FWD run, open:

S1 Multi-function input selection 1
REV run
Factory setting closed: REV run, open:
S2 Multi-function input selection 2
FWD run
Sequence

Factory setting: External fault (NO

S3 Multi-function input selection 3
contact) Photo-
S4 Multi-function input selection 4 Factory setting: Fault reset coupler
insulation
Factory setting: Multi-step speed 24 Vdc,
S5 Multi-function input selection 5
reference 1
Input

8 mA
Factory setting: Multi-step speed
S6 Multi-function input selection 6
reference 2
S7 Multi-function input selection 7 Factory setting: Jog reference
Control Circuit

Multi-function input selection

SC For control signal
common
Master speed reference pulse
RP 30 kHz max
train input
Frequency
reference

FS Power for frequency setting +12V (permissible current 20 mA max.)

Master speed frequency 0 to +10 VDC (20k ohm) or 4 to 20 mA (250k ohm)
FR
reference (1/1000 resolution)
FC Frequency reference common 0V
MA NO contact output
Contact capacity
MB NC contact output
contact output

Factory setting: fault 250 VAC 1A or less,

Multi-function

30 VDC 1A or less
MC Contact output common
Output

P1 Photo-coupler output 1 Factory setting: Run

Photo-coupler output
Factory setting: Frequency
P2 Photo-coupler output 2 +48 VDC, 50 mA or
agreed
less
PC Photo-coupler output common 0V
Factory setting:
AM Analog monitor output +10 VDC, 2 mA or
Output frequency 0 to +10 V
less, 8-bit resolution
AC Analog monitor common 0V
communications
Communication
Circuit Terminal

R+ Communications input (+)

MODBUS

MODBUS communication RS-485/422 MODBUS

R- Communications input (-)
Run through RS-485 or RS- protocol,
S+ Communications output (+) 422 19.2 kps max.
S- Communications output (-)

©2000 Saftronics, Inc. Page 3-13

 Chapter 3: Wiring
PC7 Mini Vector
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3.2.5 Standard I/O Wiring

DC Reactor Thermal Braking

(optional) Overload Resistor
Relay (optional)
Factory
Jumper
MCCB
+2 +1 - B1 B2
L1
PC7 T1
L2
L3 T2 IM

Forward Run S1 T3
Reverse Run
S2
Ext Fault (NO)
S3
Fault Reset
Multi-Function S4
Multi-Step MA
Input Speed Ref 1
Multi-Step S5
Speed Ref 2 Multi-Function
S6 MB Contact Output
Jog Reference 250 Vac, 1A
S7 MC 30 Vdc, 1A
SC

P1

Shield Ground
P2 Multi-Function
Photocoupler Output
RP Pulse Train +48 Vdc, 50 mA
Pulse Train Input Input (30 kHz)
PC
FS Power Supply
Frequency (+12 V, 20 mA)
Reference 2KΩ
FR Frequency Ref.
0 to +10 V (20 k Ω)
4 to 20 mA (250 Ω)
FC

Digital
Operator
Control
Setting Min Max
R+
R- AM
Modbus Analog Monitor
Communications FM Output
AC
RS-485/422 0 - 10 Vdc, 2 mA
Max. 19.2 KBPS S+
S- Output Frequency
Pulse Monitor/Analog
Monitor Selectable

Page 3-14 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 3: Wiring
User’s Manual

3.3 GROUNDING
Warning: A solid ground is required for personnel
! safety and to guarantee reliable, nuisance free
operation.

You must provide a low impedance ground connection to

the PC7 on the green Earth Ground terminal on the
heatsink assembly.

The resistance to ground must be less than 100 Ω

(230 V units) or 10 Ω (460 V units). You should always
keep the ground connections as short as possible.

Never ground the PC7 in common with large current

equipment such as welding machines, arc furnaces, or
large motors.

If you have an installation with multiple inverter units, be

sure to follow the wiring practice given in the figure below.

Proper Grounding Methods

PC7#3 PC7#2 PC7#1

OK Earth Earth Earth

PC7#3 PC7#2 PC7#1

OK
Earth Earth Earth

PC7#3 PC7#2 PC7#1

NOT
Earth Earth Earth
OK

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PC7 Mini Vector Chapter 4: Programming
User’s Manual

Chapter 4:
Programming
Note: Refer to Appendix A for a complete listing of
parameters

What this chapter tells you:

1) Introduction to the PC7 keypad.
2) Quick setup for PC7.
3) Simple programming examples.
4) Programming
- First Functions (pg. 4-10)
- Second Functions (pg. 4-36)
- Third Functions (pg. 4-48)
- Fourth Functions (pg. 4-64)

©2000 Saftronics, Inc. Page 4-1

Chapter 4: Programming
PC7 Mini Vector
User’s Manual

Note: This chapter must be read in its entirety before

any programming changes are attempted. Only
! authorized personnel should modify the inverter
settings as power is applied and lethal voltages may
be present.
4.0 PROGRAMMING
This chapter details the programming of the PC7 inverter
unit. The programming parameters are organized in a
numeric fashion with an appropriate FUNCTION code
(“N” prefix). These parameters shouldn’t be changed
unnecessarily.
The first part of the chapter deals with the programming
method. Step-by-step programming examples are then
provided for some of the more commonly changed
parameters. Finally, a complete parameter list is
provided in Appendix A.

4.1 KEYPAD LAYOUT

The PC7 keypad has 6 buttons and 7 LEDs as shown on
the facing page. Please refer to page 4-4 for a detailed
description of the LEDs.

4.2 KEY FUNCTIONS

You will only need to use the display (DSPL) and enter
keys and the arrow keys to setup the inverter.

Page 4-2 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 4: Programming
User’s Manual

DIGITAL
OPERATOR
JVOP-140

FREF FOUT IOUT MNTR

F/R LO/RE PRGM

DSPL RUN
MIN MAX

DATA STOP
ENTER RESET

4.2.1 Display Key DSPL

The Display (DSPL) key is context sensitive and has mul-
tiple functions. It is used to navigate between the various
drive (operating) modes and the programming (setup)
mode. It is also used to switch the display function be-
tween the FUNCTION LED’s and between the edit screen
for each PROGRAM.
<
<

4.2.2 Up/Down Arrows

These keys are used to edit the selected data. These
keys will allow fine-tuning or a quick scroll, depending
upon the length of time the key is depressed.

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Chapter 4: Programming
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4.2.3 Basic LED Description

By pressing DSPL on the digital operator, each of the
function LED’s can be selected.
The following flowchart describes each function LED.
Power ON

Frequency reference
FREF setting/monitor (Hz)
Sets PC7 operation speed.

DSPL
Output frequency monitor (Hz)
Displays frequency that PC7
FOUT is currently outputting.
Setting disabled. If the PC7 loses

DSPL
Output current monitor (A)
Displays current that PC7
} power while in one of
these modes, it will
return to this mode
once power is
IOUT is currently outputting. restored.
Setting disabled.
Monitor No.
DSPL U-01: Frequency
reference (FREF)
Multi-function monitor U-02: Output frequency (FOUT)
U-03: Output current (IOUT)
Description of the selected U-04: Output voltage reference
MNTR monitor is displayed. (Unit: 1V)
(see pg. 2-8 and 2-9) U-05: DC Bus voltage (Unit: 1V)
U-06: Input terminal status
U-07: Output terminal status
DSPL
U-08: Torque monitor
FWD/REV run selection U-09: Fault History
Sets the motor rotation direction U-10: Software No.
F/R when run command is given by U-11: Output power
U-15: Data reception error
the digital operator.
FOR (forward run) f
U-16: PID feedback
g REV (reverse run) U-17: PID output
DSPL U-18: PID output

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PC7 Mini Vector Chapter 4: Programming
User’s Manual

4.2.4 Switching LOCAL/REMOTE Modes

The following functions can be selected by switching
the LOCAL or REMOTE mode. To select RUN/STOP
commands or frequency reference, change the mode in
advance depending on the following applications.
• LOCAL mode: Enables the digital operator for
RUN/STOP commands and FWD/REV run
commands. Frequency reference can be set by
volume or FREF
• REMOTE mode: RUN/STOP commands and
FWD/REV run commands can be given by the
digital operator, control circuit terminal or
transmission.
n003 = 0: Enables digital operator (LOCAL)
= 1: Enables control circuit terminal (REMOTE)
= 2: Enables transmission (MODBUS
communications)
Setting of frequency reference selection (n004)
becomes valid. (Refer to page 4-7)
• How to select LOCAL/REMOTE modes
When LOCAL/REMOTE When LOCAL/REMOTE switching
switching function is not set for function is set for multi-function
multi-function input selection input selection
(When 17 is
(When 17 is set to not s e t t o
any of constants any of
n050 to n056) constants
n050 to n056)
Select LO for Select RE for Set multi-function Set multi-function
operator LO/RE operator LO/RE input terminal is input terminal is
selection. selection. turned ON. turned OFF.

LOCAL mode REMOTE mode

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4.2.5 Selecting RUN/STOP Commands

Refer to switching LOCAL/REMOTE modes (page 4-5) to
select either the LOCAL mode or REMOTE mode.
Operation method (RUN/STOP commands, FWD/REV
run commands) can be selected by the following method.

• LOCAL mode
When LO (local mode) is selected for digital
operator LO/RE selection, run operations (run/
stop) is enabled by the STOP or RUN button of
the digital operator, and forward/reverse run is
enabled by blinking F/R lamp (using or key).

<
<
• REMOTE mode
- Select remote mode.
Following are two methods to select remote modes.
1. Select rE (remote mode) for LO/RE selection.
2. When the local/remote switching function is
selected for multi-function input selection, turn
OFF the input terminal to select remote mode.
- Select operation method by setting the constant
n003.
n003 = 0 : Enables the digital operator (same with local mode).
= 1 : Enables the multi-function input terminals (figure on
following page).
= 2 : Enables serial communications (refer to page 4-76).
= 3 : Enables communication card (optional)

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PC7 Mini Vector Chapter 4: Programming
User’s Manual

Example for using the multi-function input terminal as

operation reference (two-wire sequence).
For an example of three-wire sequence, refer to page
4-24.
IM

n003 : 1 (Initial setting : 0)

S1 n050 : 1 (Initial setting)
FWD RUN/STOP n051 : 2 (Initial setting)
REV RUN/STOP S2
SC

Note: When inverter is operated without the digital

operator, always set the constant n010 to 0.
n010 = 0 :Digital operator connection fault is not detected (initial
setting).
= 1 :Digital operator connection fault is detected.
• Operating (RUN/STOP commands) by communica-
tions Setting constant n003 to 2 in REMOTE mode can
give RUN/STOP commands by communication
(MODBUS communications). For the command by
transmission, refer to page 4-76.

4.2.6 Selecting Frequency Reference (n004)

Frequency reference can be selected by the following
methods.
• Setting by operator
Select REMOTE or LOCAL mode in advance. For
method for selecting the mode, refer to page 4-5.
- LOCAL mode
Select command method by constant n004.
n004 = 0 : Enables the setting by potentiometer on digital operator.
= 1 : Enables the digital setting by digital operator, setting value is
stored in constant n024 (frequency reference 1).

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• Digital setting by digital operator

Input frequency while FREF is lit (ENTER after
setting the numeric value).
- LOCAL mode
Select command method by parameter n008.
n008 = 0 :Enables the setting by potentiometer on digital operator.
= 1 :Enables the digital setting by digital operator. (Initial setting)
Factory setting of the model with digital operator (with
potentiometer) JVOP-140 is n008=0.
n009 = 0 :Enables frequency reference setting by ENTER key.
= 1 :Disables frequency reference setting by ENTER key.
* Frequency reference setting is effective when 1
(factory setting) is set to constant n009 instead of
pressing ENTER key

- REMOTE mode
Select command method by constant n004.
n004 = 0 :Enables frequency reference setting by potentiometer on
digital operator.
= 1 :Effective frequency reference 1 (constant n024)
= 2 :Voltage reference (0 to 10V) (See figure below)
= 3 :Current reference (4 to 20mA) (Refer to page 4-22)
= 4 :Current reference (0 to 20mA) (Refer to page 4-22)
= 5 :Pulse train reference (Refer to page 4-75)
= 6 :Communication (Refer to page 4-76)
=7 : Voltage reference from digital operator circuit terminal (0-10V)
(CN2)
=8 : Current reference from digital operator circuit terminal
(4-20mA) (CN2)
=9 : Communication

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PC7 Mini Vector Chapter 4: Programming
User’s Manual

Example of frequency reference by a voltage signal

IM
FS
(frequency
setting power n004 : 2 (Initial setting : 0)
MASTER SPEED
FREQUENCY (0 to +10V) +12V, 20mA)
REFERENCE FR

FC (0V)
2KΩ

• Setting by transmission
LOCAL/REMOTE switching function is selected for
multi-function input selection, turn OFF the terminal
input to set the remote mode.

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Chapter 4: Programming
PC7 Mini Vector
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4.3 FIRST FUNCTION (n001 - n039)

Factory settings of the constants are shown as
in the tables.
4.3.1 Constant Set-up and Initialization (n001)
The following table describes the data which can be set
or read when n001 is set.

Unused constants among n001 to n179 are not

displayed.

n001 Constant that Constant that

Setting can be set can be viewed
0 n001 n001 to n179

1 n001 to n049* n001 to n049

2 n001 to n079* n001 to n079

3 n001 to n119* n001 to n119

4 n001 to n179* n001 to n179

5 Not used

6 Fault histor y cleared

10 Initialize (2 wire sequence)

11 Initalize (3 wire sequence)

*Excluding setting disabled constants.

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PC7 Mini Vector Chapter 4: Programming
User’s Manual

NOTE: “ERR” appears on the LED display for one

second and the set data returns to its initial values in
the following cases:

(1) The set values of input terminal function selection

S1 to S7 (n050 to n056) are the same.

(2) If the following conditions are not satisfied in the

Volt/Hz pattern setting (V/f pattern setting):
Max. output frequency (n011) >= Max. voltage output
frequency (n013)
> Mid. output frequency (n014)
<= Min. output frequency (n016)

For details, refer to “Adjusting torque according to

application” (V/f pattern setting) on page 4-15.

(3) If the following conditions are not satisfied in the

Jump frequency setting:
Jump frequency 3 (n085) <= Jump frequency 2 (n084)
<= Jump frequency 1 (n083)

(4) If frequency reference lower limit (n034)

<= Frequency reference upper limit (033)

(5) If Electronic thermal reference current (n036)

<=150% of inverter rated current

(6) Constant n018 is set to 1 (accel/decel time unit is

0.01 sec.) when n018 is set to 0 and the value
exceeding 600.0 sec. is set to accel/decel time
(n019 to n022).

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 Chapter 4: Programming
PC7 Mini Vector
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4.3.2 Control Method (n002)

Determine the proper control method for the application.

Open Loop Vector Control - Parameter n002 = 1. Open

loop vector control method should be used for most
constant torque applications of the PC7. With this control
method there is excellent starting torque and speed
regulation.
V/f Control - Parameter n002 = 0. V/f control should be
used for most variable torque applications. Variable
torque applications would include: fan, blower,
centrifugal pump, and mixers. Generally, variable torque
loads do not require high levels of starting torque. V/f
control can also be used for some constant torque loads
where starting torque and speed regulation are not criti-
cal and multiple motor applications.
4.3.3 Precaution for Vector Control Application

For optimal performance in the vector mode, the motor

parameter data must be programmed in the PC7. The
following parameters must be programmed with the
motor nameplate data.

Initial
No. Name Unit Setting Range
Setting
n106 Motor rated slip 0.1Hz 0.0 to 20.0Hz *
Motor line-to-line 0.001W (less than 10W)
n107 0.000 to 65.50W *
resistance 0.01W (10W or more)
0 to 150% of inverter
n036 Motor rated current 0.1A *
rated current
Motor no-load 0 to 99% (100%=motor
n110 1% 150
current rated current)
*Setting depends on inverter capacity.

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PC7 Mini Vector Chapter 4: Programming
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Adjustment of torque compensation time parameter

(n104) and torque iron loss compensation parameter
(n105) are normally not required.

Adjust torque compensation parameter under the follow-

ing conditions:

• Increase setting when the motor generates vibration.

• Reduce setting when motor response is low.
To adjust for slip compensation gain (n111), reduce load
so that motor speed reaches target value. Increase or
decrease the value by 0.1.
- When speed is less than target value, increase slip
compensation gain.
- When speed is more than target value, reduce slip
compensation gain.

Adjustment of slip compensation gain time parameter

(n112) is normally not required. Adjust under the follow-
ing conditions:
- Reduce the setting when response is slow.
- Increase the setting when speed is unstable.

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4.3.4 Motor Constant Calculation

The following shows an example of motor constant
calculation.
(1) Motor rated slip (n106)
Synchronous speed at - Motor speed with 100%
(nameplate RPM) load at (nameplate RPM)
=
120 / Motor Poles
Example
1800 - 1763 (r / min)
120 / 4 = 1.2 Hz

(2) Motor line-to-line resistance (n107)

= Line-to-line resistance of x 273 = (25oC + Insulation class temperature) / 2
insulation class temperature 273 + Insulation class temperature

Example
0.145 x 273 + (25 + 115) / 2 = 0.128Ω
273 + 115

(3) Motor rated current (n036)

= Output current with 100% load at (nameplate FLA)

(4) Motor no-load current (n110)

No-load output current at 60Hz x 100
=
Rated Full Load Amp (FLA)

Example
11.7 = 27%
43.0

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PC7 Mini Vector Chapter 4: Programming
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Set 106 (motor rated slip), n036 (motor rated current), n107 (motor line-
to-line resistance) and n110 (motor no-load current) according to the
motor test report.
To connect a reactor between the inverter and the motor, set n108 to the
value of “n108 (leaking inductance) initial value + externally-mounted
reactor value”. Unless a reactor is connected, n108 (leaking inductance)
does not have to be set according to the motor.

4.3.5 Using V/f Mode

Adjust motor torque by using “V/f pattern” and “full-range
automatic torque boost”.
• V/f pattern setting
Set V/f pattern by n011 to n017 as described below. Set
each pattern when using a special motor (high-speed
motor, etc.) or when requiring special torque adjustment
of machine.
Be sure to satisfy the follow-
ing conditions for the setting
of n011 to n017.
n016 <= n014 < n013 <= n011
If n016 = n014 is set, the set
value of n015 is disabled.

Constants Initial
Name Unit Setting Range
Number Setting
n011 Max. o utp ut fre q ue ncy 0.1 50 to 400 60
1 to 255V 230V
n012 Max. vo ltag e 1V
(0.1 to 510V) (460V)
Max. vo ltag e o utp ut fre q ue ncy
n013 0.1 0.2 to 400 60
(b ase fre q ue ncy)
n014 Mid . o utp ut fre q ue ncy 0.1 0.1 to 399.9 1.5
0.1 to 255V 12V
n015 Mid . o utp ut fre q ue ncy vo ltag e 1V
(0.1 to 510V) (24V)
n016 Min. o utp ut fre q ue ncy 0.1 0.1 to 10 1.5
1 to 50V 12V
n017 Min. o utp ut fre q ue ncy vo ltag e 1V
(0.1 to 100V) (24V)

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• Typical setting of V/f pattern

Set the V/f pattern according to the application as
described below. For 400V class, the voltage
values(n012, n015, and n017) should be doubled. When
running at a frequency exceeding 50Hz/60Hz, change
the maximum output frequency (n011).

NOTE: Be sure to set the maximum output frequency

according to the motor characteristics.

(1) For general-purpose applications

Motor Specifications: 60 Motor Specifications: 50
(Factory Setting)

(2) For fans/pumps

Motor Specifications: 60 Motor Specifications: 50

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PC7 Mini Vector Chapter 4: Programming
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(3) For applications requiring high starting torque

Motor Specifications: 60 Motor Specifications: 50

Increasing voltage of V/f pattern increases motor torque,

but an excessive increase may cause motor overexcitation,
motor overheat or vibration.

NOTE: n012 is to set to motor rated voltage.

When operating with frequency larger than 60Hz, change

only maximum output frequency (n011).
PARAMETER OUTPUT
VARIABLE OUTPUT
PARAMETER TORQUE

n012
= 200Hz

BASE POINT

n013 n011
= 60Hz = 90Hz

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 Chapter 4: Programming
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Full-range automatic torque boost (only when in V/f mode

n002 = 0) Motor torque requirement changes according to
load conditions. Full-range automatic torque boost adjusts
voltage of V/f pattern according to the requirement. The
PC7 automatically adjusts the voltage during constant-
speed operation as well as during acceleration.
The required torque is calculated by the inverter.
This ensures tripless operation and energy-saving effects.

Output voltage α Automatic torque boost gain (n103) x Required torque

• Operation

Required torque a Increase voltage

V
(Voltage)

f (Frequency)

Normally, no adjustment is necessary for automatic torque

boost gain (n103 factory setting : 1). When the wiring
distance between the inverter and the motor is long, or
when the motor generates vibration, decrease the
automatic torque boost gain (n103).

Note: α means proportional to

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PC7 Mini Vector Chapter 4: Programming
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4.3.6 When Torque is not sufficient at Low Speed

If sufficient torque cannot be obtained, change the V/f
pattern settings of n011 to n017 to those for high-start V/f.

4.3.7 Decreasing Motor Speed Fluctuation

As the load becomes larger, motor speed is reduced and
motor slip value is increased. The slip compensating func-
tion controls the motor speed at a constant value even if
the load varies.
When inverter output current is equal to the motor rated
current (electronic thermal reference current, n036), the
compensation frequency is added to the output frequency.

Compensation frequency = Motor rated slip (n106)

X Output current - Motor no-load current (n110)

Motor rated current - Motor no-load current (n110)
X Slip Compensation gain (n111)

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 Chapter 4: Programming
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User’s Manual

Related Parameters
Parameters Factory
N ame U nit Setting R ange
N umber Setting
n036 Mo to r rate d c urre nt 0.1A 0 to 150% o f inv e rte r rate d c urre nt
n111 Slip c o mp e ns atio n g ain 0.1 0.0 to 2.5 0.0
0 to 99% (100% = Mo to r rate d c urre nt
n110 Mo to r no -lo ad c urre nt 1%
n036)
0.0 to 25.5s
Slip c o mp e ns atio n p rimary
n112 0.1s Whe n 0.0s is s e t, d e lay time b e c o me s 2.0s
d e lay time
2.0s .
n106 Mo to r rate d s lip 0.1 0.0 to 20

* Differs depending on inverter capacity.

NOTE:
(1) Slip compensation is not performed in the following
condition: Output frequency < minimum output frequency
(n016).
(2) Slip compensation is not performed during regenera-
tion.
(3) Slip compensation is not performed when motor rated
current (n036) is set to 0.0A.
(4) Parameter n113 enables or disables slip compensa-
tion during regeneration. Factor setting is disabled.

4.3.8 Selecting RUN/STOP Commands (n003)

Refer to switching LOCAL/REMOTE modes (page 4-5) to
select either the LOCAL mode or REMOTE mode.
Operation method (RUN/STOP commands, FWD/REV run
commands) can be selected by the following method.
• LOCAL mode
When LO (local mode) is selected for digital operator
LO/RE selection, run operations (run/stop) is enabled
by the STOP or RUN button on the digital operator, and
forward/reverse run is enabled by blinking F/R lamp
(using or key).
<
<

LO/RE is not effective when local/remote switching

function is selected for multi-function input selection.

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PC7 Mini Vector Chapter 4: Programming
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• REMOTE mode
- Select remote mode.
Following are two methods to select remote modes.
1. Select “rE” (remote mode) for LO/RE selection.
2. When the local/remote switching function is
selected for multi-functIon input selection, turn
OFF the input terminal to select remote mode.
- Select operation method by setting the constant n003.
n003 = 0 :Enables the digital operator (same with local mode)
(Factory Setting)
= 1 :Enables the multi-function input terminal (see fig. below)
= 2 :Enables communications (refer to page 4-76)
Example for using the multi-function input terminal as
operation reference (two-wire sequence).

For example of three-wire sequence, refer to page 4-24.

IM

n003 : 1 (Initial setting : 0)

S1 n050 : 1 (Initial setting)
FWD RUN/STOP n051 : 2 (Initial setting)
REV RUN/STOP S2
SC
NOTE:
When inverter is operated without the digital operator,
always set the constant n010 to 0.
n010 = 0 :Digital operator connection fault is not detected
(initial setting).
= 1 :Digital operator connection fault is detected.
• Operating (RUN/STOP commands) by communica-
tions Setting constant n003 to 2 in REMOTE mode can
give RUN/STOP commands by communication
(MODBUS communications). For the command by
transmission, refer to page 4-76).

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Chapter 4: Programming
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User’s Manual

4.3.9 Selecting Frequency by Current Reference

Input (n004)
When setting frequency by
inputting current reference
(4-20mA) from control circuit
terminal FR, switch the dip
switch SW2 on the control
circuit board to “I” side.
SW2 is accessed by removing
the digital operator.
SW2
SW2

V I

NOTE:
Never input voltage reference to control circuit terminal FR
when DIP switch SW2 is switched to “I” side.
Current reference selection
Select current reference as shown below.
4-20mA.....n004 = 3
0-20mA.....n004 = 4

Refer to 4-7 for more information on n004.

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PC7 Mini Vector Chapter 4: Programming
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After changing DIP switch (SW2), select PRGM on the

digital operator, then set the following constants.

- Setting : n003 = 0, n004 = 3 Press the digital operator keys to

run or stop the inverter. Switch
run and stop direction by setting
IM
FS F/R LED.

Current
Reference
Set frequency by the analog
FR
4-20mA or
0-20mA FC current signal [0-100% (max.
(nn04=3 or 4) frequency)/4-20mA] connected to
the control circuit terminal.

Switch run/stop and FWD/REV

run with switching device
connected to the control circuit
terminal (2-wire start/stop).
- Setting : n003 = 1

IMS
Multi-function input terminals S1
FWDRun/Stop S1 and S2 are set to Forward run /
REV Run/Stop S2 stop (n050 = 1) and Reverse RUN
SC
FR
/STOP (n051 = 2) respectively.
Current
Reference FC
4-20mA or
0-20 mA Set frequency by the analog
(n004+3or4)
current signal [0-100% (max.
frequency)/4-20mA] connected to
the control circuit terminal.
Frequency reference gain (n060)/bias (n061) can be set
even when current reference input is selected. For details,
refer to “Adjusting Frequency Reference Signal” on page
4-41.

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Terminal Function - 3-Wire Sequence Selection

When 0 is set at the terminal S3 (n052), terminal S1

becomes run command, terminal S2 becomes stop
command, and terminal S3 becomes FWD/REV
command.
RUN SW
STOP SW (NO Contact)
(NC Contact) Run command
S1 (Run when “closed”)
Stop Command
S2 (Stop when “open”)
S3 FWD/REV run selection
SC FWD run when “open”
REV run when “closed”

• LOCAL/REMOTE select (setting: 17)

(Refer to page 4-37)
Selects operation reference by the digital operator or by
the multi-function input terminal. LOCAL/REMOTE
select is abailable only during stop.
Open : Run according to the setting of run command selection
(n003) or frequency reference selection (n004).
Closed: Run by frequency reference and run command from
the digital operator.
Frequency reference changes according to the setting of

Example: Set n003 = 1, n004 = 2, n008 = 0

Open : Run by frequency reference from multi-function input
terminal FR and run command from multi-function
terminals S1 to S7.
Closed: Run by volume frequency reference and run command
from the digital operator.

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PC7 Mini Vector Chapter 4: Programming
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4.3.10 Selecting Stopping Method (n005)

Selects the stopping method suitable for the application.

Setting Description

De ce le ratio n to Sto p

1 Co ast to sto p

• Deceleration to stop
Example when accel/decel time 1 is selected

Upon removal of the FWD (REV) run command, the

motor decelerates at the decel rate determined by the
time set to decel time 1 (n020) and DC injection braking
is applied immediately before stop. If the decel time is
short or the load inertia is large, overvoltage (OV) fault
may occur at deceleration. In this case, increase the
decel time or install an optional braking resistor.
Braking Torque:
Without braking resistor: Approx. 20% torque
of motor rating

With braking resistor: Approx. 150% torque

of motor rating

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Chapter 4: Programming
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4.3.11 Setting Reverse Run Prohibit (n006)

“Reverse run disabled” setting does not accept a reverse
run command from the control circuit terminal or digital
operator. This setting is used for applications where a
reverse run command can cause problems.
Setting Description

Re ve rse run e nab le d

1 Re ve rse run d isab le d

4.3.12 Operator Stop Key Selection (n007)

Selects processing when STOP key is pressed during
operation from multi-function input terminal.

Setting Description
STOP key effective when running from multi-function
input terminals. When STOP key is pressed, the
inver ter stops according to the setting of constant n005.
0 At this time, the digital operator displays "S T P " alarm
(blinking).
This stop command is held in the inver ter until both
forward and reverse run commands are open.
STOP key ineffective when running from multi-function
1
input terminals.

n008 Refer to page 4-8

n009 Refer to page 4-8
n010 = 0 : Digital operator connection fault is not detected
(Factory Setting)
= 1 : Digital operator connection fault is detected
Volts per Hertz Setting
n011-n017 Refer to control method (n002) page 4-15

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4.3.13 Using Two Accel/Decel Times (n018 to n022)

• n018 Setting
N o. Setting U nit Setting R ange

0.0 - 999.9 s e c . (1000 s e c . o r le s s )

0 0.1 s e c .
1000 - 6000 s e c . (1000 s e c . o r mo re )
n018
0.00 - 99.99 s e c . (100 s e c . o r le s s )
1 0.01 s e c .
100.0 - 600 s e c . (100 s e c . o r mo re )

- If the numeric value exceeds 600 sec., set accel/decel

time n018 = 0 (in units of 0.1 sec.)
- Accel time
Set the time needed for output frequency to reach 100%
from 0%
- Decel time
Set the time needed for output frequency to reach 0%
from 100%
Decel Time 1 Decel Time 2*
Accel Time 1 Accel Time 2
(n020) (n022)
(n019) (n021)
Output
Frequency Decel Time 1*
(n020)

TIME

Forward (Reverse)
ON
Run Command
Multi-Step ON
Speed Reference
Accel/Decel ON
Time Selection
(Terminals S3 to S7)

*When “deceleration to a stop” is selected (n005 = 0)

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 Chapter 4: Programming
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User’s Manual

By setting input terminal function selection (either of n052

to n056) to “11 (accel/decel time select)”, accel/decel time
is selected by turning ON/OFF the accel/decel time select
(terminal S3 to S7).

At OFF: n019 (accel time 1)

n020 (decel time 1)
At ON: n021 (accel time 2)
n022 (decel time 2)
Setting Factory
N o. Name Unit
R an g e Setting

n019 Acce l Time 1 10s

n020 De ce l Time 1 Re fe r to Re fe r to 10s

n018 n018
n021 Acce l Time 2 Se tting Se tting 10s

n022 De ce l Time 2 10s

4.3.14 Soft-Start Characteristics (n023)

To prevent shock at machine, start/stop and accel/decel
can be performed in S-curve pattern.

Setting S-Curve Characteristic Time

0 S-curve characte ristic no t p ro vid e d

1 0.2 se co nd

2 0.5 se co nd

3 1.0 se co nd
NOTE:
S-curve characteristic time is the time from accel/decel rate 0 to a regular accel/decel
rate determined by the set accel/decel time.

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4.3.15 Setting Preset Speeds (n024 to n031)

By combining frequency reference and input terminal
function selections, up to 16 preset speeds can be set.

8-Step Speed Change

n003 = 1 (Operation mode selection) n054 = 6 (Multi-function contact input terminal 5)
n004 = 1 (Frequency reference selection) n055 = 7 (Multi-function contact input terminal 6)
n024 = 25 (Frequency reference 1) n056 = 8 (Multi-function contact input terminal 7)
n025 = 30 (Frequency reference 2) n053 = 1
n026 = 35 (Frequency reference 3)
n027 = 40 (Frequency reference 4)
n028 = 45 (Frequency reference 5) FWD
RUN/STOP
n029 = 50 (Frequency reference 6) S1
n030 = 55 (Frequency reference 7)
n031 = 60 (Frequency reference 8) REV RUN/STOP
S2
MULTI-STEP
SPEED REF 1
S5
MULTI-STEP
SPEED REF 2
S6
MULTI-STEP
NOTE: SPEED REF 3
S7
When n004 is set at 1, 2, 3, 4,
5, or 6, frequency reference EXTERNAL FAULT
S3
1 (n024) becomes disabled.
FAULT RESET
S4
Only when multi-step speed
input ref. 1 is closed and n077
= 1, the effective frequency SC

reference becomes the CN2

analog input signal.

n050 = 1 (Input terminal S1) Factory Setting

n051 = 2 (Input terminal S2) Factory Setting
n052 = 3 (Input terminal S3) Factory Setting
n053 = 5 (Input terminal S4) Factory Setting
n054 = 6 (Input terminal S5) Factory Setting
n055 = 7 (Input terminal S6) Factory Setting
n056 = 10 (Input terminal S7) Change the setting to 8

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(n31) 25Hz
(n30) 55Hz
(n29) 50Hz
(n28) 45Hz
FREQUENCY
(n27) 40Hz
REFERENCE
(n26) 35Hz
(n25) 30Hz
(n24) 25Hz

TIME

FWD (REV)
ON
RUN/STOP
MULTI-STEP
SPEED REF 1 ON ON ON ON
(TERMINAL S5)
MULTI-STEP
ON ON
SPEED REF 2
MULTI-STEP (TERMINAL S6)
SPEED REF31 ON
(TERMINAL S7)

16 Step Speed Operation (n120 - n127)

- Set frequency reference n120 - n127
- Set input terminal to multi-step speed reference for
multi-function input selection

4.3.16 Jog Frequency Reference (n032)

By inputting a jog command and a forward (reverse) run
command, will operate at the jog frequency set in n032.
When multi-step speed reference 1, 2, 3, or 4 are input
simultaneously with job command, the jog command has
priority.
Constant
Name Setting
No.

Jog frequency reference n032 Factory setting : 6Hz

Jog Command n052 to n056 Set to "10" for any constant

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4.3.17 Adjusting Upper/Lower Limits (n033 to n034)

• Frequency reference upper limit (n033)
Sets the upper limit of the frequency
reference in units of 1%.
(n011 : Maximum output frequency = 100%)
*Factory setting : 100%

• Frequency reference lower limit (n034)

Sets the lower limit of the frequency
reference in units of 1%.
(n011 : Maximum output frequency = 100%)
When operating at frequency reference 0,
operation is continued at the frequency
reference lower limit.

However, when frequency reference lower

limit is set to less than the minimum output
frequency (n016), operation is not
performed.
*Factory setting : 0%

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4.3.18 Unit Selection for Frequency Reference

(n035)
• Function Outline
The frequency reference, output frequency and the
numerical data of frequency reference constant can be
displayed in %, r/min, m/min according to the set value
of constant n035.

Setting Description
· Setting unit: 0.01 Hz (less than 100 Hz), 0.1 Hz (100 Hz and more)
0 · Setting range: min {Fmax (n011) x Frequency reference lower limit (n034)
to Fmax (n011) Frequency reference upper limit (n033), 400 Hz}
· Setting in units of 0.1% : 100.0 % / Fmax (n011)
1 · Setting range: min {Frequency reference lower limit (n034) to Frequency
reference upper limit (n033), (400 Hz / Fmax (n011) 100% }
· Setting in units of 1 r/min: r/min = 120 x Frequency reference (Hz) / n035
(Set the number of motor poles for n035)
· Setting range: min {120 (Fmax x (n011) Frequency reference lower limit
2 to 39 (n034) / n035 ~ 120 x (Fmax (n011) x Frequency reference upper limit
(n033)) n035, 400 Hz x 120 P, 9999 r/min
· Set the display value at 100% of frequency reference (set value of Fmax
(n011)) at 1 of n035.
· Set the display value at 100% of frequency reference (set value of Fmax
(n011)) at 1st to 4th digit of n035.
By a number of 4th digit of n035, set the position of decimal point.
By 1st to 4th digit of n035, set a 3-digit figure excluding decimal point.
Number of 4th digit, position of decimal point 40 to 3999
0 qqq
1 q q.q
40 to 399 2 q.q q
3 0.q q q
Example: To display 20.0 at 100% of frequency reference, set n035 to "1200".
· Setting range: min {(Lower 3-digits of n035) x Frequency reference lower
limit (n034) to (Lower 3-digits of n035) x Frequency reference upper limit
(n033), 400 Hz (lower 3-digits of n035) Fmax (n011), 999}
Max. upper limit value: (Set value / (Lower 3-digits of n035)) x Fmax
(n011) < 400 Hz

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NOTE:
(1) The frequency reference constants and monitor
display data for which this selection of unit function is valid,
are stored in the inverter in units of Hz. The units are
converted as follows:
Frequency reference constants
Setting/Display Constant n035 Data for monitor display

Display
Each Unit
Units of Hz
System Setting

(2) The upper limit for each unit is the figure whose
fractions below the significant digits are cut off.
Example: Where the upper limit value for the unit Hz is
60.00 Hz and n035 - 39, 120 x 60.00 Hz / 39 = 184.9,
accordingly 184 r/min is displayed for the upper limit value.
For the display other than upper limit value, the fractions
below the significant digits are rounded.
(3) The execute VERIFY for constant COPY function,
frequency reference constants (in units of Hz) is applied.

4.3.19 Motor Overload Protection (n036 to n038)

The PC7 protects against motor overload with a built-in
electronic thermal overload relay.
• Motor rated current (n036)
Set to the rated current value shown on the motor
nameplate.

NOTE: Setting to 0.0A disables the motor overload

protective function.

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• Motor overload protection selection (n037, n038)

n037
Electronic Thermal Characteristics
Setting
0 Ap p lie d to g e ne ral-p urp o se mo to r, stand ard rating s (TEFC)
1 Ap p lie d to inve rte r rate d mo to r, sho rt-te rm rating s (TENV, TEBC)
2 Ele ctro nic the rmal o ve rlo ad p ro te ctio n d isab le d

Constant Factory
Name Unit Setting Range
No. Setting

Pro te ctio n co nstant

n038 1 min 1 to 60 min 8 min
se le ctio n

The electronic thermal overload function monitors motor

temperature, based on inverter output current and time,
to protect the motor from overheating. When electronic
thermal overload relay is enabled, an “oL1” error occurs,
shutting OFF the inverter output and preventing exces-
sive overheating in the motor. When operating with one
inverter connected to one motor, an external thermal
relay is not needed. When operating several motors with
one inverter, install a thermal relay on each motor.
• General-purpose motor and inverter motor
Induction motors are classified as general-purpose
motors or inverter motors, based on their cooling
capabilities. Therefore, the motor overload function
operates differently between these two motor types.

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General-Purpose Motor (TEFC)

- Cooling Effect
Effective when operated at 180

60 Sec
50/60Hz from commercial 155
Short Term

power supply. 140

Torque Continuous
(%) Rating
- Torque Characteristics 100

For low-speed operation, 80

torque must be limited in order
55
to stop motor temperature
rise. 38

- Electronic Thermal Overload 0

3 20 60 120

“0L1” error (motor overload Operation Frequency (Hz)

Base Frequency 60Hz
protection) occurs when (V/f for 60Hz, 220V Input Voltage)

continuously operated at
50/60Hz or less at 100% load.
Inverter Motor (TENV, TEBC)
180
- Cooling Effect
60 Sec
Effective even when operated at 150 Short Term

low speed (approx. 6Hz)

Torque
Continuous
(%)
Rating
- Torque Characteristics 100

Use an inverter motor for

continuous operation at low
speed. 55

38

- Electronic Thermal Overload

Electronic thermal overload 0
6 60 120
Operation Frequency (Hz)
protection not activated even
Base Frequency 60Hz
when continuously operated at (V/f for 60Hz, 220V Input Voltage)

50/60Hz or less at 100% load.

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Chapter 4: Programming
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4.3.20 Selecting Cooling Fan Operation (n039)

In order to increase lifetime, the cooling fan can be set to
operate only when inverter is running.
n039 = 0 :Operates only when inverter is running (continues
operation for 1 minute after inverter is stopped)
(Factory setting)
= 1 :Operates with power ON

4.4 SECOND FUNCTIONS

4.4.1 Building Interface Circuits with External
Devices
Multi-function input terminal S1 to S7 functions can be
changed when necessary by setting constants n050 - n056
respectively. The same value cannot be set to different
constant settings.
No. Terminal Factor y Setting Function
n050 S1 1 Forward run command (2-wire sequence)
n051 S2 2 Reverse run command (2-wire sequence)
n052 S3 3 External fault
n053 S4 5 Fault reset
n054 S5 6 Multi-step speed reference 1
n055 S6 7 Multi-step speed reference 2
n056 S7 10 JOG command

2-Wire Sequence Selection

IM

FORWARD RUN/STOP
S1
REVERSE RUN/STOP S2
SC RUN/STOP AND FWD/REV
CAN BE SELECTED BY A
SWITCH CONNECTED TO THE
CONTROL CIRCUIT TERMINAL

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PC7 Mini Vector Chapter 4: Programming
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Setting Name Description Ref.

FWD/REV Run Command
0 (3-wire sequence selection) Setting enabled only for n052 4-24

1 Forward Run 4-7

(2-wire sequence selection)
2 Reverse Run 4.21
(2-wire sequence selection)
3 External Fault (NO contact input) Inverter stops by external fault -
signal input.
Digital operator display is
4 External Fault (NC contact input) alarm (blinking). -

5 Fault Reset Resets the fault. Fault reset not effective -

with the run signal ON.
6 Multi-Step Speed Reference 1
7 Multi-Step Speed Reference 2
4-28
8 Multi-Step Speed Reference 3
9 Multi-Step Speed Reference 4
10 JOG Command 4-30
11 Accel/Decel Time Select 4-27
External Baseblock Motor coasts to a stop by
12 (NO contact input) -
this signal input.
External Baseblock Digital operator display is
13 alarm (blinking). -
(NC contact input)
14 Search Command from 4-38
Maximum Frequency Speed search
Search Command from reference signal
15 Set Frequency 4-38
16 Accel/Decel Hold Command 4-61
17 LOCAL/REMOTE Selection 4-24
18 Communication/Control Circuit
Terminal Selection
Emergency Stop Fault
19 (NO contact input) Inverter stops by emergency stop signal -
input according to stopping method
Emergency Stop Alarm selection (n005). When frequency
20 (NO contact input) -
coasting to a stop (n005 is set to 1)
Emergency Stop Fault method is selected, inverter coasts to a
21 (NC contact input) stop according to decel time setting 2 -
(n022). Digital operator display is
Emergency Stop Alarm stopped. (lit at fault, blinking at alarm)
22 (NC contact input) -
34 UP/DOWN Command 4-59
35 Self-Test Setting enabled only for 4-91
n056 (terminal S7)

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Chapter 4: Programming
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User’s Manual

To operate coasting motor without trip, use the speed

search command or DC injection braking at start.

• Speed search command

Restarts a coasting motor without stopping it. This
function enables smooth switching between motor
commercial power supply operation and inverter
operation.

Set input terminal function selection (n052 to n056)

to “14” (search command from maximum output
frequency) or “15” (search command from set
frequency).

4.4.2 Programming Output Terminals

(n057, n058, n059)
Multi-function output terminal MA, MB, P1 and P2 functions
can be changed when necessary by setting constants
n057, n058, and n059.

Factory setting of multi-function output terminal

No. Terminals Factor y Setting

n057 MA, MB 0 (fault)

n058 P1 1 (in operation)

n059 P2 2 (frequency agreed)

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PC7 Mini Vector Chapter 4: Programming
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Ref.
Setting Name Description
Page
0 Fault Closed when inverter fault occurs. 5-6
Closed when either FWD/REV command is input
1 In Operation -
or voltage is output from the inverter.
Closed when setting frequency agrees with
2 Agreed Frequency -
inverter output frequency
Closed when inverter output frequency is less
3 Zero Speed -
than minimum output frequency
Output frequency >
= frequency detection level
4 Frequency Detection 4-56
(n095).
Output frequency <
= frequency detection level
5 Frequency Detection 4-56
(n095).
Overtorque Detection
6 (n098 - n099) 4-57
(NO contact output)
Overtorque Detection
7 (n098 - n099) 4-57
(NC contact output)
10 Minor Fault Closed when the alarm is indicated. -
11 Baseblocked Closed when the inverter output is shut off. -
Closed when "LOCAL" is selected by
12 Operation Mode -
LOCAL/REMOTE selection.
Closed when inverter fault is not detected, and
13 Inverter Operation Ready -
operation is ready.
14 Fault Restart Closed during fault retry. -
15 In UV Closed when undervoltage is detected. -
16 In Reverse Run Closed during reverse run. -
17 In Speed Search Closed when inverter conducts speed search. -
Operates multi-function output terminal
Data Output from
18 independently from inverter operation (by 4-76
Communication
MODBUS communications).
19 PID feedback loss Closed during PID feedback loss. -
Frequency reference is
20 Closed when frequency reference is missing. -
missing

Inverter overheating pre- Closed when inverter overheating pre-alarm is

21 -
alarm OH3 input. Digital operator display is "OH3" (blinking).

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Chapter 4: Programming
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4.4.3 Adjusting Frequency Reference Signal

(n060, n061, n062)
To provide frequency reference by analog input of control
circuit terminal FR to FC, the relationship between analog
input and frequency reference can be set.
Frequency Reference

MAX. OUTPUT
FREQUENCY
x GAIN
100
MAX. OUTPUT
FREQUENCY
x BIAS
100
0V 10V (Indicates the value when
(4mA) (20mA) current reference input is
(0mA) (20mA) selected)

(a) Frequency reference gain (n060)

The analog input voltage value for the maximum output
frequency (n011) can be set in units of 0.01 times.
(n011 maximum output frequency = 100%)
*Factory Setting : 100%

(b) Frequency reference bias (n061)

The frequency reference provided when analog input
is 0V (4mA or 0mA) can be set in units of 1%.
(n011 maximum output frequency = 100%)
*Factory Setting : 0%

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PC7 Mini Vector Chapter 4: Programming
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Typical Setting

To operate the inverter MAX. FREQUENCY (100%)

with frequency reference of

50% to 100% at 0 to 5V
input
GAIN N060 = 200
BIAS N061 = 0
0%
OV 10V 5V

To operate the inverter

with frequency reference of MAX. FREQUENCY (100%)

50% to 100% at 0 to 10V

input
50%

GAIN N060 = 100

BIAS N061 = 50
0V 10

(c) Analog frequency reference filter time constant (n062)

Range 0.00 to 2.00 sec.
*Factory Setting : 0.10 sec.

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Chapter 4: Programming
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4.4.4 Using Analog Output (AM-AC) as a Pulse

Train Signal Output (n065)
Analog output AM-AC can be used as a pulse train output
(output frequency monitor).

Set n065 to 1 when using pulse train output.

Parameters Setting Factory
Name Unit
No. range Setting
Monitor output type
n065 1 0, 1 0
selection
n065 = 0 : Analog monitor output
= 1 : Pulse monitor output (Output frequency monitor)
Pulse train signal can be selected by setting n150.
n150
Description
Setting
0 1440Hz / Max. frequency (n011)
1 1F : Output frequency x 1
6 6F : Output frequency x 6
12 12F : Output frequency x 12
24 24F : Output frequency x 24
36 36F : Output frequency x 36

At the factory setting the pulse of 1440Hz can be output

when output frequency is 100%.
Output frequency

100%
AM +
Pulse
AC (0V)
-

1440 Hz
Pulse monitor output

Pulse monitor output can be adjusted with the parameter

n067.

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PC7 Mini Vector Chapter 4: Programming
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NOTE:
Peripheral devices must be connected according to the
following load conditions when using pulse monitor out-
put. The machine might be damaged when the conditions
are not satisfied.

Used as a sourcing output

Output voltage Load impedance
VRL (V) (kΩ) AM
+5V 1.5 kW or more VRL
AC (0V)
+8V 3.5 KW or more

+8V 10 KW or more

Used as a sinking input

External power supply
External power supply (V) +12VDC+5%
Sinking current (mA) 16mA or less

AM
Sink current
AC (0V) Load Impedance

(0V)

4.4.5 Using Frequency Meter or Ammeter (n066)

Selects to output either output fequency or output current to
analog output terminals AM-AC for monitoring.
Setting Description
0 Output Frequency
1 Output Current
2 DC Bus Voltage
3 Torque Monitor
4 Output Power
5 Output voltage reference

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Chapter 4: Programming
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In initial setting, analog voltage of approx. 10V is output

when output frequency (output current) is 100%.

FREQUENCY METER OUTPUT FREQUENCY

(OUTPUT CURRENT) ANALOG MONITOR GAIN
CAN BE SET BY N067
AM FM 100%

0 TO 10VDC
AC

0 10V
ANALOG OUTPUT

4.4.6 Calibrating Frequency Meter or Ammeter

(n067)
Used to adjust analog output gain

FREQUENCY METER/AMMETER OUTPUT FREQUENCY FACTORY SETTING

(3V 1mA FULL-SCALE) (OUTPUT CURRENT) (n067 = 0.30)

100% (n067 = 1.00)

+
AM
n067 FM

AC -

3V 10V
ANALOG OUTPUT

Set the analog output voltage at 100% of output frequency

(output current). Frequency meter displays 0 to 60Hz at 0 to
3V.
10V X n067 Setting = 3V Output frequency
0.30 becomes 100% at this time.

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PC7 Mini Vector Chapter 4: Programming
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4.4.7 Using Multi-Function Analog Input

(n077 to n079)

The input analog signal (0 to 10 V or 4 mA to 20 mA) for

the CN2 terminal of the JVOP-140 digital operator can be
used as an auxiliary function for the main speed frequency
reference input to the control circuit terminals (FR or RP).
Refer to the block diagram on page 4-69 for details of the
input signal.

NOTE:
When using the signal for the CN2 terminal of the JVOP-
140 digital operator’s a multi-function analog input, never
use it as the target value or the feedback value of PID
control. (PID control is disabled when n128 is set to 0).
• n077 Multi-Function Input Selection
Setting Name Description

0 Disabled The multi-function input is disabled.

When frequency reference 2 is selected in

multi-step speed reference, the input analog
signal for the CN2 terminal becomes the
frequency reference. The n025 setting
Auxiliary frequency
1 becomes invalid.
reference (FREF2)
Note: Set frequency reference gain to n068
or n071, and frequency reference bias
to n069 or n072.
Frequency reference gain
2 Provides gain to main frequency reference.
(FGAIN)
Set the FGAIN to parameter n060 or n074
and the FBIAS to parameter n061 or n075 for
the main speed frequency reference. Then,
Frequency reference
3 add the FBIAS to the resulting frequency
(FBIAS)
reference.
The amount of the FBIAS to be added is set
to n079.
Add the VBIAS to the output voltage after V/f
4 VBIAS
conversion.

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 Chapter 4: Programming
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Analog input level

(1) Auxiliary frequency reference (n077 = 1) (2) Frequency reference gain (n077 = 2)
FREF 2 FGAIN

100% 200%

1.00

0% 0
0V 10V 0V 5V 10V
(4mA) (20mA) (4mA) (20mA)
100%=Max. output frequency (n011)

(3) Frequency reference bias (n077 = 3) (4) Output voltage bias (n077 = 4)
FBIAS VBIAS

n079 100%

0%
0V 5V 10V
(4mA) (20mA)

-n079 0%
0V 10V
(4mA) (20mA)

The VBIAS value to be added is doubled

for 400V class inverters.

• Multi-Function Analog Input Signal Selection (n078)

Constant Factor y
Name Unit Setting Range
No. Setting

0 = Digital operator terminal

Multi-function analog (Voltage: 0 to 10 V)
n078 - 0
input signal selection 1 = Digital operator terminal
(Current: 4 to 20 mA)

• Frequency Reference Bias Setting (n079)

Constant Factor y
Name Unit Setting Range
No. Setting

0 to 50
Frequency reference
n079 % 100% / Max. output 10
bias setting
frequency (n011)

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PC7 Mini Vector Chapter 4: Programming
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4.5 THIRD FUNCTIONS

4.5.1 Carrier Frequency (n080)
The parameter enables the changing of the output
transistor switching frequency (carrier frequency).

Carrier Frequency Metallic Noise Noise and

Setting
(kHz) from Motor Current Leakage

7 12 fout
8 24 fout
Higher Smaller
9 36 fout
1 2.5
2 5.0
Not Audible Larger
3 7.5
4 10.0

Setting values 7, 8, or 9 multiplies carrier frequency

according to output frequency value.
fc = Carrier Frequency

2.5kHz

n080 = 7 fc = 12 fout

1.0kHz

fout
83.3Hz 208.3Hz
fc = Carrier Frequency

2.5kHz

n080 = 8 fc = 24 fout

1.0kHz

fout
41.6Hz 104.1Hz
fc = Carrier Frequency

2.5kHz

n080 = 9 fc = 36 fout

1.0kHz

fout
27.7Hz 69.4Hz

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 Chapter 4: Programming
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Factory setting varies according to inverter capacity (kVA).

Factor y Setting Maximum
Vo l t a g e
Capacity Continuous Reduced
Class Carrier
HP (kW) Setting Output Current Current
(V) Frequency (A)*
0.13 (0.1) 4 10 kHz 0.8
0.25 (0.2) 4 10 kHz 1.6
-
0.5 (0.4) 4 10 kHz 3.0
200 1 (0.75) 4 10 kHz 5.0
Single-Phase 2 (1.5) 3 7.5 kHz 8.0 7.0
3-Phase 3 (2.2) 3 7.5 kHz 11.0 10.0
5 (3.7) 3 7.5 kHz 17.5 16.5
7.5 (5.5) 3 7.5 kHz 25 23
10 (7.5) 3 7.5 kHz 33 30
0.5 (0.2) 3 7.5 kHz 1.2 1.0
0.75 (0.4) 3 7.5 kHz 1.8 1.6
2 (0.75) 3 7.5 kHz 3.4 3.0
3 (1.5) 3 7.5 kHz 4.8 4.0
400
3 (2.2) 3 7.5 kHz 5.5 4.8
3-Phase
3 (3.0) 3 7.5 kHz 7.2 6.3
5 (3.7) 3 7.5 kHz 9.2 7.6
7.5 (5.5) 3 7.5 kHz 14.8 *
10 (7.5) 3 7.5 kHz 18 17
*Reduction not necessary
(1) Reduce continuous output current when changing carrier
frequency to 4 (10kHz) for the 200V class (1.5 kW or more)
and 400V class inverters. Refer to the table above for the
reduced current. [Operation Condition]
• Input power 3-phase 200 to 230V (200V class)
supply voltage: Single-phase 200 to 240V (200V class)
3-phase 380 to 460V (400V class)
• Ambient -10o to +50oC (Protection structure:
temperature: open chassis type IP20)

(2) If the wiring distance is long, reduce the inverter carrier

frequency as described below.
Wiring Distance between Up to 164 ft. Up to 328 ft. More than 328 ft.
Inverter and Motor (50m) (100m) (100m)
Carrier Frequency 10kHz or less 5kHz or less 2.5kHz or less
(n080 setting) (n080 = 1, 2, 3, 4, 7, 8, 9) (n80 = 1, 2, 7, 8, 9) (n080 = 1, 7, 8, 9)

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PC7 Mini Vector Chapter 4: Programming
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4.5.2 Auto-Restart after Momentary Power Loss

(n081)
When momentary power loss occurs, operation restarts
automatically.
Factor y
Description
Setting
Continuous operation after momentary power loss not
0
provided.
Continuous operation after power recovery within momentary
1*
power loss ride thru time.
Continuous operation after power recovery (fault output not
2*†
provided).
* Hold the operation command to continue the operation after recovery
from a memomentary power loss.
† When 2 is selected, operation restarts if power supply voltage reaches
its normal level. No fault signal is output.

4.5.3 Continue Operation by Auto-Fault Reset

(n082)
Sets the inverter to restart and reset fault detection after a
fault occurs. The number of self-diagnoses and retry
attempts can be set at n082 up to 10. The inverter will
automatically restart after the following faults occur:
• OC (overcurrent)
• OV (overvoltage)
The number of retry attempts are cleared to 0 in the fol-
lowing cases:
(1) If no other fault occurs within 10 minutes after retry.
(2) When the fault reset signal is ON after the fault is
detected.
(3) Power supply is turned OFF.

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Chapter 4: Programming
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4.5.4 Jump Frequencies (n083 to n086)

This function allows the prohibition or “jumping” of criti-
cal frequencies so that the motor can operate without
resonance caused by mechanical systems. This
function is also used for dead band control. Setting the
value to 0.00Hz disables this function.
Set prohibited frequency 1, 2 or 3 as follows:
n083 >= n084 >= n085
If this condition is not
satisfied, the inverter
displays “ERR” for one
minute and restores the
data to original settings.

4.5.5 Elapsed Timer (n088)

Factor y
Description
Setting
Inverter power-on time
0
(Counts the elapsed time that there is inverter output)
Inverter running time
1
(Counts the elapsed time that there is inverter output)
Cumulative operation time setting. Inverter operating time
set with parameter n087 is accumulated by the unit of
10H. Accumulation starts from the time set with
parameter n088.

Parameter Factor y
Name Unit Setting Range
No. Setting
0 to 6550
n088 Cumulative operation 1 = 10H 0 (H)
(65500H)

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PC7 Mini Vector Chapter 4: Programming
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4.5.6 Applying DC Injection Braking (n089 to n091)

• DC injection braking current (n089)
Sets DC injection braking current in units of 1%.
(Inverter Rated Current = 100%)
• DC injection braking time at stop (n090)
Sets the DC injection braking time at stopping in units
of 0.1 second. When the setting of n090 is 0, DC
injection braking is not performed but inverter output
is shut OFF at the timing of DC injection braking start.

When coasting to a stop is n016 Min.

Output
specified in stopping Frequency
method selection (n005),
DC injection braking at
stop does not operate. n090
DC Injection Braking
Time at Stop
• DC injection braking at start (n089, n091)
Restarts a coasting motor after stopping it. Set the
DC injection braking time at start in n091 in units of
0.1 second. Set DC injection braking current in n089
in units of 1% (inverter rated current = 100%). When
the setting of n091 is “0”, DC injection braking is not
performed and acceleration starts from the minimum
output frequency.
n016 Min.
When n089 is set to 0, ac- Output
celeration starts from the Frequency

minimum output frequency

after the baseblocking for
n091
n091 setting time. DC Injection Braking
Time at Start

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4.5.7 Stall Prevention During Decel (n092)

• To prevent overvoltage during deceleration the inverter
automatically extends the deceleration time according
to the value DC Bus voltage. When using an optional
braking resistor, set n092 to 1.
Stall prevention (current limit)
Setting
during deceleration
0 Pro vid e d
1 No t Pro vid e d (whe n b raking re sisto r mo unte d )

4.5.8 Preventing Motor From Stalling (n093)

(Current Limit) Automatically adjusts the output frequency
and output current according to the load to continue
operation without stalling the motor.
• Stall prevention (current limit) level during acceleration
(n093). Sets the stall prevention (current limit) level
during acceleration in units of 1%. (Inverter Rated
Current = 100%)
* Factory Setting : 170%
A setting of 200% disables the stall prevention (current
limit) during acceleration. During acceleration, if the out-
put current exceeds the value set for n093, acceleration
stops and frequency is maintained. When the output
current goes down to the value set for n093, acceleration
starts.

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In the constant horsepower area [output frequency >= max.

voltage output frequency (n013)], the stall prevention
(current limit) level during acceleration is changed by the
following equation.
Stall prevention (current limit) level =
during accel in constant HP area

Stall prevention (current limit) Max. voltage output frequency (n013)

level during accel (n093) x Output Frequency

4.5.9 Stall Prevention During Run (n094)

• Sets the stall prevention (current limit) level during
running in units of 1%.
(Inverter Rated Current = 100%)
* Factory Setting : 160%
A setting of 200% disables the stall prevention (current
limit) during running.
During agreed speed if the output current exceeds the
value set for n094, deceleration starts.

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When the output current exceeds the value for n094, de-
celeration continues. When the output current goes down
to the value set for n094, acceleration starts, up to the set
frequency.

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4.5.10 Frequency Detection (n095)

Effective when either of output terminal function
selections n057, n058 or n059 are set to “frequency
detection” (setting: 4 or 5). “Frequency detection” turns
ON when output frequency is higher or lower than the
frequency detection level (n095).
• Frequency detection 1 (output frequency >= frequency
detection level) (set n057, n058, or n059 to “4”)
RELEASE
WIDTH
FREQUENCY DETECTION -2Hz
LEVEL [Hz] (n095)
OUTPUT
FREQUENCY

FREQUENCY ON
DETECTION
SIGNAL
• Frequency detection 2 (output frequency <= frequency
detection level) (set n057, n058, or n059 to “5”)
RELEASE
WIDTH
FREQUENCY
+2Hz
DETECTION
LEVEL [Hz]
OUTPUT
(n095)
FREQUENCY

FREQUENCY
DETECTION ON ON
SIGNAL

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4.5.11 Torque Detection (n096 to n099)

If an excessive load is applied to the machine, output
current increases can be detected by a output alarm
signal to multi-function output terminals MA, MB, P1 and
P2.
To output an overtorque detection signal, set output
terminal function selection n057 to n059 to “overtorque
detection” [Setting : 6 (NO contact) or 7 (NC contact)].
MOTOR CURRENT

n098

TIME

Multi-Function Output Signal

(overtorque detection signal) ON ON
Temrinal MA, MB, P1, P2) n099 n099

* Overtorque detection release width (hysterisis) is se

at approx. 5% of inverter rated current.

• Overtorque detection function selection 1 (n096)

Factor y
Description
Setting
0 Overtorque detection not provided.
Detected during constant-speed running, and operation continues after
1
detection.
Detected during constant-speed running, and operation stops during
2
detection.
3 Detected during running, and operation continues after detection.
4 Detected during running, and operation stops during detection.

(1) To detect overtorque at accel/decel, set to 3 or 4.

(2) To continue the operation after an overtorque detec-
tion, set to 1 or 3. During detection, the operator
displays “0L3” alarm (blinking).
(3) To halt the inverter by a fault at overtorque detection, set
to 2 or 4. At detection, the operator displays “0L3” fault
(ON).

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• Overtorque detection function selection 2 (n097)

When vector control mode is selected, overtorque
detection can be performed either by output current or
by output torque.
When V/f control mode is selected, n097 setting
becomes invalid, and overtorque is detected by output
current.
Factory
D escription
Setting
0 D etected by output torque
1 D etected by output current

• Overtorque detection level (n098)

Sets the overtorque detection current level in units of
1%. (Inverter Rated Current = 100%)
*Factory Setting: 160%

• Overtorque detection time (n099)

When motor current exceeds the overtorque detection
level (n098) is longer than overtorque detection time
(n099), the overtorque detection function operates.
*Factory Setting: 0.1 sec.

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4.5.12 Timing Chart UP/DOWN Command Input

(n100)
• UP/DOWN command (setting: n056 = 034)
With the FWD (REV) run command entered, accel/decel
is enabled by inputting the UP or DOWN signals to
multi-function input terminals S6 and S7 without
changing the frequency reference, so that operation
can be performed at the desired speed. When UP/
DOWN commands are specified by n056, any function
set to n055 becomes disabled; terminal S6 becomes
an input terminal for the UP command and terminal S7
for the DOWN command.
Multi-Function Input Terminal S6
Closed Open Open Closed
(Up Command)
Multi-Function Input Terminal S7
Open Closed Open Closed
(DOWN Command)
Operation Status Accel Decel Hold Hold

FWD RUN

UP COMMAND S6
DOWN COMMAND S7

UPPER LIMIT SPEED

LOWER LIMIT SPEED

OUTPUT FREQUENCY

D1H U H D H U H D D1 H U U1 H D D1 H

FREQUENCY AGREED
SIGNAL

U = UP (accelerating) status
D = DOWN (decelerating) status
H = HOLD (constant speed) status
U1 = UP status, clamping at upper limit speed
D1 = DOWN status, clamping at lower limit speed

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PC7 Mini Vector Chapter 4: Programming
User’s Manual

NOTE:

1. When UP/DOWN command is selected, the upper

limit speed is set regardless of frequency refer
ence.
Upper limit speed = Maximum output frequency (n013)
x Frequency reference upper limit (n033)/100
2. Lower limit value is either minimum output frequency
(n016) or frequency reference lower limit (n034)
(whichever is larger).
3. When the FWD (REV) run command is input, operation
starts at the lower limit speed without an UP/DOWN
command.
4. If the jog command is input while running by the UP/
DOWN command, the jog command has priority.
5. Multi-step speed reference 1 to 4 is not effective when
UP/DOWN command is selected. Multi-step speed
reference is effective during running in hold status.
6. Output frequency is retained when hold reference
memory selection (n100) is set to 1.

n100 Settings
Factor y
Description
Setting
0 Disabled.
Enabled. Output frequency in hold status is retained, and
1
restarted after operation stoppage at the frequency reference.

©2000 Saftronics, Inc. Page 4-59

Chapter 4: Programming
PC7 Mini Vector
User’s Manual

4.5.13 Holding Accel/Decel Temporarily

To hold acceleration or deceleration, input accel/decel
hold command. The output frequency is maintained when
the accel/decel hold command is input during accelera-
tion or deceleration.
The stop command releases the accel/decel hold and
the operation ramps to stop.
Set multi-function input terminal selection (n052 to n056)
to 16 (accel/decel hold command).

Time Chart at Accel/Decel hold command input

FWD (REV) ON
RUN COMMAND
ACCEL/DECEL ON ON ON
HOLD COMMAND

REQUENCY
REFERENCE

OUTPUT
FREQUENCY

FREQUENCY ON ON
AGREED
SIGNAL

NOTE:
When the FWD (REV) run command is input along with
the accel/decel hold command, the motor does not
operate. However, when frequency reference lower limit
(n034) is set greater than or equal to minimum output
frequency (n016), the motor operates at frequency
reference lower limit (n034).

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PC7 Mini Vector Chapter 4: Programming
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Refer to page 4-18 for n103

Refer to page 4-13 for n104 and n105
Refer to page 4-12 for n106, n107 and n110
Refer to page 4-13 for n111 and n112
4.5.14 Stall Prevention During Operation (n115)
• Stall prevention automatic decrease selection (n115)
The stall prevention level can be increased automati-
cally in the parameter output range.

Parameter No. Name Unit Setting Range Factor y Setting

Stall prevention
0 = Disabled
n115 automatic decrease - 0
1 = Enabled
selection

Setting Function

The stall prevention level becomes the level set for the
0
parameter n094 in all frequency areas.
The following shows that the stall prevention level is
automatically decreased in the parameter output range
1
(Max. frequency > Max. voltage output frequency).
The lower limit is 40% of the set value of n094.

Constant output area

Operation level Operation level =

n094
n094 x max. voltage output frequency n013
output frequency

Lower limit
40% of n094

n013 Output frequency

©2000 Saftronics, Inc. Page 4-61

Chapter 4: Programming
PC7 Mini Vector
User’s Manual

4.5.15 Accel/Decel Time Selection During Stall

Prevention (n116)
With this function, acceleration/deceleration time when
moving to prevent stalling during operations can be
assigned to the two parameters, n021 and n022.

Parameter Factor y
Name Unit Setting Range
No. Setting
Accel/decel time
0 = Disabled
n116 selection during - 0
1 = Enabled
stall prevention

Factor y
Function
Setting
0 Accel/decel time is set by accel/decel time 1 or 2.
Accel/decel time is fixed at accel/decel time 2 (n021,
1
n022).

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PC7 Mini Vector Chapter 4: Programming
User’s Manual

4.6 FOURTH FUNCTION (n120 to n179)

Refer to page 4-29 for n120 to n127
4.6.1 Using PID Control Mode (n128 to n138)
For details of the PID control setting, refer to the block
diagram (page 4-69) of the Inverter’s internal PID control or
the block diagram of the operator analog speed reference.
Refer to Appendix B for additional information on the setup
of PID.
Parameter No. Name Unit Setting Range Factor y Setting
PID control
n128 - 0 to 8 0
selection

n128 Settings
PID Output
Setting Function
Characteristics
0 Disabled
1 Enabled: deviation is subject to differential control
2 Enabled: feedback signal is subject to differential control
Enabled: frequency reference + PID control, and deviation are Forward
3
subject to differential control
Enabled: frequency reference + PID control, and feedback signal
4
are subject to differential control
5 Enabled: deviation is subject to differential control
6 Enabled: feedback signal is subject to differential control
Enabled: frequency reference + PID control, and deviation are Reverse
7
subject to differential control
Enabled: frequency reference + PID control and feedback signal
8
are subject to differential control

Set one of the above values when using PID control.

n164 Setting Description
0 Control circuit terminal FR (Voltage 0 to 10 V)
1 Control circuit terminal (Current 4 to 20 mA)
2 Control circuit terminal (Current 0 to 20 mA)
3 Operator terminal (Voltage 0 to 10 V) (CN2)
4 Operator terminal (Current 4 to 20 mA) (CN2)
5 Pulse train

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Chapter 4: Programming
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User’s Manual

The following table shows how to determine the target

value and the feedback value to be input when the PID
control is enabled.
Input Condition
Determined by the frequency reference selection (n004).
When the local mode is selected, the target value is
determined by frequency reference selection in local
Target The currently selected frequency
mode (n008).
Value reference
When the multi-step speed reference is selected, the
currently selected frequency reference becomes the
target value.
The frequency reference that is set
Feedback
to the PID feedback value selection -
Value
(n164)

NOTE:
1. When selecting frequency reference from the control
circuit terminal FR as the target or feedback value, the
V-I switch of SW2 on the control circuit board must be
selected depending on the input method (current or
voltage input).
2. Never use the frequency reference from the control
circuit terminal FR for both the target and feedback
values. The frequency reference for both the target value
and the feedback value becomes the same.
Example: When the frequency reference from the control
circuit terminal FR, with a voltage of 0 to 10 V, is selected as
the target value and n004 = 2, and at the same time the
frequency reference from the control circuit terminal FR,
with a current of 4 to 20 mA, is selected as the fedback
value and n164 = 1, the feedback value will be set as the
frequency reference from the control circuit terminal Fr.
3. When using the analog signal (0 to 10 V / 4 to 20 mA)
which inputs to the CN2 terminal of the digital operator
JVOP-140 as the target or feedback value of PID
control, never use it as a multi-analog input. Parameter
n077 (multi-function analog input) should be set
to 0 (disabled).

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PC7 Mini Vector Chapter 4: Programming
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• PID Feedback Value Adjusting Gain (n129)

Parameter n129 is the gain that adjusts the feedback value.
Parameter
Name Unit Setting Range Factor y Setting
No.
n129 PID feedback value adjusting gain Multiples 0.0 to 10.0 1.0

• Proportional gain (P), Integral Time (I),

Differential Time (D) (n130, n131, n132)
Adjust the response of the PID control with the proportional
gain (P), integral time (I), and differential time (D).
Parameter No. Name Unit Setting Range Factor y Setting
n130 Porportional gain (P) Multiples 0.0 to 25.0 1.0
n131 Integral Time (I) 1.0 s 0.0 to 360.0 1.0
n132 Differential Time (D) 1.0 s 0.00 to 2.50 0.00

Optimize the responsiveness by adjusting it while operat-

ing an actual load (mechanical system). Any control (P, I, or
D) that is set to zero (0.0, 0.00) will not operate.
• PID Proportional Gain (n130)
Proportional gain is the value by which the error signal is
multiplied to generate a new PID controller output. A higher
setting will result in a more responsive system. A lower
setting will result in a more stable system.
Parameter No. Name Unit Setting Range Factor y Setting
n130 PID Proportional Gain - 0.00 to 10.00 1.0

• PID Integral Time (n131)

This parameter determines how fast the PID controller will
seek to eliminate any steady-state error. The lower the
setting, the faster the error will be eliminated. To eliminate
the integral function entirely, set this parameter to 0.0
seconds. A lower setting will result in a more responsive
system. A higher setting will result in a more stable
system.
Parameter No. Name Unit Setting Range Factor y Setting
n131 PID Integral Time sec. 0.00 to 360.0 1.0

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Chapter 4: Programming
PC7 Mini Vector
User’s Manual

• Derivative Time (n132)

This parameter can be adjusted to increase system
response to fast load or reference changes, and to reduce
overshoot upon startup. To eliminate the differential
function entirely, set this parameter to 0.00 seconds.
Parameter No. Name Unit Setting Range Factor y Setting
n132 Derivative Time sec. 0.00 to 10.0 0.00

• PID Offset Adjustment (n133)

Parameter n133 adjusts the PID control offset.
If both the target value and the feedback values are set to
zero, adjust the inverter output frequency to zero.
Parameter No. Name Unit Setting Range Factor y Setting
n133 PID Offset Adjustment % -100 to 100 0

• Integral (I) Limit (n134)

This parameter prevents the calculated value of the
integral control from exceeding the fixed amount. There
is normally no need to change the setting.
Reduce the setting if there is a risk of load damage, or of
the motor going out of step by the inverter’s response
when the load suddenly changes. If the setting is
reduced too much, the target value and the feedback value
will not match.
Set this parameter as a percentage of the maximum
output frequency with the maximum frequency as 100%.
Parameter No. Name Unit Setting Range Factor y Setting
n134 Integral (I) Limit % 0 to 100 100

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PC7 Mini Vector Chapter 4: Programming
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• PID Primary Delay Time Parameter (n135)

Parameter
Name Unit Setting Range Factor y Setting
No.
n135 PID primary delay time parameter Seconds 0.0 to 100 0.0
Parameter n135 is the low-pass filter setting for PID
control outputs. If the friction of the mechanical system is
too high, or if the rigidity is too low, the system can oscillate.
Increasing this parameter will dampen those oscillations.
• PID Output Gain (n163)
Parameter
Name Unit Setting Range Factor y Setting
No.
n163 PID Output Gain Multiples 0.0 to 25.0 1.0

This parameter adjusts the output gain.

• PID Feedback Loss Detection (n136, n137, n138)
Parameter
Name Unit Setting Range Factor y Setting
No.
0: No detection of PID feedback loss
Selection of PID 1: Detection of PID feedback loss
n136 feedback loss - (operation continued: FbL alarm) 0
detection 2: Detection of PID feedback loss
(output shut down: fault)
PID feedback loss 0 to 100 100% / Max. output
n137 % 0
detection level frequency
PID feedback loss
n138 % 0.0 to 25.5 1.0
detection time

• PID Limit
Sets the limite after PID control as a percentage of the
maximum output frequency.
• Prohibition of PID output
The output frequency is limited to zero Hz even if the PID
calculature yields a negative number (The motor will not
“back up”).

©2000 Saftronics, Inc. Page 4-67

 PID Control Block Diagram
n004 Freqency Reference Selection
n128 = 0 or PID cancel by the
Operator Potentiometer multi-function input
FREF 1 (n024) Remote / Local
External Terminal (0 to 10 V)
External Terminal (4 to 20 mA) Multi-Step Speed Reference n128 = 3, 4, 7, 8

Page 4-68
External Terminal (0 to 20 mA) 110%
Pulse Train Output Frequency
Communication n128 = 1, 2, 5, 6
PID control selection
Operator (0 to 10 V) 00
Operator (4 to 20 mA) PID Input
MNTR (U-17)
Operator Potentiometer 100% / FMAX PID output value
FREF 1 (n024) MNTR (U-18)
10% / FMAX

200%
FREF 2 (n025)
Z -1
FREF 3 (n026) Integral upper
FREF 4 (n027) Integral limit from limit -200%
FREF 5 (n028) multi-function input PID primary delay time PID control selection
Chapter 4: Programming

FREF 6 (n029) constant compensation n128 = 1, 2, 3, 4

n134 100% with reminder x1
FREF 7 (n030) +
1 + + 1 +
FREF 8 (n031) - n130 - + n163
n131 + + n135
FREF 9 (n120) Proportional x -1 PID output gain
Gain Integral Time -n134 -100%
FREF 10 (n121) n128 = 5, 6, 7, 8
(I) Z -1 n133
FREF 11 (n122) compensation PID offset adjustment
FREF 12 (n123) with reminder Z -1
Integral limit from
FREF 13 (n124) n128 = 1, 3, 5, 7
multi-function input
FREF 14 (n125) n132
FREF 15 (n126) PID control selection
Z -1 n128 = 2, 4, 6 ,8
FREF 16 (n127) Differential
(D) Time
F JOG (n032)

Feedback Value
MNTR (U-16)
n164
100% / FMAX
External Terminal (0 to 10 V) PID Control
External Terminal (4 to 20 mA) Selection
External Terminal (0 to 20 mA) 100% n128 = 1, 3, 5, 7
n129
Operator (0 to 10 V)
NOTES: Z-1 cannot be cleared during operation command input.
Operator (4 to 20 mA) Z-1 can be cleared during stop command input, or during
Adjustment Gain +
Pulse Train n132 + PID cancel by the multi-function input.
n128 = 2, 4, 6, 8
Z -1
Differential Time (D)

©2000 Saftronics, Inc.

User’s Manual
PC7 Mini Vector
 Operator Analog Speed Reference Block Diagram

INVERTER
Digital Operator
(JVOP-140)

RS-232C MODBUS Communication n068 >

=0
(9600 bps) Max. output frequency
0 - 10 V 110%
A/D n011 + 1 + + -
User’s Manual

VIN + I n068 I + Fref

conversion 3FFH - n070 +
Pin 1 Gain n068 < 0
of CN 2 Converts A/D (value) into Hz Primary delay
PC7 Mini Vector

time constant 0%

Z -1

©2000 Saftronics, Inc.

n069 n011
Compensation with reminder Bias Max. output frequency

RS-232C MODBUS Communication n071 >

=0
(9600 bps) Max. output frequency
4 - 20 mA 110%
A/D n011 + 1 + + -
IIN ADCH 2 + I n071 I + Fref
conversion 3FFH - n073 +
Pin 2 Gain n071 < 0
of CN 2 Converts A/D (value) into Hz Primary delay
time constant 0%

Z -1 n072 n011
with compensation Bias Max. output frequency

A/D converter GND

GND
Pin 3 OV
of CN 2
Chapter 4: Programming

Page 4-69
 Chapter 4: Programming
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User’s Manual

4.6.2 Using Energy-saving Control Mode

(n139 to n140)
Verify that the parameter n002 is set to 0 (V/f control mode)
when performing energy-saving control. Setting n139 to 1
enables the energy-saving control function.
Parameter No. Name Unit Setting Range Factor y Setting
Energy-saving 0 : Disabled
n139 - 0
control selection 1 : Enabled

Normally it is not necessary to change the setting.

However, if the motor characteristics are different from a
standard motor, refer to the description below and change
the parameter setting accordingly.
• Energy-saving Control Mode (n140 and n158)
Calculates the voltage for the best motor efficiency when
operating in energy-saving control mode. The calculated
voltage becomes the output voltage reference. The factory
setting is set to the maximum applicable motor capacity of
a standard motor.
The greater the energy-saving coefficient, the greater the
output voltage. When using a motor other than a standard
motor, set the motor code corresponding to the voltage
and capacity to n158. Change the setting of the energy-
saving coefficient K2 (n140) by 5%, so that the output power
becomes the smallest.
When the motor code is set to n158, the energy-saving
coefficient K2, which corresponds to the motor code, is set
n140.
Parameter No. Name Unit Setting Range Factor y Setting
Energy-saving control
n140 - 0.0 to 6550 *
coefficient K2

n158 Motor code - 0 to 70 *

*setting depends on inverter capacity

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PC7 Mini Vector Chapter 4: Programming
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The energy-saving coefficient K2 (n140) is set to a value

that corresponds with that motor code (n158).
Motor Code: Energy-Saving
Motor Type Vo l t a g e C l a s s Capacity
n158 coefficient K2: n140
0.1 kW 0 481.7
0.2 kW 1 356.9
0.4 kW 2 288.2
0.75 kW 3 223.7
200 V 1.5 kW 4 169.4
2.2 kW 5 156.8
3.7 kW 7 122.9
5.5 kW 9 94.8
Typical General 7.5 kW 10 72.7
Purpose Motor 0.2 kW 21 713.8
0.4 kW 22 576.4
0.75 kW 23 447.4
1.5 kW 24 338.8
400 V 2.2 kW 25 313.6
3.0 kW 26 245.8
3.7 kW 27 245.8
5.5 kW 29 189.5
7.5 kW 30 145.4
0.1 kW 40 481.7
0.2 kW 41 356.9
0.4 kW 42 300.9
0.75 kW 43 224.7
200 V 1.5 kW 44 160.4
2.2 kW 45 138.9
3.7 kW 47 106.9
5.5 kW 49 84.1
Typical Inverter 7.5 kW 50 71.7
Motor 0.2 kW 61 713.8
0.4 kW 62 601.8
0.75 kW 63 449.4
1.5 kW 64 320.8
400 V 2.2 kW 65 277.8
3.0 kW 66 213.8
3.7 kW 67 213.8
5.5 kW 69 168.3
7.5 kW 70 143.3

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Chapter 4: Programming
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User’s Manual

• Energy-saving voltage lower/upper limit

(n141, n142, n159, n160)

Sets the upper and lower limits of the output voltage. When
the value calculated in the energy-saving control mode is
larger than the upper limit (or smaller than the lower limit),
the value is output as a voltage reference value. The upper
limit is set to prevent over-excitation, and the lower limit is
set to prevent stalls when the load is light. The voltage limit
is set for machines using 6Hz/60Hz. For any voltage other
than 6Hz/60Hz, set the (value of the) voltage limit according
to linear interpolation. The parameters are set in % for
200V/400V inverters.

Parameter No. Name Unit Setting Range Factor y Setting

Energy-saving voltage
n141 % 0 to 120 50
lower limit (60 Hz)
Energy-saving voltage
n142 % 0 to 25 12
lower limit (6 Hz)
Energy-saving voltage
n159 % 0 to 120 120
upper limit (60 Hz)
Energy-saving voltage
n160 % 0 to 25 16
upper limit (6 Hz)

Voltage limit

250V *
n159
Upper limit

n141

n160
n142 Lower limit

6Hz 60 Hz Output frequency

*Doubled for the 400V class inverters.

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PC7 Mini Vector Chapter 4: Programming
User’s Manual

In the energy control mode, the maximum applicable

voltage is calculated using the output power. However, a
temperature change will change the fixed parameters, and
the maximum applicable voltage may not be emitted. In the
search operation, change the voltage slightly so that the
maximum appliable voltage can be obtained.

• Search Operation Voltage Limit (n144)

Limits the range where the voltage can be controlled. The
parameters are set in % for 200V/400V inverters. The search
operation is not performed when set to ).

Parameter No. Name Unit Setting Range Factor y Setting

Search operation
n144 % 0 to 100 0
voltage limit

• Search Operation Voltage Step (n145, n146)

Sets the voltage fluctuations for one cycle of the search
operation. Increase the value and the fluctuation of the
rotation speed will also increase. The value calculated by
linear interpolation is set for voltage other than above.
Parameter No. Name Unit Setting Range Factor y Setting
Search operation
n145 % 0.1 to 10.0 0.5
voltage step (100%)
Search operation
n146 % 0.1 to 10.0 0.2
voltage step (100%)
Search operation
n143 x24 ms 1 to 2000 1 (24ms)
control cycle
Voltage fluctuation

10%

n145

n146

5% 100%

©2000 Saftronics, Inc. Page 4-73

 Chapter 4: Programming
PC7 Mini Vector
User’s Manual

4.6.3 Frequency Command by Pulse Train Input

(n149)
Frequency reference can be set by pulse train input from
the multi-function input terminal (RP).

• Input pulse specifications

- Low-level voltage : 0.8 or less
- High-level voltage : 3.5 to 13.2 V
- H duty : 30 to 70%
- Pulse frequency : 0 to 30 kHz

• Frequency reference method

Frequency reference is a value obtained by multiplying the
ratio of the maximum input pulse frequency and acutal
input pulse frequency by the maximum output frequency.
Reference Frequency Input Pulse Frequency
(n011) = x Maximum Output Frequency
Maximum Pulse Train Frequency (n149)

IM

S1
FORWARD RUN/STOP
REVERSE RUN/STOP S2 Run/Stop and FWD/REV can
SC be selected by a switch
connected to the control
circuit terminal.
RP
PULSE Frequency setting can be
REFERENCE set by pulse train input
DEVICE signal [0 to 100% (maximum
FC frequency)/0 to 30kHz]
connected to the multi-
function input terminal.

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PC7 Mini Vector Chapter 4: Programming
User’s Manual

Factor y
No. Name Setting
Setting
n003 Run command selection 1 0
n004 Frequency reference selection 5 0
3000 2500
n149 Pulse train input scaling 1 = 10Hz
(30kHz) (25kHz)

Refer to Page 4-43 for n150.

4.6.4 Using MODBUS Communications
(n151 to n157)
Serial transmission is available with the PC7 via MODBUS
protocol.
• MODBUS Communications
A MODBUS system is composed of a single master (PLC)
and some number of slaves (1 to 31 PC7 units).
Communication between the master and the slave(s)
(serial communication) is controlled by the master
program with the master initiating communication and
the slave responding to those requests.
The master sends a signal to one slave at a time. Each
slave has a pre-registered address number. The master
specifies the address number along with the transmitted
data communication. The slave receives the communi-
cations to carry out designated functions and reply to the
master.
Interface RS-422, RS485
Synchronization Asynchronous (Start-Stop synchronization)
Baud rate: Selected from 2400/4800/9600/19200
bps
Communication
Data length: 8 bit fixed
Parameters
Parity: Selected from even/odd/none
Stop bits: 1 bit fixed
Communication protocol MODBUS (RTU mode only)
Max. number of inverters
31 units (when using RS-485)
that can be connected

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Chapter 4: Programming
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4.6.4.1 Serial Communications Wiring

Use the following S+, S-, R+ and R- terminals for
MODBUS communications. Change the termination
resistor as shown below.
At RS-422, RS-485 communications: Turn ON SW2 ON/
OFF switch of only the inverter at the termination viewed
from the PLC.

NOTE:
1. Separate the wiring for communications from the main
circuit wiring or other power lines.
2. Use shielded cables for communication wiring;
connect the shielded sheath to the ground terminal
and terminate the other end to prevent it from being
connected (to prevent noise malfunction).
3. When communication is performed through RS-485,
connect S+ and R+, S- and R- terminals inside the
inverter as shown above on the right side.

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PC7 Mini Vector Chapter 4: Programming
User’s Manual

4.6.4.2 Procedure for Communication with PLC

The following shows the procedure for communications
with PLC.
(1) Connect the communication cable between the PLC
and the PC7 with the power supply turned OFF.
(2) Turn the power ON.
(3) Set the parameters (n151 to n157) required for
communication by using the digital operator.
(4) Turn the power OFF once to verify that the digital
operator displays have been completely erased.
(5) Turn the power ON again.
(6) Communications with the PLC starts.

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 Chapter 4: Programming
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User’s Manual

4.6.4.3 Setting Parameters for Communication

Communication related parameters must be set for
MODBUS communication. Parameters n151 to n157
cannot be set during communication. Always set them
prior to performing communication.

Parameter Name Description Factor y

Setting
0: operator
1: control circuit terminals
n003 Run command selection 0
2: communication
3: communication card (optional)
0: local potentiometer (digital operator)
1: frequency ref. 1 (n024)
2: control circuit terminals (voltage 0 to 10 V)
3: control circuit terminals (current 4 to 20 mA)
Frequency reference 4: control circuit terminals (current 0 to 20 mA)
n004 0
selection 5: pulse train
6: MODBUS communication (register no, 000211)
7: operator circuit terminals (voltage 0 to 10 V)
8: operator circuit terminals (current 4 to 20 mA)
9: communication card (optional)
0: timeover detection (free run stop)
Timeover detection 1: timeover detection (coasting to a stop with speed
selection reduction time 1)
Monitors transmission time 2: timeover detection (coasting to a stop with speed
n151 0
between the receiving the reduction time 2)
correct data from the PLC 3: timeover detection (continuous operation, warning
(Timeover: 2 sec) display)
4: timeover detection not provided
0: 0,1 Hz
Communication frequency
1: 0:0.1 Hz
n152 Reference monitor unit 0
2: 30000/100% (30000 = max. output frequency)
selection
3: 0.1%
n153 Slave address Setting range: 0 to 32* 0
0: 2400 bps
1: 4800 bps
n154 Baud rate selection 2
2: 9600 bps
3: 19200 bps
0: even parity
n155 Parity selection 1: odd parity 0
2: no parity
156 Sending waiting time Setting limit: 10 ms to 65 ms setting unit: 1ms 10 ms
0: RTS control
n157 RTS control 0
1: no RTS control (RS-422A 1 to 1 communication)

*The slave does not respond to the command from the master when set to 0.

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PC7 Mini Vector Chapter 4: Programming
User’s Manual

Monitoring run status from the MODBUS master setting/

referencing of parameters, fault reset and multi-function
input reference can be done regardless of run command
or frequency reference selection.
Multi-function input reference from PLC is logically OR’d
with the digital input commands from S1 to S7 multi-
function input terminals.
4.6.4.4 Message Format
For communications, the master Slave Address
(PLC) sends a command to the Function Code
slave (PC7) and the slave re-
sponds to it. The message format
is shown on the right. The length
Data
of the data varies according to the
contents of commands (functions).
The interval between messages
must be maintained at the follow- Error Check
ing amount.
PC7 PC7 PC7
Reference Reference Reference
message message message t(sec)

24 bits n156 setting 24 bits 10 ms or more

• Slave address: Inverter address (0 to 32).

Setting to 0 indicates simultaneous (global) broadcast-
ing. The inverter does not respond to the command from
the master.

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• Function code: Command codes (See below)

Function Reference Message Response Message

Function
Code Min. (Byte) Max. (Byte) Min. (Byte) Max. (Byte)
Reading holding
01H 8 8 7 37
resistor contents
08H Loop back test 8 8 8 8
Write in several
10H 11 41 8 8
holding resistors

• Data: Composes a series of data by combining hold-

ing register numbers (test codes for loop-back numbers)
and their data. Data length depends on the contents of
the commands.
• Error check: CRC-16 (Calculate the value by the
following method).
1. The default value at calculation of CRC-16 is normally
0. In the MODBUS system, change the default to 1 (all
1 to 16-bit).
2. Calculate CRC-16 assuming that the loop address LSB
is MSB and the last data MSB is LSB.
3. Also calculate CRC-16 for a response message from
the slave and refer it to CRC-16 in the response
message.

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4.6.4.5 Data Read Command [03H]

This command reads out the contents of the holding
registers with the continuous numbers for the specified
quantity. The contents of holding register is divided into
the upper 8 bits and the lower 8 bits. They become the
data items in response message in the order of
numbers.
Example: Reads out status signal, fault contents, data
link status and frequency reference from the PC7 (slave
2).
Reference message Response message Response message
(at normal operation) (at normal operation) (at fault occurence)
Slave Address 02H Slave Address 02H Slave Address 02H

Function Code 03H Function Code 03H Function Code 83H

Upper 00H Number of Data* 08H Error Code 03H
Start Number
Lower 20H First holding Upper 00H
Upper F1H
Upper 00H resistor Lower 65H CRC-16
Quantity Lower 31H
Lower 04H Next holding Upper 00H
Upper 45H resistor Lower 00H
CRC-16
Lower F0H Next holding Upper 00H
resistor Lower 00H
Next holding Upper 01H
resistor Lower F4H
Upper AFH
CRC-16
Lower 82H
*Twice as much as the numb e r o f
re fe re nce me ssag e .

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4.6.4.6 Example of Loop-Back Test (08H)

Command message is returned as a response mes-
sage without being changed. This function is used to
check transmission between the master and the slave.
Any arbitrary values can be used for test codes or data.
Example: Loop-back test of slave 1 and PC7.

Response message Response message Reference message

(at normal operation) (at normal operation) (at fault occurence)
Slave Address 01H Slave Address 01H Slave Address 01H

Function Code 08H Function Code 08H Function Code 89h

Upper 00H Upper 00H Error Code 01H
Start Number Start Number
Lower 00H Lower 00H
Upper 86h
Upper A5H Upper A5H CRC-16
Quantity Quantity Lower 50H
Lower 37H Lower 37H
Upper DAH Upper DAH
CRC-16 CRC-16
Lower 8DH Lower 8DH

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4.6.4.7 Data Write Command [10H]

Specified data can be written into multiple consecutive
registers. Written data must be arranged in a command
message in the order of the holding register numbers:
from upper eight bits to lower eight bits.
Example: Set forward run at frequency reference 60.0 Hz
to slave 1 PC7 from the PLC.
Reference message Response message Reference message
(at normal operation) (at normal operation) (at fault occurence)
Slave Address 01H Slave Address 01H Slave Address 01H
Function Code 10H Function Code 89H
Function Code 10H
Upper 00h Error Code 01H
Upper 00H Start Number
Start Number Lower 01H
Upper 86H
Lower 01H CRC-16
Lower 50H
Upper 00H Upper 00H
Quantity Quantity
Lower 02H Lower 02H
Number of Data* 04H Upper 10H
CRC-16
Lower 08H
Upper 00H
First Data
Lower 01H
Upper 02H
Next Data
Lower 58H
Upper 63H
CRC-16
Lower 39H
*Se ts twice as larg e as the
actual numb e r

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4.6.4.8 Data
• Reference Data (available to read out / write in)

Register No. bit Description

0000H Reserved

0 Run Command 1 : Run 0 : Stop

1 Reverse Run 1 : Reverse Run 0 : Forward Run

2 External Fault 1 : Fault (EFO)

3 Fault Reset 1 : Reset command
4 Multi-function input reference 1 (Function selected by n050)

5 Multi-function input reference 2 (Function selected by n051)

0001H
6 Multi-function input reference 3 (Function selected by n052)

7 Multi-function input reference 4 (Function selected by n053)

8 Multi-function input reference 5 (Function selected by n054)

9 Multi-function input reference 6 (Function selected by n055)

A Multi-function input reference 7 (Function selected by n056)

B-F (Not Used)

0002H Frequency reference (unit : n152)

0003H V/f gain (1000/100%) Setting range : 2.0% ~ 200.0%

0004H-0008H Reserved

Multi-function output reference 1

0 (1 : MA ON 0 = MA OFF)
(Effective when n057 = 18)

Multi-function output reference 2

1 (1 : P1 ON 0 = MA OFF)
0009H (Effective when n058 = 18)

Multi-function output reference 3

2 (1 : P2 ON 0 = MA OFF)
(Effective when n059 = 18)

3-F (Not Used)

000AH-001FH Reserved

Note: Write in “0” for unused bit. Never write in data for the reserved register.

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• Simultaneous (Global) Broadcasting Data

(available only for data writes)
Register No. bit Description
0 Run Command 1 : Run 0 : Stop
1 Reverse Run 1 : Reverse Run 0 : Forward Run
2 (Not Used)
0001H 3 (Not Used)
4 External Fault 1 : Fault (EFO)
5 Fault Reset 1 : Fault reset command
6-F (Not Used)
30000/100% fixed unit
0002H
(Data is converted into 0.01 Hz inside the inverter, and fractions are rounded off).

Bit signals not defined as the global broadcast signals are

used as the local station data signals.

• Monitor Data (Read only)

Register No. bit Description
0 Run Command 1 : Run 0 : Stop
1 Reverse Run 1 : Reverse run 0 : Forward run
Status Signal

2 Inverter operation ready 1 : Ready 0 : Not ready

3 Fault 1 : Fault
0020H 4 Data setting error 1 : Error
5 Multi-function output 1 (1 : MA ON 0 : MA OFF)
6 Multi-function output 2 (1 : P1 ON 0 : OFF)
7 Multi-function output 3 (1 : P2 ON 0 : OFF)
8-F (Not Used)
0 Overcurrent (OC)
1 Overvoltage (OV)
2 Inverter overload (OL2)
3 Inverter overheat (OH)
4 (Not Used)
5 (Not Used)
Fault Description

6 PID feeback loss (FbL)

7 External fault (EF, EFO) Emergency stop (STP)
0021H
8 Hardware fault (Fxx)
9 Motor overload (OL1)
A Overtorque detection (OL3)
B (Not Used)
C Power loss (UV1)
D Control power fault (UV2)
E MODBUS communications timeover (CE)
F Operator connection (OPR)

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Register No. bit Description

Data Link Status 0 Data write in
1 (Not Used)
2 (Not Used)
0022H
3 Upper / lower limit fault
4 Consistency fault
5-F (Not Used)
0023H Frequency reference (Unit : n152)
0024H Output frequency (Unit : n152)
0025H-0026H (Not Used)
0027H Output current (10 / 1 A)
0028H Output voltage reference (1 / 1 V)
0029H-002AH Reserved
Sequence Input Status

0 Terminal S1 1 : Closed 0 : Open

1 Terminal S2 1 : Closed 0 : Open
2 Terminal S3 1 : Closed 0 : Open
002BH 3 Terminal S4 1 : Closed 0 : Open
4 Terminal S5 1 : Closed 0 : Open
6 Terminal S6 1 : Closed 0 : Open
7-F (Not Used)
0 Run 1 : Run
1 Zero - speed 1 : Zero - speed
2 Frequency agreed 1 : Agreed
3 Minor fault (Alarm is indicated)
4 Frequency detection 1 1 : Output frequency <= (n095)
5 Frequency detection 2 1 : Output frequency <= (n095)
6 Inverter operation ready 1 : Ready
Inverter Status

7 Undervoltage detection 1 : Undervoltage detection

002CH
8 Baseblock 1 : Inverter output baseblock
9 Frequency reference mode 1 : Other than communications 0 : communications
A Run command mode 1 : Other than communications 0 : communications
B Overtorque detection 1: Detection or overtorque fault
C (Not Used)
D Fault restart
E Fault (Including MODBUS communications timeover) 1 : Fault
F MODBUS communications timeover 1 : Timeover

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Register No. bit Description

0 MA "ON" 1 : Closed 0 : Open
1 P1 "ON" 1 : Closed 0 : Open
002DH
2 P2 "ON" 1 : Closed 0 : Open
3-F (Not Used)
002EH-0030H Reserved
0031H Main circuit DC voltage (1 / 1 V)
0032H Torque monitor
0033H-0036H (Not Used)
Output power ( 1 / 1 W : with
0037H
sign)
PID feedback value (100%/Input equivalent to max. output frequency; 10/1%; without
0038H
sign)
0039H PID input value (+ 100% / + Max. output frequency; 10/1%; with sign)
003AH PID input value (+ 100% / + Max. output frequency; 10/1%; with sign)
0 CRC error
Communications Error

1 P1 "ON"
2 (Not Used)
3 Parity error
003DH
4 Overrun error
5 Framing error
6 Timeover
7 (Not Used)
003EH-00FFH Reserved

* Communications error contents are saved until fault reset is input.

(Reset is enabled during run.)

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• Storing Parameters [Enter Command] (can be written only)

Register
Name Contents Setting Range Default
Number
ENTER Write-in parameter data to
0900H 0000H to FFFFH -
command non-volatile memory (EEPROM)

When a parameter is written serially by the MODBUS PLC,

the parameter is written to the parameter data area on
the RAM in the PC7. ENTER command is a command to
transfer the parameter data from RAM to the non-volatile
memory in the inverter. Writing data (can be undefined) to
register number 0900H during stop executes this
ENTER command.
Maximum number of writes of the non-volatile memory
used in the PC7 is 100,000; do not execute the ENTER
command excessively. When a parameter is changed
from the digital operator, the parameter data on the RAM
is written to the non-volatile memory without ENTER
command.
Register number 0900H is used only for writing of data. If
this register is defined as monitor (read only), a register
number error (error code: 02H) occurs.

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• Error Codes
Error Code Contents
Function code error
01H
· Function code from PLC is other than 03H, 08H or 10H.
Improper register number
02H · No register numbers to be accessed have been registered.
· ENTER command "0900H" that is an exclusive-use register for write-in was read out.
Improper quantity
03H · The number of data items to be read or write-in is not in the range between 1 and 16.
· The number of data items in a message is not the value obtained by multiplying the
quantity by two in the write-in mode.
Data setting error
21H · A simple upper/lower limit error occurred with control data or parameter write-in.
· A parameter setting error occurred when a parameter was written.
Write-in mode error
· Attempt to write-in a parameter from PLC was made during running.
· Attempt to write-in an ENTER command from PLC was made during running.
· Attempt to write-in a parameter from PLC was made during UV occurrence.
22H · Attempt to write-in an ENTER command from PLC was made during UV occurrence.
· Attempt to write-in a parameter other than n001 = 12, 13 (initialization) from PLC was
made during "F04" occurrence.
· Attempt to write-in a parameter from PLC was made while data were being stored.
· Attempt to write-in data exclusive for read-out from PLC was made.
*Re fe r to the p arame te rs list fo r p arame te rs that can b e chang e d d uring o p e ratio n.

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4.6.5 Performing Self-test

PC7 is provided with a self diagnostic check. It is
available to test the serial communication I/F circuit. This
function is called “self-test”. During connect the sending
terminal with the receiving terminal in the communica-
tions section. It assures that the data received by the PC7
is not being changed. It also checks if the data can be
received normally. Carry out the self-test in the following
procedure.
(1) Turn ON the PC7 mini power supply. Set parameter
n056 to 35 (self-test).
(2) Turn OFF the PC7 mini power supply.
(3) Make the following wiring with the power supply
turned OFF.
(4) Turn the power ON.

(Note: Select NPN side for SW1)

Normal operation: Operator displays frequency reference
value.
Fault operation: Operator displays “CE”, fault signal is
turned ON and inverter ready signal is turned OFF.
Refer to page 4-71 for n158 to n160

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4.6.6 Search Operation Power Detection Hold Width

(n161)
When the power fluctuation is less than this value, the
output voltage is held for 3 seconds. Then the search
operation mode is activated. Set the hold width in % of the
power which is currently held.

Parameter No. Name Unit Setting Range Factor y Setting

Search operation
n161 % 0 to 100 0
voltage limit

• Power Detection Filter Time Parameter (n162)

Response to load changes are improved when this value
is reduced. However, at low frequency, unstable rotation
may result.

Parameter No. Name Unit Setting Range Factor y Setting

Power detection filter

n162 x 4 ms 0 to 225 5 (20 ms)
time parameter

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Refer to page 4-64 for n163 to n164

• Installed Braking Resistor Overheating protection

Selection (n165) Set “0” when braking resistor is not
connected

Setting Description

0 Overheating protection is not provided

1 Overheating protection is provided

4.6.7 Using Constant Copy Function (n176, n177)

The PC7 standard digital operator JVOP-140 can store

constants from one inverter. A backup power supply is not
necessary since EEPROM is used.
Constant copy function is possible only for the inverters
with the same product series, power supply specifica-
tions and control mode (V/f control or vector control).
However, some constants may not be copied. It is also
impossible to copy constants between PC7 and VSM
inverters.
The prohibition of the reading of constants from the
inverter can be set at n177. The constant data cannot be
changed when this constant is set.
If any alarm occurs during constant copy, the PRGM will
blink and copying will continue.

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4.6.7.1 Constant Copy Function Selection (n176)

Depending on the setting of n176 for constant copy
function selection, the following functions are available.
(1) Read all the constants from the inverter (READ) and
store them in EEPROM in the digital operator.
(2) Copies the constants stored in the digital operator to
the inverter (COPY).
(3) Verify the constants in the digital operator and the
constants in the inverter are the same (VERIFY).
(4) Displays the maximum applicable motor capacity and
the voltage class of the inverter that has the
constants stored in the digital operator.
(5) Displays the software number of the inverter that has
the constants stored in the digital operator.
Parameter No. Name Unit Setting Range Factor y Setting
rdy: READY
rEd: READ
Constant copy CPy: COPY
n176 - rdy
function selection vFy: VERIFY
vA: Inverter capacity display
Sno: Software No. display

4.6.7.2 Prohibiting Constant Read Selection (n177)

Select this function to prevent accidentally overwriting the
constants stored in EEPROM or in the digital operator.
Reading is not possible when this constant is set to 0.
The constant data stored in the digital operator are safe
from accidental overwriting.
When reading is performed while this constant is set to
0, PrE will blink. Press the DSPL or ENTER and return to
the constant number display.
Parameter No. Name Unit Setting Range Factor y Setting
Constant read 0: READ prohibited
n177 1 0
selection prohibit 1: READ allowed

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4.6.7.3 Read (Upload) Function

The function of the parameter is to upload parameters.
This command will instruct the digital operator to read all
of the inverter parameters. These parameters can than
be copied to other inverters by simply executing the
parameter “write” command. This “copy” unit function can
be used to quickly program multiple inverters.
Example: Store the constants from the inverter in the
EEPROM inside the digital operator.
Explanation O p e ra to r D is p la y
(Can be a different constant
· Press DSPL to light [PRGM] 0 0 1 No.)
· Enable the · Press ENTER to display the 1 (Lit) (Can be a different set
setting of the set value value)
constants n001
to n179 · Change the set value to 4 by 4 (Blinks)
pressing or key.
<

<

· Press ENTER. 4 (Lit for one second)

· Change the constant NO. to N177
<

n177 by pressing or
<

key.
· Set constant
read prohibited
· Press ENTER to display the 0 (Lit)
set value.
selection
(n177) to READ · Change the set value to 1 by 1 (Blinks)
pressing the or key.
<

<

enabled. *1
1 (Lit for one second)
· Press ENTER.
N177 (The constant displayed)
· Change the constant No. by N176
pressing or key.
<

<

· Press ENTER to display the RED (Lit)

set value.
· Execute
parameter · Change the set value to rEd by RED (Lit)
pressing or key.
<

<

upload (READ)
by Function RED (Blinks while executing READ)
n176.
· Press ENTER (End is displayed after the
E ND execution of READ is
completed)
· Press DSPL or ENTER N176 (The constant is displayed)
· Change the constant number N177
to n177 by pressing or
<
<

· Set constant
key. 1 (Lit)
read prohibited · Press ENTER to display the
selection set value. 0 (Blinks
(n177) to READ · Change the set value to 0 by
disabled. *2 pressing or key. 0 (Lit for one minute)
<

<

(The constant number is

· Press ENTER N177
displayed)
*1 When READ is enabled (n177 = 1), this setting is not necessary.
*2 The setting is not necessary unless READ prohibition is selected.

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4.6.7.4 Copy (Download) Function

Writes the constant stored inside the digital operator to
the PC7. This download is possible only when inverters
with the same product series, power supply specifica-
tions and control mode (V/f control or vector control).
Therefore, writing from 200 V class to 400 V class (or vice
versa), from V/f control mode to vector control mode (or
vice versa), and from the PC7 to any other inverter is not
possible.
Constant Copy Function (n176), Constant Read
Prohibited (n177), Fault History (n178), Inverter Software
Number (n179) and hold output frequency are not
written.
The following constants are not written if the inverter
capacity is different.

Constant No. Name Constant No. Name

n011 to n017 V/f setting n108 Motor leakage inductance

n036 Motor rated current n109 Torque compensation voltage limiter

n080 Carrier frequency n110 Motor no-load current

n105 Torque compensation iron loss n140 Energy-saving coefficient K2

n106 Motor rated slip n158 Motor code

n107 Motor resistance for one phase

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Example:
Write the constants from EEPROM inside the digital
operator to the inverter.
Explanation Operator Display
· Press DSPL to light [PRGM] N001 (Can be a different constant No.)

· Press ENTER to display the 1 (Lit) (Can be a different set

set value. value)
· Enable the setting
for the constants
n001 to n179 · Change the set value to 4 by 4 (Blinks)
<

pressing or key.
<

· Press ENTER. 4 (Lit for one second)

N001 (The constant No. is displayed)
· Change the constant No. to N176
n176 by pressing
<

or key.
<

· Press ENTER to display the RD Y (Lit)

set value.
· Execute
download (COPY) · Change the set value to CPy C P Y (Lit)
<

by pressing or key.
<

by constant copy
function (n176) · Press ENTER C P Y (Blinks while executing CPY)
· Press DSPL or ENTER E ND (End is displayed when the
execution of CPY is completed)

N176 (The constant No. is displayed)

A setting range check and matching check for the

transferred constants are executed after the constants
are copied from the digital operator to the inverter. If any
constant error is found, the written constants are
discarded and the previous are retained.
When a setting range error is found, the constant
number where an error occurs is indicated by blinking.
When a matching error is found, oP ( : a number)
is indicated by blinking.

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4.6.7.5 Verify Function

This function compares the constants stored in the
digital operator with the constants in the inverter. As well
as download, VERIFY is possible only for the inverters
with same product series, power supply specifications
and control mode (V/f control or vector control). When the
constants stored in the digital operator match those in
the inverter, vFy is displayed by blinking, the End is dis-
played. Example: Compare the constants stored in
EEPROM inside the digital operator with the constants in
the inverter.
Explanation Operator Display
N001 (Can be a different constant No.)
· Press DSPL to light [PRGM]
· Press ENTER to display the 1 (Lit) (Can be a different set value)
· Enable the setting for set value.
the constants n001 to · Change the set value to 4 by 4 (Blinks)
n179 pressing or key.
<

<

· Press ENTER. 4 (Lit for one second)

N001 (The constant No. is displayed)

· Change the constant No. to N176
n176 by pressing or
<
<

key.
· Execute VERIFY by · Press ENTER to display the RD Y (Lit)
constant copy function set value.
selection (n176)
· Change the set value to vFy VFY (Lit)
pressing or key.
<

<

· Press ENTER VFY (Blinks while executing VERIFY)

· Display the unmatched N001 (Blinks) (When n001 is
constant No. unmatched)
· Display the constant
value in the inverter 6 0 .0 (Blinks)
· Press ENTER 5 0 .0 (Blinks)
· Display the constant
value in the digital · Press ENTER
operator.
· Continue the execution · Press
VFY
<

key. (Blinks while executing VERIFY)

of VERIFY.
·
Press DSPL or ENTER E ND (End is displayed when the
execution of VERIFY is completed)
N176 (The constant No. is displayed)

While an unmatched constant number is displayed or a constant

value is displayed pressing STOP/RESET interrups the execution
of VERIFY and End is displayed. Pressing DSPL or ENTER returns
to the constant number.

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4.6.7.6 Inverter Capacity Display

The voltage class and maximum applicable motor

capacity (whose constants stored in the digital operator
are read out) are displayed.
Example: Display the voltage class and maximum
applicable motor capacity for the inverter whose constants
stored in EEPROM inside the digital operator.
Explanation Operator Display

· Press DSPL to light [PRGM] N001 (Can be a different constant No.)

(Lit) (Can be a different set
· Press ENTER to display the set 1
value)
· Enable the setting value.
for the constants
· Change the set value to 4 by 4 (Blinks)
n001 to n179
pressing or key.
<

<

· Press ENTER. 4 (Lit for one second)

N001 (The constant No. is displayed)

· Change the constant No. to n176 N176

by pressing or key.
<

<

· Execute Inverter · Press ENTER to display the set RD Y (Lit)

Capacity Display value.
(vA) by constant
· Change the set value to vA by VA (Lit)
copy function
<

<

selection (n176) pressing or key.

2 0 .7 (Lit) (For 20P7)*
· Press ENTER

· Press DSPL or ENTER. N176 (The constant No. is displayed)

The following shows the explanation of Inverter Capacity

Display.
Max Applicable Motor Capacity
2 0. 7 200 V Class 400 V Class
0.1 0.1 kW -
0. 2 0.25 kW 0.37 kW
0.4 0.55 kW 0.55 kW
0. 7 1.1 kW 1.1 kW
Voltage Class 1.5 1.5 kW 1.5 kW
2 Three-Phase 200 V 2.2 2.2 kW 2.2 kW
b Single-Phase 200 V 3.0 - 3.0 kW
4 Three-Phase 400 V 4.0 4.0 kW 4.0 kW

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4.6.7.7 Software Number Display

The software version number (of the inverter whose

constants stored in the digital operator are read out) is
displayed.
Example: Display the software number of the inverter
whose constants stored EEPROM inside the digital
operator.
Explanation Operator Display

· Press DSPL to light [PRGM] N001 (Can be a different constant No.)

· Press ENTER to display the 1 (Lit) (Can be a different set value)
· Enable the setting set value.
for the constants · Change the set value to 4 by 4 (Blinks)
n001 to n179 pressing or key.
<

<

· Press ENTER. 4 (Lit for one second)

N001 (The constant No. is displayed)

· Change the constant No. to
N176
n176 by pressing or
<
<

key.
· Press ENTER to display the RD Y (Lit)
· Execute Software set value.
No. Display (Sno)* Change the set value to vA
by constant copy · S NO (Lit)
by pressing or
<

<

function selection key.

(n176).
0 0 1 3 (Lit) (software version: VSP010013)
· Press ENTER

· Press DSPL or ENTER. N176 (The constant No. is displayed)

*Displays last 4 digits of the software version.

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Display List
Operator
Description Corrective Action
Display
Lit: Setting for constant copy function
RD Y -
selection enabled
Lit: READ selected
RED -
Flashed: READ under execution
CPY Lit: Writing (COPY) selected -
Lit: VERIFY selected
VFY -
Flashed: VERIFY under execution
VA Lit: Inverter capacity display selected -
S NO Lit: Software No. display selected -
Lit: READ, COPY (writing) or VERIFY
E ND completed
-

Blinks: Attempt to execute READ while Confirm the necessity to execute READ, then set
PRE Constant Read Prohibited Selection (n177) is constant Read Prohibited Selection (n177) to 1 to
set to 0. execute READ.
Blinks: The constant could not be read
properly be READ operation. Or, a main Confirm that the main circuit power supply
RD E
circuit low voltage is detected during READ voltage is correct, then re-execute READ.
operation.
The constants stored in the digital operator
Blinks: A check sum error occurs in the cannot be use.
CSE constant data stored in the digital operator. Re-execute READ to store the constants in the
digital operator.
Blinks: A download has been attempted from
DP S Check if they are the same product series.
one model inverter to a different model.
Blinks: No constant data stored in the digital
ND R Execute READ.
operator.
Blinks: Attempt to execute writing (COPY) or
CPE VERIFY between different voltage classes or Check each voltage class and control mode.
different control modes.
Blinks: A main circuit low voltage is detected Confirm that the main circuit power supply
CYE during writing (COPY) operation. voltage is correct, the re-execute writing (COPY).
Initialize the constants. If an error occurs again,
Lit: A check sum error occurs in the constant
F04 date stored in the inverter.
replace the inverter due to a failure of constant
memory element (EEPROM) in the inverter.
Press ENTER to continue the execution of
Blinks: Attempt to execute VERIFY between
UR E VERIFY. Press STOP to interrupt the execution of
different inverter capacities.
VERIFY.
Check the connection between the inverter and
the digital operator.
Blinks: A communication error occurs
IF E If a communication error occurs during READ
between the inverter and the digital operator.
operation or writing (COPY) operation, be sure to
re-execute READ or COPY.
Note: While rEd, CPy, or vFy is displayed by blinking, key input on the digital operator is
disabled. While rEd, CPy and vFy are not displayed by blinking, pressing DSPL or ENTER
redisplays the constant number.

Page 4-100 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 5: PM &
User’s Manual Troubleshooting

PM&
Chapter 5:
Troubleshooting

What this chapter tells you:

1) Periodic inspection.
2) Parts replacement schedule.
3) Troubleshooting poor operation.
4) Fault diagnostics.

©2000 Saftronics, Inc. Page 5-1

Chapter 5: PM & PC7 Mini Vector
Troubleshooting User’s Manual

Never touch any high voltage terminals in the inverter.

Replace all protective covers before powering up the
! inverter. Only authorized personnel should be
permitted to perform service on this unit.

5.0 PERIODIC INSPECTION

The PC7 will provide a long, useful operational life when
you observe all of the precautions in this manual. It is,
however, a good idea to perform regular, periodic
inspections to make sure there are no unexpected
problems. These checks are very simple and will not
require much time. Table 5.1 (page 5-3) summarizes the
recommended checks.
5.1 PARTS REPLACEMENT SCHEDULE
Table 5.2 (page 5-3) gives a recommended parts
replacement schedule. While this is not absolutely
required, it can further prolong the useful life of the PC7.

5.2 OPERATIONAL FAULTS

The PC7 gives advanced diagnostic displays to assist in
the troubleshooting of operational problems. Some
problems, however, may not result in a unit fault trip.
Refer to Table 5.3 (page 5-4) for typical corrective actions.

Page 5-2 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 5: PM &
User’s Manual Troubleshooting

Table 5.1 Periodic Inspection

Component Check Corrective Action
External terminal,
Loose terminals
connectors, Secure (do not overtighten)
or connections
mounting screws
Build-up of dust,
Heatsink Blow with clean, dry compressed air
dirt or oil
Printed CircuitAccumulation of Blow with clean, dry compressed air.
Board dust or dirt or If problem persists, replace
Power Components discoloration component
Discoloration,
Bus Capacitor Replace the capacitor or the inverter
odor, discharge
Abnormal noise
Cooling fan Replace the cooling fan
or vibration

Table 5.2 Parts Replacement Schedule

Approximate
Component Remarks
Inter val

Bus Capacitor(s) 5 years Inspect and replace

Fuses 10 years Replace

Cooling fan 2 to 3 years Replace

Replace
Smoothing capacitor 5 years (Inspection needed to
determine condition)
(Inspection needed to
Breaker relays -
determine condition)
Replace
Aluminum capacitors on PCBs 5 years (Inspection needed to
determine condition)

©2000 Saftronics, Inc. Page 5-3

Chapter 5: PM & PC7 Mini Vector
Troubleshooting User’s Manual

Table 5.3 Operational Problems

Obser ved
Check Corrective Action
Problem

Incoming power Measure input voltage and make sure it

No keypad supply is within unit tolerance.
illumination Verify DC bus voltage is present.
DC Bus Voltage
(320 VDC - 650 VDC) (Charge LED on)
Reverse any two motor leads after
T1, T2, T3 wiring
power is removed and display is OFF.
Motor is turning
wrong direction Make sure control wiring is ok. Check
Control Wiring programming of unit to be sure that
2-wire/3-wire programming is correct.
Keypad does not
1. Must be in program mode.
allow parameter Check Access
2. Set parameter n001 for access.
changes
Make sure the drive is getting a valid
Run LED
run command
LO/RE Status Press LOCAL/REMOTE key
Reference Valid reference present
Motor does not
accelerate Check with rectifier type voltmeter. Look
Output Voltage
for balanced AC voltage.
Refer to fault display tables,
Fault Code
pages 5-7 thru 5-13
Load Make sure motor is not overloaded.
Use clamp on ammeter to verify
Single-Phase
balanced, three-phase output current.
Motor
Motor current is Is motor connected for correct voltage.
connections
high
Make sure the V/Hz pattern matches the
V/Hz
motor nameplate.
Load Excessive load.

Page 5-4 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 5: PM &
User’s Manual Troubleshooting

Replacement of Cooling Fan

· Inverter of W-Dimension (width) 2.68 inches,
5.51 inches, 6.64 inches
1. Removal
(1) Press the right and left clicks of the fan cover and pull
them to remove the fan cover from the inverter unit.
(2) Pull the wiring from the fan cover rear face and remove the
protective tube and connector.
(3) Open the left and righ sides of the fan cover to remove the
cooling fan from cover.
2. Mounting
(1) Mount the cooling fan on the fan cover. The arrow mark to
indicate the wind direction of the cooling fan must be in the
opposite side to the cover.
(2) Connect the connector and mount the protective tube firmly.
Mount the connector joint section on the fan cover rear face.
(3) Mount the fan cover on the inverter. Be sure to mount the
right and left clicks of the fan cover on the heatsink.
· Inverter of W-Dimension (width) 4.25 inches
1. Removal
(1) Remove the front cover and terminal cover, and remove the
cooling fan connector (CN4)
(2) Press the right and left clicks of the fan cover and pull the
fan cover to remove it from the inverter.
(3) Open the right and left sides of the fan cover to remove the
cover from the cooling fan.
2. Mounting
(1) Mount the cooling fan on the fan cover. The arrow mark to
indicate the wind direction must be opposite the cover.
(2) Mount the fan cover on the inverter. Be sure to mount the
right and left clicks of the fan cover on the heatsink. Lead in
the wiring from the cable lead-in hole at the bottom of the
plastic case to the inside of the inverter.
(3) Connect the wiring to the cooling fan connector (CN4) and
mount the front cover and the terminal cover.

©2000 Saftronics, Inc. Page 5-5

Chapter 5: PM & PC7 Mini Vector
Troubleshooting User’s Manual

5.3 ALARM AND FAULT CODES

This section describes the alarm and fault displays,
explanations for fault conditions and corrective actions to
be taken if the PC7 malfunctions.
< Corrective actions for models with blank cover >
1. Input fault reset or cycle the power supply OFF and ON.
2. When a fault cannot be corrected:
a. Turn the power supply OFF and check the wiring
control logic.
b. Turn the power supply OFF and replace the blank
cover with the digital operator to display faults.

Page 5-6 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 5: PM &
User’s Manual Troubleshooting

< Corrective actions of models with digital cover >

: ON :BLINKING : OFF
Alarm Display and Contents
Alarm Display
Inverter Causes and
Digital Run (Green) Explanation
Status Corrective Actions
Operator Alarm (Red)
UV (Main circuit low voltage) Check the following:
Main circuit DC voltage drops
below the low-voltage detection • Power supply
level while the inverter output is voltage
OFF
200V: Stops at DC Bus • Main circuit
Uu power supply
Blinking voltage below approx.
200V (160V for single- wiring is
phase) connected

400V: Stops at DC Bus • Terminal screws

voltage below approx. are securely
400V tightened

OV (Main circuit over voltage) Check the power

WARNING DC Bus voltage exceeds the supply voltage
overvoltage detection level while
ov Fault the inverter output is OFF. Increase the decel
Blinking contacts do Detection level: 230 V class time
not change approx. 410V or 460V class
state. approx. 820 VDC)
OH (Cooling fin overheat) Intake Check the intake air
oH air temperature rises while the temperature.
Blinking inverter output is OFF.
Release the input of
oH3 OH3 (Inverter overheating pre-
inverter overheating
Blinking alarm)* signal is input
pre-alarm signal.
CAL (MODBUS communications Check
waiting) Correct data has not communication
been received from the PLC devices and
CAL when the constants n003 transmission
Blinking (operation command selection ) signals.
is 2 or n004 (frequency
reference selection) is 6, and
power is turned ON.
*Disp lay o nly ap p lie s to 200/400V class. 7.5/10Hp (5.5/7.5 kW) inve rte rs.

©2000 Saftronics, Inc. Page 5-7

Chapter 5: PM & PC7 Mini Vector
Troubleshooting User’s Manual

Alarm Display
Inverter Causes and Corrective
Explanation
Digital Run (Green) Status Actions
Operator Alarm (Red)
OP0 (Constant setting error Check the setting
when the constant setting is values.
performed through the
MODBUS communications.
OP1: Two or more values are
set for multi-function
input selection.
(constants n050 to
056)
OP2: Relationship among V/f
UU constants is not
correct. (constants
OP 0 n011, n013, n014,
Blinking n016)
OP3: Setting value of
electronic thermal
WA R N I N G standard current
exceeds 150% of
Fault inverter rated current.
(constant n036)
contacts do
OP4: Upper/lower limit of
not change frequency reference is
state. reversed. (constants
n033, n034)
OP5: (constants n083 to
n085)
OL 3 (Overtorque detection) Reduce the load, and
Motor current exceeded the expand the accel/decel
oL 3 preset value in constant n098. time.
Blinking

SER (Sequence error) Inverter Check the external

receives LOCAL/REMOTE select circuit (sequence).
command or communications/
SEr control circuit terminal
Blinking changing signals from the
multi-function terminal while
the inverter is outputting.

Page 5-8 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 5: PM &
User’s Manual Troubleshooting

Alarm Display
Inverter Causes and
Explanation
Digital Run (Green) Status Corrective Actions
Operator Alarm (Red)
BB (External baseblock) Check the external
Baseblock command at multi- circuit (sequence)
function terminal is active, the
bb inverter output is shut OFF
Blinking (motor coasting). Temporary
condition is cleared when input
command is removed.

EF (Simultaneous FWD/REV run Check the external

commands) When FWD and circuit (sequence)
REV run commands are
EF simultaneously input for over
Blinking 500ms, the inverter stops
according to constant n005.

WA R N I N G
STP (Operator function stop) Open FWD/REV
or STOP command of control
Fault RESET is pressed during circuit terminals
contacts do running by the control circuit
not change terminals FWD/REV command.
state. The inverter stops according to
constant n005.
S TP
Blinking STP (Emergency stop) Inverter
receives emergency stop alarm Check the external
signal. Inverter stops according circuit (sequence)
to constant n005.

FAN (Cooling fan fault) Cooling Check the following:

fan is locked. • Cooling fan
FAn • Cooling fan wiring is
Blinking not connected

CE (MEMOBUS) Check the

communications fault communication
CE devices or
Blinking communication
signals

FBL (PID feedback loss Check the mechanical

detection) system and correct
PID feedback value drops below the cause, or increase
FbL the detection level. When PID the value of n137
Blinking feedback loss is detected, the
inverter operates according to
the n136 setting.
Option card communications Check the
fault. communication
Communication fault has devices or
bU S occurred in a mode that run communication
Blinking command and frequency signals.
reference are set from the
communication option card.

©2000 Saftronics, Inc. Page 5-9

Chapter 5: PM & PC7 Mini Vector
Troubleshooting User’s Manual

Fault Display
Inverter
Explanation Causes and Corrective Actions
Digital Run (Green) Status
Operator Alarm (Red)
OC (Overcurrent) Inverter output • Short circuit or grounding at
current momentarily exceeds inverter output side
approx. 250% of rated current. • Excessive load GD2
• Extremely rapid accel/decel
time (constants n019 to
n022)
• Special motor used
oC • Starting motor during
coasting
• Motor of a capacity greater
than the inverter rating has
been started
• Magnetic contactor
open/closed at the inverter
output side
Load Short-circuit)* A short circuit or ground fault.
The Inverter output or load was

a
SC short circuited.
Reset the fault correcting its
cause.
(Ground Fault)* A ground fault occurred at the
The ground fault current at the Inverter output.
Protective Inverter output exceeded
GF
a
Operation approximately 50% of the Inverter
rated output current. Reset the fault after correcting
Output is its cause.
shut OFF
and motor O V (M a i n c i rc ui t ov e r v o lt a g e ) • Insufficient decel time
coasts to a Main circuit DC voltage exceeds (constants n020 and n022)
stop. the overvoltage detection level • Lowering of minus load
because of excessive regenerative (elevator, etc)
energy from the motor.
a

Detection level:
ov • Increase decel time
230V: Stops at DC Bus voltage • Connect optional braking
below approx. 410V resistor

460V: Stops at DC Bus voltage

approx. 820V or more

UV1 (Main circuit low voltage) • Reduction of input power

Main circuit DC voltage drops supply voltage
below the low-voltage detection • Open phase of input supply
level while the inverter output is • Occurrence of momentary
ON. power loss
a

Uu1 230V: Stops at DC Bus voltage Check the following:

below approx. 200V (160V • Power supply voltage
for single-phase)
• Main circuit power supply
460V: Stops at DC Bus voltage wiring is connected
approx. 400V or more • Terminal screws are securely
tightened

*Disp lay o nly ap p lie s to 200/400V class, 7.5/10Hp , 5.5/7.5kW inve rte rs.

Page 5-10 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 5: PM &
User’s Manual Troubleshooting

Fault Display
Inverter Causes and
Explanation
Digital Run (Green) Status Corrective Actions
Operator Alarm (Red)
UV2 (Control power supply fault) Cycle power. If the fault
Uu2 Voltage fault of control power remains, replace the inverter.
supply is detected.
(Main Circuit Voltage Fault)* • An open-phase occurred
The main circuit DC voltage in the input power
oscillates unusually (not when supply.
regenerating). • A momentary power oss
occurred.
• The voltage fluctuations
in the input power supply
are too large.
• The line voltage balance
PF is bad.

a
• Check the following:
Main circuit power
supply wiring is
connected.
• Power supply voltage
• Terminal screws are
securely tightened.
Protective (Output Open-Phase)* • There is a broken wire in
Operation An open-phase occurred at the the output cable.
Inverter output • There is a broken wire in
Output is the motor winding.
shut OFF • The output terminals are
and motor
loose.
LF coasts to
a
a stop.
• Output wiring is
connected.
• Motor impedance.
• utput terminal screws
O
are securely tightened.
OH (Cooling fin overheat) • Excessive load.
Temperature rise because of • Improper V/f pattern
inverter overload operation or setting.
intake air temperature rise. • Insufficient accel time if
the fault occurs during
acceleration.
• Intake air temperature
exceeding 1220F (500C).
oH
a

Check the following:

• Load size.
• V/f pattern setting
(constants n011 to
• n017).
Intake air temperature.

*Disp lay o nly ap p lie s to 200/400V class, 7.5/10Hp , 5.5/7.5kW inve rte rs.

©2000 Saftronics, Inc. Page 5-11

Chapter 5: PM & PC7 Mini Vector
Troubleshooting User’s Manual

Fault Display
Inverter Causes and
Explanation
Digital Run (Green) Status Corrective Actions
Operator Alarm (Red)
RH (Installed type braking • The declaration time is
resistor overheating) too short.
• The regenerative energy
The protection function has from the motor is too
operated. large.
rH
• Increase the deceleration
time.
• Reduce the regenerative
load.
(Internal Braking Transistor Fault) • Replace the Inverter
rr The braking transistor is not
operating properly.
OL1 (Motor overload) Motor • Check the load size or V/f
overload protection operates by pattern setting (constants
Protective built-in electronic thermal n011 to n017)
oL 1 Operation overload relay. • Set the motor rated
current shown on the
Output is nameplate by constant
shut OFF n036
and motor
coasts to OL2 (Inverter overload) Inverter • Check the load size or V/f
a stop. overload protection operates by pattern setting (constants
oL 2 built-in electronic thermal n011 to n017)
overload relay. • Check the inverter
capacity
OL3 (Overtorque detection) Check the driven machine
and correct the cause of the
V/f Inverter output current fault, or increase the value
Mode: exceeded the preset of constant n098 up to the
value in constant n098. highest value allowed for the
Vector Motor current or torque machine.
oL 3 Mode: exceeded the preset
value in constants n097
and n098
When overtorque is detected,
inverter performs operation
according to the preset setting of
constant n096.

Page 5-12 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 5: PM &
User’s Manual Troubleshooting

Fault Display
Inverter Causes and
Explanation
Digital Run (Green) Status Corrective Actions
Operator Alarm (Red)
EF (External fault) Check the external circuit
Inverter receives an external (sequence).
fault input from control circuit
terminal.
EF0: External fault reference
through MEMOBUS
communications
EF1: External fault input
command from control
circuit terminal S1
EF2: External fault input
command from control
circuit terminal S2
EF EF3: External fault input
command from control
circuit terminal S3
EF4: External fault input
command from control
circuit terminal S4
Protective EF5: External fault input
Operation command from control
circuit terminal S5
Output is EF6: External fault input
shut OFF command from control
and motor circuit terminal S6
coasts to a EF7: External fault input
stop command from control
circuit terminal S7
CPF-00 Cycle power after checking the
Inverter cannot communicate digital operator is securely
F00 with the digital operator for 5 mounted. If the fault remains,
sec. or more when power is replace the digital operator or
turned ON. inverter.
CPF-01 Cycle power after checking the
Transmission fault occurred digital operator is securely
F0 1 for 5 sec. or more when mounted. If the faults
transmission starts with the remains, replace the digital
digital operator. operator or inverter.
CPF-04 • Record all constant data
EEPROM fault of inverter and initialize the constants.
control circuit is detected. (refer to page 4-10 for
F0 4 constant initialization).
• Cycle power. If the fault
remains, replace the
inverter.

©2000 Saftronics, Inc. Page 5-13

Chapter 5: PM & PC7 Mini Vector
Troubleshooting User’s Manual

Fault Display
Inverter Causes and
Explanation
Digital Run (Green) Status Corrective Actions
Operator Alarm (Red)
CPF-05 Cycle power. If the fault
FO 5 AD converter fault is detected. remains, replace the
inverter.
CPF-06 Remove power to the
Option card connecting fault. inverter. Check the
FO 6 connection of the digital
operator.
CPF-07 Cycle power after checking
Operator control circuit the digital operator is
FO 7 Protective (EEPROM or AD converter) securely mounted. If the
Operation fault. fault remains, replace the
digital operator or inverter.
Output is
Communication option card
F21 shut OFF
self diagnostic error
and motor
coasts to Option Card fault
Communication option card
F22 a stop model code error
Replace the option card
Communication option card
F23 DPRAM error
OPR Cycle power. If the fault
oPR (operator connecting fault) remains, replace the
inverter.
CE Check the communication
CE (MODBUS communications devices or communication
fault) signals.

Page 5-14 ©2000 Saftronics, Inc.

PC7 Mini Vector Chapter 5: PM &
User’s Manual Troubleshooting

Fault Display
Inverter Causes and
Explanation
Digital Run (Green) Status Corrective Actions
Operator Alarm (Red)
STP Check the external circuit
(Emergency Stop) (sequence).
The inverter stops according to
constant n005 after receiving
the emergency stop fault
STP signal.

or
FBL (PID feedback loss Check the mechanical
detection) system and correct the
PID feedback value drops cause, or increase the
FbL below the detection level. value of n137.
When PID feedback loss is
detected, the inverter operates
Stops according to the n136 setting.
according to Option card communications Check the communications
constants fault. devices or communication
Communication fault has signals.
bUS occurred in a mode that run
command and frequency
reference are set from the
communication option card.
• Insufficient power supply Check the following:
voltage
• Control power supply fault • Power supply voltage
Hardware fault • Main circuit power
supply wiring is
• • connected
OFF Terminal screws are
• securely tightened
Control sequence
Replace the inverter

©2000 Saftronics, Inc. Page 5-15

Chapter 5: PM & PC7 Mini Vector
Troubleshooting User’s Manual

The page intentionally left blank.

Page 5-16 ©2000 Saftronics, Inc.

PC7 Mini Vector Appendix A
User’s Manual Program Parameter

Appendix A:
Parameter List

This Appendix provides a complete listing

of the program parameters.

©2000 Saftronics, Inc. Page A-1

Appendix A PC7 Mini Vector
Program Parameter User’s Manual

FIRST FUNCTIONS (n001 to n049)

Factor y User Ref.
No. Name Description
Setting Setting Page
0: Parameter n001 set/read,
(parameter n002 ~ n179) read only.
(FREF of the operator can be set).
1: 1st function (parameters n001 ~ n049)
can be set/read.
2: 1st and 2nd functions
Password (parameters n001 ~ n079) can be set/read.
Parameter 3: 1st, 2nd and 3rd functions
001 1 4-10
Selection (parameters n001 ~ n119) can be set/read.
/Inialization 4: 1st, 2nd, 3rd and 4th functions
(parameters n001 ~ n179) can be set/read.
6: Clear fault history
8: 2-wire initialization (Japanese specs)
9: 3-wire initialization (Japanese specs)
10: 2-wire initialization (American specs)
11: 3-wire initialization (American specs)
Control mode 0: V/f control 0
002 4-12
selection 1: Voltage vector control *1
0: Operator
Run command
003 1: Control circuit terminal 0 4-20
selection
2: Communication
0: Potentiometer on digital keypad
1: Frequency reference 1 (n024)
2: Control circuit terminal (voltage 0 - 10 V)
3: Control circuit terminal (current 4 - 20 mA)
4: Control circuit terminal (current 0 - 20 mA)
Select 0
5: Pulse input
004 frequency 4-7
6: Communication (register number 0002H)
reference *5
7: Voltage reference from digital operator circuit
terminal (0-10) (CN2)
8: Current reference from digital operator circuit
terminal (4-20mA) (CN2)
9: Communication card (optional)
Stopping 0: Decel to stop
005 method 1: Coast to stop 0 4-25
selection
Reverse run 0: Reverse run enabled
006 0
stop 1: Reverse run disabled
Stop key 0: Stop key enabled 4-26
007 enable/ disable 1: Stop key is enabled only when run command 0
selection is selected to the operator.

Page A-2 ©2000 Saftronics, Inc.

PC7 Mini Vector Appendix A
User’s Manual Program Parameter

Factor y User Ref.

No. Name Description
Setting Setting Page
Frequency 0: Volume - (digital operator poteniometer)
008 reference selection 1: Frequency reference selection (n024) 0 4-8
at local mode
0: Frequency reference setting by the operator is
Frequency enabled with the ENTER key.
009 reference setting 1: Frequency reference setting by the operator 0 4-8
method selection increment/decrement key only. ENTER key is
not required.
Operator 0: Operator connection fault detection disabled
010 connection fault 1: Operator connection fault detection enabled 0 4-26
detection selection
Setting unit : 0.1Hz
Max output
011 Setting : 50 ~ 400Hz 60Hz
frequecy
range
Setting unit : 0.1V
230V
012 Max. voltage Setting : 0.1 ~ 255V
*2
range
Setting unit : 0.1Hz
Max. voltage output
013 Setting : 0.2 ~ 400Hz 60Hz
frequency
range
Setting unit : 0.1Hz
Mid output 1.5Hz
014 Setting : 0.1 ~ 399.9Hz 4-15
frequency *3
range
Setting unit : 0.1V 12V
Mid output
015 Setting : 0.1 ~ 255V *2
frequency voltage
range *3
Setting unit : 0.1Hz
Min. output 1.5Hz
016 Setting : 0.1 ~ 10Hz
frequency *3
range
Setting unit : 0.1V 12V
Min. output
017 Setting : 0.1 ~ 50V *2
frequency voltage
range *3
Accel/decel time 0: 0.1s unit
018 0 4-27
setting unit 1: 0.01s unit
Setting unit: Depends on parameter n018 setting
019 Acceleration time 1 10s
Setting range: 0.00 ~ 6000s
Setting unit: Depends on parameter n018 setting
020 Deceleration time 1 10s
Setting range: 0.00 ~ 6000s
4-27
Setting unit: Depends on parameter n018 setting
021 Acceleration time 2 10s
Setting range: 0.00 ~ 6000s
Setting unit: Depends on parameter n018 setting
022 Deceleration time 2 10s
Setting range: 0.00 ~ 6000s
0: No S-curves
S-curve time 1: 0.2s
023 0 4-28
selection 2: 0.5s
3: 1.0s

©2000 Saftronics, Inc. Page A-3

Appendix A PC7 Mini Vector
Program Parameter User’s Manual

Factor y User Ref.

No. Name Description
Setting Setting Page
Frequency reference 1 Setting unit : 0.01Hz (less than 100Hz),
024 (Master speed : 0.1Hz (100Hz or greater) 6Hz
frequency reference) Setting range : 0.00 ~ 400Hz
Setting unit : 0.01Hz (less than 100Hz),
025 Frequency reference 2 : 0.1Hz (100Hz or greater) 0.00Hz
Setting range : 0.00 ~ 400Hz
Setting unit : 0.01Hz (less than 100Hz),
026 Frequency reference 3 : 0.1Hz (100Hz or greater) 0.00Hz
Setting range : 0.00 ~ 400Hz
Setting unit : 0.01Hz (less than 100Hz),
027 Frequency reference 4 : 0.1Hz (100Hz or greater) 0.00Hz
Setting range : 0.00 ~ 400Hz
4-29
Setting unit : 0.01Hz (less than 100Hz),
028 Frequency reference 5 : 0.1Hz (100Hz or greater) 0.00Hz
Setting range : 0.00 ~ 400Hz
Setting unit : 0.01Hz (less than 100Hz),
029 Frequency reference 6 : 0.1Hz (100Hz or greater) 0.00Hz
Setting range : 0.00 ~ 400Hz
Setting unit : 0.01Hz (less than 100Hz),
030 Frequency reference 7 : 0.1Hz (100Hz or greater) 0.00Hz
Setting range : 0.00 ~ 400Hz
Setting unit : 0.01Hz (less than 100Hz),
031 Frequency reference 8 : 0.1Hz (100Hz or greater) 0.00Hz
Setting range : 0.00 ~ 400Hz
Setting unit : 0.01Hz (less than 100Hz),
032 Jog frequency reference : 0.1Hz (100Hz or greater) 6Hz 4-30
Setting range : 0.00 ~ 400Hz
Frequency reference Setting unit : 1%
033 100%
upper limit value Setting range : 0~ 110%
4-31
Frequency reference Setting unit : 1%
034 0%
lower limit value Setting range : 0 ~ 110%
0: 0.01 Hz
Frequency reference
035 1: 0.1 % unit 0 4-32
unit selection
40 to 3999: Custom units

Page A-4 ©2000 Saftronics, Inc.

PC7 Mini Vector Appendix A
User’s Manual Program Parameter

Function Factor y User Ref.

No. Description
Name Setting Setting Page
Setting unit : 0.1A
Setting range : 0 ~ 150% of inverter rated Depends
036 Motor rated current output current on kVA
NOTE : If set to 0.0A, then electronic motor *3
overload is disabled.
Electronic motor 0: Standard motor application 4-33
037 overload protection 1: Specialized motor application 0
selection 2: No electronic motor overload protection
Electronic motor Setting unit : 1 min.
038 overload protection Setting range : 1 ~ 60 min. 8 min.
time
Cooling fan 0: Operates only during run
039 0 4-36
operation 1: Operates when power is ON
040
to (RESERVED)
049

©2000 Saftronics, Inc. Page A-5

Appendix A PC7 Mini Vector
Program Parameter User’s Manual

SECOND FUNCTIONS (n050 to n079)

Factor y User Ref.
No. Name Description
Setting Setting Page
0: FWD/REV run (3-wire sequence)
1: Forward run reference (2-wire sequence)
2: Reverse run reference (2-wire sequence)
3: External fault (N.O. contact input)
4: External fault (N.C. contact input)
5: Fault reset
6: Multi speed reference 1
7: Multi speed reference 2
8: Multi speed reference 3
9: Multi speed reference 4
10: Jog command
11: Accel/decel time switchover
12: External baseblock (N.O. contact input)
13: External baseblock (N.C. contact input)
Multi function input 14: Speed search from max. output frequency
050 1
(Terminal S1) 15: Speed search from set frequency
16: Accel/decel hold
17: Local/Remote switchover
18: Communication/control circuit terminal
switchover
19: Emergency stop fault (N.O. contact input)
20: Emergency stop alarm (N.O. contact input)
21: Emergency stop fault (N.C. contact input)
22: Emergency stop alarm (N.C. contact input)
23: PID control cancel (ON: PID control disabled)
24: PID control integral reset (ON: Integral reset) 4-37
25: PID control hold (ON: Ingral hold)
26: Inverter overheat prediction (0H3) *7
34: UP/DOWN command *10
35: Self-test
Multi function input
051 selection 2 Same as parameter 50 2
(Terminal S2)
Multi function input 0: Forward/reverse command (3-wire sequence)
052 selection 3 Others are the same as parameter 50. 3
(Terminal S3)
Multi function input
053 selection 4 Same as parameter 50 5
(Terminal S4)
Multi function input
054 selection 5 Same as parameter 50 6
(Terminal S5)
Multi function input
7
055 selection 6 Same as parameter 50
(Terminal S6)
Multi function input Sames as parameter 50
10
056 selection 7 34: Up/down reference *10
(Terminal S7) 35: Self-test (NOTE: valid at power ON/OFF)

Page A-6 ©2000 Saftronics, Inc.

PC7 Mini Vector Appendix A
User’s Manual Program Parameter

Factor y User Ref.

No. Name Description
Setting Setting Page
0: Fault
1: During run
2: Frequency agree
3: During 0 speed
4: Frequency detection (detection level or
greater)
5: Frequency detection (detection level or
less)
6: During overtorque detection (N.O.
contact output)
Multi function output 7: During overtorque detection (N.C.
selection 1 contact output)
057 0
(contact output terminal 10: Minor fault (during alarm)
MA-MB-MC) 11: During baseblock
12: Local mode
13: Inverter run ready
14: During fault retry 4-39
15: During UV
16: During reverse
17: During speed search
18: Command through communication
19: During PID feedback loss
20: Frequency reference is missing *7
21: Inverter overheat prediction (0H3) *7
Multi function output
selection 2
058 Same as parameter 57 1
(open collector output
terminal P1-PC)
Multi function output
selection 3
059 Same as parameter 57 2
(open collector output
terminal P2-PC)
Analog frequency Setting unit : 1%
060 reference gain (Control Setting range : 0 ~ 255% 100%
terminal FR input)
Analog frequency Setting unit : 1%
061 reference bias (Control Setting range : -100% ~ 100% 0%
4-41
terminal FR input)
Analog frequency Setting unit : 0.01s
reference filter time Setting range : 0.00 ~ 2s
062 0.10s
constant (Control
terminal FR input) NOTE: When 0.00s is set, filter is disabled.

Operation select for Setting unit :1

064 0
frequency reference loss Setting range : 0.1
Monitor output type 0: Analog monitor output
065 0 4-43
selection 1: Pulse monitor output

©2000 Saftronics, Inc. Page A-7

Appendix A PC7 Mini Vector
Program Parameter User’s Manual

Factor y User Ref.

No. Name Description
Setting Setting Page
0: Output frequency (10V / Max. output
frequency
1: Output current (10V / Inverter rated
current)
2: DC bus voltage (10V / 400 Vdc
[800Vdc])
066 Monitor item selection 3: Torque monitor (10V / Inverter 0 4-44
capacity kW)
4: Output power (10V / Inverter capacity
kW)
Note: Enable only when n065 = 0 (analog
monitor output) selection [ ] is for 400V class.
Setting unit : 0.01
067 Monitor gain : 0.01 ~ 2 1 4-45
Setting range
Analog frequency gain Setting unit : 1%
068 : -255 ~ 255% 100%
(CN2) Setting range
Analog frequency bias Setting unit : 1%
069 0%
(voltage ref input) (CN2) Setting range : -100 ~ 100%
Analog frequency reference Setting unit : 0.1s
070 filter time con-stant(voltage Setting range : 0.00 ~ 2.00s 0.10s
ref input) (CN2) Note: When 0.00s is set, filter is disabled.
Analog frequency gain Setting unit : 1%
071 100%
(current ref input) (CN2) Setting range : -255 ~ 255%
Analog frequency bias Setting unit : 1%
072 0%
(current ref input) (CN2) Setting range : -100 ~ 100%
Analog frequency reference Setting unit : 0.01s
073 filter time constant Setting range : 0.00 ~ 2.00s 0.10s
(current ref input) (CN2) Note: When 0.00s is set, filter is disabled.
Pulse string frequency Setting unit : 1%
074 100%
referency gain (RP) Setting range : 0 ~ 255%
Pulse string frequency Setting unit : 1%
075 0%
reference bias (RP) Setting range : -100 ~ 100%
Pulse string frequency Setting unit : 0.01s
076 reference filter time Setting range : 0.00 ~ 2.00s 0.10s
constant (RP) Note: When 0.00s is set, filter is disabled
0: Multi-function analog input disabled
1: Aux. frequency reference
Multi-function analog input
077 2: Frequency gain 4-46
selection (CN2)
3: Frequency bias
4: Voltage bias
Multi-function analog input 0: 0 ~ 10 V (operator terminal) (CN2)
078 4-47
signal selection 1: 4 ~ 20 mA (operator terminal) (CN2)
Multi-function analog Setting unit : 0.1%
079 10% 4-47
frequency bias setting Setting range : 0 ~ 50%

Page A-8 ©2000 Saftronics, Inc.

PC7 Mini Vector Appendix A
User’s Manual Program Parameter

THIRD FUNCTIONS (n080 to n119)

Factor y User Ref.
No. Name Description
Setting Setting Page
Set value : 1 ~ 4 carrier frequency = set
value x 2.5kHz 4
080 Carrier frequency 4-48
Set value : Synchronized carrier 7 ~ 9 lower *4
limit 1kHz and upper limit 2.5kHz
0: Momentary power loss ridethrough disabled
1: Momentary power loss ridethrough enabled
Momentary power
081 within momentary power ridethrough time 0
loss selection
2: Momentary power loss enabled at all time. No 4-50
fault output at UV1
Setting unit : 1 time
082 Auto fault reset 0
Setting range : 0 ~ 10 times
Setting unit : 0.1Hz (less than 100Hz),
0.1Hz (100Hz or greater
083 Jump frequency 1 Setting range : 0.00 ~ 400Hz 0.00Hz
Note: If 0.00Hz is set, jump frequency 1 is disabled

Setting unit : 0.01Hz (less than 100Hz),

0.1Hz (100Hz or greater)
084 Jump frequency 2 Setting range : 0.00 ~ 400Hz 0.00Hz
Note: If 0.00Hz is set, jump frequency 2 is disabled

Setting unit : 0.01Hz (less than 100Hz),

0.1Hz (100Hz or greater)
085 Jump frequency 3 Setting range : 0.00 ~ 400Hz 0.00Hz 4-51
Note: If 0.00Hz is set, jump frequency 3 is disabled

Setting unit : 0.01Hz

Jump frequency Setting range : 0.00 ~ 25.5Hz
086 0.00Hz
width Note: If 0.00Hz is set, jump frequencies 1~3 are
disabled
Cumulative operation Setting unit :1
087 0
time selection Setting range : 0.1
Setting unit : 1=10H
088 Cumulative operation 0H
Setting range : 0 - 6550
Setting unit : 1%
089 DC braking current Setting range : 0 ~ 100% 50% 4-52
Note: If 0% is set, baseblock is performed

©2000 Saftronics, Inc. Page A-9

Appendix A PC7 Mini Vector
Program Parameter User’s Manual

Factor y User Ref.

No. Name Description
Setting Setting Page
Setting unit : 0.1s
DC braking time at Setting range : 0.0 ~ 25.5s
090 0.5s
stop
NOTE: If 0.0s is set, this function will not operate
4-52
Setting unit : 0.1s
DC braking time at Setting range : 0.0 ~ 25.5s
091 0.0s
start
NOTE: If 0.0s is set, this function will not operate

0: Stall prevention is enabled during

Stall prevention
deceleration
092 selection during 0 4-53
1: Stall prevention function is disabled
deceleration
during deceleration
Setting unit : 1%
Stall prevention Setting range : 30 ~ 200%
093 operation level during NOTE: If set at 200%, this function is disabled. The 170% 4-53
acceleration operation level is automatically reduced in the voltage
saturation range.

Stall prevention Setting unit : 1%

094 operation level during Setting range : 30 ~ 200% 160% 4-54
run NOTE: If set at 200%, this function is disabled

Setting unit : 0.01Hz (less than 100Hz),

Frequency detection
095 0.1Hz (100Hz or greater 0.00Hz 4-56
level
Setting range : 0.00 ~ 400Hz
0: Overtorque detection disabled
1: Detects only at speed agree, operation
continues after detection (minor fault)
2: Detects only at speed agree, output is
Overtorque detection
096 shut down after detection (major fault) 0
selection 1
3: Detects during run, operation continues
after detection (minor fault)
4: Detects during run, output is shut
down after detection (major fault)
4-57
Overtorque detection
0: Detects overtorque by torque reference 0
097 selection 2
1: Detects overtorque by output current *11
(vector control mode)
Overtorque detection Setting unit : 1%
098 160%
level Setting range : 30 ~ 200%
Overtorque detection Setting unit : 0.1s
099 0.1s
time Setting range : 0.1 ~ 10s

Page A-10 ©2000 Saftronics, Inc.

PC7 Mini Vector Appendix A
User’s Manual Program Parameter

Function Factor y User Ref.

No. Description
Name Setting Setting Page
Hold output 0: No hold output frequency is stored
100 frequency store 1: Hold output frequency is stored 0 4-59
selection
Speed search Setting Unit : 01s 2.0s
101 4-38
detection time Setting Range : 0.0 - 10.0 *9
Speed search Setting Unit : 1% 150%
102 4-38
operation level Setting Range : 0 - 200% *9
Torque compensation Setting unit : 0.1s
103 : 0.0 ~ 2.5s 1.0 4-18
gain Setting range
Setting unit : 0.1s
Torque compensation Setting range : 0.0 ~ 25.5s 0.3s
104 4-13
time constant Note: When 0.0s is set, the primary delay *10
filter is disabled.
Torque compensation Setting unit : 0.1W (less than 1000W),
*5
105 iron loss 1W (1000W or greater) 4-13
*11
(V/f control mode) Setting range : 0.0 ~ 6550W
Setting unit : 0.1Hz
106 Motor rated slip Setting range : 0.0 ~ 20Hz *5 4-12

Setting unit : 0.001W (less than 10W),

Motor terminal 0.01W (10W or greater)
107
resistance Setting range : 0.000 ~ 65.5W *5
Note: Terminal resistance/2 is set 4-12
Motor leakage Setting unit : 0.01mH (less than 100mH),
108 inductance 0.1mH (100mH or greater) *5
(vector control mode) Setting range : 0.00 ~ 655mH
Torque limiter Setting unit : 1%
109 150% -
(vector control mode) Setting range : 0 ~ 250%
Setting unit : 1% 4-12
110 Motor no-load current *5
Setting range : 0 ~ 99% A-17
Slip compensation Setting unit : 0.1 0.0
111
gain Setting range : 0.0 ~ 12.5 *3
Setting unit : 0.1s
4-13
Slip compensation setting range : 0.0 ~ 25.5s 2s
112
delay time Note: When 0.0s is set, primary delay filter is *3
applied by control mode.
Slip compensation 0: Slip compensation is disabled during
during regeneration regeneration operation
113 0 -
operation 1: Slip compensation is enabled during
(vector control mode) regereration operation
Stall prevention above 0: Disabled (level is based on setting of
115 base speed during n094) 0 4-62
run 1: Enabled (level at Fmax is n094 x 0.4)
0: Follows accel/decel #1 (n019, n010) or
Accel/Decel time accel/decel #2 (n021, n022)
116 selection during stall Note: Multi-function selectable 0 4-63
prevention 1: Follows accel/decel #2 (n021, n022)
always.

©2000 Saftronics, Inc. Page A-11

Appendix A PC7 Mini Vector
Program Parameter User’s Manual

FOURTH FUNCTIONS (n120 to n179)

Factor y User Ref.
No. Name Description
Setting Setting Page
Setting unit : 0.01Hz (less than 100Hz
Frequency
120 0.1Hz (100Hz or greater) 0.00Hz
reference 9
Setting range : 0.00 ~ 400Hz
Setting unit : 0.01Hz (less than 100Hz
Frequency
121 0.1Hz (100Hz or greater) 0.00Hz
reference 10
Setting range : 0.00 ~ 400Hz
Setting unit : 0.01Hz (less than 100Hz
Frequency
122 0.1Hz (100Hz or greater) 0.00Hz
reference 11
Setting range : 0.00 ~ 400Hz
Setting unit : 0.01Hz (less than 100Hz)
Frequency
123 0.1Hz (100Hz or greater) 0.00Hz
reference 12
Setting range : 0.00 ~ 400Hz
4-29
Setting unit : 0.01Hz (less than 100Hz)
Frequency
124 0.1Hz (100Hz or greater) 0.00Hz
reference 13
Setting range : 0.00 ~ 400Hz
Setting unit : 0.01Hz (less than 100Hz)
Frequency
125 0.1Hz (100Hz or greater) 0.00Hz
reference 14
Setting range : 0.00 ~ 400Hz
Setting unit : 0.01Hz (less than 100Hz)
Frequency
126 0.1Hz (100Hz or greater) 0.00Hz
reference 15
Setting range : 0.00 ~ 400Hz
Setting unit : 0.01Hz (less than 100Hz)
Frequency
127 0.1Hz (100Hz or greater) 0.00Hz
reference 16
Setting range : 0.00 ~ 400Hz
0: PID control disabled
1: PID control enabled
2: PID control enabled (Feedback value: Differential
control)
3: PID control enabled (Frequency reference + PID
output and deviation: Differential control)
4: PID control enabled (Frequency reference + PID
PID control output and feedback value: Differential control)
128 5: PID control enabled (Reverse acting) 0 4-64
selection
6: PID control enabled (Feedback value: Differential
control)
7: PID control enabled (Frequency reference + PID
output and deviation: Differential control)
8: PID control enabled (Frequency reference + PID
output feedback value: Differential control)
values 5 ~ 8, PID output becomes inversed
PID feedback Setting unit : 0.01
129 1.00 4-66
gain Setting range : 0.00 ~ 10.00

Page A-12 ©2000 Saftronics, Inc.

PC7 Mini Vector Appendix A
User’s Manual Program Parameter

Factor y User Ref.

No. Name Description
Setting Setting Page
Setting unit: 0.1
130 Proportional gain (P) Setting range: 0.0 ~ 25.0 1.0
Note: When 0.0 is set, P control is disabled.
Setting unit: 0.1s
131 Integral time (I) Setting range: 0.0 ~ 360.0 1.0 4-66
Note: When 0.0 is set, I control is disabled.
Setting unit: 0.01s
132 Derivative time (D) Setting range: 0.00 ~ 2.50 0.00
Note: When 0.0 is set, D control is disabled.
Setting unit: 1%
PID Offset
133 Setting range: -100 ~ 100% (100% of Max. 0% 4- 67
adjustment
output frequency
Setting unit: 1%
Integral (I) upper
134 Setting range: -100 ~ 100% (100% of max. 100% 4-67
limit
output frequency)
PID output primary Setting unit: 0.1s
135 0.0
delay constant time Setting range: 0.0 ~ 10.0
0: PID feedback loss detection disabled
1: PID feedback loss detection enabled
PID feedback loss
136 (operation continues : FbL alarm) 0
detection selection
2: PID feedback loss detection enabled
(Drive shuts down : FbL fault) 4- 68
Setting unit: 1%
PID feedback loss
137 Setting range: 0 ~ 100% (100% of Max. 0%
detection level
output frequency)
PID feedback loss Setting unit: 0.1s
138 Setting range: 0.0 ~ 25.5 1.0
detection time
0: Energy-saving control disabled
Energy-saving 1: Energy-saving control enabled
139 control selection (V/f 0
control mode) Note: Energy-saving control becomes
enabled by V/f control mode. 4-71
Setting unit: 0.1
Energy-saving Setting range: 0.0 ~ 6550
140 *4
coefficient K2
Note: For 1000 or greater : 1 unit
Energy-saving
Setting unit: 1%
141 voltage lower limit 50%
Setting range: 0 ~ 120%
(at 60 Hz)
4-73
Energy-saving Setting unit: 1%
142 voltage low limiter Setting range: 0 ~ 25% 12%
(at 6 Hz)

©2000 Saftronics, Inc. Page A-13

Appendix A PC7 Mini Vector
Program Parameter User’s Manual

Factor y User Ref.

No. Name Description
Setting Setting Page
Setting unit : 1 = 24ms
Power supply average Setting range : 1 ~ 200 1
143
time Note: Common with search operation control (24ms)
period
Search operation Setting unit : 1%
144 0% 4-73
voltage limiter Setting range : 1 ~ 100%
Search operation Setting unit : 0.1%
145 0.5%
voltage step (at 100%) Setting range : 0.1 ~ 10.0%
Search operation Setting unit : 0.1%
146 0.2%
voltage step (at 5%) Setting range : 0.1 ~ 10.05
Setting unit : 0.1V 230.0V
1 47 Motor rated voltage -
Setting range : 150.0 ~ 255.0V*3 *3
Setting unit : 1 = 10 Hz 2500
1 49 Pulse input scaling *15 Setting range : 100 ~ 3300 (1 ~ 33kHz) (25kHz)
*1
0: 1440 Hz / Max. output frequency
1: 1f output 4-75
Pulse monitor output 6: 6f output
150 0
frequency selection 12: 12f output
24: 24f output
36: 36f output
0: Timeover detection enabled (coast-to-stop)
1: Timeover detection enabled
(deceleration stop by declaration time 1)
Timeover detection 2: Timeover detection enabled
151 0
selection (deceleration stop by declaration time 2)
3: Timeover detection enabled
(operation continues, displays alarm)
4: Timeover detection disabled
Frequency reference 0: 0.1Hz / 1
and frequency monitor 1: 0.01Hz / 1
152 0
unit selection by 2: 100% / 30000 4-76
communication 3: 0.1% / 1
Setting unit :1
153 Slave address : 0 ~ 32 0
Setting range
0: 2400 bps
1: 4800 bps
154 Baud rate selection 2
2: 9600 bps
3: 19200 bps
0: Even parity
0
155 Parity selection 1: Odd parity
*1
2: No parity

Page A-14 ©2000 Saftronics, Inc.

PC7 Mini Vector Appendix A
User’s Manual Program Parameter

Factor y User Ref.

No. Name Description
Setting Setting Page
Communications Setting unit : 1 = 1ms
156 Setting range : 0 ~ 65ms 10ms
waiting time
4-76
0: RTS control enabled
157 RTS control 0
1: RTS control disabled
Setting unit :1
158 Motor code *4 4-72
Setting range : 0 ~ 70
Energy-saving voltage Setting unit : 1%
159 120% 4-73
upper limit (at 60Hz) Setting range : 0 ~ 120%
Energy saving voltage Setting unit : 1%
160 16% 4-73
upper limit (at 6Hz) Setting range : 0 ~ 25%
Setting unit : 1%
Search operation Setting range : 0 ~ 100%
161 power supply detection 10%
hold width Note: When 05 is set, it functions by 10% of
initial value
4-92
Setting unit : 1 = 4 ms
Power detection filter Setting range : 0 ~ 255 5
162
time constant Note: When 05 is set, it functions by initial (20 ms)
value 5 (20 ms)
Setting unit : 0.1
16 3 PID output gain 1.0 4-68
Setting range 0.0 ~ 25.0
0: Control circuit terminal FR
(Voltage 0 - 10V)
1: Control circuit terminal FR
(Current 4 -20 mA)
164 PID feedback selection 2: Control circuit terminal FR 0 4-64
(Current 0 - 20 mA)
3: Operator terminal (Voltage 0 - 10V)
4: Operator terminal (Current 4 - 20 mA)
5: Pulse input
Overheat protect select Setting unit :1
165 for installed braking Setting range : 0.1 0 4-93
resistor
Input open-phase Setting unit : 1%
166 0% -
detection level Setting range : 0 to 100% *8
Input open-phase Setting unit : 1 sec.
167 0,s -
detection time Setting range : 0 to 25.5 sec. *8
Output open-phase Setting unit : 1%
168 0% -
detection level Setting range : 0 to 100% *8
Input open-phase Setting unit : 0.1 sec.
169 0.0,s -
detection time Setting range : 0 to 2.0 sec. *8
Carrier frequency 0: Disabled
175 reduction selection at 1: Enabled 0 -
low speed
rdy : READY status
rEd : READ executes
Parameter copy CPy : COPY executes
176 rdy 4-93
function selection *16 vFy : VERIFY executes
vA : Inverter capacity display
Sno : Software No. display
Parameter read out 0: READ prohibited
177 0 4-93
prohibit selection *16 1: READ allowed
Four newest events are displayed
178 Fault history - -
Note: Setting is disabled
Lower four digits of software numbers are
179 Software No. - 4-100
displayed. Note: Setting is disabled

©2000 Saftronics, Inc. Page A-15

 Appendix A PC7 Mini Vector
Program Parameter User’s Manual

NOTE:
1. Not initialized by constant initialization.
2. Upper limit and initial setting of setting range are doubled at 400 class.
10.0 V for 200 V class, 7.5/10HP (5.5/7.5 kW) inverters, and 20.0 V
for 7.5/10 HP (5.5/7.5 kw) inverters.
3. Changes depending on control mode. Refer to table below.
4. Changes depending on inverter capacity. Refer to page 4-49.
5. Initial setting of the model with operator JVOP-147 (without
potentiometer) is 1. Setting can be set to 0 by constant initialization.
6. Setting 26 of n052 to n056 and setting 20, 21 of n057 to n059 only
apply to 200/400 class, 7.5/10 HP (5.5/7.5 kW) inverters.
7. Constants only applies to 200/400 V class, 7.5/10 HP (5.5/7.5 kW)
inverters.
8. Initial setting for 200/400 V class, 7.5/10 HP (5.5/7.5 kW) inverters is
1 (enabled).
9. When 34: UP/DOWN command is set to term. S7, term. S6
becomes the UP command, and term. S7 becomes the DOWN
command.
10.Valid only in vector mode, when V/f control mode is selected,
overtorque detection is enabled by current.

V / f control mode Ve c t o r c o n t r o l m o d e
No. Name (n002 = 0) (n002 = 1)
n014 Mid. output frequency 1.5 Hz 3.0 Hz
Mid. output frequency
n015 voltage 12.0 V*† 11.0 V*
Minimum output
n016 frequency 1.5 Hz 1.0 Hz
M i n im u m o u tp u t
n017 frequency voltage 12.0 V*† 4.3 V*
Torque compensation
n104 time constant 0.3 s 0.2 s
S l ip co m pe n s ati o n
n111 gain 0.0 1.0
Slip compensation
n112 gain time constant 2 .0 s 0.2 s
* Values are doubled with 400 V class.
† 10.0 V for 200 V class, 7.5/10 HP (5.5/7.5 kW) inverters.
20.0 V for 400 V class, 7.5/10 HP (5.5/7.5 kW) inverters.

Page A-16 ©2000 Saftronics, Inc.

PC7 Mini Vector Appendix A
User’s Manual Program Parameter

n 200 V Class 3-Phase

No. Name Unit Factor y Setting
- Inverter capacity kW 0.1 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5
n036 Motor rated current A 0.6 1.1 1.9 3.3 6.2 8.5 14.1 19.6 26.6
Torque
n105 compensation iron W 1.7 3.4 4.2 6.5 11.1 11.8 19 28.8 43.9
loss
n106 Motor rated slip Hz 2.5 2.6 2.9 2.5 2.6 2.9 - 3.3 1.5 1.3
n107 rMesoitsotranlicnee*-to-line W 17.99 10.28 4.573 2.575 1.233 0.8 0.385 0.199 0.111

n108 Motor leak MH 110.4 56.08 42.21 19.07 13.4 9.81 6.34 4.22 2.65
inductance
Motor no-load
n110 current % 72 73 62 55 45 35 32 26 30
n 200 V Class Single-Phase
No. Name Unit Factor y Setting
- Inverter capacity kW 0.1 0.2 0.4 0.75 1.5 2.2 3.7
n036 Motor rated current A 0.6 1.1 1.9 3.3 6.2 8.5 14.1
Torque
n105 compensation iron W 1.7 3.4 4.2 6.5 11.1 11.8 19
loss
n106 Motor rated slip Hz 2.5 2.6 2.9 2.5 2.6 2.9 - 3.3 -
n107 rMesoitsotranlicnee*-to-line W 17.99 10.28 4.573 2.575 1.233 0.8 0.385
Motor leak
n108 inductance MH 110.4 56.08 42.21 19.07 13.4 9.81 6.34
Motor no-load
n110 % 72 72 62 55 45 35 32
current
n 400 V Class 3-Phase
No. Name Unit Factor y Setting
- Inverter capacity kW - 0.2 0.4 0.75 1.5 2.2 3.0
3.7 5.5 7.5
n036 Motor rated current A - 0.6 1.0 1.6 3.1 4.2 7.0
7.0 9.8 13.3
Torque
n105 compensation iron W - 3.4 4.0 6.1 11.0 11.7 19.3 19.3 28.8 43.9
loss
n106 Motor rated slip Hz - 2.5 2.7 2.6 2.5 3.0 3.2 3.2 1.5 1.3
Motor line-to-line
n107 resistance* W - 41.97 19.08 11.22 5.044 3.244 1.514 1.514 0.797 0.443
n108 Motor leak MH - 224.3 168.8 80.76 53.25 40.03 24.84 24.84 16.87 10.59
inductance
M o t
n110 currentor n o- l o a d % - 72 63 52 45 35 33 33 26 30
*Values of motor line-to-line resistance are set to half of the standard value.
=Values between V/f and Vector control mode.

©2000 Saftronics, Inc. Page A-17

Appendix A PC7 Mini Vector
Program Parameter User’s Manual

this page intentionally left blank.

Page A-18 ©2000 Saftronics, Inc.

PC7 Mini Vector Appendix B
User’s Manual PID Set-up

Appendix B:
PID Set-up

©2000 Saftronics, Inc. Page B-1

Appendix B PC7 Mini Vector
PID Set-up User’s Manual

PID SET-UP
The following technical note is written to assist
in programming the PC7 drive to operate in PID mode.
• Set parameter n001=4. This allows reading and
writing of all parameters in the drive. (assuming
the drive has been initialized for the proper
operation 2-wire or 3-wire control)
• Set n002=0. V/f control.
• Determine how the run command is given and set
parameter n003 to proper mode.
(keypad/terminal/serial)
Once the above programming has been set in the
drive, then determine the setpoint and feedback inputs
to the drive. Refer to the following table for assistance.

Set Point/Target Value n004 PID Feedback Setting n164

0: Digital operator potentiometer 0: 0-10 volt signal on terminal FR and FC

1: Value set on n024 1: 4-20 ma signal on terminal FR and FC

2: 0-10 volt signal on terminal FR and FC 2: 0-20 ma signal on terminal FR and FC

3: 0-10 volt signal on CN2 connector on

3: 4-20 ma signal on terminal FR and FC
digital operator (Pins 1 and 3)

4: 4-20 ma signal on CN2 connector on

4: 0-20 ma signal on terminal FR and FC
digital operator (Pins 2 and 3)

5: Pulse train input on terminal RP and FC 5: Pulse train input on terminals RP and FC

6: Serial communication

Page B-2 ©2000 Saftronics, Inc.

PC7 Mini Vector Appendix B
User’s Manual PID Set-up

NOTE:
a) When selecting terminal FR to be the set point or
the feedback value, SW2 on the control board must
be properly selected according to the input method
(current or voltage).

b) When using a analog signal (current or voltage)

which connects to the CN2 terminal on the digital
operator as the set point or feedback value make
sure that n077=0 (disable). For More information
on the CN2 connector refer to TN_VFD_PC7039 at
www.saftronics.com.

c) Do Not input a voltage to the FR terminal when

SW2 is set to the I side.(May cause damage to the
control card)

d) Determine the type of feedback signal supplied

from the external transducer (0-10 volts or 4-20
ma) and the real world value that it represents in
the system.
Example 0-100 PSI 0r 0-250 degrees, etc.

e) Set parameter n035(display units) to equal that

maximum number, i.e. 100PSI or 250 degrees, etc.

f) If the maximum number of the transducer falls

between 1 and 39, you will need to program n035
as the following: (Refer to page 4-32)

©2000 Saftronics, Inc. Page B-3

Appendix B PC7 Mini Vector
PID Set-up User’s Manual

• Maximum number equals 10 then n035=1100.

The digital operator will display 1.00 for the
maximum value.
• Maximum number equals 1 then n035=2100. The
digital operator will display 1.00 for the maximum
value.
• Determine the type of PID action desired. Program
n128 for the correct value. Refer to the following
table for assistance.

n128 settings
Setting Function PID Action

0 Disable

Enabled: deviation is subject to differential control

1
(normal acting PID mode)

Enable: feedback signal is subject to differential

2
control Forward

Enabled: frequency reference + PID control, and

3
deviation are subject to differential control

Enabled: frequency reference + PID control, and

4
feedback signal are subject to differential control

Enabled: deviation is subject to differential control

5
(reverse PID mode)

Enable: feedback signal is subject to differential

6
control
Reverse
Enabled: frequency reference + PID control, and
7
deviation are subject to differential control

Enabled: frequency reference + PID control, and

8
feedback signal are subject to differential control

Page B-4 ©2000 Saftronics, Inc.

PC7 Mini Vector Appendix B
User’s Manual PID Set-up

NOTE:
a) For most PID applications, a setting of 1 or 5 will
be the only value to enter in parameter n128.

b) Setting 1: The output of the VFD will decrease as

the feedback signal increases, i.e.: if trying to keep
a certain pressure in a system. As pressure goes
up so does the feedback signal, therefore the
speed of the motor decreases to bring the pres-
sure down (normal acting PID).

c) Setting 5: The output of the VFD will increase as

the feedback signal increase, i.e.: trying to keep a
certain temperature in a cooling tower. As tempera-
ture goes up so does the feedback signal there-
fore the speed of the motor must go up to maintain
the temperature (reverse acting PID).

Adjustments

There are several parameters that can be adjusted to

fine tune the system, but in most cases only two param-
eters are necessary to adjust to correct any response
problems in the system.

1. n130 proportional gain. Adjusts the proportional

error of the feedback signal. Default value is 1.0
and the setting range is 0.0 to 25.0. for a faster
response increase the value and for a slower
response decrease the value.

©2000 Saftronics, Inc. Page B-5

Appendix B PC7 Mini Vector
PID Set-up User’s Manual
2. n131 integral time. Adjusts the integration rate of
the feedback signal. Default value 1.0 with a range
of 0.0 to 360.0. for a quicker response increase the
value for a slower response decrease the value.

The Appendix will help in setting up the PID capabilities

of the PC7 inverter. This technical note is intended to set
up simple PID loops. If the application requires a more
complex set up, please contact the technical support group
at Saftronics at 1-941-693-7200.

Page B-6 ©2000 Saftronics, Inc.

 Appendix C
PC7 Mini Vector
User’s Manual PC3 to PC7 Cross Reference

Appendix C:
PC3 to PC7
Parameter Cross
Reference

©2000 Saftronics, Inc. Page C-1

Appendix C PC7 Mini Vector
PC3 to PC7 Cross Reference User’s Manual

With the introduction of the PC7 to the market place, we

have prepared a cross-reference sheet to assist in the
transition from PC3 to PC7. This sheet should be used
to quickly update your current programming parameters
used in the PC3 to the New PC7 units.
PC3 PC7
N00 = Password N001 = Constant Settings
N003 = Operation Reference Selection
N004 = Frequency Reference Selection
N005 = Stopping Method Selection
N01 = Run/Ref Signal Selection
N008 = Frequency Reference in Local Mode
N009 = Setting Method for Frequency
Reference
N02 = Max Output Frequency N011 = Max Output Frequency
N03 = Max Voltage N012 = Max Voltage
N04 = Max Voltage Output Frequency N013 = Max Voltage Output Frequency
N05 = Intermediate Output Frequency N014 = Mid Output Frequency
N06 = Intermediate Output Frequency
N015 = Mid Output Frequency Voltage
Voltage
N07 = Min Output Frequency N016 = Min Output Frequency
N08 = Min Output Frequency Voltage N017 = Min Output Frequency Voltage
N09 = Acceleration Time 1 N019 = Acceleration Time 1
N10 = Deceleration Time 1 N020 = Deceleration Time 1
N11 = Acceleration Time 2 N021 = Acceleration Time 2
N12 = Deceleration Time 2 N022 = Deceleration Time 2
N13 = Frequency Reference 1 N024 = Frequency Reference 1
N14 = Frequency Reference 2 N025 = Frequency Reference 2
N15 = Frequency Reference 3 N026 = Frequency Reference 3
N16 = Frequency Reference 4 N027 = Frequency Reference 4
N028 = Frequency Reference 5
N029 = Frequency Reference 6
N/A
N030 = Frequency Reference 7
N031 = Frequency Reference 8
N17= Jog Frequency Reference N032 = Jog Frequency Reference
N037 = Electronic Thermal Motor Protection
N038 = Electronic Motor O/L Protection
N18 = Motor Protection Selection
Time
N039 = Cooling Fan Operation Selection

Page C-2 ©2000 Saftronics, Inc.

 Appendix C
PC7 Mini Vector
User’s Manual PC3 to PC7 Cross Reference

PC3 PC7
N19 = Motor Rated Current N036 = Motor Rated current
N006 = Reverse Run Prohibit
N20 = Run Signal Selection 2
N092 = Stall Prevention During Deceleration
N21 = Output Monitor Selection/ N066 = Output Monitor Selection
S-Curve Selection N023 = S-Curve Selection Accel/Decel
N060 = Analog Frequency Reference Gain
N068 = Analog Frequency Reference Gain
(operator voltage input)
N22 = Frequency Reference Gain
N071 = Analog Frequency Reference Gain
(operator current input)
N074 = Pulse String Frequency Reference Gain
N061 = Analog Frequency Reference Bias
N069 = Analog Frequency Reference Bias
(operator voltage input)
N23 = Frequency Reference Bias
N072 = Analog Frequency Reference Bias
(operator current input)
N075 = Pulse String Frequency Reference Bias
N24 = Frequency Upper Limit N033 = Frequency Reference Upper Limit
N25 = Frequency Lower Limit N034 = Frequency Reference Lower Limit
N26 = DC Injection Braking Current N089 = DC Injection Braking Current
N27 = DC Injection Time at Stop N090 = DC Injection Braking Time at Stop
N28 = DC Injection Braking Time at Start N091 = DC Injection Braking Time at Start
N103 = Torque Compensation Gain
N29 = Automatic Torque Boost Gain
N104 = Time Constant at Torque Compensation
N30 = Stall Prevention Level While
N094 = Stall Prevention During Running
Running
N31 = Stall Prevention Level During
N093 = Stall Prevention During Accel
Acceleration

N32 = Multifunction Input 1 (Terminal 3) N052 = Multifunction Input 3 (Terminal S3)

N33 = Multifunction Input 2 (Terminal 4) N053 = Multifunction Input 4 (Terminal S4)

N34 = Multifunction Input 3 (Terminal 5) N054 = Multifunction Input 5 (Terminal S5)

N055 = Multifunction Input 6 (Terminal S6)

N/A
N056 = Multifunction Input 7 (Terminal S7)
N077 = Multifunction Analog input Selection
N35 = Multifunction Analog Input
N078 = Analog Input Signal Selection
Selection
N079 = Analog Frequency Bias setting
N36 = Multifunction Output Selection
N057 = Multifunction Output Selection (MA, B, C)
(FLT-A,B,C)
N37 = Multifunction Output Selection
N058 = Multifunction Output Selection (P1)
(Terminal 13)
N38 = Multifunction Output Selection
N059 = Multifunction Output Selection (P2)
(Terminal 14)

©2000 Saftronics, Inc. Page C-3

Appendix C PC7 Mini Vector
PC3 to PC7 Cross Reference User’s Manual

PC3 PC7
N39 = Frequency Detection Level N095 = Frequency Detection Level
N40 = Overtorque Detection Function N096 = Overtorque Detection 1
Selection N087 = Overtorque Detection 2 (vector mode only)
N41 = Overtorque Detection Level N098 = Overtorque Detection level
N42 = Overtorque Detection Level (time) N099 = Overtorque Detection Time
N43 = Carrier Frequency N080 = Carrier Frequency
N44 = Not Used N/A
N065 = Monitor Output Selection
N45 = Analog Monitor Gain N066 = Monitor Item Selection
N067 = Monitor Gain
N46 = Operation After Momentary Power
N081 = Operation After Momentary Power Loss
Loss
N47 = Fault Retry Selection N082 = Fault Restart
N48 = Fault Record N178 = Fault History
N49 = PROM No. N179 = Software Version No.
N083 = Jump Frequency 1
N50 = Prohibited Frequency N084 = Jump Frequency 2
N085 = Jump Frequency 3
N51 = Prohibited Width N086 = Jump frequency Width
N52 through N59 Not Used N/A

Page C-4 ©2000 Saftronics, Inc.

 Appendix D

Appendix D

©2000 Saftronics, Inc. Page D-1

 Appendix D PC7 Mini Vector
User’s Manual

TYPES OF ENCLOSURES
The appendix contains brief description of various types of
enclosure commonly used in the industry. Definitions of termi-
nology, complete descriptions and test criteria are contained in
National Electric Manufactures Association (NEMA) standards
publication No. 250. A brief description of the International
Electrotechnical Commission (IEC) enclosures requirements and
how they compare to NEMA standards. Available enclosures
types for Saftronics inverters, and the optional enclosures, are
located in the Price Guide part #027-7007.
NOTE:
The design of NEMA type enclosure does not normally protect
devices against condition such as condensation, icing, corro-
sion or contamination which may occur within the enclosures or
enter via the conduit or unsealed openings. It is up to the end
user to take the additional measures to safeguard against such
conditions and satisfy all installation requirements for the equip-
ments protection.

Enclosures are intended for use indoors, pri-

Nema 1 marily to prevent accidental contact of person-
nel with the enclosed equipment in areas where
unusual service conditions do not exist.

Enclosures are intended for outdoor use to

Nema 3 provide a degree of protection against wind-
blown dust, rain, sleet, and external ice forma-
tion.

Enclosures are intended for outdoor use prima-

rily to provide a degree of protection against
Nema 3R falling rain, sleet, and external ice formation (may
be ventilated).

Page D-2 ©2000 Saftronics, Inc.

 Appendix D

Enclosures are intended for indoors or outdoors

Nema 4 use, to protect against splashing water,
seepage of water, falling or hose directed
water, and severe external condensation. They
are sleet resistant but not sleet (ice) proof.

Type 4X enclosures have the same provisions

Nema 4X as Type 4 enclosures and in addition, are corro-
sion-resistant.

Type 6P enclosure are intended for indoor or

Nema 6P outdoor use primarily to provide degree of
protection against the entry of water during pro-
longed submersion at a limited depth. They are
designed to meet air pressure, external icing,
and rust-resistance design tests. They are not
intended to provide protection against conditions
such as internal condensation or internal icing.

Enclosures are intended for use indoors to

Nema 12 protect the enclosed equipment against fibers,
flyings, lint, dust, and dirt, and light splashing,
seepage, dripping and external condensation of
noncorrosive liquids.

Enclosures are intended for use indoors pri-

Nema 13 marily to house pilot devices such as limit
switches, pilot lights, etc., and to protect these
devices against lint and dust, seepage, external
condensation, and spraying of water, oil, an
coolant.

©2000 Saftronics, Inc. Page D-3

 Appendix D PC7 Mini Vector
User’s Manual

INTERNATIONAL ELECTROTECHNICAL COMMISSION

(ICE)

1st digit Definition

0 No protection of personnel from direct contact with active
or moving parts. No protection from access from solid
foreign object.

1 Protection of personnel from accidental large area direct

contact with active or internal moving parts (hand
contact, etc.) but no guard against intentional access to
such parts. Protection from access of solid foreign object
larger than 50mm in diameter.

2 Protection of personnel from finger contact with active or

internal moving parts. Protection from access of solid
foreign matter larger than 12mm in diameter.

3 Protection of personnel from touching active or internal

moving parts with tools, wires or similar foreign objects
thicker than 2.5mm in diameter.

4 Protection of personnel from touching active or internal

moving parts with tools, wires or similar foreign objects
thicker than 1mm in diameter.

5 Total protection of personnel from touchingvoltage

carrying or internal moving parts. Protection from harmful
deposit of dust. Access of dust is not completely
prevented.

6 Total protection of personnel from touching voltage

carrying or internal moving parts. Protection from access
of dust.

Page D-4 ©2000 Saftronics, Inc.

 Appendix D

INTERNATIONAL ELECTROTECHNICAL COMMISSION

(ICE)

2nd digit Definition

0 No special protection

1 Water drops falling vertically must not have any harmful

effect.

2 Water drops falling at any angle up to 15 degrees from

the vertical must not have any harmful effect.

3 Water hitting the object at any angle up to 60 degrees

with the vertical must not have any harmful effect.

4 Water splashing against the object from all directions

must not have any harmful effect.

5 A jet of water nozzled from all directions must not have

harmful effect.

6 Water from a temporary flooding , such as heavy seas,

must not enter in any harmful quantity.

7 If the object is dipped into water under the defined

conditions of pressure and time, water must not enter in
any harmful quantity.

8 If the object is submerged in water, water must not enter

in any harmful quantity.

©2000 Saftronics, Inc. Page D-5

 Appendix D PC7 Mini Vector
User’s Manual

Cross References between

NEMA Enclosures and IEC Enclosures

IEC IP23 IP30 IP32 IP64 IP65 IP66 IP67

Enclosures
1 X

2 X

3 X

3R
3R X

4 X

4X
4X X

6 X

12
12 X

13
13 X

Page D-6 ©2000 Saftronics, Inc.

 Appendix D

Enclosures for Non-Hazardous Locations

Nema 1 12
12 13
13 3R
3R 3 4 4X
4X 6P
6P

IEC IP23 IP65 IP65 IP32 IP64 IP66 IP66 IP67

For a degree of Outdoor Indoor or Outdoor
Indoor Use
protection against: Use Use
Physical contact with internal equipment X X X X X X X X

Falling dirt X X X X X X X X

Rust X X X X X X X X

Dust (windblown; for outdoor types) X X X X X X

Dripping oil of non-corrosive liquids X X

Spraying oil or non-corrosive liquids X

Falling rain X X X X X

Windblown rain X X X X

Hose-directed water X X X

Submersion at limited path X

Sleet and external icing X X X X X

Corrosion X X X

©2000 Saftronics, Inc. Page D-7

 Appendix D PC7 Mini Vector
User’s Manual

ELECTRICAL FORMULAS
OHMS LAW
R=E I WHERE:
R = Ohms
I=E÷R I = Amperes
E = Voltage
E=IxR

POWER IN 3Ø AC CIRCUITS
I= W
1.732 x E x PF WHERE:
I = Amperes
kVA = 1.732 x E x I x PF W = Watts
1000 E = Voltage
W = 1.732 x E x I x PF PF = Power Factor
kVA = Kilovolt-Amperes

PF = Input W
1.732 x E x I

HORSEPOWER FORMULAS
ROTATING OBJECTS
WHERE:
HP = T x N T = Torque (lb - ft)
5252
N = Speed (RPM)

LINEAR OBJECTS
WHERE:
HP = F x V F = Force (lb)
33,000
V = Velocity (ft/min)

PUMPS
HP = GPM x FT x Specific Gravity WHERE:
3960 x Efficiency of Pump
GPM = Gallons per Min.
FT = Head in Feet gravity
HP = GPM x PSI x Specific Gravity (2.31 x lbs per square in. gravity)
1713 x Efficiency of Pump PSI = Pounds per Square inch

FANS and BLOWERS

HP = CFM x PSF
33000 x Efficiency of Fan WHERE:
CFM = Cubic Feet per Minute
HP = CFM x PIW PSF = Pounds per Square Foot
6343 x Efficiency of Fan PIW = Inches of Water Gauge
PSI = Pounds per Square Inch
HP = CFM x PSI
229 x Efficiency of Fan

Page D-8 ©2000 Saftronics, Inc.

 Appendix D

TORQUE FORMULAS
T (ft lb) = HP x 5252
N WHERE:
T (ft lb) = Torque in Ft. lbs
T (NM) = KW x 9550 T (NM) = Torque in Newton Meters
RPM HP = Horsepower
KW = Kilowatts

AC MOTOR FORMULAS
SP = F x 120
Number of Poles
(SP - FL Speed) x 100
% Slip =
SP WHERE:
HP x 746 HP = Horsepower
Motor I = E = Voltage
E x 1.732 x Eff x PF
Eff. = Efficiency of Motor (%/100)
kVA x 1000 kVA = Kilovolt Amperes
Motor I = kW = Kilowatts
1.73 x E PF = Power Factor
SP = Synchronous Speed
Motor I = kW x 1000 % Slip = Percent Motor Slip
1.73 x E x PF I = Amperes

MISCELLANEOUS FORMULAS
MOTOR lb PER HP
2 - Pole = 1.5 ft lb per HP
4 - Pole = 3 ft lb per HP
6 - Pole = 4.5 ft lb per HP
8 - Pole = 6 ft lb per HP

DC BUS VOLTAGE
DC Bus Voltage = 1.414 x AC line voltage

LINE VOLTAGE
Line Voltage = DC Bus Voltage x 0.707

©2000 Saftronics, Inc. Page D-9

 Appendix D PC7 Mini Vector
User’s Manual

GLOSSARY OF TERMS
AC - Alternating-current, current that periodically changes polarity from
positive to negative and back to positive.
ACCELERATING TORQUE - The torque required to bring the machine to
an operating speed within a given time.
AC CONTACTOR - An alternating-current (AC) contactor is designed for
the specific purpose of establishing and interrupting an alternating-
current power circuit.
ADJUSTABLE SPEED DRIVE - A motor, drive controller, (electrical or
mechanical) and operating controls that can adjust the output speed
of the motor to selected speeds.
AMBIENT TEMPERATURE - Ambient temperature is the temperature of
the medium such as air, water, or earth into which the heat of the
equipment is dissipated.
For self-ventilated equipment, the ambient temperature is the
average temperature of the air in the immediate neighborhood of the
equipment.
AUXILIARY CONTACTS - Auxiliary contacts of a switching device are
contacts in addition to the main-circuit contacts and function with the
movement of the latter.
BASE SPEED - The manufacturer’s nameplate speed where the motor
develops rated horsepower at rated voltage. An AC motor will operate
at base speed with 60Hz applied.
BIT - The most basic unit of digital information. A bit can only be one of
two states: 1 or 0, Hi or Low, On or Off. In electronic terms, the
state of a bit can be determined by the presence or absence of
voltage.
BHP - Brake horsepower, Calculated horsepower required at the driven
shaft, at the desired speed. Bhp is the term usually used with fans
and pumps.
BREAK-AWAY TORQUE - Torque required to overcome friction and
inertia, to start a machine from standstill. It will be greater than
running torque.
BREAKDOWN TORQUE - Maximum torque an AC motor can develop
at rated voltage and frequency.

Page D-10 ©2000 Saftronics, Inc.

 Appendix D

BYPASS - A control system that may be used to operate the AC motor

direct from the AC line instead of from the solid state controller. May
be manual or automatic.
BYTE - A string of bits
CHOKE - See Inductor.
CIRCUIT BREAKER - An electrical power-interrupting device. May be
used with solid state motor controllers as a manually operated
incoming disconnect.
CLOSED-LOOP CONTROL - Generally refers to a control system in
which the magnitude of the feedback (motor speed for example) is
continuously compared to a set-point reference.
COGGING - A condition in which a motor does not rotate smoothly but
“steps” or “jerks” from one position to another during shaft revolution.
Cogging is most pronounced at low motor speeds and can cause
objectionable vibrations in the driven machine.
CONTINUOUS RATING - The continuous rating is a maximum constant
load that can be carried continuously without exceeding established
temperature rise limitations under prescribed conditions of test and
within the limitations of established standards.
CONTROL CIRCUIT - The control circuit of a control apparatus or
system is the circuit which carries the electric signals directing
performance of the controller but does not carry the main power
circuit.
CONTROL DEVICE - A control device is an individual device used to
execute a control function.
CONTROL CIRCUIT TRANSFORMER - A control circuit transformer is
a voltage transformer utilized to supply a voltage suitable for the
operation of control devices.
CONVERTER - The section of an adjustable frequency control that
changes AC voltage to DC voltage. See also rectification.
CRITICAL SPEED - A speed that may result in mechanical resonance
of the combined mechanical drive train: motor, coupling, gears,
shafts, and driven load. Critical speeds may be inherent in any
particular drive train.
CURRENT-LIMIT - A control function that prevents a current from
exceeding its prescribed limits. Note: Current-limiting values are
usually expressed as percent of rated-load value.

©2000 Saftronics, Inc. Page D-11

 Appendix D PC7 Mini Vector
User’s Manual

CURRENT-LIMIT ACCELERATION - A system of control in which

acceleration is governed that the motor armature current does not
exceed an adjustable maximum value.
CURRENT-LIMITING FUSE - A fuse that, when it is melted by a
current within its specified current-limiting range, abruptly introduces
a high arc voltage to reduce the current magnitude and duration.
DC LINK - The center section of an inverter. Includes devices such as
capacitors and inductors to smooth out the DC voltage before it is
supplied to the inverter section.
DISPLACEMENT POWER FACTOR - The ratio of the active power of
the fundamental wave to the apparent power of the fundamental
wave in RMS voltamperes.
Displacement power factor is the power factor for which electrical
power utility companies charge penalties for low power factor.
DIMENSION OR OUTLINE DRAWING - A dimension or outline drawing
(base plan, floor plan, etc.) is one which shows the physical space
and mounting requirements of a piece of equipment. It may also
indicate ventilation requirements and space provided for connections
or the location to which connections are to be made.
DIODE - A device that passes current in one direction, but blocks
reverse current.
DUTY CYCLE - Operating time at specific loads compared to total
operating time plus idle time.
EFFICIENCY - The ratio of mechanical output to electrical input
expressed in percent. A measure of the energy losses in a system.
ELEVATION - Distance above sea level. The criterion for design of
most electronic power equipment is that maximum elevation will not
exceed 3300 ft. (1000 M)
ERROR - The difference between a set-point reference signal and the
feedback. An error must be present to make a correction in the
system.
FAULT CURRENT - Is a current which results from the loss of
insulation between conductors or between a conductor and ground.
FEEDBACK - A signal that reflects the actual operating condition for
comparison with the command reference signal.
FULL-LOAD CURRENT - The armature current of a motor operated at
its full load torque.

Page D-12 ©2000 Saftronics, Inc.

 Appendix D

FULL-LOAD SPEED - The speed that the output shaft of the drive
motor attains with rated load connected and with the drive controller
adjusted to deliver rated output at rated speed.
FUSE - A device that protects an electrical circuit from excessive
amperes by opening its internal element.
FUSED DISCONNECT - A device that allows AC power to be removed
and applied while offering the protection of a fuse.
GAIN - In process control terminology gain is the maximum output of a
controlled device for a specified maximum signal output.
HARMONICS - In electrical usage, harmonics are multiple of the
frequency of the base sine wave of voltage or current. For example
the 5th harmonic of a 60 Hz sine wave is 300 Hz. Nonsinusoidial
repetitive waveforms can be broken down into specific values of the
fundamental and its harmonics by Fourier analyses.
HEATER ELEMENT (Thermal Overload Relay) - Is the part of a thermal
overload relay that is intended to produce heat when conducting
current. Heater elements are sometimes referred to as heaters,
thermal units, current elements or heating elements.
HERTZ - The frequency of an electrical sinusoidal waveform, in cycles
per second. For example 60 cycles per second = 60 Hz.
HORSEPOWER - A measure of work that can be done over time.
HP = Torque (lb-ft) x RPM
5250
HP x 0.746 = kW
I2T PROTECTION - See Inverse-time overload protection
IGBT’S - Insulated Gate Bi-polar Transistors, a high speed switching
device capable of switching either polarity, used to produce a PWM
output waveform.
INDUCTION MOTOR - An AC machine with electrical connections to the
stator only. The rotor includes conductors embedded in laminated iron
slots. Voltage is induced into the rotor by the rotating magnetic field
in the stator, causing a transfer of energy to the rotor, and
subsequently to the motor shaft.
INDUCTOR - A ferro-magnetic assembly installed in line and/or load
conductors of a drive to help control the effects of harmonics. Often
used in place of isolation transformer. (Does not provide electrical
isolation)

©2000 Saftronics, Inc. Page D-13

 Appendix D PC7 Mini Vector
User’s Manual

INERTIA - A measure of a body’s resistance to changes in velocity.

Typically expressed as WK2, which represents its weight times the
square if the radius of gyration. It is usually expressed in units of
LbFt2.
INSTANTANEOUS OVERCURRENT - A protective feature that will
cause a drive to trip when the instantaneous current reaches a
predetermined value. Usually results in gate pulse suppression.
INTERRUPTING CAPABILITY - The maximum value of current that a
contact assembly is required to successfully interrupt at a
specificed voltage for a limited number of operations under specified
conditions.
INVERSE-TIME OVERLOAD - A control circuit or device that will cause
a trip when the overcurrent-time relationship will cause dangerous
overheating. Also known as I2T protection.
INVERTER - A device used to change DC current to AC current.
Commonly used in a generic sense to identify an AC variable
frequency drive.
ISOLATION TRANSFORMER - A transformer that electrically isolates a
drive from the AC power line. It protects solid state power compo-
nents from high transient voltage and current, limits line disturbances
created by the solid state devices, and protects the line from
grounded drive motors.
LINE REACTOR - Device used in the input AC lines of drives to
increase the line impedance, which can assist in reducing short
circuit kVA, help reduce harmonics and help correct effects of
voltage unbalance. Also known as AC line inductors and chokes. See
also inductors.
LINE STARTING - Causing an induction motor and its load to start and
accelerate to rated speed by applying full line voltage to the motor at
standstill.
LOCKED ROTOR AMPERES - The maximum value of amperes that will
be present in an AC motor on line starting. It is assumed that the
rotor of motor is locked temporarily in a station condition. Usual
values of locked rotor amperes are on the order of six to eight time
the motor nameplate.
MULTI-MOTOR OPERATION - A system in which one drive operates two
or more motors simultaneously.

Page D-14 ©2000 Saftronics, Inc.

 Appendix D

NEC - National Electrical Code, gives minimum electrical regulations as

published by the National Fire Protection Association every 3 years.
NEMA - National Electrical Manufacturers’ Association. Provides
voluntary standards that aid users and manufacturers in designing,
selecting, and specifying electrical devices, enclosures, assemblies,
and rotating machines.
NEMA ENCLOSURE DESIGNATIONS - To assist in designing and
selecting enclosures for electrical equipment. NEMA standards
describe various enclosures by numbers. Each number describes the
degree of protection from hazards such as entrance, dust, water, ice,
rain, oil, and corrosion, as well as indoor/outdoor service. Typical
enclosures, (NEMA publication number 250) include:
NEMA 1 - General purpose indoor type enclosure to prevent accidental
contact of personnel with enclosed equipment and meet NEMA
specifications for rod entry and rust resistance.
NEMA 3R - Rain proof and sleet (ice) resistant, intended for out-door
use to protect enclosed equipment against rain. Requires conduit hub
or watertight connection.
NEMA 4 - Watertight and dust tight for use indoors and outdoors.
Protects against splashing water, seepage of water, falling or hose
directed water, and severe external condensation.
NEMA 4X - Same as NEMA 4, except that enclosure is corrosion
resistant.
NEMA 12 - Dust tight and drip tight for industrial indoor use. Protects
enclosed equipment against fibers, lint, dust, dirt, and light splashing,
seepage, dripping, and external condensation of non corrosive
liquids. Enclosures have no knock outs for conduit and are gasketed.
NO-LOAD - The state of a machine rotating at normal speed under rated
conditions, but when no output is required of it.
NON-FUSED DISCONNECT - A device that allows AC power to be
removed and applied without the protection of a fuse.
NONVOLATILE MEMORY - A memory that does not require power to
maintain its contents.
OVERLOAD CAPACITY - NEMA specifies that standard industrial motors
should have the capacity of 150% overload for one minute.

©2000 Saftronics, Inc. Page D-15

 Appendix D PC7 Mini Vector
User’s Manual

PARAMETER - A value in a register of a digital controller which

determines an operating mode or condition. Examples are current
limit, Max speed, accel/decel ramp, start/stop, etc.
POTENTIOMETER - A three terminal rheostat, or resistor with one or
more adjustable sliding contacts, that function as an adjustable
voltage divider. Typically used to manually control the operating
speed of a drive.
PRESET SPEED - A control function that establishes the desired
operating speed of a drive. Usually by means of a contact closure.
PROGRAM - A sequence of instructions that tells a computer how to
receive, store, process, and deliver information.
PROTOCOL - A set of conventions or rules governing the format and
timing of data communication.
PWM - Pulse Width Modulated drive. This drive uses a diode bridge for
a constant voltage DC bus. The DC bus is stabilized by capacitors,
and usually will have an inductor to improve power factor. The output
is controlled by IGBT’s and produces a variable voltage, variable
frequency using a high frequency “switching “ algorithm. The output
closely simulates the line sine wave.
REACTANCE - Any force that opposes a change in current flow. Coils
produce inductive reactance that delays the flow of current.
Capacitors produce capacitive reactance that accelerates current
flow. Reactance is measured in ohms and affects the current and
voltage relationships in AC circuits.
RECTIFIER - A device that converts alternating current to direct
current.
RELAY - A relay is an electric device that is designed to interpret input
conditions in a prescribed manner and after specified conditions are
met to respond to cause contact operation or similar abrupt changes
in associated electric control circuits.
REMOTE CONTROL - Is a control function which provides for initiation
or change of a control function form a remote point.
RESET - To restore a mechanism, storage or device to a prescribed
state or condition.
RS232 - A hardware protocol for data communication. Basic characteris
tics are common ground for all signals and maximum 50 foot cable
length.

Page D-16 ©2000 Saftronics, Inc.

 Appendix D

RS422/485 - A hardware protocol for data communications. Uses

differential, ungrounded signals, has a maximum cable length of
4-5000 feet and can be daisy chained between multiple devices.
SCHEMATIC OR ELEMENTARY DIAGRAM - Is one that shows all
circuits and device elements of an eqipment and its associated
apparatus or any clearly defined functional portion thereof. Such a
diagram emphasizes the device elements of circuit and their
functions as distinguished from the physical arrangement of the
conductors, devices or elements of a circuit system.
SERIAL COMMUNICATION - A Communication bus that relays
information one bit at time. Serial busses use a minimum number of
conductors at the cost of communication speed.
SERVICE FACTOR - A value shown on a motor nameplate indicating a
percent of loading above the motor nameplate rating that can be
tolerated continuously without serious degradation. A 1.15% service
factor indicates that the motor can operate at 115% of nameplate
value, if necessary, when rated ambient temperature is not
exceeded.
SHORT-CIRCUIT CAPACITY - In a distribution system, this is the value
of amperes (or kVA) that would flow if the line leads of the system
were totally shorted or solidly connected to each other. It is generally
the “worst-case” condition used to select protective devices.
SHORT-CIRCUIT RATIO - This is the ratio of the short-circuit capacity,
in kVA, to the sum of all inverters (in kVA) connected to a common
point in an AC distribution system. Used to obtain a measure of the
effect of harmonics that may be present at that point in the system.
SURGE PROTECTOR - MOV (Metal Oxide Varistor) or special RC
networks designed to clip or absorb voltage transients form an
incoming AC source.
TORQUE - The turning force applied to a shaft. Usually measured in
pound-feet or ounce-inches. It is equal to the force applied times the
radius through which it acts.
TRANSDUCER - A device used to convert one energy form to another.
(e.g. pneumatic to electrical)
UL - Underwriters’ laboratory. An organization concerned primarily with
safety considerations of electrical devices and assemblies. UL will
“List” or “Recognize” devices or assemblies after specified tests
have been passed successfully.

©2000 Saftronics, Inc. Page D-17

 Appendix D PC7 Mini Vector
User’s Manual

UNDERVOLTAGE PROTECTION - Monitors the DC bus level of a drive

and cause the drive to perform a protective shut down when the DC
bus falls below a pre-determined level. (Typically when the incoming
AC voltage drops)
VARIABLE TORQUE LOAD - A load in which the steady-state torque or
turning effort changes with the operating rpm. Centrifugal machines
such as pumps and fans have variable torque characteristics, with
the steady state load torque increasing as the square of the rpm.
VENTILATED ENCLOSURE - Is an enclosure provided with ameans of
to permit circulation of sufficient air to remove excess of heat.
VOLTS PER HERTZ - This is a number derived from rated motor
voltage divided by rated motor hertz. This ratio should not exceeded
when operating the motor at different frequencies continuously
because it will result in excessive amperes.

Page D-18 ©2000 Saftronics, Inc.

 Appendix D

CONVERSION FACTORS
Area
1 sq. mile = 640 acres 1 sq. ft. = 0.929 sq. meters
1 acre = 4840 sq. yards 1 cir. mil = 7.854 x 10-7 sq. inch.
1 acre = 43,560 sq. ft. 1 cir. mil = 0.7854 sq. mils
1 sq. foot = 144 sq. inches 1 sq. mil = 1.273 cir. mils
1 sq. yard = 0.836 sw. meters 1 sq. inch = 6.452 sq. cm
1 sq. meter = 1.196 sq. yards 1 sq. cm = 0.155 sq. inch

Angle
1 quadrant = 90 degrees 1 degree = 0.175 radian
1 quadrant = 1.57 radians 1 minute = 0.1667 degree
1 radian = 57.3 degress 1 minute = 2.9 x 10-4 radian

Length
1 mile = 5280 feet 1 foot = 12 inches
1 mile = 1.609 kilometers 1 foot = 0.3048 meters
1 kilometer = 0.621 miles 1 inch = 2.54 cm
1 yard = 0.9144 meters 1 centimeter = 0.394 inch
1 meter = 3.28 feet 1 fathom = 6 feet
1 meter = 39.37 inches 1 rod = 5 1/2 yards
1 meter = 1.094 yards

Weight
1 short ton = 2000 pounds 1 pound = 453.6 grams
1 short ton = 907.2 kilograms 1 ounce = 28.35 grams
1 kilogram = 2.205 pounds 1 gram = 0.353 ounces

Dry Volume
1 cu. meter = 1.308 cu. yards 1 cu. meter = 35.31 cu. feet
1 cu. yard = 0.7646 cu. meters 1 cu. foot = 0.283 cu. meters

Liquid Volume
1 U.S. gallon = 3.785 liters 1 U.S. quart = 0.9463 liter
1 liter = 0.2642 U.S. Gallon 1 liter = 1.057 U.S. quarts

Power
1 BTU/hour = 0.293 watts
1 horsepower = 746 watts
1 BTU = 252 gram-calories
1 horsepower = 33000 ft-lbs/min
1 BTU = 778.3 ft-lbs.

©2000 Saftronics, Inc. Page D-19

 Appendix D PC7 Mini Vector
User’s Manual

LITERATURE REQUEST FORM

We are pleased to offer several ways to obtain the latest
literature from Saftronics. Visit us at www.saftronics.com to
download the latest literature or fill out the form online and
submit it directly. Simply fill out the form below and either fax
or mail to Saftronics, Inc.
5580 Enterprise Parkway
Fort Myers, FL 33905
Fax # (800) 226-1461

Company Name _____________________________________

Attention _____________________________________
Address _____________________________________
City ______________ State ____ Zip Code ______
Phone Number _____________________________________
E-mail address _____________________________________

Brochure Part # Quantity

Inverters
PC7 Mini Vector Inverter (NEW) 027-2048
VM7 Micro AC Inverter (NEW) 027-2062
FP5 Variable Torque Inverter 027-2004
GP5 Constant Torque Inverter 027-2006
VG5 Flux Vector Inverter 027-2009
FPC5001 HVAC Package (NEW) 027-2061
RapidPak 027-2043
Saflink Software 027-2041
SDBU Dynamic Brake Module 027-3011

Starters
AS6 Automation Starter (NEW) 027-2054
SY6 package Starter 027-3004
EZ Start Digital Starter 027-3007
Mega Start Medium Voltage Starter 027-3009
DY4 Electronic Brake X010027

DC Drives
M6/M12 + Digital DC Drive (NEW) 027-2049
DF8P, DG2P Single phase DC Drives X010036

Page D-20 ©2000 Saftronics, Inc.

PC7 Mini Vector Index
User’s Manual

INDEX
-A-
Acceleration
Accel time 1 ............................................................................ 4-28
Accel time 2 ............................................................................ 4-28
Hold ................................................................................... 4-61
S-curve ................................................................................... 4-28
Time setting unit ..................................................................... 4-27
Analog monitor outputs,multi-function ............................................ 4-39
Auto restart ................................................................................... 4-50

-B-
Braking
DC injection ............................................................................. 4-52
Dynamic .................................................................................. 4-25

-C-
Carrier fequency .............................................................................. 4-48
Conformance to European
EMC Directive .............................................................................. V
Contactors a Peripheral Devices
Control Circuit
Terminal ................................................................................... 3-12
Wiring ................................................................................... 3-14
Critical frequency rejection a Jump Frequencies
Current
Limit a Stall Prevention
Motor ................................................................................... 4-53
Output (IOUT) .......................................................................... 4-54
Output (monitor) ...................................................................... 4-54

-D-
DATA/ENTER key .............................................................................. 4-3
DC injection
Time at start ............................................................................ 4-52
Time at stop ............................................................................ 4-52
Deceleration
Decel time 1 ............................................................................ 4-28
Decel time 2 ............................................................................ 4-28
S-curve ................................................................................... 4-28
Time setting unit ..................................................................... 4-27
Decrease (v) key ...................................................................... 4-3

©2000 Saftronics, Inc. Page I-1

 Index PC7 Mini Vector
User’s Manual
Diagnostics a Troubleshooting
Digital operator ................................................................................... 4-3
Dimensions ..................................................................................... 1-5
DSPL key ..................................................................................... 4-3
Dynamic braking option ................................................................... 4-25

-E-
EMC Directive, Conformance to European ......................................... V
Enclosure ............................................................................... App. D
Environment ..................................................................................... 1-3

-F-
F/R LED ..................................................................................... 4-3
Fault displays ..................................................................................... 5-6
Fault history .................................................................................... 2-11
Faults
Restart Attempts .................................................................... 4-50
FOUT LED ..................................................................................... 4-4
FREF LED ..................................................................................... 4-4
Frequency
Detection ................................................................................. 4-55
Max. output .............................................................................. 4-15
Output (FOUT) ........................................................................... 4-4
Output (monitor) ........................................................................ 4-4
Frequency reference
Bias (analog) ............................................................................ 4-41
Gain (analog) ........................................................................... 4-41
Jog ................................................................................... 4-30
Limits ................................................................................... 4-31
Retention (Up/Down) ............................................................... 4-59
V/f parameters ........................................................................ 4-15

-G-
Gain
Analog monitor ........................................................................ 4-43
Frequency reference (analog) ................................................ 4-41
Torque compensation .............................................................. 4-18
Grounding ................................................................................... 3-15

-H-
Heat loss (watts) ................................................................................ 1-5
Hold

Page I-2 ©2000 Saftronics, Inc.

PC7 Mini Vector Index
User’s Manual

Accel/Decel ............................................................................. 4-61

Frequency ref. (retention) ...................................................... 4-61

-I-
Increase ( ) key ............................................................................... 4-4
<
Initialize parameters ......................................................................... 4-10
Inputs, multi-function ....................................................................... 4-37
Inspection (receiving) ......................................................................... 1-2
Installation
Electrical .................................................................................... 1-6
Physical ..................................................................................... 1-6
IPOO ............................................................................... App. D
IOUT LED ..................................................................................... 4-4

-J-
Jog reference ................................................................................... 4-32
Jump Frequencies ............................................................................ 4-51

-K-
Keypad a Digital Operator

-L-
LEDs
Function ..................................................................................... 2-4
Status indicator ......................................................................... 2-4
Local/Remote reference and sequence selection ............................ 4-3
LO/RE LED ..................................................................................... 4-4

-M-
Main Circuit
Terminals ................................................................................. 3-12
Wiring ................................................................................... 3-14
Mechanical resonance a Critical Frequency Rejection
MNTR LED ..................................................................................... 4-4
MODBUS control .............................................................................. 4-76
Model Number, PC7 ........................................................................... 1-4
Monitor Displays ................................................................................ 2-9
Motor
No-load current ....................................................................... 4-12
Protection ................................................................................ 4-33
Rated Current .......................................................................... 4-33
Rated slip ................................................................................ 4-12

©2000 Saftronics, Inc. Page I-3

 Index PC7 Mini Vector
User’s Manual

Wiring ................................................................................... 3-14

Mounting
Clearances ................................................................................ 1-3
Dimensions ................................................................................ 1-5
European EMC conformance ...................................................... V
Location ..................................................................................... 1-3
Multi-function analog monitor output ............................................... 4-44
Multi-function input terminals ........................................................... 4-36
Multi-function output terminals ........................................................ 4-39
Multi-step speeds ............................................................................. 4-29

-O-
Open loop vector .............................................................................. 4-12
Operation mode ................................................................................ 4-12
Operator display ................................................................................. 2-4
Outputs
Analog ................................................................................... 4-44
Multi-function .......................................................................... 4-39
Open collector ......................................................................... 4-39
Overtorque detection ....................................................................... 4-57

-P-
Parameters
Listing of ............................................................................. App. A
Reset (initialize) ....................................................................... 4-10
PID Control ............................................................ 4-69, 4-70, App. B
Pre-power checks ............................................................................... 2-2
Preset speed a Multi-step speeds
PRGM LED ..................................................................................... 4-4
Prohibited frequency deadband ....................................................... 4-51
Protection
Overcurrent ............................................................................. 5-10
Overheat (drive) ...................................................................... 5-11
Overtorque .............................................................................. 5-12
Overvoltage (decel) ................................................................ 5-10
Undervoltage ........................................................................... 5-10
Protective functions, miscellaneous ................................................. 5-6

-R-
Rated current, motor ........................................................................ 4-33
Ratings ...................................................................................... VII
Receiving ..................................................................................... 1-2

Page I-4 ©2000 Saftronics, Inc.

PC7 Mini Vector Index
User’s Manual

Remote reference a Local/Remote

Reverse prohibit ............................................................................... 4-26
RUN key ..................................................................................... 4-4

-S-
S-curve ................................................................................... 4-28
Shock resistance a S-curve
Slip compensation ............................................................................ 4-13
Soft start a S-curve
Specifications ...................................................................................... VII
Stall prevention
Accel ................................................................................... 4-53
Decel ................................................................................... 4-53
During running ......................................................................... 4-53
STOP/RESET key ............................................................................ 4-26
Stopping method selection ............................................................... 4-25
Switching frequency a Carrier frequency

-T-
Temperature
Ambient ..................................................................................... 1-3
Storage ..................................................................................... 1-3
Terminals
Functions ................................................................................. 3-13
Screw sizes ................................................................................ 3-8
Thermal overload protection ............................................................ 4-33
Torque compensation gain (V/f control) ........................................... 4-18
Torque detection ............................................................................... 4-57
Troubleshooting .................................................................................. 5-6

-U-
Up/Down function ............................................................................ 4-93

-V-
V/f pattern ................................................................................... 4-15
Voltage
DC bus (monitor) ...................................................................... 4-4
DC bus (stall prevention) ....................................................... 4-53
Maximum output ..................................................................... 4-15
Output (monitor) ........................................................................ 4-4
V/f parameters ........................................................................ 4-15

©2000 Saftronics, Inc. Page I-5

 Index PC7 Mini Vector
User’s Manual

-W-
Weight ..................................................................................... 1-5
Wiring
2-Wire control .......................................................................... 4-21
3-Wire control .......................................................................... 4-23
Control circuit ........................................................................... 3.11
Diagrams ................................................................................. 3.14
Distances .................................................................................. 3.5
Main circuit ................................................................................ 3.5

Page I-6 ©2000 Saftronics, Inc.

 5580 Enterprise Parkway, Fort Myers, Florida 33905
Telephone (941) 693-7200 · Fax (941) 693-2431
www.saftronics.com

REV 02 - 09/00
P/N 027-2045