CHHAPARIA INDUSTRIES PVT LTD

STANDARD OPERATING PROCEDURE / WORK INSTRUCTIONS / VISUAL AIDS

Operation Description Operation No Operation Name Machine Name Date (Orig.) July 1, 2017
BENDING PROCESS 2 BENDING RG35/RG50/RG100/EHP150 Date (Rev.) 00

Raw Material / Process WORK INSTRUCTION

Step Procedure Visuals
1. Do the deburring 1 2
Punched component process before bending.
2. Check the part as per
drawing & schedule qty.
3. Install the Die & Punch
A as per material thk & 3 4
Component length
Information
(Part Drawing )

1. Do the first bending 1 2

operation & check the
Tools
part for given angle &
(Punch & die ) bend size.

B
2.
3 3
Complete all bending
Bending
Operation operation as per drawing.

3. Check the first piece C

as
1. per
Stackdrawing.
the bend
C component on pallet for
next operation 4. Check &
Instructions:
take confirmation from
componentwise.
1) All non-confirming parts are to be placed in the NC area supervisorPREPAREDbefore
BY start CHECKED BY APPROVED BY

production.
2) Set up approval is to be obtained before the start of the production and after any setup change
3) All workstation should be free from dust.
Page 1 of 3
 CHHAPARIA INDUSTRIES PVT LTD

STANDARD OPERATING PROCEDURE / WORK INSTRUCTIONS / VISUAL AIDS

Operation Description Operation No Operation Name Machine Name Date (Orig.) July 1, 2017
BENDING PROCESS 2 BENDING RG35/RG50/RG100/EHP150 Date (Rev.) 00
Process Characteristics
Evaluatio Sample
Sr.
Parameter Specification n Control Method Reaction Plan
No. Size Freq
Technique
Component Measuring Continuous Inform
Quality check 1
Size
As per drawing
Tape
100%
(O)
Control plan
supervisor
Burr / Continuous Inform
2 Free from burr Visual check 100% Control plan
Microjoint (O) supervisor
Bending size Measuring Continuous Inform
OK Visual Inspection 3
& angle
As per drawing
instruments
100%
(O)
Control Plan
supervisor
Pedal Should be fully Continuous Inform
4 Manual 100% Control plan
operation operated (O) supervisor
Product Characteristics
Evaluatio Sample
Sr.
Parameter Specification n Control Method Reaction Plan
No. Size Freq
Technique 3 or 1%
Material Inform
1 As per drawing Manual 100% whichever Control Plan
Thickness supervisor
is
3 higher
or 1%
Length & Inform
2 As per drawing Manual 100% whichever Control plan
Width supervisor
Clean the is higher
die & punch Free from
3 Visual check 100% 100% Control plan Re- clean
before scrap particles
bending

NOT OK

Instructions:
1) All non-confirming parts are to be placed in the NC area PREPARED BY CHECKED BY APPROVED BY
2) Set up approval is to be obtained before the start of the production and after any setup change
3) All workstation should be free from dust.
Page 2 of 3
 CHHAPARIA INDUSTRIES PVT LTD

STANDARD OPERATING PROCEDURE / WORK INSTRUCTIONS / VISUAL AIDS

Operation Description Operation No Operation Name Machine Name Date (Orig.) July 1, 2017
BENDING PROCESS 2 BENDING RG35/RG50/RG100/EHP150 Date (Rev.) 00
Fixture / Tool Maintenance Details Rework Procedure
Sr. Sample
Descripti
No Specification Failure ModeReaction Plan
on Size Freq. 1. Change the punch shape
.
Stop the 2. Check the die 'V' opening
Should be Before
Ever process and
1 Tools dust & rust tooling Dent mark
y lot take corrective
free process
action

Stop the
As per Before
Back Ever Taper process and
2 component bending
gauge y lot bending take corrective
requirement start
action

As per Stop the

Depth Before
component Ever Variation in process and
3 gauge bending
thickness & y lot degree bend take corrective
setting start
length action

Safety Requirement
Instruction
s
1. Hand or Finger is liable to get trapped between punch & die. Do not leave your hand / finger anytime between punch & die 'V' portion.
2. If two operators are using bending machine, only one operator should operate the pedal. Second operator must say 'OK' to first operator before ped
3. Beware of blank turning during bending.

Fixture / Tool change procedure

1. Punch & Die setting will be change as per drawing.

Instructions:
1) All non-confirming parts are to be placed in the red bin. PREPARED BY CHECKED BY APPROVED BY
2) Set up approval is to be obtained before the start of the production and after any setup change
3) All workstation should be free from dust & oil.
Page 3 of 3