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Teknologi

The Study of Wooden Clamps for Strengthening of Connection on


Bamboo Truss Structure
Astuti Masdara,b*, Bambang Suhendroa, Suprapto Siswosukartoa, Djoko Sulistyoa
aDepartment of Civil and Environmental Engineering, Faculty of Enginering, Gadjah Mada University, Yogyakarta, Indonesia
bDepartment of Civil Engineering, Sekolah Tinggi Teknologi Payakumbuh, Payakumbuh, Indonesia

*Corresponding author: [email protected]

Article history Abstract

Received : 15 August 2014 High strength bamboo material cannot be fully utilized in construction projects due to the constraints of
Received in revised form : the connection system. The connection system element on the truss structure greatly affects the strength
15 October 2014 of the structure. Several studies have been completed to provide higher strength of the truss connections.
Accepted :15 November 2014 However, the connection system is constrained by the costs of construction, availability of materials,
equipment, skilled labored standardization. In this study, a connection system that possesses lightweight
Graphical abstract properties but with higher strength and lower cost while keeping the form of the bamboo being connected
to remain natural has been developed. The proposed connection system consists of bolts, wooden gusset
plates and special wooden clamps that have been adjusted with the shape and dimension of the bamboos
being connected. A connection system without filler material on bamboo culms and wooden clamps used
to increase the contribution to the shear at the connection has been proposed. The results showed an
increase in the strength of the proposed connection of about 40% of the wood gusset plate system using
wooden clamps than connection system without using wooden clamps, so it can be concluded that the
proposed connection system possesses higher strength, yet much lower weight and has the potential for
practical applications.

Keywords: Bamboo; connection system; truss; shear; wooden clamps

© 2015 Penerbit UTM Press. All rights reserved.

1.0 INTRODUCTION the strength of the friction of the rope with bamboo or bamboo
with bamboo. The connection with a rope on bamboo truss
Bamboo is an environmentally friendly construction material that structure is presented in Figure 1. The restraint rope shown in
has great potential to be used as a structural material. As a Figure 1 influenced the strength the connection. Due to the
structural material, bamboo can be used in a variety of building changes in temperature, bamboo could shrink and cause the rope
components such as beams, columns, partitions, floors or as a to slack. This is the problem of the conventional bamboo
truss structure. In truss structures, bamboo is commonly applied connection that generally produces very low strength. In addition,
as structural members in roof construction and bridge structures. the formula for calculating the strength of the rope connections
Bamboo constructions are easy to build, resilient to wind and was difficult to be formulated. Due to geometric reasons, bamboo
even earthquake forces and readily repairable in the event of construction often requires extension to prolong the member and
damage. Viewed from the economic aspect, bamboo promotes connection for joining other members in a gusset or joint.
cost saving in construction due to its cheap price, readily available Researches to obtain a strong connection system to overcome
at large quantity at any time possible [1]. However, there are a the problem of the weakness of a connection have been widely
number of important considerations which currently limit the use done. Examples include the connection system with PVC joints
of bamboo as a universally applicable construction material, i.e. [3], the connection system with bamboo-concrete composite [4],
durability, connection system, flammability and lack of design the connection system with gusset plate of plywood materials and
guidance and standardization [2]. devices connecting bolts [5], the connection system with gusset
High strength bamboo material cannot be fully utilized due plate of plywood materials or hard wooden planks and devices
to the constraints of the connection system. Splicing or coupling connecting nails [6] and the connection system with gusset plate
the whole members is usually done conventionally by using rope, of steel and devices connecting bolts [7].
nails and pins. Connection with nails or pins cause tears to the
member where the fibers are aligned so that the low shear strength
of bamboo easily exceeded. The connection with a rope relies on

72:5 (2015) 97–103 | www.jurnalteknologi.utm.my | eISSN 2180–3722 |


98 Astuti Masdar / Jurnal Teknologi (Sciences & Engineering) 72:4 (2015) 97–103

This effort was done because the wooden gusset plate is much
lighter and the price is much cheaper than that of steel.
Meanwhile, the wooden clamps provide contact area that capable
of mobilizing its friction capacity to transfer the applied load for
stronger and reliable connection. The special wooden clamps can
also make connection among various diameters of bamboo at the
joint easier to construct. The details of connection system for joint
with three variations of clamp developed are shown in Figure 4
which depicts three variations of wooden clamps which are
distinguished by their ring angles, i.e. α = 60 0, 900, and 1200,
respectively.
a b
Figure 1 Connection with (a) ijuk rope and; (b) Rattan rope in bamboo
truss structure. (Source: Fieldwork 2011)

(a) (b)

Figure 2 (a) Connection with steel gusset plate; (b) Experimental set up Figure 3 (a) Connection system on bamboo truss structure [10]
of testing truss structure [8]

Morisco et al. conducted a research to improve the strength


gusset
of the connection on a bamboo truss structure [8]. The method
(α plate
used bolts, steel gusset plates, and cement mortar or wood filling (α)
as shown in Figure 2(a). Two common bases for determining the )
strength of bamboo connection are known, namely shear strength clamp
and bearing strength where shear strength is the smallest strength bolt
among others [9]. Shear strength of the weak bamboo can be bamboo
increased by using the stuffing on bamboo culms as illustrated in
Figure 2(a). The connection system has advantages in terms of (a) (b)
strength, robustness and stability.
Bamboo truss structure was made to demonstrate the joint
strength as shown in Figure 2(b). The loading was applied using a clamp Gusset
concrete block with a total weight of 40 kN. This jointing method plate
has been made on the structure of the bamboo bridge with span
gusset (α
length of 12 musing Gigantochloa atroviolacea (a tropical (α plate ) clamp
bamboo) with about 7 cm in diameter. The results of test show )
that strengths of the jointing method under investigation are quite
bolt
high, and an estimated strength of the connection can be bolt
formulated [8]. Nevertheless, despite the high strength resulted bamboo bamboo
from this connection, the use of steel for gusset plates and
relatively heavy infill material has made this connection system to (c) (d)
be less desirable because of the significant increase of structure Figure 4 (a) Clamp variation in the form of angles (α); (b) Clamp angle
weight and construction costs that make it uneconomical. 60o; (c) Clamp angle 90o; (d) Clamp angle 120o[10]
A bamboo connection system that possesses lightweight
nature but higher strength and lower cost while keeping the form
of the bamboo being connected remains natural has been Based on the tensile tests on the connection [10], it can be
developed by Masdar et al. in 2013 [10]. The proposed concluded that the greater the contact area between the wood
connection system consists of bolts, wooden gusset plates and clamps and bamboo, a higher strength will be produced.
special wooden clamps that have been adjusted with the shape and Although in theory the variation of wooden clamp with ring
dimension of the bamboos being connected. The wooden clamps angle of120o is higher, based on experimental results obtained, the
were placed between the bamboo and wooden gusset plates and increased of the strength of that variation is in significant
tightened by the bolts as shown in Figure 3. compared to the circumference of the wooden clamp with ring
The wooden plates were made of Dipterocarpaceae (a angle of 60o to 90o. This phenomenon happens because the
tropical lowland rainforest tree) which has sufficient strength. bamboo section is nota perfect circle such that the contact are a
99 Astuti Masdar / Jurnal Teknologi (Sciences & Engineering) 72:4 (2015) 97–103

between wooden clamps and bamboo are not always optimal. Failure mode II occurs when the bearing strength that occurs
Technically, an increase in the strength of the connection with excessively between the bolt and gusset plates. In this case, the
clamp ring angle of 60o to 90o was around 30%, while from 90o to strength of connection can be obtained from the Equation (2):
120o angle was only 10%. Because of the connection system must
not be damaged prior to being spliced, the wooden clamp with Z 2  2 t s . fes .D (2)
ring angle of 90o was determined to be optimal and thus
recommended to be applied to connections of bamboo truss
structure. where, t s is thickness of side member (wooden gusset plate); 𝑓𝑒𝑠
The use of wood clamps is very influential on strength of the is the bearing strength parallel to grain wooden gusset plate, and
connection. Increased of the strength on the connection system D is bolt diameter.
along with the increasing of the wide of contact area between the Failure mode III occurs when the bending stress on the bolt
wood gusset plate and bamboo can be determined, as well as the exceeded the elastic limit. In this case the strength of connection
choice of wood clamps that produce optimal connection strength can be obtained from the Equation (3):
can be known from a study conducted by Masdar [10]. However,
the magnitude of the increase in the strength and behavior on the
2 t m . fem .D  21  Re  2 f y 2  Re  Rt 
2
connection system against connection system that used wood  
Z3    1
gusset plate and bolt without wood clamps is not yet known. This Rt 2  Re   Re 3Fem t m D 
2

paper presents the results of a study aiming at determining the  
increase of the strength of bamboo connections that used wooden (3)
clamps against bamboo connections that did not used wooden
clamps. The failure is caused by a type IV bolt shear strength that is
exceeded, resulting in 2 areas of the shear on the bolts. The failure
of this type of connection can be obtained by the Equation (4):
2.0 THE STRENGTH OF BAMBOO CONNECTION
1 
Z4  2   D2  f y (4)
Equations related to the strength of the connection components 4 
need to be made to determine the strength of the connection [11-
12]. The component of the connection system determines the
strength of bamboo connections. A formula to estimate the where, Re is𝑓𝑒𝑚/𝑓𝑒𝑠; Rt is tm / ts , and is bolt f y bending
strength of connection is available. In this research, analytical yield strength of bolt.
method considering failure mode and the strength of bamboo Wooden clamps placed on the connection system between
connection will be verified with result from experimental work. wooden gusset plate and bamboo contributes to increase the
The strength of connection of bamboo and the failure mode can be strength of connection. On the connection system which was
estimated from the following formulas shown in Figure 5. introduced by Morisco [11], the stuffing in bamboo culms aims to
increase the shear strength of bamboo while placement of wood
Z
clamps on the connection system proposed by the researchers aim
to increase the contact area between wood gusset plate and
bamboo, thus its can be reducing shear stress on bamboo culms.

3.0 EXPERIMENTAL
Wood
3.1 Research Method
gusset
plate
bolt
The study was conducted experimentally in two phases of testing.
In the early stage of the research preliminary testing on basic
bamboo properties of the materials used have been conducted. The second
phase of the research involved designing and fabricating several
(a)
1/2Z 1/2Z types of connections with full scale sizes and tested
experimentally in the laboratory. Comparison with other available
Figure 5 Component of connection system that are determine the strength connection systems then could be done to show the superior of the
of the connection proposed system. Flow chart of the research steps is presented in
Figure 6.

Failure Mode I occurs when the bearing strength that occurs 3.2 Material
excessively between the bolt and bamboo. In this case the strength
of connection can be obtained from the Equation (1): The proposed connection system consists of wooden gusset plates,
bolts and wooden clamps as shown in Figure 7. The type of
Z1  2 t m . fem .D bamboo used as the main structural material in this study was
(1) bambu wulung (Gigantochloa atroviolacea). Advantages of bambu
wulung over other bamboo species with relatively similar
where, t m is thickness of main member (bamboo); 𝑓𝑒𝑚 is the diameter such as bambu apus (gigantochloa apus) are related to
bearing strength parallel to grain (bamboo), and D is bolt greater strength, especially on tensile strength. Gigantochloa
diameter. atroviolacea also has culms that are longer than Gigantochloa
apus. Gigantochloa atroviolacea has a higher level of durability
and availability, and is still widely available in various regions in
100 Astuti Masdar / Jurnal Teknologi (Sciences & Engineering) 72:4 (2015) 97–103

Indonesia. The bamboo was taken from Purwodadi are in the


province of Central Java. The average diameter of the bamboo
used was 75 mm, while the age of the bamboo varies from 3 to 5
years. The gusset plates ware made of Keruing wood
(Dipterocarpaceae), while Mahoni wood (Swietenia Macrophylla
Kings) was used for the clamps. Screw types of bolts with a
diameter of 12.2 mm were used in this connection. Screw type of
bolts with a diameter of 12.2 mm were used in connection system
due to the use of bolts with a diameter of 12.2 mm on bamboo
will produced bearing strength better than larger diameter [13].
(a) (b)
3.3 Specimen Preparations Figure 7 Material of specimen (a) bamboo (b) bolt with a diameter of
12.2 mm, wooden clamps and wood board
The specimens of basic properties of material were prepared
based on ISO N22157-1 2004 [14] standard for bamboo and
2.3 Experimental Setup
ASTM D 143-94 [15] for wood. Bolt specimens were made
according to ASTMstandardF1585-03-2008 [16]. Based on the
The testing method of basic material properties was based on ISO
results of preliminary material testing, the connection specimens
N22157-2 [17] for bamboo and ASTM D 143 for wood [15]. The
were designed and fabricated accordingly. Testing was conducted
testing method of bearing strength of bamboo was adopted from
to study the influence of wooden clamp on the strength of the
ASTM D 5764 standard test method for evaluating dowel bearing
connection system. The details of connection system for joint with
strength of wood and wood based products [16]. Bearing strength
two variations of joint developed by authors were shown in Figure
test has been carried out on bamboo and wood with deformed bolt
8 which depicts two variations of connection system which are
diameter of 12.2 mm. Material were tested under compression and
distinguished by component on connection system. The ring angle
tensile using Universal Testing Machine which was integrated
of the wooden clamps on the connection system (α) is 90o.
with data logger. The test set-up for tensile test for proposed
various connection systems are shown in Figure 9. Tensile load
Start
was applied gradually by a tensile testing machine. The relative
displacement of joint was measured by two displacement
transducers.
Preparation of materials
clam
p

Wood gusset
Bamboo Bolt Wood board gusset ( plate
plate α
bolt ) bolt
Testing of basic properties of materials bamboo bamboo

(a) (b)
Analysis of data basic properties of materials
Figure 8 Variations of connection system; (a) Connection system without
wooden clamps and (b) connection system with wooden clamps (α=90o)
Preliminary design of joint base on basic properties
of materials

Design and manufacture of test specimen


Connection system

Connection system with Connection system with bolt,


bolt and wooden gusset wooden gusset plate
plate and wooden clamps

Tensile test of specimen

Analysis of data specimen

The behavior of a review and discussion of


the connection system

Finish

Figure 6 Flow chart of the implementation of research


101 Astuti Masdar / Jurnal Teknologi (Sciences & Engineering) 72:4 (2015) 97–103

Table 1 Results of the testing the basic properties of material


Steel plate
plate plate
Load cell Loading Material Grain Density Moisture Bearing σ
Hydraulic
frame direction content strength 5%
Jack (σ) offset
(g/cm3) (%) (MPa) (MPa)
Gigantochloa Parallel 0.62 13 40 37
atroviolacea
Dipterocarpaceae Parallel 0.56 12 62 62
Perpendicular 0.56 12 29 26
Swietenia Parallel 0.75 12 47 46
Macrophylla
Solid iron Kings
Plate Perpendicular 0.75 12 30 22
clamp

Plate Table 2 Result of the testing bending moment of bolt


Bolt ؽ”
clamp
Specimen LVDT Bending moment Bending moment
Specimen max 5% offset
LVDT
(N-mm) (N-mm)
Bolt ؽ” Wood B1 126240 96000
gusset
Solid iron Plate B2 125280 95000
B3 123360 98000
Average 124960 96333.33
(a)

Steel plate
plateplate
Load cell Loading
Hydraulic frame
Jack

Figure 10 Testing of bending moment of bolt


Solid iron
Plate
clamp Testing of the specimen that is related to the bending
moment of bolt is necessary to know connection strength.
Bolt ؽ” Component of connection system that consists of bamboo, wood
Specimen LVDT
gusset plate system determines the strength of bamboo
connections. Failure mode I occurs in the specimen without wood
LVDT
clamps and with wood clamps (Z1). In Figure 11, it appears that
Bolt ؽ” Wood the damage occurred is in the middle of the connection system
gusset (bamboo).
Plate
Solid iron

(b)

Figure 9 Test set-up for tension of the connection; (a)detail of the test set
up for connection system without wooden clamps (b) detail of the test set-
up for connection system with wood clamps

3.0 RESULTS AND DISCUSSION

The results of the average basic properties of material (density,


moisture content and bearing strength) were obtained and listed in
Table 1. The average bending moment on bolt obtained from the
tests are listed in Table 2 and depicted in Figure 10.

Figure 11 Failure mode in the connection system in tension (a) Without


wooden clamps(NKA); (b) with wooden clamps (KA)
102 Astuti Masdar / Jurnal Teknologi (Sciences & Engineering) 72:4 (2015) 97–103

The strength of the connection be formulated in theory by using Table 3, the maximum strength of the test result that obtained
the approach based on European Yield Method (EYM) presented form experimental study smaller than 20% of the result of
by Johansen [12] and Morisco [11]. Based on the failure mode theorical calculation for the connection system without wooden
that occurs in the connection system, comparison on the results of clamps and for connection system with wooden clamps, the
strength between experimental and the theoretical value can be maximum strength of the test result that obtained form
made. Comparison of theoretical values with the experimental experimental greater than 20% of the result of theorical
value of the connection can be seen in Table 3. calculation. The results showed an increase in the strength of the
proposed connection about 40% of the wood gusset plate system
Table 3 Comparison of the strength of the connection between theories using wooden clamps than connection system without using
and experimental wooden clamps. Based on the results of tensile tests of the
connection illustrated in Figure 12 and listed in Table 3, it can be
The strength of the connection in tension concluded that wooden clamp in the connections system can
Specime Different
(kNm) increase the strength of the connection.
n of
Theories Experimental
strength
Z1 Z2 Z3 Z4 ZE 𝒆−𝒂
(a (b) (c) (d) (e) ( ) 𝒙𝟏𝟎𝟎%
𝒆 4.0 CONCLUSION
)
NKA 7. 32.7 16.4 16. 5.8
-19.7 The use of wooden clamps is influential on the strength of the
2 6
KA 7. 31.6 16.3 16. 9.4 connection. Component of connection system determines the
20.2
5 6 strength of bamboo connections. Component of connection
system that consists of bamboo, wooden gusset plate, wooden
clamps and bolt determines the strength of bamboo connections.
In this research, analytical method considering failure mode and
the strength of bamboo connection are verified with the results
from the experimental work. Failure mode I occurs in the
specimen without wooden clamps and with wooden clamps (Z1).
The results showed an increase in the strength of the proposed
connection about 40% of the wooden gusset plate system using
wooden clamps than connection system without using wooden
clamps, it can be concluded that wooden clamp in the connections
system can increase the strength of the connection.

Acknowledgement

This study was conducted by using the research funding of Hibah


Bersaing. It is funded by Directorate General of Higher Education
of Indonesia (DIKTI) - Ministry of National Education, Ref. No.
023-04.2.5324761/2014 (Dipa Kopertis Wil X). The authors
warmly thank all the sponsors and collaborators, especially all the
16 bamboo lovers.

14
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