PT. Bintoro Madani Sejahtera produces reactive powder concrete (BSR) using bottom ash as an aggregate replacement. BSR offers several advantages including being eco-friendly by utilizing a solid waste, eliminating the need for sand and gravel, and not requiring wet curing. BSR has been used successfully in infrastructure projects in Mimika Regency and industrial applications. It can also be used to reinforce concrete columns by filling steel pipes with BSR.
PT. Bintoro Madani Sejahtera produces reactive powder concrete (BSR) using bottom ash as an aggregate replacement. BSR offers several advantages including being eco-friendly by utilizing a solid waste, eliminating the need for sand and gravel, and not requiring wet curing. BSR has been used successfully in infrastructure projects in Mimika Regency and industrial applications. It can also be used to reinforce concrete columns by filling steel pipes with BSR.
PT. Bintoro Madani Sejahtera produces reactive powder concrete (BSR) using bottom ash as an aggregate replacement. BSR offers several advantages including being eco-friendly by utilizing a solid waste, eliminating the need for sand and gravel, and not requiring wet curing. BSR has been used successfully in infrastructure projects in Mimika Regency and industrial applications. It can also be used to reinforce concrete columns by filling steel pipes with BSR.
PT. Bintoro Madani Sejahtera produces reactive powder concrete (BSR) using bottom ash as an aggregate replacement. BSR offers several advantages including being eco-friendly by utilizing a solid waste, eliminating the need for sand and gravel, and not requiring wet curing. BSR has been used successfully in infrastructure projects in Mimika Regency and industrial applications. It can also be used to reinforce concrete columns by filling steel pipes with BSR.
Pendidikan : S3 – Rekayasa Struktur Institut Teknologi Bandung,
REAKTIF (BSR) Disertasi : -! Judul : Relasi Momen-Rotasi Buhul Balok Kolom Beton Polimer Pracetak -! Seminar 1 : Nihon University College of Engineering, Koriyama – Japan, May 1997, -! Seminar 2 : Rand Afrikaans Universiteit, Johannesburg – RSA, July 1997.
Kontribusi kepada pendidikan :
Pengajar & Pembimbing (sbg. Ass. Prof.) untuk Skripsi S-1 di Tek. Material – ITB, Tek. Sipil – ITB, Tek. Sipil ITENAS. S-2 Rekayasa Struktur ITB.
Kontribusi ilmiah : -! Mechanical Properties of Traditional Ceramics-Filled Polymer Concrete (2nd East Asia Symposium on Polymers In Concrete 1997). -! Flexural Strength of Traditional Ceramics-Filled Polymer Concrete (3rd South African Confrence & International Workshop on Polymers In Concrete). -! FALPO Beton Polimer Bobot Ringan (BPPT – Serpong)
Kontribusi Literasi : Material, Sifat, dan Implementasi Beton Tailing – ISBN : 978-602-5552-00-7, Oktober 2017.
Kontribusi Paten :
-! ID P0025237 : Beton Tailing
-! ID P0025250 : Semen Tailing -! ID P0026280 : Aspal Buton Komposit
Pemanfaatan bottom-ash untuk material struktur sipil Kontribusi Konsultansi :
-! -! Perbaikan Clinker Storage Dome, Semen Indarung II Perbaikan Cement Mill Foundation, Semen Tonasa IV -! Utilization and Beneficial Uses of Tailings for Construction Materials, Freeport – Mc Moran, PTFI -! Pemanfaatan Lumpur Sidoarjo, PT. Lapindo -! Pemanfaatan Tailing ANTAM - Pongkor -! Pemanfaatan OB Kaltim Prima Coal (KPC) Organisasi : -! International Congress on Polymers In Concrete (Presenter) -! Asosiasi Inventor Indonesia (Sekjen Chapter Bandung)
Penghargaan : -! Penemu Terpilih versi Pameran Teknologi – ITB 2000
! ! ! MASUKKAN!99%!AIR!+!1%!POLCON!KE! MASUKKAN!SEMEN!&!AGREGAT!KE!DALAM! SETELAH!MINIMAL!30!PUTARAN!MIXER! DALAM!MIXER!DRUM! MIXER!DRUM! DRUM,!BETON!BOLEH!DICORKAN! ! Proses enkapsulasi bottom-ash oleh matriks semen – komatriks polimer
Bottom-ash Udara
Monomer Semen Air
Bottom-ash
Polimer Pasta Semen Jembatan BSR
Pejalan kaki di Sherbrooke (60 m), Quebec, Canada , 1997 Kaoga (12 m), Timika – Papua, Indonesia, 2000 Jembatan BSR
Route 624, Cat Point Creek di Richmond County, VA, 2011
Mars Hill (33,5 m) di Wapello County, IA, 2007 Jembatan BSR
Jakway Park (15,6 m) , Buchanan County, IA, 2008 Glenmore - Legsby, Calgary, Alberta, Canada, 2007 Jembatan BSR
Sakata-Mirai (49,2 m), Sakata, Japan, 2002 Sunyudo (120 m), Seoul, South Korea, 2003 Kontribusi terhadap pembangunan infrastruktur Kab. Mimika
Gedung Puspemkab Mimika, SP-3 Timika (Tampak depan) Gedung Puspemkab Mimika, SP-3 Timika (Tampak belakang) Kontribusi terhadap pembangunan infrastruktur Kab. Mimika
Jalan Trans Papua Ruas Timika - Nabire
Paumako-3 Timika Kontribusi terhadap pertumbuhan industri manufaktur
Turap BSR Gelombang Dermaga RS Terapung LPMAK, Paumako, Timika
Kontribusi terhadap pertumbuhan industri manufaktur
Spread footing / Foot plat Flat sheet piles
Kontribusi terhadap pertumbuhan industri manufaktur
Tiang pancang tanpa sepatu Tiang pancang dengan sepatu
Kontribusi terhadap pertumbuhan industri manufaktur
Panel BSR Perkerasan BSR Pracetak
Kontribusi terhadap pertumbuhan industri manufaktur
Bangunan irigasi dan drainase
Kontribusi terhadap pertumbuhan industri manufaktur Sistem enkapsulasi : [Richard, et al, 1994; Cheyrezy, et al, 1996; Cheyrezy, et al,1995; Bonneau,et al, 1996; Collepardi, et al, 1997]
Hidrasi semen Hidrasi pozzolan
2C3S + 6H ! C3S2H3 + 3CH CH + S + H ! C – S – H
2C2S + 4H ! C3S2H3 + CH Keterangan :
CH : kapur bebas yang tidak dapat mengeras S : pozzolan Keterangan : H : air 2C3S dan 2C2S : semen C-S-H meningkatkan panas hidrasi sekitar 90 oC. 6H dan 4 H : air Rasio C/H direduksi membentuk C – S – H rendah kapur dalam bentuk C5S6H5 (tobermorite) yang porous, utk memberi C3S2H3 : kalsium silikat hidrat (mengeras) kontribusi terhadap kuat tekan perlu dipress : 3CH dan CH : kapur bebas (tidak mengeras) C3S + C2S + S + H ! C3S2H3 + 2CH + 4S ! C5S6H5 Keterangan : C = CaO; S = SiO2; H = H2O Akselerator bereaksi dengan sulfur1membentuk polisulfida tipe Ac#– Sx – Ac;#Ac radikal bebas diturunkan dari akselerator (oksida logam);1Polisulfida berinteraksi dengan polimer menghasilkan karet sintetik – Sx – Ac.#[Coran,A.Y.,1The#Art#of#Sulfur#Vulcanization,1Chemtech 13,1106C116,11983]
Vulkanisasi Polimerisasi Sertifikasi dan spesifikasi Kuat tekan kolom pipa baja diisi BSR
N = fy . As + f’c . Ac fy = kuat tarik pipa As = luas penampang baja f’c = kuat tekan BSR (kubus 103 cm3) Ac = luas penampang BSR Implementasi pada struktur kritis
! Eco-friendly, memanfaatkan limbah padat (bottom-ash), mengeliminasi pasir dan kerikil
! Tidak perlu pembasahan (wet curing) ! Cepat keras, 18 jam sudah dapat dibuka dari cetakan dan ditransportasi ! Dapat digunakan sbg material struktur, f’c sangat tinggi ! Tahan agresi kimiawi dan abrasi ! Awet ! Ekonomis, relatif murah
