Nitrogen Calculations

WHP= 2689 psi

ANP= 2 psi
ID = 3.958 in
SG = 1.00

Nitrogen Total volume N2 = 142,665

BHP= 3466 psi BHT= 152 degrees F

MD = 10000 ft TVD= 8000 ft
alculations Nitrogen Calculations

psi
in
1.00

scf
psi
HCL Dilution Calculation

Preflush Mainflush

% required = 15 12 5
Volume required = 4200 gal 8400 gal 8400
Strength available = 36 % 24 % 36

SG % Gal SG % Gal SG
Mixwater 1.000 2,341 1.000 3,954 1.000
AFA-02 1.042 0.30 13 1.042 0.01 1 1.042
AI-275 0.990 0.00 0 0.990 2.00 168 0.990
AI-350 1.042 0.00 0 1.042 0.00 0 1.042
DL-50 1.008 0.00 0 1.008 0.00 0 1.008
IF-350 1.210 0.00 0 1.210 0.00 0 1.210
IF-60 1.190 0.00 0 1.190 3.50 294 1.190
IF-80 AL 0.00 0 0.00 0
IF-80 BL 0.00 0 0.00 0
IS-100 1.542 0.00 0 1.542 0.00 0 1.542
IS-500 1.330 0.50 21 1.330 0.00 0 1.330
IS-550 1.310 0.00 0 1.310 0.00 0 1.310
MS-100 0.902 5.00 210 0.902 0.00 0 0.902
WS-50NE 0.924 0.50 21 0.924 0.10 8 0.924
WA211 0.3
Concentrate required 1.180 1,594 1.120 3,975 1.180
Mixture 1.065 1.063 1.026
Postflush Totals

gal 21,000
%

% Gal
7,083 13,378 Mixwater
0.01 1 14 AFA-02
1.00 84 252 AI-275
0.00 0 0 AI-350
0.00 0 0 DL-50
0.00 0 0 IF-350
2.50 210 504 IF-60
0.00 0 0 IF-80 AL
0.00 0 0 IF-80 BL
0.00 0 0 IS-100
0.00 0 21 IS-500
0.00 0 0 IS-550
0.00 0 210 MS-100
0.10 8 38 WS-50NE

0.00 1,013 6,583

Concentrate required
Mixture
 Neutralise

Calculation for neutralisation of HCl with CaCO3

CaCO3 + 2HCl > CaCl2 +H2O + CO2

%HCl Conversion factor CaCO3 (kg) for 1 bbl HCl

0 1 0
5 0.0684 10.87
7.5 0.0995 15.81
10 0.14 22.25
15 0.2145 34.08
20 0.2925 46.48
25 0.3745 59.51
28 0.4251 67.55
36 0.565 89.77

% HCl strength = 15
Volume of HCL to be neutralised (litres) = 20,669
Weight of CaCO3 required (kg)= 4,536

Page 6
 Neutralise

CaCO3

for 1 bbl HCl

Page 7
 Reel Weights

Pipe Weight 2" lbs / foot length, ft Weight, lbs Hepta Cable ft
0.109 2.207 3000 6621 0.252 16500
0.125 2.509 3000 7527 Control Line
0.134 2.677 3000 8031 0.081 16500
0.156 3.08 3500 10780
0.175 3.419 4000 13676 Total Umbilical - Hepta + 2 control lines
0.188 3.682 0 0 Total Weigh

Totals 16500 46635 LBS 53466

Empty Spool - Spli 3800 KG
Total Pipe Weight 21150 KG Total 24248
Total Reel Weight 24950 KG 28048
Total Lift 27445 KG 30852
Empty Spool WeigDrum, Lifting Bridle, Support Base

Pipe Weight 2.375"

0.125 2.509 0 0
0.134 2.677 4000 10708
0.156 3.21 5000 16050
0.175 3.7 3000 11100
0.188 4.11 3000 12330 0.3 15000

15000 50188 LBS 54688

Total Pipe Weight 22761 MT Logging 24802

Total Reel Weight 28761 MT 30802
Total Lift 31637 MT 33882

Page 8
 Reel Weights

lbs
4158

1336.5

- Hepta + 2 control lines

6831

lbs

KG
KG
KG

4500

Page 9
 Tubing Stretch

Tubing Stretch for internal pressure applied

Change in Length = L / EA(Ai x Change in pressure (1-2u))

1-2u -
Length of Area of Internal Change in POISSONS
CT in hole wall Area BHP RATIO Stretch
OD ID
10000 2 1.78 0.65 2.492786 2000 0.4 0.96 feet 11.5547

Force = 4985.573 lbs 11.5547 inches

Page 10
 Ann. Velocity and Bending Frict

Pump Rate Hole Size Coil OD Annular Velocity hole velocity

Inches Inches Feet per Minute
BPM 2 4 1.5 149.6727272727 914.667
GPM 84 6 2 64.33875

OH Coefficient of Build Bending

Diameter BHA ID BHA OD Friction Rate Friction
3.75 2.5 2.875 0.3 20 250.36777
3.75 1.5 2 0.3 20 66.18141
3.5 1.5 2 0.3 20 71.484093
3.5 1.5 2 0.3 20 71.484093
4 1.5 2 0.3 20 61.90704
4.25 1.5 2 0.3 20 58.366517
5 3 3.75 0.3 25 1168.2032
4.75 1.5 2 0.3 20 52.794501
5 1.5 2 0.3 20 50.546887
5.25 1.5 2 0.3 20 48.563878

Tubing Stretch

Change in Length = L / EA(Ai x Change in pressure (1-2u))

Length of
CT in hole Area of wall Internal Area Change in1-2u Stretch
OD ID 0.4
10000 2 1.5 1.37375 1.76625 2000 0.4 0.000171 0.024686

Page 11
Friction Loss in Pipe
ID = 1.438 in Density = 8.60 ppg
Length = 15,000 ft Rate = 1.50 bpm

Newtonian: v = 12.4 ft/sec

Viscosity = 1 Cp Nre = 142,840 Turbulent
Factor = 0.0053
Friction = 2,877 psi

Bingham: v = 12.4 ft/sec

PV = 23 Cp Nre = 4,551 Turbulent
ear Stress = 11 lb/100ft^2 Factor = 0.0106
Friction = 5,731 psi

Power Law: v = 12.4 ft/sec

n' = 0.01 Nre = 1,870 Laminar
k' = 1.2 lb/ft sec/ft^2 Factor = 0.0003
Friction = 140 psi
 Pressure Losses Through a Nozzle
Pump rate = 62 gpm Diameter = 0.400 ins
Diameter = 0.56300 ins K= 0.61
K= 0.61 Pressure loss = 175 psi
Number = 1 Number = 1
Pressure loss = 116 psi Pump rate = 38 gpm

80

k = 0.83
k = 0.73
k = 0.61
k = 0.98

430514194.xls 07/22/2019
Burst Pressure

Safety Factor
Burst Pressure
Inside Diameter 0.150 ins
Outside Diameter 0.188 ins 10.0
Ultimate strength 90,000 psi
8.0

6.0
Pressure psi Hoop Radial Safety Factor
psi Stress Stress Factor 4.0
2,000 9,111 (2,000) 8.8
2250 10,250 (2,250) 7.8 2.0
2500 11,389 (2,500) 7.0
2750 12,528 (2,750) 6.4 0.0
0 5,000 10,000
3000 13,667 (3,000) 5.8
3250 14,806 (3,250) 5.4
3500 15,944 (3,500) 5.0
3750 17,083 (3,750) 4.7
4000 18,222 (4,000) 4.4
4250 19,361 (4,250) 4.1
4500 20,500 (4,500) 3.9
4750 21,639 (4,750) 3.7
5000 22,778 (5,000) 3.5
5250 23,917 (5,250) 3.3
5500 25,056 (5,500) 3.2
5750 26,194 (5,750) 3.1
6000 27,333 (6,000) 2.9
6250 28,472 (6,250) 2.8
6500 29,611 (6,500) 2.7
6750 30,750 (6,750) 2.6
7000 31,889 (7,000) 2.5
7250 33,028 (7,250) 2.4
7500 34,167 (7,500) 2.3
7750 35,306 (7,750) 2.3
8000 36,444 (8,000) 2.2
8250 37,583 (8,250) 2.1
8500 38,722 (8,500) 2.1
8750 39,861 (8,750) 2.0
9000 41,000 (9,000) 1.9
9250 42,139 (9,250) 1.9
9500 43,278 (9,500) 1.8
9750 44,417 (9,750) 1.8
10000 45,556 (10,000) 1.8
10250 46,694 (10,250) 1.7
10500 47,833 (10,500) 1.7
10750 48,972 (10,750) 1.6
11000 50,111 (11,000) 1.6
11250 51,250 (11,250) 1.6
11500 52,389 (11,500) 1.5
11750 53,528 (11,750) 1.5
12000 54,667 (12,000) 1.5
12250 55,806 (12,250) 1.4
12500 56,944 (12,500) 1.4
12750 58,083 (12,750) 1.4
13000 59,222 (13,000) 1.3
13250 60,361 (13,250) 1.3
13500 61,500 (13,500) 1.3
13750 62,639 (13,750) 1.3
14000 63,778 (14,000) 1.3
14250 64,917 (14,250) 1.2
Burst Pressure

5,000 10,000 15,000

Name of Tank 2000 gal premix tank

Length = 3.5 m
Radius = 0.839 m 2000 gal premix tank

2.000

Dip m
Height Height Volume Volume Height
(inches) (m) (litres) (gals) (m) 1.500
0.00 0.000 0 0 0.839
1.65 0.042 52 14 0.797 1.000
3.30 0.084 145 38 0.755
0.500
4.95 0.126 264 70 0.713
6.61 0.168 403 106 0.671
0.000
8.26 0.210 558 148 0.629 0 2,000 4,000 6,000
9.91 0.252 728 192 0.587
11.56 0.294 910 240 0.545 Volume ltrs
13.21 0.336 1,102 291 0.503
14.86 0.378 1,304 344 0.461
16.52 0.419 1,513 400 0.419
18.17 0.461 1,730 457 0.378
19.82 0.503 1,953 516 0.336
21.47 0.545 2,181 576 0.294
23.12 0.587 2,414 638 0.252
24.77 0.629 2,651 700 0.210
26.43 0.671 2,891 764 0.168
28.08 0.713 3,134 828 0.126
29.73 0.755 3,378 892 0.084
31.38 0.797 3,624 957 0.042
33.03 0.839 3,870 1,022 0.000
34.68 0.881 4,116 1,088 -0.042
36.34 0.923 4,362 1,152 -0.084
37.99 0.965 4,606 1,217 -0.126
39.64 1.007 4,849 1,281 -0.168
41.29 1.049 5,089 1,344 -0.210
42.94 1.091 5,326 1,407 -0.252
44.59 1.133 5,559 1,469 -0.294
46.25 1.175 5,787 1,529 -0.336
47.90 1.217 6,010 1,588 -0.378
49.55 1.258 6,227 1,645 -0.419
51.20 1.300 6,436 1,701 -0.461
52.85 1.342 6,638 1,754 -0.503
54.50 1.384 6,830 1,805 -0.545
56.16 1.426 7,012 1,853 -0.587
57.81 1.468 7,182 1,897 -0.629
59.46 1.510 7,337 1,938 -0.671
61.11 1.552 7,476 1,975 -0.713
62.76 1.594 7,595 2,007 -0.755
64.41 1.636 7,688 2,031 -0.797
66.07 1.678 7740.0 2,045
premix tank

000 6,000 8,000 10,000

Volume ltrs
 Collapse

Coil performance
OD = 1.75 ins ins
Nominal wall = 0.109 ins ins
Minimum Wall = 0.109 ins ins
Yield = 78,000 psi

Weight = 1.910 lbs /ft

Internal capacity = 2.280 bbls / 1000ft
Yield load = 43,831 lbs
Collapse = 9,111 psi Assuming round tubing and no axial loading. Based on
Burst yield = 9,621 psi Mises-Hencky Theory

Tensile load = 0 lbs As per API Bulletin 5C3 1994 for round tubing
Axial stress = 0 using von Mises Criterion (maximum distortion-energy
Collapse = 9,111 psi theory)
Burst = 9,621 psi

Major axis = 1.75 ins ins

Minor axis = 1.735 ins ins
Youngs modulus = 2.90E+07 2.90E+07
Poisson's ratio = 0.3 0.3
Elastic collapse = 15,401 15,401
Ovality = 0.86% 0.86%
Collapse = 5,174 psi normal
Calculation amd macro written by T Moormans and bas
y T Moormans and based on Y Yang SPE paper 36338 1996

Page 19
 Collapse

oil performance

o axial loading. Based on

4 for round tubing

aximum distortion-energy

n by T Moormans and based

Page 20
 Reel

String makeup
OD (ins) Wall (ins) Length (ft) Weight (lbs)
2.88 0.175 7,200 36,333
0
0
0
0

Cable 0.375 0.316 lbs/ft 2,275

Totals 7,200 17.5 tonnes
Reel dimensions
Core diameter 108 ins
Drum width 87 ins
Drum outside diameter 158 ins

Maximum capacity of reel 9,218 ft

Min length cable 9,069 ft

Max length cable 9,373 ft
D 304 ft

Note 1 Maximum capacity assumes that spooling is optimal

and that each wrap is completed. The number of turns
and wraps is an integer rounded down.

Note 2 Difference in cable length assumes that there is no

buckling and no stretch in the cable.

Page 21
 Reel

Steel density

Reel dimen
Reel dimen
# of turns 30 30
ins ins of wraps 9

Page 22
 Reel

0.28329 lbs / cu in

tonnes
tonnes
tonnes

Page 23
 Euler

Euler's Buckling Formula

For a column with the fixed bottom and free top, i.e. riser section

OD= 1.75 in = 0.04 m

ID= 0.75 in = 0.02 m
L= 3 ft = 0.91 m
Yield strength, E = 90000 psi = 621 MNm-2

Second Moment, I = 7
Maximum loading, P = 2,679 lbs 11.9207 kN

Ref. Roark's Formulas for Stress & Strain 6th Edition

Page 24
HLG-2 Mixing Recipe
Volume required 12000 US Gal Fly Mixing Rates
oncentration required 6.4 %
Base fluid 55.00
Base fluid 10411 US Gal Concentrate 13.07
HLG-2 Gellent 768 US Gal HLG-2 Activator 0.75
HLG-2 Additive 658 US Gal
HLG-2 Activator 163 US Gal
Time to mix 174
Concentrate:-

Base fluid 1426 US Gal

HLG-2 Gellent 768 US Gal
HLG-2 Additive 658 US Gal
US GPM
US GPM
US GPM

mins
 Casing OD Weight Weight Capacity Capacity Capacity
ins lbs/ft lbs/ft cu ft/lin ft bbls/ft lin ft/bbl
9.625 99 0.3069 0.0547 18.30

Length 5,678 ft 1742 cu ft 310.3 bbls

49.3 cu m

Prtection password "red00"

 Casing OD Weight Pipe OD Pipe OD Capacity Capacity Capacity
ins lbs/ft ins ins cu ft/lin ft bbls/ft lin ft/bbl
9.625 47 7 0.1438 0.0256 39.04

Length 2 ft 17 cu ft 0.3 bbls

0.5 cu m
 ID Capacity Capacity Capacity
ins cu ft/lin ft bbls/ft lin ft/bbl
6.09 0.2025 0.0361 27.72

Length 1 ft 0 cu ft 0.0 bbls

0.0 cu m