PARTS CATALOG

Super G3 FAX Board-AL1

Nov 30 2012
 PREFACE

This Parts Catalog contains listings of parts used

Diagrams are provided with the listings to aid the service technician in identifying clearly, the
item to be orderd.
Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each
item. Be sure to include, in the Parts Request, the full item description, the item part number,
and the quantity.

COPYRIGHT (C) 1999 CANON INC.

Use of this manual should be

strictly supervised to avoid
disclosure of confidential
information.
 Contents

NUMERICAL INDEX

Super G3 FAX Board-AL1(Numerical Index)..................................... 1-1

Super G3 FAX Board-AL1(Parts Catalog)

T01 ACCESSORIES .....................................................................2-1

T02 ATTACHMENT PARTS .........................................................2-3
T20 FAX ASSEMBLY ....................................................................2-5
ZZA MECHANICAL STANDARD PARTS (HOW TO USE) ...........2-7
ZZB MECHANICAL STANDARD PARTS (SCREWS) ..................2-8
ZZC MECHANICAL STANDARD PARTS (BOLTS) ....................2-15
ZZD MECHANICAL STANDARD PARTS (NUTS) ......................2-16
ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS) 2-17
NUMERICAL INDEX
Super G3 FAX Board-AL1(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
FB5-5130-000 T02 - 1
FC9-9016-000 T02 - 2
FK2-0428-000 T02 - 3
FK3-0528-000 T01 - 1
FK3-0529-000 T01 - 1
FK3-0530-000 T01 - 1
FM3-9149-000 T20 - 1
FM4-2474-000 T20 - 4
FM4-2475-000 T20 - 4
FM4-2476-000 T20 - 3
FM4-2477-000 T20 - 3
FM4-2499-000 T20 - 2
FU7-8278-000 T02 - 4
HH2-2824-000 T01 - 2
NPN T01 -
NPN T02 -
NPN T20 -
QK1-6441-000 T01 - 4
QK1-6443-000 T01 - 5
QK1-6446-000 T01 - 6
QK1-6450-000 T01 - 7
QK1-6455-000 T01 - 3
WE8-6830-000 T01 - 8

1-1
Super G3 FAX Board-AL1(Parts
Catalog)

Super G3 FAX Board-AL1

JP F63-0801-000

US F63-0811-000

EUR F63-0821-000

ASIA,AU F63-0831-000
 Contents

T01 ACCESSORIES ..................................................................................................2-1

T02 ATTACHMENT PARTS ......................................................................................2-3
T20 FAX ASSEMBLY.................................................................................................2-5
ZZA MECHANICAL STANDARD PARTS (HOW TO USE) ........................................2-7
ZZB MECHANICAL STANDARD PARTS (SCREWS)................................................2-8
ZZC MECHANICAL STANDARD PARTS (BOLTS)..................................................2-15
ZZD MECHANICAL STANDARD PARTS (NUTS)....................................................2-16
ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS) .............................2-17
FIGURE T01
ACCESSORIES

AU

1 2 3

EUR

4
5

JP

DE

6
7

FR GB

2-1
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.T01 NPN RF ACCESSORIES

1 FK3-0528-000 1 CD-ROM, FAX DRIVER SOFTWARE Japanese

1 FK3-0529-000 1 CD-ROM, FAX DRIVER SOFTWARE English

English/French/Italian/
1 FK3-0530-000 1 CD-ROM, FAX DRIVER SOFTWARE
German/Spanish

2 HH2-2824-000 1 CORD, MODULAR

3 QK1-6455-000 1 CORD, MODULAR AU

4 QK1-6441-000 1 CORD, MODULAR EUR

5 QK1-6443-000 1 PLUG DE

6 QK1-6446-000 1 PLUG FR

7 QK1-6450-000 1 PLUG GB

8 WE8-6830-000 2 CORE, FERRITE JP

2-2
FIGURE T02
ATTACHMENT PARTS

3
(SP1)
(J3140)

SEE FIGURE T20

EUR
2

100V

(J773)
(J772)

(J3012)

2-3
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.T02 NPN RF ATTACHMENT PARTS

1 FB5-5130-000 1 DAMPER, RUBBER

2 FC9-9016-000 1 COVER, MODULAR JACK EUR

3 FK2-0428-000 1 SPEAKER SP1

4 FU7-8278-000 1 LABEL, MODULAR JACK

2-4
FIGURE T20
FAX ASSEMBLY

(J701)

4
(J731)
1

(J704)

(J732)

(J742)

(J762)

100V,120V
230V EXCEPT EUR

(J7331)

(J7711)

3
(J3012)
230V EUR

(J772)

(J773)

2-5
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.T20 NPN RF FAX ASSEMBLY

1 FM3-9149-000 1 CABLE, SIGNAL

2 FM4-2499-000 1 CABLE, POWER SUPPLY

3 FM4-2476-000 1 MODULAR PCB ASSEMBLY JP/US/AUS

3 FM4-2477-000 1 MODULAR PCB ASSEMBLY EU

4 FM4-2474-000 1 1 LINE PCB ASSEMBLY JP

4 FM4-2475-000 1 1 LINE PCB ASSEMBLY US/EUR/AUS

2-6
FIGURE ZZA
MECHANICAL STANDARD PARTS (HOW TO USE)

Mechanical standard parts

About a mechanical standard parts

A Mechanical standard parts is a mechanical part which not parts peculiar to a product.
They are parts which are common to a Canon product and are used, such as a screw and a washer.
The Fig No. and parts number of the mechanical standard parts are not listed in the product parts catalog.
Refer to the parts catalog of mechanical standard parts when checking the parts number for screw or
washer etc. and identify them by part shape or size.

Material and surface treatment of a mechanical standard parts

Material and surface treatment of mechanical standard parts are assigned commonly for each part.
Refer to the Table 1 for the parts which material and surface treatment are assigned as numbers.

Table 1 Material and Surface treatment

No. Material Surface treatment Color

Stainless steel black coloring (BC4) Black

1
Stainless steel
not to be given White
2
Regular nickel plating (NL) White
3
Brass
Black nickel plating (BN) Black
4
White zinc trivalent chromate treating (ZC3) White
5
Regular nickel chromium plating (NC) White
6
Steel Regular nickel plating (NL) White
7
Iron and steel phosphating (P1) Black
8
Black zinc trivalent chromate treating (BZ3) Black
9

2-7
FIGURE ZZB
MECHANICAL STANDARD PARTS (SCREWS)

1. Screws

How to read Parts Numbers

Screws

XB1-2400-609
Type No. XB1-2 expresses Binding head machine screw.

Normal designation d 40 expresses M4.0.

Length L 0-60 expresses a length of 6.0mm.

Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate
treating) from Table 1.

1-1. Cross Recessed Head Screws for Precision Equipments

D

XA1-1, 6, 7 XA1-4
d

d
H L K H
L
D

XA1-3
d

H
L

Head size (mm)

M1.4 M1.6 M1.7 M2 M2.5 M2.6

Pan head Class 1 2 2.4 2.5 3 3.8 4
0.5 0.55 0.5 0.6 0.9 0.8
Countersunk head Class 1 2 2.4 2.5 3 3.8 4
0.48 0.55 0.58 0.73 0.85 0.93
Oval countersunk head Class 1 2 2.4 2.5 3 3.8 4
0.68 0.8 0.88 1 1.25 1.3
Pan head Class 3 2.5 2.8 3 3.5 4.3 4.5
0.8 0.85 0.9 1 1.3 1.2
Pan head Class 2 2.5 2.8 3 3.5 4.3 4.5
0.5 0.55 0.5 0.6 0.9 0.8

2-8
1-2. Precision Tapping Screws
D

D
XA4-1, 2, 4 XA4-6, 7, 9

d
H L H L
D

D
XA4-3 XA4-8
d

d
H H
L L
D

XA4-5
d

H
L

Head size (mm)

M1.4 M1.6 M1.7 M2 M2.5 M2.6

With tatered end pan head Class 1 2 2.4 2.5 3 3.8 4
0.5 0.55 0.5 0.6 0.9 0.8
With tatered end pan head Class 3 2.5 2.8 3 3.5 4.3 4.5
0.8 0.85 0.9 1 1.3 1.2
With tatered end countersunk head 2 2.4 2.5 3 3.8 4
0.48 0.55 0.58 0.73 0.85 0.93
With tatered end pan head Class 2 2.5 2.8 3 3.5 4.3 4.5
0.5 0.55 0.5 0.6 0.9 0.8
With parallel end ultra thin head 2.5 2.8 3 - - -
0.2 0.2 0.2 - - -
With parallel end pan head Class 1 2 2.4 2.5 3 3.8 4
0.5 0.55 0.5 0.6 0.9 0.8
With parallel end pan head Class 3 2.5 2.8 3 3.5 4.3 4.5
0.8 0.85 0.9 1 1.3 1.2
With parallel end countersunk head 2 2.4 2.5 3 3.8 4
0.48 0.55 0.58 0.73 0.85 0.93
With parallel end pan head Class 2 2.5 2.8 3 3.5 4.3 4.5
0.5 0.55 0.5 0.6 0.9 0.8

2-9
 1-3. Cross Recessed Head Screws
dk

dk
XB1-1 XB1-3

k L k
L
dk

dk
XB1-2 XB1-4

f k L f k
L

Head size (mm)

M2 M2.5 M2.6 M3 M4 M5
Pan head 3.5 4.5 4.5 5.5 7 9
1.3 1.7 1.7 2 2.6 3.3
Binding head 4.3 5.3 5.5 6.3 8.3 10.3
1.2 1.5 1.6 1.9 2.5 3.1
Countersunk head 4 5 - 6 8 10
1.2 1.45 - 1.75 2.3 2.8
Oval countersunk head 4 5 - 6 8 10
1.6 2 - 2.45 3.2 4
Screw part length
b 8 12 12 12 16 20

2-10
1-4. Cross Recessed Head Screws with Captive Washer

L L L L

XB2-1 XB2-2 XB2-3 XB2-4

L L L L

XB2-5 XB2-6 XB2-7 XB2-8

Pan head + Plain washer (circular bright)

Pan head + Spring washer

Pan head + Toothed lock washer

Pan head + Spring washer and

plain washer (circular bright)

Binding head + Plain washer (circular bright)

Binding head + Spring washer

Binding head + Toothed lock washer

Binding head + Spring washer and

plain washer (circular bright)

2-11
 1-5. Hexagon Head Tapping Screws for Matallic Materials

D
B H L

Head size (mm)

M3 M4
For metallic materials 8 10
5.5 5.5
For metallic materials with clawed 3.1 3.1
3.2 3.2

1-6. Special Tapping Screws

dk

f
k L
Head size (mm)

M3 M4
6.3 8.3
Binding head 1.3 1.7
1.9 2.5

2-12
1-7. General Head Tapping Screws
dk

dk
XB4-6 XB4-8

d
k L k L
dk

XB4-7
d

f k L

Head size (mm)

M2 M2.5 M2.6 M3 M4 M5
Pan head 3.5 4.5 4.5 5.5 7 9
1.3 1.7 1.7 2 2.6 3.3
Binding head 4.3 5.3 5.5 6.3 8.3 10.3
1.2 1.5 1.6 1.9 2.5 3.1
Countersunk head 4 5 5.2 6 8 10
1.2 1.45 1.5 1.75 2.3 2.8

1-8. Tapping Screws for Metallic Materials

dk

dk
d

XB5-1 XB5-6

k L
k L
dk

XB5-2

f k L

Head size (mm)

M2.5 M2.6 M3 M4 M5
Pan head 4.5 4.5 5.5 7 9
1.7 1.7 2 2.6 3.3
Binding head 5.5 5.5 6.3 8.3 10.3
1.6 1.6 1.9 2.5 3.1
Flanged pan head 6.5 6.5 8 10 12
2.1 2.1 1.75 3.2 4

2-13
 1-9. Hexagon Socket Set Screws

dt

d1

dp
S t
L L L

XB6-1 XB6-2 XB6-3

Head size (mm)

M1.6 M2.5
M2 M3 M5 M5 M6
M1.7 M2.6
0.7 0.9 1.3 1.5 2 2.5 3
Cone point 1.5 1.7 2 2 2.5 3 3.5
0.4 0.5 0.65 0.75 1 1.25 1.5
Double point - 1.2 1.5 1.7 2.2 2.8 3.3
- 1 1.2 1.4 1.9 2.4 2.9
Flat point 0.8 1 1.5 2 2.5 3.5 4
0.55 0.75 1.25 1.75 2.25 3.2 3.7

1-10. Flanged Pan Head Machine Screws

dk

k L

Head size (mm)

M2.5
M2 M3 M5 M5
M2.6
Flanged pan head 5 6.5 8 10 12
1.7 2.1 2.5 3.2 4

2-14
FIGURE ZZC
MECHANICAL STANDARD PARTS (BOLTS)

2. Bolts (Socket head cap screw)

How to read Parts Numbers

Bolt (Socket head cap screw)

XB7-1080-409
Type No. XB7-1 expresses Hexagon socket head cap screws.

Normal designation d 080 expresses M8.0.

Length L 40 expresses a length of 40mm.

Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate
treating) from Table 1.

2-1. Hexagon socket head cap screws

dk

b
S K L

Head size (mm)

M3 M4 M5 M6 M8 M10 M12
S 2.5 3 4 5 6 8 10
dk 5.5 7 8.5 10 13 16 18
Hexagon socket head cap screws K 3 4 5 6 8 10 12
Screw part length
bmax 18 20 22 24 28 32 36

2-15
FIGURE ZZD
MECHANICAL STANDARD PARTS (NUTS)

3. Nuts

How to read Parts Numbers

Nuts

XB7- 2100- 30 9
Type No. XB7-210 expresses Hexagon nut class 1.

Normal designation d 0-30 expresses M3.0.

Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate
treating) from Table 1.

3-1. Hexagon Nuts and Hexagon Thin Nuts

S m m Head size (mm)

M2 M2.5 M3 M4 M5 M6 M8
4 5 5.5 7 8 10 13
1.6 2 2.4 3.2 4 5 6.5
Hexagon nut Class 1 1.2 1.6 1.8 2.4 3.2 3.6 5
1.6 2 2.4 3.2 4.7 5.2 6.8
Hexagon nut Class 3 - - - - 5.1 5.7 7.5
- - - - 5.6 6.1 7.9
Hexagon nut Style 1 double chamfered 1.2 1.6 1.8 2.2 2.7 3.2 4
1.2 1.6 1.8 2.2 2.7 3.2 4
Hexagon nut Style 1 washer faced

Hexagon nut Style 2 double chamfered

Hexagon nut Style 2 washer faced

Hexagon nut

Hexagon thin nut double chamfered

Hexagon thin nut not chamfered

2-16
FIGURE ZZE
MECHANICAL STANDARD PARTS (RETAINING
RINGS)

5. Retaining Rings

How to read Parts Numbers

Retaining Rings

XD2-1100-202
Type No. XD2-110 expresses retaining ring-E type (Type1).

Nominal designation 0-20 expresses a 020 of nominal designation.

(See Table 5)

Material and Surface treatment 2 expresses Stainless steel (Surface treatment is

not to be given) from Table 1.

5-1. Retaining Rings - E type

Table 5
Nominal
Type
designation d (mm) D (mm) t (mm)

d 007 0.65 2 0.2

010 0.95 2.8 0.2
013 1.25 3.3 0.3
D t 017 1.65 4.2 0.4
020 1.95 4.6 0.5
024 2.35 6 0.6
028 2.74 6.5 0.6
Type 1 032 3.14 7.2 0.6
Retaining ring - E type (Type 1) 1 037 3.64 8 0.7
040 3.93 10 0.7
Retaining ring - E type (Type 2) 042 4.13 10 0.7
050 4.93 11 0.7
058 5.73 12 0.7
060 5.93 12.7 0.9
064 6.32 13.5 0.9
074 7.31 15 0.9
080 7.91 16.5 1
008 0.8 2 0.2
012 1.2 3 0.3
015 1.5 4 0.4
020 2 5 0.4
025 2.5 6 0.4
Type 2 030 3 7 0.6
2 040 4 9 0.6
050 5 11 0.6
060 6 12 0.8
070 7 14 0.8
080 8 16 0.8
090 9 18 0.8
100 10 20 1

2-17
 5-2. Grip Rings

Table 5
Nominal
designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm)
b

d3
020 1.9 0.5 1 1.8 0.8
025 2.35 0.5 1.2 1.9 0.9
a

030 2.85 0.6 1.4 1.9 0.9

035 3.3 0.6 1.6 2 0.9
d0

t 040 3.8 0.8 1.8 2.8 1.2

045 4.25 0.8 2 2.9 1.3
050 4.75 0.8 2.2 2.9 1.3
060 5.7 1 2.4 3.1 1.4
070 6.7 1 2.7 3.3 1.4
080 7.7 1 3 3.5 1.4
Grip ring 090 8.65 1.2 3.3 4.7 1.5
100 9.65 1.2 3.5 4.7 2

5-3. Toothed Retaining Rings

Table 5
Nominal No of
designation d2 (mm) D (mm) t (mm) teeth
d2

015 1.4 5.2 0.25 3

020 1.9 6 0.25 3
D t 024 2.3 6.4 0.25 3
030 2.8 8 0.25 4
040 3.8 9 0.25 4
050 4.8 10 0.25 5
060 5.8 11 0.25 5
Toothed retaining ring 080 7.8 13 0.25 5
100 9.8 15.4 0.25 6

2-18
5-4. Retaining Rings - C Type
Table 5
Nominal
designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm)

b
d3 010 9.3 1 1.6 3 1.2
012 11.1 1 1.8 3.2 1.5
a

014 12.9 1 2 3.4 1.7

d0

t 015 13.8 1 2.1 3.5 1.7

016 14.7 1 2.2 3.6 1.7
017 15.7 1 2.2 3.7 1.7
018 16.5 1.2 2.6 3.8 1.7
020 18.5 1.2 2.7 3.9 2
Retaining ring - C type for shaft 022 20.5 1.2 2.7 4.1 2
025 23.2 1.2 3.1 4.3 2
028 25.9 1.5 3.1 4.6 2
030 27.9 1.5 3.5 4.8 2
032 29.6 1.5 3.5 5 2.5
035 32.2 1.5 4 5.4 2.5

Table 5
Nominal
designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm)
b

d3
010 10.7 1 1.8 3.1 1.2
011 11.8 1 1.8 3.2 1.2
a

012 13 1 1.8 3.3 1.5

d0

t 014 15.1 1 2 3.6 1.7

016 17.3 1 2 3.7 1.7
018 19.5 1 2.5 4 1.7
019 20.5 1 2.5 4 2
020 21.5 1 2.5 4 2
Retaining ring - C type for hole 022 23.5 1 2.5 4.1 2
025 26.9 1.2 3 4.4 2
028 30.1 1.2 3 4.6 2
030 32.1 1.2 3 4.7 2
032 34.4 1.2 3.5 5.2 2.5
035 37.8 1.5 3.5 5.2 2.5
037 39.8 1.5 3.5 5.2 2.5
040 43.5 1.8 4 5.7 2.5
042 45.5 1.8 4 5.8 2.5
045 48.5 1.8 4.5 5.9 2.5
047 50.5 1.8 4.5 6.1 2.5
050 54.2 2 4.5 6.5 2.5
052 56.2 2 5.1 6.5 2.5
055 59.2 2 5.1 6.5 2.5
060 64.2 2 5.1 6.8 2.5
062 66.2 2 5.5 6.9 2.5
068 72.5 2.5 6 7.4 2.5
072 76.5 2.5 6.6 7.4 2.5
075 79.5 2.5 6.6 7.8 2.5
080 85.5 2.5 7 8 2.5
085 90.5 3 7 8 3
090 95.5 3 7.6 8.3 3
095 100.5 3 8 8.5 3

2-19
 Prepared by
OIP Business Support Group
CANON INC.