Parts Manual

Generator Set
QSX15-G8/G9 Engine
with PowerCommand® 2.2 or 3.3 or 3.3 MLD control

C400 D5e
C450 D5e
C450 D6e
C500 D5e
C500 D6e
C550 D5e

English – Original Instructions 1-2014 0906-0152 (Issue 4)

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Safety
WARNING: INCORRECT SERVICE OR REPLACEMENT OF PARTS CAN RESULT IN
SEVERE PERSONAL INJURY OR DEATH, AND/OR EQUIPMENT
DAMAGE. SERVICE PERSONNEL MUST BE TRAINED AND
EXPERIENCED TO PERFORM ELECTRICAL AND MECHANICAL
SERVICE.

General Information
Note: It is in the Operator’s interest to read and understand all Health and Safety
information together with all Warnings and Cautions contained within the
documentation relevant to the generator set, its operation and daily
maintenance.

Generator Plant Safety Code

Before operating t he g enerator s et, r ead t he m anuals a nd b ecome f amiliar w ith t hem and
the equi pment. S afe and ef ficient oper ation can be ac hieved onl y i f the equipment i s
properly operated and m aintained. M any accidents are caused by failure t o f ollow
fundamental rules and precautions.
WARNING: IMPROPER OPERATION AND MAINTENANCE CAN LEAD TO SEVERE
PERSONAL INJURY OR LOSS OF LIFE AND PROPERTY BY FIRE,
ELECTROCUTION, MECHANICAL BREAKDOWN OR EXHAUST GAS
ASPHYXIATION. READ AND FOLLOW ALL SAFETY PRECAUTIONS IN
THE HEALTH AND SAFETY MANUAL 0908-0110.
WARNING: ONLY AUTHORISED AND TRAINED COMPETENT PERSONNEL WHO
ARE FAMILIAR WITH THE EQUIPMENT AND ITS OPERATION SHOULD
CARRY OUT MAINTENANCE/SERVICE TASKS.

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Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Schedule of Abbreviations

AC Alternating Current LED Light-Emitting Diode

ACB Air Circuit Breaker LTP Limited Time Power Rating
ACH Anti-Condensation Heaters LTA Low Temperature Aftercooling
ATS Automatic Transfer Switch LV Low Voltage
AVR Automatic Voltage Regulator
MCB Miniature Circuit Breaker
BHP Brake Horsepower MCCB Moulded Case Circuit Breaker
BMS Building Management System MF Mains Failed
BST Busbar Sensing Transformer MFSS Master First Start Sensor
MR Mains Returned
CAN Controlled Area Network MST Mains Sensing Transformer
CB Circuit Breaker MSU Mains Sensing Unit
CCA Cold Cranking Amps MV Medium Voltage
CHP Combined Heat and Power
COP Continuous Power Rating NEC Neutral Earthing Contact
CT Current Transformer
PC PowerCommand®3.3
dB(A) Unit of noise level PF Power Factor
DC Direct Current PFC Power Factor Controller
DIP Dual In-line Package PLC Programmable Logic Controller
DMC Digital Master Control PMG Permanent Magnet Generator
DMSU Demand Load Standby Unit PRP Prime Power Rating
PSU Power Supply Unit
ECM Engine Control Module PT/CT Potential Transformer/Current Transformer
EMCU Engine Monitoring and Control Unit PTC Power Transfer Control
EMF Electromotive Force
EPU Engine Protection Unit QCC Quadrature Current Control

FAE Full Authority Engine RFI Radio Frequency Interference

FSS First Start Sensor RMS Root Mean Square
RPM Revolutions Per Minute
GCP Generator Control Panel RTD Resistance Temperature Detector
Genset Generator set
GKWT Global Kilowatt Transducer V Volts
VAC Volts, Alternating Current
HMI Human/Machine Interface VCB Vacuum Circuit Breaker
HV High Voltage VDC Volts, Direct Current
VF Volt-free
IC Integrated Circuit VT Voltage Transformer
I/O Input / Output

kVA Apparent Power

kVAR Reactive Power
kW Active / Real Power
kWh Unit of electrical energy or work

Page 4 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

About this manual

This manual applies to the generator models C400 D5e, C450 D5e, C450 D6e, C500 D5e, C500 D6e,
C550 D 5e. Parts i llustrations a re arranged i n groups r elating t o their p osition and f unction on t he
generator set. Each part illustrated is identified by a reference number corresponding to the list of part
numbers in the accompanying table.
Engine a nd alternator pa rts t hat hav e been m odified or a dded b y C ummins Power G eneration ar e
identified in this c atalogue. All other r eplacement p arts m ust be or dered f rom t he e ngine/alternator
manufacturer by referring to the item nameplate and supplying all available information. Contact your
nearest authorised distributor for assistance in ordering parts.

QuickServe Online (QSOL)

Documentation an d ope rator manuals per taining t o t he gene rator s et ar e av ailable o n Q uickServe
Online.
QuickServe Online: https://quickserve.cummins.com/info/index.html
The information contained within this manual is based on information available at the time of going to
print. I n line w ith C ummins P ower G eneration p olicy of c ontinuous dev elopment and i mprovement,
information may c hange at any t ime w ithout not ice. E nsure t hat t he documentation i s t he l atest
information available. Contact your authorised distributor for assistance.

Supplementary Publications
The Supplementary Publications appropriate to your generator set are:
Title Publication No
Operator Manual PowerCommand 2.2 Control......................................................................0908-0219
Operator Manual PowerCommand 3.3 Control......................................................................0908-0230
Operator Manual (EBU Engine O&M) ....................................................................................... 3666423
Installation Manual PowerCommand 2.2 Control...................................................................0908-0613
Installation Manual PowerCommand 3.3 Control...................................................................0908-0619
Recommended Spares List (RSL) - C400 D5e with PC 2.2 Control .....................................0900-1276
Recommended Spares List (RSL) - C450 D5e with PC 2.2 Control .....................................0900-1277
Recommended Spares List (RSL) - C500 D5e with PC 2.2 Control .....................................0900-1278
Recommended Spares List (RSL) - C550 D5e with PC 2.2 Control .....................................0900-1279
Recommended Spares List (RSL) - C450 D6e with PC 2.2 Control .....................................0900-1280
Recommended Spares List (RSL) - C500 D6e with PC 2.2 Control .....................................0900-1281
Recommended Spares List (RSL) - C400 D5e with PC 3.3 Control .....................................0900-1284
Recommended Spares List (RSL) - C450 D5e with PC 3.3 Control .....................................0900-1285
Recommended Spares List (RSL) - C500 D5e with PC 3.3 Control .....................................0900-1286
Recommended Spares List (RSL) - C550 D5e with PC 3.3 Control .....................................0900-1287
Recommended Spares List (RSL) - C450 D6e with PC 3.3 Control .....................................0900-1288
Recommended Spares List (RSL) - C500 D6e with PC 3.3 Control .....................................0900-1289
Service Manual PowerCommand 2.2 Control ........................................................................0900-0666
Service Manual PowerCommand 3.3 Control ........................................................................0900-0670
CoolPac Instruction Sheet......................................................................................................0908-0166
Alternator Manual ...................................................................................................................0900-9904

If further, more detailed information is required, contact your authorised distributor.

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Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Model Identification
This m anual covers m odels p roduced u nder t he C ummins an d Cummins P ower G eneration b rand
names.
To av oid er rors or del ay in f illing y our parts order, always s tate t he M ODEL and S ERIAL NUMBER
from the Cummins Power Generation nameplate.
For reference insert your nameplate information in the spaces below.

Model
Generator Set Serial Number
Engine Serial Number
Digital Control Software
Alternator Serial Number

The information contained within this manual is for a standard generator set. Some options are included for reference. To
ensure the correct part is identified (and ordered) use the generator set serial number to obtain the Bill of Materials (BoM)
specific to the generator set as a reference. In line with Cummins Power Generation policy of continuous improvement,
information is subject to change without notification.

Page 6 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

CONTENTS
Description Page
Safety ................................................................................................................................................... 3
General Information ............................................................................................................................ 3
Generator Plant Safety Code.............................................................................................................. 3
Schedule of Abbreviations .................................................................................................................. 4
About this manual ............................................................................................................................... 5
QuickServe Online (QSOL) ................................................................................................................ 5
Supplementary Publications ............................................................................................................... 5
Model Identification ............................................................................................................................. 6
CONTENTS.......................................................................................................................................... 7
Index ..................................................................................................................................................... 8
Generator Set Layout ....................................................................................................................... 10
Engine Accessories .......................................................................................................................... 12
Fuel Pump – 50 Hz ........................................................................................................................... 14
Fuel Pump – 60 Hz ........................................................................................................................... 14
Air Cleaner (Heavy Duty) 0179-5854 ............................................................................................... 15
Air Cleaner (Normal Duty) A030H030 .............................................................................................. 16
Air Cleaner (Normal Duty) A030H032 .............................................................................................. 17
Coolant Heater .................................................................................................................................. 18
Radiator ............................................................................................................................................ 20
Heat Shield (Turbo) .......................................................................................................................... 23
Alternator Installation ........................................................................................................................ 24
Alternator Heater .............................................................................................................................. 27
Terminal Box ..................................................................................................................................... 28
Skid –Standard, 0403-6878 .............................................................................................................. 30
Skid – Extended Fuel Tank Option ................................................................................................... 32
Enclosure .......................................................................................................................................... 34
Inlet Pod ............................................................................................................................................ 36
Lifting Frame ..................................................................................................................................... 38
Exhaust (Enclosed Set) .................................................................................................................... 39
Exhaust (Open Set) .......................................................................................................................... 41
PowerCommand 2.2 and 3.3 Control Installation ............................................................................. 42
Control Panel Installation .................................................................................................................. 44
Accessories – Battery Charger/Panel Heater ................................................................................... 46
Accessories Installation/Harnesses .................................................................................................. 48
Circuit Breakers – 3 Pole .................................................................................................................. 50
Circuit Breakers – 4 Pole .................................................................................................................. 52
Motorised Circuit Breakers – 3 Pole ................................................................................................. 54
Motorised Circuit Breakers – 4 Pole ................................................................................................. 56

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Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Index
AIR CLEANER 15, 16, 17 HEATER - ASSEMBLY (120V) 47
AIR FILTER ELEMENT, REPLACEMENT 16, 17 HEATER - ASSEMBLY (240V) 47
ALTERNATOR BELT 13 HEATER - WATER (6KW) 19
BATTERY TYPE 017FP WET 13 HINGE 35
BELT TENSIONER 13 HOOD - AIR INLET 15
BRACKET - AIR CLEANER 15 HOUSING,AIR FILTER 16, 17
BRACKET - ENGINE 25 INDICATOR - SERVICE 15
BRACKET - HEATER MOUNTING 27 ISOLATOR - VIBRATION 21, 33
BRACKET - RADIATOR 21 ISOLATOR,VIBRATION 31
BRACKET - WATER HEATER 19 KIT,EMERGENCY STOP SWITCH 38
BRACKET,AIR FILTER 16, 17 KIT,EXHAUST 35
BRACKET,HEAT SHIELD 23 LEAD, EARTH 25
BUS BAR 29, 51, 53, 55, 57 LUBE OIL FILTER 13
BUS BAR (1250A) HC5 29 MODULE - ALARM 47
BUS BAR (1600A) HC5 29 MOUNT - RADIATOR 22
CABLE,ELECTRICAL 13 MUFFLER 39, 41
CABLE,JUMPER 13 PANEL - CONTROL BOX 43, 45
CAP - PRESSURE 21 PANEL - CONTROL BOX (ASSEMBLY) 43
CAP,FILL 31 PANEL - SHROUD 21
CARTRIDGE - HEATER 27 PANEL,AIR BAFFLE 37
CHARGER - BATTERY (110V) 47 PANEL,ENCLOSURE 37
CHARGER - BATTERY (240V) 47 PCB - ASSEMBLY 43
CIRCUIT BREAKER 4, 43, 51, 53, 55, 57 PCB ASSEMBLY 43
CLAMP,BATTERY 13 POST,ENCLOSURE 38
CONTROL ASSEMBLY - HEATER 19 PUMP,OIL 14
COVER - TERMINAL 19, 29 PYROMETER - EXHAUST 47
CROSSMEMBER 31, 37, 38 RAIL - TERMINAL BLOCK 45, 47, 49, 55, 57
CROSSMEMBER - SKID 33 RAIL,ENCLOSURE 35, 37
DIODE KIT 13 ROOF,ENCLOSURE 35, 37
DOOR,ENCLOSURE 35 SENDER - EXHAUST GAS TEMPERATURE 47
ELEMENT - PRIMARY - AF25544 15 SENDER – LOW COOLANT 22
ELEMENT - SECONDARY - AF25545 15 SENDER,LOW COOLANT 13
ENCLOSURE 35 SHIELD,HEAT 23
ENGINE (QSX15G8) 11 SHUNT TRIP 24V 51, 53, 55, 57
ENGINE (QSX15G9) 11 SILENCER,EXHAUST 35
FAN - RADIATOR 22 STARTER MOTOR 13
FAN BELT 13, 22 STRAP - GROUND 29
FRAME - DOOR 45 TANK - FUEL 33
FUEL FILTER 13 TANK - RADIATOR 21
GAUGE - LEVEL (FUEL) 33 TANK,FUEL 31
GAUGE,LEVEL 31 TERMINAL BLOCK 47, 49, 55, 57
GUARD - RADIATOR FAN 21, 22 TERMINAL EXTENSION 53
HARNESS 25, 43, 47, 49, 55, 57 THERMOSTAT 13, 19
HARNESS - ENGINE 25 TRANSFORMER - CURRENT 29, 49
HARNESS - LOW COOLANT LEVEL 25 TRAY,BATTERY 31
HC5 PMG KIT 25 TUBE - AIR 21, 22

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© Copyright Cummins Power Generation Page 9

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Generator Set Layout

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Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 1 Generator Set Layout

Item Part No. Description Qty

1 A028Z496 ENGINE (QSX15G8) 1
1 A028Z824 ENGINE (QSX15G9) 1
2 0179-5856 RADIATOR* 2
3 0200-3137-02 ALTERNATOR (HC4 OR HC5 )** 3
4 - SKID 4
5 - CONTROLLER (POWERCOMMAND® 2.2 OR 3.3) 5

* Radiator for Extended Skid is listed as example

**HC5 part number is listed as example

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Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Engine Accessories

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Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 2 Engine Accessories

Item Part No. Description Qty

1 0416-1204 CLAMP,BATTERY 2
2 0416-1203 CLAMP,BATTERY 2
3 0416-1193 CABLE,ELECTRICAL 1
4 0416-1255 CABLE,ELECTRICAL 1
5 0416-1195 CABLE,JUMPER 1
6 0416-1142 CLAMP,BATTERY 1
7 A029W983 BOOT,BATTERY 1
8 0416-1202 SHIELD,BATTERY 1
9 0416-1019 BOOT,BATTERY RED 1
10 0504-0264-01 VALVE,HYDRAULIC OIL 1
11 0526-0026 WASHER,FLAT 1
12 0850-0050 WASHER,LOCK 1
13 0800-0048 SCREW,HEX HEAD 1
14 0505-2296 ADAPTER,PIPE 1
15 0505-2244 ADAPTER,PIPE 1
16 0319-5712-02 BRACKET,CABLE 1
17 0518-0548-44 CLAMP 1
18 0526-0399-58 WASHER,FLAT 1
19 0850-0114-53 WASHER,LOCK 1
20 0800-3017-03 SCREW,HEX HEAD 1
21 0526-0399-66 WASHER,FLAT 1
22 0800-6353-01 SCREW,HEX HEAD 1
23 0416-1020 BOOT,BATTERY BLACK 1
24 0337-0090 STRAP,ELECTRICAL 1
25 0501-0888 LINE,FUEL INLET 1
26 0524-0826 SEALANT,THREAD As Req.
27 0193-0486 SENDER,LOW COOLANT 1
28 0502-1507 ADAPTER,OIL HOSE 1
29 0509-0353 SEAL,O RING 1
30 0505-2259 BUSHING,REDUCER 1

Item Part No. Description Qty

REF LF9000 LUBE OIL FILTER -
REF FS1040 FUEL FILTER -
REF 3335550 THERMOSTAT -
REF 3335548 SEAL THERMOSTAT -
REF 3100141 ALTERNATOR BELT -
REF 3100188 FAN BELT -
REF 3681581 BELT TENSIONER -
REF 0249-0798 DIODE KIT -
REF ST1385-01 STARTER MOTOR -
REF 0416-1208 BATTERY TYPE 017FP WET 2

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Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Fuel Pump – 50 Hz
Item Part No. Description Qty
0179-3265
REF 0120-1344-02 PUMP,OIL 1
REF 0149-2688 STRAINER,FUEL 1
REF 0306-4727 CONTACTOR,MOTOR 1
REF 0321-0389 FUSE 3
REF 0502-1459 FITTING,UNION 10
REF 0503-2386 HOSE 8
REF 0504-0230 VALVE,FUEL 4
REF 0505-2094 TEE,PIPE 1
REF 0505-2105 BUSHING,REDUCER 2
A029V876
REF 0505-2104 ADAPTER,PIPE 1
REF A029V890 SWITCH,FLOAT 1

Fuel Pump – 60 Hz
Item Part No. Description Qty
0179-3266
REF 0120-1344-01 PUMP,OIL 1
REF 0149-2688 STRAINER,FUEL 1
REF 0306-4727 CONTACTOR,MOTOR 1
REF 0321-0389 FUSE 3
REF 0502-1459 FITTING,UNION 10
REF 0503-2386 HOSE 8
REF 0504-0230 VALVE,FUEL 4
REF 0505-2094 TEE,PIPE 1
REF 0505-2105 BUSHING,REDUCER 2
A029V876
REF 0505-2104 ADAPTER,PIPE 1
REF A029V890 SWITCH,FLOAT 1

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Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Air Cleaner (Heavy Duty) 0179-5854

Table 3 Air Cleaner (Heavy Duty)

Item Part No. Description Qty

1 0140-4245-02 BRACKET - AIR CLEANER 1
2 0140-3230 AIR CLEANER 1
3 0503-1675 HOSE - REDUCER 1
4 0502-1647-02 ELBOW - TUBE (AIR CLEANER) 1
5 0503-1721 HOSE - REDUCER 1
6 0140-2099 BAND - MOUNTING 2
7 0140-3370 HOOD - AIR INLET 1
8 0503-1870-10 CLAMP - HOSE 1
9 0503-1870-13 CLAMP - HOSE 2
10 0503-1870-16 CLAMP - HOSE 1
11 0505-1503 ADAPTER - PIPE 1
12 0526-0399-64 WASHER - FLAT (M12) 4
13 0800-0310-64 SCREW - HEX HEAD MACH (1/2" - 13UNC X 1") 4
14 0821-6003-02 SCREW - HEX HEAD SEMS (M8 X 20) 4
15 0870-2065-03 NUT - HEX FLANGE (M8) 4
16 0140-1548 INDICATOR - SERVICE 1
17 REF ELEMENT - PRIMARY - AF25544 1
18 REF ELEMENT - SECONDARY - AF25545 1

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Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Air Cleaner (Normal Duty) A030H030

Table 4 Air Cleaner (Normal Duty) A030H030

Item Part No. Description Qty

1 0140-3288-02 HOUSING,AIR FILTER 1
2 0526-0399-64 WASHER,FLAT 4
3 0800-0310-64 SCREW,HEX HEAD 4
4 0821-6003-02 SCREW,HEX HEAD 8
5 0526-2140 WASHER,FLAT 2
6 0800-3017-55 SCREW,HEX HEAD 1
7 0800-2111 SCREW,HEX HEAD 1
8 0140-3537-02 BRACKET,AIR FILTER 1
9 0503-0970 ELBOW,90 DEGREEE 1
10 0140-3408-02 TUBE,AIR 1
11 0503-1675 HOSE,REDUCER 1
12 0503-1870-14 CLAMP,HOSE 3
13 0503-1870-10 CLAMP 1
14 0140-3407-02 BRACKET,AIR FILTER 2
15 0502-0175 ADAPTER,PIPE 1

REF AF25708M AIR FILTER ELEMENT, REPLACEMENT 1

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Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Air Cleaner (Normal Duty) A030H032

Table 5 Air Cleaner (Normal Duty) A030H032

Item Part No. Description Qty

1 0140-3288-02 HOUSING,AIR FILTER 1
2 0526-0399-64 WASHER,FLAT 4
3 0800-0310-64 SCREW,HEX HEAD 4
4 0526-2140 WASHER,FLAT 2
5 0800-2111 SCREW,HEX HEAD 1
6 0800-3017-55 SCREW,HEX HEAD 1
7 0821-6003-02 SCREW,HEX HEAD 8
8 0140-3537-02 BRACKET,AIR FILTER 1
9 A030L310 ELBOW,HOSE 1
10 A030L308 TUBE,AIR FILTER 1
11 0503-1675 HOSE,REDUCER 1
12 0503-1870-14 CLAMP,HOSE 3
13 0503-1870-10 CLAMP 1
14 0140-3407-02 BRACKET,AIR FILTER 2
15 0502-0175 ADAPTER,PIPE 1

REF AF25708M AIR FILTER ELEMENT, REPLACEMENT 1

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Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Coolant Heater

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Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 6 Coolant Heater

Item Part No. Description Qty

1 0130-5174-02 BRACKET - WATER HEATER 1
2 0155-3451 CLAMP - EXHAUST 1
3 0300-5356 CONTROL ASSEMBLY - HEATER 1
4 0309-0649 THERMOSTAT 1
5 0319-2815 COVER - TERMINAL BOX 1
6 0333-0634-01 HEATER - WATER (6KW) 1
7 0502-1321 ADAPTER - COOLANT HEATER 1
8 0502-1332-02 ADAPTER - PIPE (STRAIGHT) 1
9 0502-1475 ADAPTER - HOSE (1/2" BSPT X DIA 19) 2
10 0502-1524 ELBOW - TUBE 1
11 0503-2157-01 CLAMP - HOSE 4
12 0503-2204-07 HOSE - STEAM 1
13 0503-2204-08 HOSE - STEAM 1
15 0505-0021 BUSHING - REDUCER 2
16 0526-0399-54 WASHER - FLAT (M4) 3
17 0526-0399-57 WASHER - FLAT (M5) 3
18 0526-0399-62 WASHER - FLAT (M10) 4
19 0800-3017-37 SCREW - HEX HEAD (M10 X 25) 4
20 0815-1540-20 SCREW - FIL HEAD SLOT (M4 X 16) 3
21 0850-0114-51 WASHER - LOCK (M4) 3
22 0850-0114-52 WASHER - LOCK (M5) 3
23 0850-0114-55 WASHER - LOCK (M10) 4
24 0860-2006 NUT - HEX 3
25 0870-2065-04 NUT - HEX 2
26 0098-8104-20 LABEL - WARNING 1
27 0821-5002-03 SCREW – HEX HEAD 4

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Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Radiator

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Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 7 Radiator

Item Part No. Description Qty

1 0130-7157 PANEL - RADIATOR HOUSING 1

2 0800-6385 SCREW - HEX FLANGE HEAD 4
3 0526-2330 WASHER - FLAT 4
4 0850-2090 WASHER - LOCK 4
5 0402-0913 RING - SNUBBER 4
6 0505-2353 PLUG - THREADED 3
7 0503-2574 HOSE - RADIATOR 1
8 0130-7158 TANK - RADIATOR 1
9 0130-6389 GAUGE - SIGHT 1
10 0130-7159 PANEL - RADIATOR HOUSING 1
11 0130-6392 CAP - PRESSURE 1
12 0130-6428 TUBE - OVERFLOW 1
13 0800-6386 SCREW - HEX FLANGE HEAD 61
14 0130-7792 GUARD - RADIATOR FAN 1
15 0130-6383 TUBE - BYPASS 1
16 0800-6385 SCREW - HEX FLANGE HEAD 2
17 0130-6390 TUBE - WATER 4
18 0503-2563 CLAMP - HOSE 8
19 0503-2570 HOSE - FUEL 1
20 0800-6385 SCREW - HEX FLANGE HEAD 13
21 0850-2091 WASHER - LOCK 27
22 0526-2331 WASHER - FLAT 41
23 0130-7160 PANEL - SHROUD 2
24 0130-7161 CORE - RADIATOR 1
25 0130-7162 PANEL - SHROUD 1
26 0130-6391 TUBE - WATER 2
27 0503-2562 CLAMP - HOSE 4
28 0502-1532 CONNECTOR 2
29 0503-2564 CLAMP - HOSE 2
30 0130-7163 BRACKET - RADIATOR 1
31 0130-6379 TUBE - AIR 1
32 0130-7164 PANEL - GUARD 2
33 0130-7165 ADAPTER - RADIATOR 2
34 0130-7166 BRACKET - RADIATOR 1
35 0503-2565 CLAMP - HOSE 4
36 0503-2571 HOSE - FUEL 1
37 0130-7167 ADAPTER - RADIATOR 2
38 0870-2275 NUT - CAPTIVE 68
39 0130-7168 BRACKET - HEAT EXCHANGER 2
40 0800-6387 SCREW - HEX HEAD 2
41 0402-0862 ISOLATOR - VIBRATION 4
42 0130-6419 HEAT EXCHANGER - FUEL 1
43 0130-7171 BRACKET - TUBE 2

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Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Table 7 Radiator (continued)

Item Part No. Description Qty

44 0130-7169 TUBE - AIR 2

45 0130-6382 TUBE - AIR 1
46 0503-2824 CLAMP - HOSE 4
47 0130-7170 TUBE - AIR 2
48 0130-6413 TUBE - AIR 2
49 0503-2569 CLAMP - HOSE 8
50 0130-6380 TUBE - AIR 1
51 0130-6411 TUBE - AIR 2
52 0130-6381 TUBE - WATER 1
53 0130-6388 TUBE - WATER 1
54 0504-0279 VALVE - GATE 1
55/56 0403-6794-02 MOUNT - RADIATOR 2
57 0800-3017-37 SCREW - HEX HEAD (M10 X 25) 10
58 0526-0399-62 WASHER - FLAT M10 18
59 0870-2225-03 NUT - LOCK M10 4
60 0850-0114-55 WASHER - LOCK M10 10
61 0800-3017-39 SCREW - HEX HEAD (M10 X 35) 4
62 0800-0108 SCREW - HEX HEAD (1/2" X 6.5") 6
63 0850-0060 WASHER - LOCK 1/2" 6
64 0502-1527 CONNECTOR - HOSE 1
65 0130-6295 FAN - RADIATOR 1
66 0130-5175 SPACER - FAN 1
67 0130-7788 GUARD - RADIATOR FAN 1
68 0130-7789 GUARD - RADIATOR FAN 1
69 0130-7793 GUARD - RADIATOR FAN 1
70 0503-2568 HOSE - VENT 1
REF 3100188 FAN BELT 1
REF 0193-0486 SENDER – LOW COOLANT

Page 22 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Heat Shield (Turbo)

Table 8 Heat Shield (Turbo)

Item Part No. Description Qty

1 0155-4399-02 BRACKET,HEAT SHIELD 2
2 0155-4400-02 SHIELD,HEAT 1
3 0526-0399-61 WASHER,FLAT 4
4 0526-0399-64 WASHER,FLAT 4
5 0800-3017-21 SCREW,HEX HEAD 4
6 0800-3017-53 SCREW,HEX HEAD 4
7 0850-0114-54 WASHER,LOCK 4
8 0850-0114-56 WASHER,LOCK 4
9 0098-8095 LABEL,WARNING 1

© Copyright Cummins Power Generation Page 23

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Alternator Installation

Page 24 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 9 Alternator Installation

Item Part No. Description Qty

1 0403-5593-02 BRACKET - ENGINE 2
2 0403-5592-02 BRACKET - ENGINE 1
3 0526-0399-70 WASHER - FLAT (M20) 4
4 0800-3017-91 SCREW - HEX HEAD (M20 X 60) 2
5 0862-0026-59 NUT - HEX (M20) 2
6 0526-0238-01 WASHER - FLAT 6
7 0800-0310-91 SCREW - HEX HEAD (3/4" X 1.5") 4
8 0526-0416 WASHER - FLAT 6
9 0800-0132 SCREW - HEX HEAD (5/8" X 1.5") 6
10 0800-0310-94 SCREW - HEX HEAD (3/4" X 2.5") 2
11 0526-0219 WASHER - FLAT (1/2") 8
12 0800-0310-64 SCREW - HEX HEAD MACH (1/2" X 1") 8
13 0526-0399-20 WASHER - FLAT (M12) 12
15 0800-0310-53 SCREW - HEX HEAD (7/16") 12
16 0524-0827 SEALANT - THREAD (LOCTITE 577) As Req.
17 0338-5187 HARNESS - ENGINE 1
18 0338-3938 HARNESS - LOW COOLANT LEVEL 1
19 0332-1389 TIE - CABLE As Req.
20 0337-3741-06 STRAP - ELECTRICAL 2
22 0526-0399-63 WASHER - FLAT (M10) 11
23 0800-3017-38 SCREW - HEX HEAD (M10 X 30) 1
24 0337-3746 NEUTRAL BAR 1
25 0800-3017-40 SCREW - HEX HEAD (M10 X 40) 3
26 0800-3017-44 SCREW - HEX HEAD (M10 X 60) 1
27 0850-0114-55 WASHER - LOCK (M10) 6
28 0826-0026-56 NUT - HEX (M10) 5
- 0337-3586-01 LEAD, EARTH 1
REF 0541-1702 HC5 PMG KIT -

© Copyright Cummins Power Generation Page 25

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

This page is intentionally left blank

Page 26 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Alternator Heater

Table 10 Alternator Heater

Item Part No. Description Qty

1 0333-0428-03 CARTRIDGE - HEATER 2
2 0333-0438-03 CARTRIDGE - HEATER 2
3 0232-3850 BRACKET - HEATER 1
4 0332-3024-14 CLAMP - LOOP 41
5 0850-2005 WASHER - LOCK (M5) 2
6 0860-2006 NUT - HMS (M5) 2
7 0800-2008 SCREW - HEX HEAD CAP (M5 X 16) 2
8 0332-1389 TIE - CABLE 4
9 0898-1254-25 SLEEVING - CL200 INSULATION 1
10 0333-0438-05 CARTRIDGE - HEATER 1
11 0232-3849 BRACKET - HEATER MOUNTING 1
12 0333-0438-06 CARTRIDGE - HEATER 1
1
For HC5 item quantity is 2

© Copyright Cummins Power Generation Page 27

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Terminal Box

Page 28 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 11 Terminal Box

Item Part No. Description Qty

1 0232-4207-02 BAR - TERMINAL SUPPORT 1
2 0319-5555-02 COVER - TERMINAL 1
3 0319-7229-02 PANEL - TERMINAL (LEFT HC4) 1
4 0319-7303-02 BOX - TERMINAL (FRONT) 1
5 0319-7304-02 BOX - TERMINAL (REAR) 1
6 0319-7451-02 BOX - TERMINAL (RH) 1
7 0821-6002-03 SCREWS - SEMS (M6 X 16) 32*
8 0315-1778-02 BRACKET - TRANSFORMER (CURRENT) 1
9 0319-7310-02 PANEL - TERMINAL (DE) 1
10 0319-7227-02 PANEL - TERMINAL (LEFT) 1
11 0319-7404-02 PANEL - TERMINAL (NDE) 1
12 0319-5530-02 COVER - TERMINAL 1
13 0319-7452-02 BOX - TERMINAL (RH) 1
14 0800-3017-38 SCREWS - SEMS (M10 X 30) 2
15 0862-0026-56 NUT - HEX (M10) 2
16 0850-0114-55 WASHER - LOCK (M10) 2
17 0526-0399-62 WASHER - FLAT (M10) 4
18 0302-2057-27 TRANSFORMER - CURRENT (1104:1 / 2208:1) 3
18 0302-2057-29 TRANSFORMER - CURRENT ( 1262:1 / 2524:1) 3
18 0302-2057-32 TRANSFORMER - CURRENT (1519:1 / 3028:1) 3
19 0800-3017-56 SCREW - HEX HEAD (M12 X 40) 8
20 0526-0399-64 WASHER - FLAT (M12) 16
21 0850-0114-56 WASHER - LOCK (M12) 8
22 0862-0026-57 NUT - HEX (M12) 8
23 0098-8213-04 LABEL - N 8
24 0098-8213-03 LABEL - L3 8
25 0098-8213-02 LABEL - L2 8
26 0098-8213-01 LABEL - L1 8
27 0337-3757 BUS BAR (1600A) HC5 4
28 0337-3745 BUS BAR (1250A) HC5 4
29 0226-4937-02 600MM ALTERNATOR POWER LEAD (HC5) 16
30 0226-5003-01 650MM ALTERNATOR POWER LEAD (HC4) 16
31 0337-3586-01 STRAP - GROUND 1
32 0800-3017-37 SCREWS - SEMS 2

* For HC5 Alternator quantity Alternator Quantity

should be 34
Items 19-26, 29,30 quantity Item 631-800A 801-1000A 1001A-1250A 1250A-1600A
depends on MCCB rating. See HC4 19 8 12 12
table below HC5 19 24 23 23 40
HC4 20 16 24 24
HC5 20 48 64 64 80
HC4 21 8 12 12
HC5 21 24 32 32 40
HC4 22 8 12 12
HC5 22 24 32 32 40
HC4 & HC5 23 8 10 12 16
HC4 & HC5 24 8 10 12 16
HC4 & HC5 25 8 10 12 16
HC4 & HC5 26 8 10 12 16
HC5 29 16 20 24 32
HC4 30 16 20 24

© Copyright Cummins Power Generation Page 29

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Skid –Standard, 0403-6878

Page 30 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 12 Skid – Standard, 0403-6878

Item Part No. Description Qty

3 0159-1667 GASKET 1
7 0159-1552 CAP,FILL 1
8 0193-0655 GAUGE,LEVEL 1
9 0159-1668-02 COVER 1
10 0159-1645 CAP,FUEL TANK END 2
11 0853-0040-56 WASHER,LOCK 28
12 0526-0399-62 WASHER,FLAT 34
13 0800-3017-38 SCREW,HEX HEAD 14
14 0862-0026-56 NUT,HEX 14
15 0853-0040-58 WASHER,LOCK 24
16 0526-0399-66 WASHER,FLAT 24
17 0800-3017-76 SCREW,HEX HEAD 12
18 0526-0399-65 WASHER,FLAT 4
19 0800-3017-54 SCREW,HEX HEAD 4
20 A029E290 TRAY,BATTERY 1
21 0416-1261-02 HOLDDOWN,BATTERY 1
22 0800-3017-39 SCREW,HEX HEAD 3
23 0870-2225-03 NUT,LOCK 3
24 0870-2248-08 NUT,LOCK 12
25 0403-6879-03 CHASSIS 1
26 0159-1762-03 TANK,FUEL 1
27 0403-7306-03 CROSSMEMBER,CHASSIS 1
28 0403-7009-03 CROSSMEMBER,CHASSIS 1
29 0403-7304-03 CROSSMEMBER,CHASSIS 1*
30 0402-0779-07 ISOLATOR,VIBRATION 6
31 0526-0399-64 WASHER,FLAT 12
32 0800-3017-54 SCREW,HEX HEAD 12
33 0860-2093 NUT,HEX 6
34 0517-0094 PLUG,HOLE 6

*
For HC5 Alternator use number 27 (2 of) not item 29

© Copyright Cummins Power Generation Page 31

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Skid – Extended Fuel Tank Option

Page 32 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 13 Skid – Extended Fuel Tank Option

Item Part No. Description Qty

1 0403-6879-02 SKID (HC5 ALTERNATOR LAYOUT) 1
2 0403-6879-01 SKID (HC4 ALTERNATOR LAYOUT) 1
3 0159-1762-02 TANK - FUEL 1
4 0403-7009-02 CROSSMEMBER - SKID 1
5 0403-6898-02 CROSSMEMBER - SKID 21
6 0403-7218-03 CROSSMEMBER - SKID 1
7 0159-1552 CAP - FILLER (VENTED) 1
8 0159-1645 END CAP - FUEL TANK (3/4") 2
9 0159-1667 GASKET - FUEL TANK 1
10 0159-1668-02 COVER - FUEL TANK 1
11 0193-0655 GAUGE - LEVEL (FUEL) 1
12 0526-0399-65 WASHER - FLAT (M12) 16
13 0800-3017-54 SCREW - HEX HEAD (M12 X 30) 16
14 0800-3017-38 SCREW - HEX HEAD (M10 X 30) 22
15 0526-0399-62 WASHER - FLAT (M10) 52
16 0853-0040-56 WASHER - LOCK ET (M10) 52
17 0862-0026-56 NUT - HEX (M10) 14
18 0800-3017-40 SCREW - HEX HEAD (M10 X 40) 4
19 0870-2225-03 NUT - LOCK 12
20 0402-0779-05 ISOLATOR - VIBRATION 6
21 0850-0114-56 WASHER - SPRING LOCK (M12) 12
22 0862-0044 NUT - HEX (3/4") 6
23 0517-0094 PLUG - HOLE 6

1
For HC4 Alternator number of items is 1

© Copyright Cummins Power Generation Page 33

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Enclosure

Page 34 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 14 Enclosure

Item Part No. Description Qty

1 A030H971 ENCLOSURE 1
2 A030J117 RAIL,ENCLOSURE 7
3 0815-0954-02 SCREW,FLANGE HEAD 89
4 A030H455 SILENCER,EXHAUST 1
5 A030H571 GRILL,ENCLOSURE 1
6 0850-0114-55 WASHER,LOCK 6
7 0800-3017-39 SCREW,HEX HEAD 6
8 0406-1052 HINGE 4
9 0406-1051 HINGE 4
10 A030J114 DOOR,ENCLOSURE 3
11 A030H800 FRAME,LIFTING 1
12 A030J120 RAIL,ENCLOSURE 1
13 A030H968 POD,ENCLOSURE INLET 1
14 A030J737 COVER,ACCESS 1
15 A030H579 DOOR,ENCLOSURE 1
16 A030J537 ROOF,ENCLOSURE 1
17 A030J534 ROOF,ENCLOSURE 1
18 0155-4350 KIT,EXHAUST 1
19 A030H274 INSULATION,SOUND 1
20 0338-4969 HARNESS,WIRING 1
21 0406-1074 KEY,LATCH 4
22 0524-0828 SEALANT,MASTIC As Req.
23 0403-4937 PAD,MOUNTING As Req.
24 0337-3582-02 CONDUCTOR,ELECTRICAL 4
25 0517-0394-02 PLUG,ELECTRICAL 6
26 0800-3017-04 SCREW,HEX HEAD 6
27 0526-0399-58 WASHER,FLAT 4
28 0526-0399-62 WASHER,FLAT 12
29 0862-0026-56 NUT,HEX 6
30 0630-3077 DIAGRAM,WIRING 1
31 0524-0662 SEALANT As Req.
32 A008B136 SEAL,DOOR As Req.
33 0406-1077 STOP,DOOR 4
34 0800-3017-70 SCREW,HEX HEAD 2
35 0526-0399-66 WASHER,FLAT 2
36 0853-0040-54 WASHER,LOCK 4
37 0800-3017-55 SCREW,HEX HEAD 4
38 0850-0114-56 WASHER,LOCK 4
39 0526-0399-65 WASHER,FLAT 4
40 0526-0399-59 WASHER,FLAT 4
41 0862-0026-54 NUT,HEX 2
42 0405-8316 SEAL,ENCLOSURE As Req.
43 A008B139 SEAL,RADIATOR As Req.
44 0098-8101 LABEL,INFORMATION 2
45 0098-7902-05 LABEL,LOGO 2

© Copyright Cummins Power Generation Page 35

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Inlet Pod

Page 36 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 15 Inlet Pod

Item Part No. Description Qty

1 A030H423 PANEL,ENCLOSURE 1
3 0405-8801-02 PANEL,AIR BAFFLE 6
5 0818-1172 RIVET,BLIND 60
6 0405-8580-02 PANEL,ENCLOSURE 2
8 0800-6373-05 SCREW,HEX FLANGE HEAD 41
9 0526-0399-60 WASHER,FLAT 3
10 0862-0026-55 NUT,HEX 3
11 0405-8586-02 PANEL,INLET DUCT 2
13 A030H805 FRAME,LOUVER 2
15 A030H429 ROOF,ENCLOSURE 1
17 0405-8481-02 GRILL,ENCLOSURE 2
19 0853-0040-54 WASHER,LOCK 2
20 0524-0828 SEALANT,MASTIC As Req.

For Extended Fuel Tank the following items are included.

21 0404-0251-04 RAIL,ENCLOSURE 1
22 0404-0252-04 RAIL,ENCLOSURE 1
23 0404-0243-04 CROSSMEMBER 3
24 0800-6374-04 SCREW,HEX FLANGE HEAD 12
25 0526-0399-62 WASHER,FLAT 12
26 0862-0026-56 NUT,HEX 12

© Copyright Cummins Power Generation Page 37

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Lifting Frame

Table 16 Lifting Frame

Item Part No. Description Qty

1 A030H561 POST,ENCLOSURE 1
3 0405-8575-02 CROSSMEMBER,ENCLOSURE 1
4 A030H558 POST,ENCLOSURE 1
6 0405-8528-02 BRACKET,ENCLOSURE 2
7 0179-3612 KIT,EMERGENCY STOP SWITCH 1
8 0800-6377-08 SCREW,HEX FLANGE HEAD 12
9 0526-0399-75 WASHER,FLAT 12
10 0862-0026-58 NUT,HEX 12
11 0818-1172 RIVET,BLIND 4

Page 38 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Exhaust (Enclosed Set)

Table 17 Exhaust (Enclosed Set)

Item Part No. Description Qty

1 A030H455 MUFFLER 1
2 0155-4373 CLAMP - EXHAUST (6") 3
3 0155-4374 PIPE - EXHAUST (35" LONG X 6" OD) 1
4 0155-4375 ELBOW - EXHAUST (6" ID TO 6" OD) 1

© Copyright Cummins Power Generation Page 39

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

This page is intentionally left blank

Page 40 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Exhaust (Open Set)

Table 18 Exhaust (Open Set)

Item Part No. Description Qty

1 0155-4361-02 MUFFLER - INLINE 9DB 1
2 0155-4361-03 MUFFLER - INLINE 9DB 1
3 0155-4363-02 MUFFLER - SIDE ENTRY 9DB(A) 1
4 0155-4363-03 MUFFLER - SIDE ENTRY 9DB(A) 1
5 0155-4364-02 MUFFLER - SIDE ENTRY 25DB(A) 1
6 0155-4362-02 MUFFLER - INLINE 25DB(A) 1
7 0155-4401 PIPE- EXHAUST (BELLOWS) 1
8 0155-3483 GASKET - EXHAUST (8" BS10 TABLE D) 3
9 0155-3482 FLANGE - EXHAUST (8" BS10 TABLE D) 1
10 0155-4309-03 CLAMP - EXHAUST (6" ID) 1
11 0800-3017-76 SCREW - HEX HEAD (M16 X 60) 16
12 0526-0399-75 WASHER - FLAT (M16) 32
13 0850-0114-57 WASHER - LOCK (M16) 16
14 0862-0026-58 NUT - HEX (M16) 16
REF A029Z559 Items 2 & 6 shipped 1
REF A029Z562 Items 4 & 5 shipped 1

© Copyright Cummins Power Generation Page 41

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

PowerCommand 2.2 and 3.3 Control Installation

POWERCOMMAND 3.3
(and 3.3 MLD)
POWERCOMMAND 2.2

Page 42 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 19 PowerCommand 2.2 and PowerCommand 3.3 (and 3.3 MLD) Control Installation

Item Part No. Description Qty

1 0300-6315-02 DISPLAY - CONTROL (HMI 320) 1
2 0327-1593 PCB ASSEMBLY 1
0327-1601-01 PCB ASSEMBLY (PCC3300) BOARD) 1
3
A041W736 PCB ASSEMBLY (PCC3300 MLD) 1
4 A026F958 HARNESS - CONTROL PANEL 1
5 0338-5204 HARNESS - CONTROL PANEL 1
6 0338-5205 HARNESS - REGULATOR 1
7 A026F959 HARNESS - CONTROL PANEL 1
8 0338-5186 HARNESS - CONTROL PANEL 1
9 0308-1220 SWITCH - PUSH BUTTON (EMERGENCY STOP) 1
10 0098-8934 LABEL - INFORMATION 1
11 0526-0399-54 WASHER - FLAT (M5) 14
12 0526-0399-56 WASHER - FLAT (M4) 12
13 0815-1540-18 SCREW - FIL HEAD SLOT (M4 X 10) 14
15 0800-0309-91 SCREW - FIL HEAD SLOT (M5 X 25) 6
16 0300-6366-02 DISPLAY - CONTROL (9-BAR HMI114 BARGRAPH 1
17 0300-6314-01 DISPLAY - CONTROL (HMI 220) 1
18 A026N036 PCB ASSEMBLY (PCC2300) 1
19 0815-1540-32 SCREW - FIL HEAD SLOT (M5 X 10) 2
20 0319-7223-02 PANEL - CONTROL BOX (ASSEMBLY) 1
21 0319-7223-03 PANEL - CONTROL BOX (ASSEMBLY) 1
22 0319-7223-04 PANEL - CONTROL BOX (ASSEMBLY) 1
23 0319-7226-02 COVER - CIRCUIT BREAKER 1
24 A034M746 COVER - CIRCUIT BREAKER 1
26 0404-0598-02 COVER - ACCESS 1
27 0821-6002-03 SCREW - HEX HEAD SEMS (M6 X 16) 211

1
For Cover 800A to 1600A quantity is 11

© Copyright Cummins Power Generation Page 43

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Control Panel Installation

Page 44 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 20 Control Panel Installation

Item Part No. Description Qty

1 0319-7213-02 BOX - CONTROL 1
2 0319-7214-02 PANEL - CONTROL BOX 1
3 0319-7215-02 PANEL - CONTROL BOX 1
4 0319-7218-02 PANEL - CONTROL BOX 1
5 0404-0594-02 FRAME - DOOR 1
6 0152-0374-02 PLATE - CONTROL (BOX) 2
7 0152-0375-02 PLATE - CONTROL (BOX) 1
8 0152-0383-02 PLATE - CONTROL (BOX) 1
9 0319-7356-02 DUCT - INLET 11
10 0319-7219-02 PLATE - MOUNTING 1
11 0404-0597-02 FRAME - DOOR 1
12 0821-6002-03 SCREW - SEMS (M6 X 16) 52
13 0821-6002-05 SCREW - SEMS (M6 X 25) 9
14 0319-7211-02 PLATE - MOUNTING 1
15 0332-4218-13 RAIL - TERMINAL BLOCK 1
16 0332-4218-14 RAIL - TERMINAL BLOCK 1
17 0526-0399-56 WASHER - FLAT (M5) 5
18 0526-0399-64 WASHER - FLAT (M12) 2
19 0800-3017-53 SCREW - HEX HEAD (M12 X 25) 2
20 0815-1540-32 SCREW - FIL HEAD SLOT (M5 X 10) 5
21 0821-6001-03 SCREW - HEX HEAD SEMS (M5 X 16) 4
22 0821-6002-07 SCREW - (M6 X 35) 1
23 0319-7217-02 DUCT - INLET 12
24 0508-1238 EDGING AR
25 0508-0239 EDGING AR
26 0405-8393 SEAL - DOOR (CONTROL DOOR) AR
27 0319-7395-02 BASE - CONTROL BOX 1
28 0319-7220-02 BASE - CONTROL BOX 1
29 0526-0399-60 WASHER - FLAT (M8) 63
30 0850-0114-54 WASHER - LOCK (M8) 64
31 0800-3017-20 SCREW - HEX HEAD CAP (M8 X 25) 65
32 0526-0399-62 WASHER - FLAT (M10) 46
33 0800-3017-38 SCREW - HEX HEAD CAP (M10 X 30) 27
34 0853-0040-56 WASHER - LOCK ET (M10) 2
35 0870-2225-03 NUT - LOCK (M10) 2
36 0850-0114-55 WASHER - LOCK (M10) 4
37 0818-1172 RIVET, BLIND 3
1
For HC4 Alternator, Item 23 not needed
2
For HC5 Alternator, Item 9 not needed
3
For HC5 quantity is 4
4
For HC5 quantity is 4
5
For HC5 quantity is 4
6
For HC5 quantity is 8
7
For HC5 quantity is 6

© Copyright Cummins Power Generation Page 45

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Accessories – Battery Charger/Panel Heater

Page 46 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 21 Accessories – Battery Charger/Panel Heater

Item Part No. Description Qty

1 0098-8322 LABEL - INFORMATION 1
2 0300-5937 MODULE - ALARM 1
3 0308-1191 SWITCH - ROCKER 1
4 0338-5211 HARNESS - ALARM 1
5 0323-2099-01 CONNECTOR - BARREL 1
6 0323-2099-02 CONNECTOR - BARREL 1
7 0338-5208 HARNESS - ACCESSORY 1
8 0300-5796 PYROMETER - EXHAUST 1
9 0098-8873 LABEL - INFORMATION 1
10 0193-0446-00 SENDER - EXHAUST GAS TEMPERATURE 1
11 0332-0941 TIE - CABLE AR
12 0338-5212 HARNESS - BATTERY CHARGER 1
13 0526-0399-57 WASHER - FLAT (M5) 4
14 0821-6001-02 SCREW - SEMS (M5 X 12) 4
15 0416-1240-01 CHARGER - BATTERY (240V) 1
15 0416-1240-03 CHARGER - BATTERY (110V) 1
16 0319-7221-02 BRACKET - CONTROL PANEL 1
17 0332-4218-11 RAIL - TERMINAL BLOCK 2
18 0334-2310-02 WIRE - STRANDED 1.0 SQ. MM AR
19 0815-1540-32 SCREW - FIL HEAD SLOT (M5 X 10) 4
20 0821-6002-02 SCREW - SEMS (M6 X 12) 5
21 0872-0047-02 STANDOFF 2
22 0332-3944 TERMINAL BLOCK (FUSE) 2
23 0332-4020 JUMPER - TERMINAL 2
24 0321-0394-03 FUSE - 4A (240V) 1
24 0321-0394-02 FUSE - 2A (110V) 1
25 0332-3945 TERMINAL BLOCK (END PLATE) 2
26 0332-3939-17 TAG - INDENTIFICATION (TERMINAL) 2
27 0321-0394-01 FUSE - 1A 1
28 0332-4023-01 TERMINAL - SPADE 2
29 0333-0661-02 HEATER - ASSEMBLY (240V) 1
29 0333-0661-01 HEATER - ASSEMBLY (120V) 1
30 0526-0399-56 WASHER, FLAT 2
REF A028X936 HARNESS EXTENSION, PANEL HEATER 1

© Copyright Cummins Power Generation Page 47

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Accessories Installation/Harnesses

Page 48 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 22 Accessories Installation/Harnesses

Item Part No. Description Qty

1 0338-5182 HARNESS - ALTERNATOR (PMG) 1
2 0338-5185 HARNESS - ALTERNATOR (SHUNT ) 1
3 0323-2601 CONNECTOR - PLUG 1
4 0821-6001-06 SCREW - SEMS (M5 X 30) 4
5 0338-5251 HARNESS - AC 1
6 0338-5241 HARNESS -CONTROL 1
7 0249-0814 RELAY BASE 2
8 0307-3047 RELAY - FUSE 2
9 0332-3923-02 TERMINAL BLOCK (WAGO) 3
10 0332-3925-01 JUMPER - TERMINAL 1
11 0332-3926 TERMINAL BLOCK (END STOP) 15
12 0332-3927-02 TERMINAL BLOCK 3
13 0332-3939-17 TAG - IDENTIFICATION (TERMINAL) 10
14 0332-4036-02 TERMINAL BLOCK 2
15 0334-2310-04 WIRE - STRANDED 2.5SQ. MM AR
16 0338-5315 HARNESS - AC (SENSING) 1
17 0249-0855 FUSE HOLDER 2
18 0321-0402-06 FUSE (HRC 10 X 38 20A) 1
19 0334-2310-05 WIRE - STRANDED 4SQ. MM AR
20 0338-5203 HARNESS - COOLANT HEATER 1
21 0307-3088 RELAY - GROUND FAULT 1
22 0338-5199 HARNESS - GROUND FAULT 1
23 0332-4150-01 RAIL - TERMINAL BLOCK 1
24 0315-1607-01 TRANSFORMER - CURRENT 1
25 0526-0399-58 WASHER - FLAT (M6) 4
26 0850-0114-53 WASHER - LOCK (M6) 2
27 0800-3017-04 SCREW - HEX HEAD (M6 X 20) 2
28 0862-0026-54 NUT - HEX (M6) 2
29 0321-0402-01 FUSE (BS88 2A) 1
30 0332-3923-01 TERMINAL BLOCK (WAGO) 1
31 0332-3927-01 TERMINAL BLOCK 1
32 0249-0818 RELAY - BASE 1
33 0307-3009-03 RELAY 12V 1
34 0307-3007-01 CLIP 2
35 0307-3018 RELAY (HIGH ALTERNATOR TEMPERATURE) 1
36 0338-5198 HARNESS - ALTERNATOR TEMPERATURE 1

© Copyright Cummins Power Generation Page 49

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Circuit Breakers – 3 Pole

C450 D6e
C450 D5e

C500 D5e
C500 D6e
C550 D5e
C400 D5e
C450 D5e
C450 D6e
C500 D5e
C500 D6e
C400 D5e
C450 D5e

Page 50 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 23 Circuit Breakers – 3 Pole

Item Part No. Description Qty

1 0319-7216-02 PLATE - MOUNTING 1
2 0319-5964-02 PLATE - MOUNTING 1
3 A034H826 CIRCUIT BREAKER 630A 3P 1
4 0320-2061 CIRCUIT BREAKER 800A 3P 1
4 0320-2063 CIRCUIT BREAKER 1000A 3P 1
4 0320-2065 CIRCUIT BREAKER 1250A 3P 1
5 0320-2067 CIRCUIT BREAKER 1600A 3P 1
6 0320-2119-03 TERMINAL EXTENTION - SPREADERS 3P 52MM 1
7 0320-2119-07 INSULATOR SCREEN 3P 1
8 0320-2119-11 REAR CONNECTIONS 3P 1
9 0337-3751 BUS BAR - NEUTRAL (1600A) 1
10 0337-3750 BUS BAR - LOAD (L1 AND L3) 2
11 0337-3742 BUS BAR - NEUTRAL (1250A) 1
12 0337-3744 BUS BAR 3
13 0337-3551 BUS BAR - LOAD (1250A) 3P 3
14 0337-3738-01 BUS BAR BREAKER 3P 1
15 0800-3017-37 SCREW - HEX HEAD (M10 X 25) 2
16 0800-3017-40 SCREW - HEX HEAD (M10 X 25) 91
17 0862-0026-56 NUT - HEX (M10) 92
18 0526-0399-62 WASHER - FLAT (M10) 20 3
19 0800-3017-35 SCREW - HEX HEAD (M10 X 16) 2
20 0850-0114-55 WASHER - LOCK (M10) 11 4
21 0337-4123 SPACER - BUS BAR 2
22 0098-8213-01 LABEL - L1 1
23 0098-8213-02 LABEL - L2 1
24 0098-8213-03 LABEL - L3 1
25 0098-8213-04 LABEL - N 1
26 0872-0013 INSULATOR 2
27 0853-0040-56 WASHER - LOCK ET (M10) 2
28 0337-4124 BUS BAR - LOAD (L2) 1
29 0337-3755 BUS BAR - NEUTRAL (RHS MOUNTED PANEL) 1
30 0320-2089 TERMINAL SPREADERS 3P 95MM 1
31 0800-6375-01 SCREW - HEX FLANGE HEAD (M6 X 16) 4
32 0800-3017-43 SCREW - HEX HEAD (M10 X 55) 6
REF 0320-1981-53 SHUNT TRIP 24V 1
REF 0320-2078 SHUNT TRIP 24V 1
1
For 1600A item quantity is 14
2
For 1600A item quantity is 20
3
For 1600A item quantity is 42
4
For 1600A item quantity is 22

© Copyright Cummins Power Generation Page 51

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Circuit Breakers – 4 Pole

C450 D5e
C450 D6e
C500 D5e
C500 D6e
C550 D5e
C400 D5e
C450 D5e
C450 D6e
C500 D5e
C500 D6e
C400 D5e
C450 D5e

Page 52 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 24 Circuit Breakers – 4 Pole

Item Part No. Description Qty

1 0319-7216-02 PLATE - MOUNTING 1
2 0319-5964-02 PLATE - MOUNTING 1
3 A034H832 CIRCUIT BREAKER 630A 4P 1
4 0320-2062 CIRCUIT BREAKER 800A 4P 1
4 0320-2064 CIRCUIT BREAKER 1000A 4P 1
4 0320-2066 CIRCUIT BREAKER 1250A 4P 1
5 0320-2068 CIRCUIT BREAKER 1600A 4P 1
6 0320-2119-04 TERMINAL EXTENSION - SPREADERS 4P 52MM 1
7 0320-2119-08 INSULATOR SCREEN 4P 1
8 0320-2119-12 REAR CONNECTIONS 4P 1
9 0337-3750 BUS BAR - LOAD (L1 AND L3) 2
10 0337-3744 BUS BAR 4
11 0337-3551 BUS BAR - LOAD (1250A) 4P 4
12 0800-3017-40 SCREW - HEX HEAD (M10 X 25) 12 1
13 0862-0026-56 NUT - HEX (M10) 12 2
14 0526-0399-62 WASHER - FLAT (M10) 24 3
15 0850-0114-55 WASHER - LOCK (M10) 12 4
16 0337-4123 SPACER - BUS BAR 2
17 0098-8213-01 LABEL - L1 1
18 0098-8213-02 LABEL - L2 1
19 0098-8213-03 LABEL - L3 1
20 0098-8213-04 LABEL - N 1
21 0337-4124 BUS BAR - LOAD (L2 AND NEUTRAL) 2
22 0320-2090 TERMINAL SPREADERS 4P 95MM 1
23 0337-3738-02 BUS BAR BREAKERS - 4P 1
24 0800-6375-01 SCREW - HEX FLANGE HEAD (M6 X 16) 4
25 0800-3017-43 SCREW - HEX HEAD (M10 X 55) 6
REF 0320-1981-53 SHUNT TRIP 24V 1
REF 0320-2078 SHUNT TRIP 24V 1

1
For 1600A item quantity is 18
2
For 1600A item quantity is 24
3
For 1600A item quantity is 48
4
For 1600A item quantity is 24

© Copyright Cummins Power Generation Page 53

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Motorised Circuit Breakers – 3 Pole

C450 D5e
C450 D6e
C500 D5e
C500 D6e
C550 D5e
C400 D5e
C450 D5e
C450 D6e
C500 D5e
C500 D6e
C400 D5e
C450 D5e

Page 54 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 25 Motorised Circuit Breakers - 3 Pole

Item Part No. Description Qty

1 0319-7216-02 PLATE - MOUNTING 1
2 0319-5964-02 PLATE - MOUNTING 1
3 0320-2135 CIRCUIT BREAKER 630A 3P 1
4 0320-2127 CIRCUIT BREAKER 800A 3P 1
4 0320-2099 CIRCUIT BREAKER 1000A 3P 1
4 0320-2129 CIRCUIT BREAKER 1250A 3P 1
5 0320-2130 CIRCUIT BREAKER 1600A 3P 1
6 0320-2119-03 TERMINAL EXTENTION - SPREADERS 3P 52MM 1
7 0320-2119-07 INSULATOR SCREEN 3P 1
8 0320-2119-11 REAR CONNECTIONS 3P 1
9 0337-3751 BUS BAR - NEUTRAL (1600A) 1
10 0337-3750 BUS BAR - LOAD (L1 AND L3) 2
11 0337-3742 BUS BAR - NEUTRAL (1250A) 1
12 0337-3744 BUS BAR 3
13 0337-3551 BUS BAR - LOAD (1250A) 3P 3
14 0337-3738-01 BUS BAR BREAKER 3P 1
15 0800-3017-37 SCREW - HEX HEAD (M10 X 25) 2
16 0800-3017-40 SCREW - HEX HEAD (M10 X 25) 91
17 0862-0026-56 NUT - HEX (M10) 92
18 0526-0399-62 WASHER - FLAT (M10) 20 3
19 0800-3017-35 SCREW - HEX HEAD (M10 X 16) 2
20 0850-0114-55 WASHER - LOCK (M10) 11 4
21 0337-4123 SPACER - BUS BAR 2
22 0098-8213-01 LABEL - L1 1
23 0098-8213-02 LABEL - L2 1
24 0098-8213-03 LABEL - L3 1
25 0098-8213-04 LABEL - N 1
26 0872-0013 INSULATOR 2
27 0853-0040-56 WASHER - LOCK ET (M10) 2
28 0337-4124 BUS BAR - LOAD (L2) 1
29 0337-3755 BUS BAR - NEUTRAL (RHS MOUNTED PANEL) 1
30 0320-2089 TERMINAL SPREADERS 3P 95MM 1
31 0800-6375-01 SCREW - HEX FLANGE HEAD (M6 X 16) 4
32 0800-3017-43 SCREW - HEX HEAD (M10 X 55) 6
33 0338-5314 HARNESS - CIRCUIT BREAKER 1
34 0332-3926 TERMINAL BLOCK (END STOP) 2
35 0332-3936 RAIL - TERMINAL BLOCK 1
36 0332-3927-01 TERMINAL BLOCK (END PLATE) 1
37 0307-3043 BASE - RELAY 1
38 0307-3109 RELAY - CONTROL 1
39 0249-0819 RELAY - CLIP 2
40 0321-0307-05 FUSE - 10A 1
41 0332-3939-17 TAG - IDENTIFICATION 1
REF 0320-1981-53 SHUNT TRIP 24V 1
REF 0320-2078 SHUNT TRIP 24V 1

1
For 1600A item quantity is 14
2
For 1600A item quantity is 20
3
For 1600A item quantity is 42
4
For 1600A item quantity is 22

© Copyright Cummins Power Generation Page 55

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Motorised Circuit Breakers – 4 Pole

C450 D5e
C450 D6e
C500 D5e
C500 D6e
C550 D5e
C400 D5e
C450 D5e
C450 D6e
C500 D5e
C500 D6e
C400 D5e
C450 D5e

Page 56 © Copyright Cummins Power Generation

Publication 0906-0152 Parts Manual
Issue 4 – 1-2014 Model: C400 D5e – C550 D5e

Table 26 Motorised Circuit Breakers - 4 Pole

Item Part No. Description Qty

1 0319-7216-02 PLATE - MOUNTING 1
2 0319-5964-02 PLATE - MOUNTING 1
3 0320-2136 CIRCUIT BREAKER 630A 4P 1
4 0320-2128 CIRCUIT BREAKER 800A 4P 1
4 0320-2115 CIRCUIT BREAKER 1000A 4P 1
4 0320-2114 CIRCUIT BREAKER 1250A 4P 1
5 0320-2131 CIRCUIT BREAKER 1600A 4P 1
6 0320-2119-04 TERMINAL EXTENTION - SPREADERS 4P 52MM 1
7 0320-2119-08 INSULATOR SCREEN 4P 1
8 0320-2119-12 REAR CONNECTIONS 4P 1
9 0337-3750 BUS BAR - LOAD (L1 AND L3) 2
10 0337-3744 BUS BAR 4
11 0337-3551 BUS BAR - LOAD (1250A) 4P 4
12 0800-3017-40 SCREW - HEX HEAD (M10 X 25) 12 1
13 0862-0026-56 NUT - HEX (M10) 12 2
14 0526-0399-62 WASHER - FLAT (M10) 24 3
15 0850-0114-55 WASHER - LOCK (M10) 12 4
16 0337-4123 SPACER - BUS BAR 2
17 0098-8213-01 LABEL - L1 1
18 0098-8213-02 LABEL - L2 1
19 0098-8213-03 LABEL - L3 1
20 0098-8213-04 LABEL - N 1
21 0337-4124 BUS BAR - LOAD (L2 AND NEUTRAL) 2
22 0320-2090 TERMINAL SPREADERS 4P 95MM 1
23 0337-3738-02 BUS BAR BREAKERS - 4P 1
24 0800-6375-01 SCREW - HEX FLANGE HEAD (M6 X 16) 4
25 0800-3017-43 SCREW - HEX HEAD (M10 X 55) 6
26 0338-5314 HARNESS - CIRCUIT BREAKER 1
27 0332-3926 TERMINAL BLOCK (END STOP) 2
28 0332-3936 RAIL - TERMINAL BLOCK 1
29 0332-3927-01 TERMINAL BLOCK (END PLATE) 1
30 0307-3043 BASE - RELAY 1
31 0307-3109 RELAY - CONTROL 1
32 0249-0819 RELAY - CLIP 2
33 0321-0307-05 FUSE - 10A 1
34 0332-3939-17 TAG - IDENTIFICATION 1
REF 0320-1981-53 SHUNT TRIP 24V 1
REF 0320-2078 SHUNT TRIP 24V 1

1
For 1600A item quantity is 18
2
For 1600A item quantity is 24
3
For 1600A item quantity is 48
4
For 1600A item quantity is 24

© Copyright Cummins Power Generation Page 57

Parts Manual Publication 0906-0152
Model: C400 D5e – C550 D5e Issue 4 – 1-2014

Page 58 © Copyright Cummins Power Generation

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