TE808-PLATINUM

Instructions Manual - rev3

PREFACE

Thanking you for preference, TECNOELETTRA SRL hopes that the use of this equipment could be a reason of
satisfaction. This manual is designed to put you in a position to intervene on the equipment and different performs
of installation and connection. In order to ensure efficient operation and durability, it is recommended the strict
observance of the rules laid down here. Thanks in advance for the suggestions that we will be given o possible
further improvements of the equipment. For any question always consult the TECNOELETTRA Technical
Department.

TECNOELETTRA S.r.l.

Note:
The manufacturer reserves the right to modify equipment for any manufacturing or commercial need, without the
obligation to promptly update this installation and using manual.

The TE808 Platinum is the first controller with the self-learning function, in two modalities. For more informations
see paragraph 2-7.7.

OpEx functions included. See paragraph 2-7.2.4 and 3-4.9 for more informations.

Warning: The TE808 Platinum doesn’t manage the following situation:

Two or more generators synchronized with the mains cannot deliver power and are switched-off in case of lack
of the mains itself.
1
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Tecnoelettra srl Tel.+39.0522.832004 – Fax.+39.0522.832012
Since 1985 Internet :www.tecnoelettra.it E-mail:[email protected]
Index
SECTION 1 – INTRODUCTION ............................................................................................................5
1- 1 General rules................................................................................................................................................................. 6
1- 1.1 Responsability ......................................................................................................................................................................... 6
1- 2 General norms of security ........................................................................................................................................... 6
1- 2.1 User responsability ................................................................................................................................................................. 6
1- 2.2 Safety first of all....................................................................................................................................................................... 6
1- 2.3 Importance of the manual ....................................................................................................................................................... 6
1- 2.4 Note legend .............................................................................................................................................................................. 7
1- 2.5 Electrical system protections................................................................................................................................................. 7
1- 2.6 Controls.................................................................................................................................................................................... 7
1- 2.7 Staff training............................................................................................................................................................................. 7
1- 2.8 Operators ................................................................................................................................................................................. 7
1- 2.9 Residual risks .......................................................................................................................................................................... 7
1- 3 Homologation/certifications ........................................................................................................................................ 7
1- 4 Use destination ............................................................................................................................................................. 7
1- 5 Waste and residual management................................................................................................................................ 8
1- 6 Disposal/Scrapping ...................................................................................................................................................... 8
1- 6.1 Machine disposal..................................................................................................................................................................... 8
1- 6.2 Materials that make the equipment ........................................................................................................................................ 8
1- 6.3 Consumer products................................................................................................................................................................. 8
1- 6.4 Separate collection and start recovery.................................................................................................................................. 8
1- 6.5 Dismantling the equipment..................................................................................................................................................... 8
1- 7 Cleaning......................................................................................................................................................................... 9
1- 8 USB Connections ......................................................................................................................................................... 9
1- 9 Storage / reposition ....................................................................................................................................................... 9
1- 10 Warranty ....................................................................................................................................................................... 9
1- 11 Inner battery replacement.......................................................................................................................................... 9
1- 12 Spare parts ................................................................................................................................................................ 10
1- 13 Technical support..................................................................................................................................................... 10
1- 14 Accessories............................................................................................................................................................... 11
1- 15 Product label and rating plate ................................................................................................................................. 12
1- 16 Installation ................................................................................................................................................................. 13
1- 17 Technical specifications .......................................................................................................................................... 14
SECTION 2 – EQUIPMENT OVERVIEW............................................................................................15
2- 1 Electrical connections TE808 .................................................................................................................................... 16
2- 2 General electrical drawings....................................................................................................................................... 17
2- 2.1 Synchro between generators................................................................................................................................................ 17
2- 2.2 Synchro between generator and mains............................................................................................................................... 18
2- 3 Types of system.......................................................................................................................................................... 19
2- 3.1 Synchro between 2 or more gensets ................................................................................................................................... 19
2- 3.1.1 Load sharing without start/stop management .............................................................................................................................. 19
2- 3.1.2 Load sharing with dynamic or progressive start/stop.................................................................................................................. 19
2- 3.2 Synchro between mains and 1 generator............................................................................................................................ 21
2- 3.2.1 Simultaneous load supply - Cogeneration .................................................................................................................................... 21
2- 3.2.2 Automatic mains failure no break .................................................................................................................................................. 22
2- 3.2.3 Synchro between mains and 1 generator with peak shaving....................................................................................................... 22
2- 3.2.4 Synchro between mains and 2 or more generators, with external master management............................................................ 23
2- 4 Operation modes ........................................................................................................................................................ 24
2- 4.1 Off Mode ................................................................................................................................................................................. 24
2- 4.2 Man Mode ............................................................................................................................................................................... 24
2- 4.3 Automatic Mode..................................................................................................................................................................... 24
2- 4.4 Reset alarms mode................................................................................................................................................................ 24
2- 4.5 Test mode............................................................................................................................................................................... 24
2- 5 Equipment overview and keyboard .......................................................................................................................... 25
2- 6 Navigation diagram .................................................................................................................................................... 26
2- 7 Display pages.............................................................................................................................................................. 27
2- 7.1 Mains/Bus pages .................................................................................................................................................................... 27
2- 7.1.1 Mains/Bus Control .......................................................................................................................................................................... 27
2- 7.1.2 Mains/Bus Measure Table............................................................................................................................................................... 28
2- 7.1.3 Mains/Bus Monitor .......................................................................................................................................................................... 29
2- 7.2 Generator pages .................................................................................................................................................................... 30
2- 7.2.1 Genset control (default screen)...................................................................................................................................................... 30
2- 7.2.2 Genset measure table ..................................................................................................................................................................... 31
2- 7.2.3 Engine control................................................................................................................................................................................. 32

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Tecnoelettra srl Tel.+39.0522.832004 – Fax.+39.0522.832012
Since 1985 Internet :www.tecnoelettra.it E-mail:[email protected]
 2- 7.2.4 Fuel control ..................................................................................................................................................................................... 33
2- 7.2.5 Canbus control................................................................................................................................................................................ 34
2- 7.3 Synchro pages ....................................................................................................................................................................... 35
2- 7.3.1 Synchro regulations 1..................................................................................................................................................................... 35
2- 7.3.2 Synchronoscope ............................................................................................................................................................................. 36
2- 7.3.3 Synchro regulations 2..................................................................................................................................................................... 37
2- 7.3.4 System Diagnosys ........................................................................................................................................................................... 38
2- 7.4 I/O Monitor pages .................................................................................................................................................................. 39
2- 7.4.1 IO monitor........................................................................................................................................................................................ 39
2- 7.4.2 System overview ............................................................................................................................................................................. 40
2- 7.5 Alarm pages ........................................................................................................................................................................... 41
2- 7.5.1 Events log page............................................................................................................................................................................... 41
2- 7.5.2 Active events................................................................................................................................................................................... 42
2- 7.6 Info page................................................................................................................................................................................. 42
2- 7.7 Self-learning........................................................................................................................................................................... 43
2- 7.7.1 Single mode test ............................................................................................................................................................................. 43
2- 7.7.2 Test with regulation mode .............................................................................................................................................................. 45

SECTION 3 – PROGRAMMING MENU..............................................................................................47

3- 1 Control and management screens description ....................................................................................................... 48
3- 1.1 Symbols used by the TE808: descriptions.......................................................................................................................... 48
3- 1.2 Navigation main page............................................................................................................................................................ 49
3- 2 Navigation organization chart ................................................................................................................................... 50
3- 3 General setup menu description: M-01 .................................................................................................................... 51
3- 3.1 Display setup menu: M100.................................................................................................................................................... 52
3- 3.2 Clock setup menu: M101....................................................................................................................................................... 54
3- 3.3 Timed Prog. Start: M102........................................................................................................................................................ 55
3- 3.4 Connectivity menu: M103 ..................................................................................................................................................... 57
3- 3.5 IO programming setup menu: M104..................................................................................................................................... 61
3- 3.6 Security setup menu: M105 .................................................................................................................................................. 64
3- 4 Engine setup menu description: M-02...................................................................................................................... 65
3- 4.1 Starting setup menu: M200................................................................................................................................................... 66
3- 4.2 Stop setup menu: M201 ........................................................................................................................................................ 69
3- 4.3 Preheat setup menu: M202 ................................................................................................................................................... 70
3- 4.4 Battery setup menu: M203 .................................................................................................................................................... 71
3- 4.5 Fuel setup menu: M204 ......................................................................................................................................................... 72
3- 4.6 Oil setup menu: M205............................................................................................................................................................ 74
3- 4.7 Temperature setup menu: M206........................................................................................................................................... 75
3- 4.8 Service setup menu: M207.................................................................................................................................................... 76
3- 4.9 OpEx setup menu: M208 ....................................................................................................................................................... 77
3- 5 Electrical setup menu description: M-03.................................................................................................................. 79
3- 5.1 Generator setup menu: M300 ............................................................................................................................................... 80
3- 5.2 Mains setup menu: M301 ...................................................................................................................................................... 83
3- 6 Synchro setup menu description: M-04 ................................................................................................................... 85
3- 6.1 Synchro system setup menu: M400..................................................................................................................................... 85
3- 6.1.1 Genset synchro setup..................................................................................................................................................................... 86
3- 6.1.2 Mains synchro - Cogen................................................................................................................................................................... 89
3- 6.1.3 Mains synchro - AMF ...................................................................................................................................................................... 91
3- 6.1.4 Mains synchro - Peak shaving ....................................................................................................................................................... 94
3- 6.1.5 Advanced setup .............................................................................................................................................................................. 98
3- 6.2 AVR setup menu: M401....................................................................................................................................................... 100
3- 6.3 RPM setup menu : M402 ..................................................................................................................................................... 101
3- 6.4 Match control menu: M403 ................................................................................................................................................. 103
3- 6.5 Load Shedding: M404.......................................................................................................................................................... 104
3- 7 Alarms setup menu description: M-05 ................................................................................................................... 105
3- 8 Alarms List ................................................................................................................................................................. 107
3- 8.1 Generic alarms: M500.......................................................................................................................................................... 107
3- 8.2 Engine alarms: M501 ........................................................................................................................................................... 108
3- 8.3 Genset alarms: M502........................................................................................................................................................... 109
3- 8.4 Mains alarms: M503............................................................................................................................................................. 110
3- 8.5 Synchro alarms: M504.......................................................................................................................................................... 111

SECTION 4 – PUTTING ON SERVICE.............................................................................................112

4- 1 Synchronization between generators..................................................................................................................... 113
4- 2 Synchronization between generator and mains.................................................................................................... 119
SECTION 5 - REMOTE CONTROL ..................................................................................................125
5- 1 Preliminary connection instructions ...................................................................................................................... 126
5- 1.1 Serial cable connection....................................................................................................................................................... 126
5- 1.2 Antenna connection ............................................................................................................................................................ 126
5- 1.3 Power connection................................................................................................................................................................ 126

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 5- 1.4 SIM card settings ................................................................................................................................................................. 127
5- 1.5 LED diagnosis...................................................................................................................................................................... 127
5- 1.6 On-board settings................................................................................................................................................................ 127
5- 2 SMS command and control ..................................................................................................................................... 128
5- 2.1 SMS commands ................................................................................................................................................................... 128
5- 3 Remote control software.......................................................................................................................................... 129
5- 3.1 TE808 Monitor ...................................................................................................................................................................... 129
5- 3.2 Memory setting for data-logger .......................................................................................................................................... 135
5- 3.3 Data-logger function............................................................................................................................................................ 136
5- 3.4 Logged Variables................................................................................................................................................................. 137

SECTION 6 – FIRMWARE AND PROJECT DOWNLOAD...............................................................138

6- 1 Firmware and project installation instructions ..................................................................................................... 139
6- 1.1 Firmware update .................................................................................................................................................................. 139
6- 1.2 Project update...................................................................................................................................................................... 141

APPENDIX........................................................................................................................................143
Appendix A: Fuel sensor curves ..................................................................................................................................... 144
Appendix B: Oil pressure sensor curves ....................................................................................................................... 144
Appendix C: Temperature sensor curves ...................................................................................................................... 144
USER NOTES...................................................................................................................................145
NEW FUNCTIONS OF THE RELEASE 5.0.0 ...................................................................................147

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Since 1985 Internet :www.tecnoelettra.it E-mail:[email protected]
 Section 1 – Introduction

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Since 1985 Internet :www.tecnoelettra.it E-mail:[email protected]
1- 1 General rules 1- 2.2 Safety first of all
TECNOELETTRA equipment is designed and produced with
WARNING! priority consideration and attention to safety rules.
The equipment can not be used for other In any case, the presence of security systems does not exempt
purposes without the express authorization or any operators from acting with caution: the non-compliance can
changes made by TECNOELETTRA SRL. lead to accidents and damage the components of equipment.
For your protection and protection of others, learn and always
For best results, TECNOELETTRA SRL recommends that all
follow safety rules set forth in this chapter.
operations are carried out at regular cleaning to keep the
switchgear at its best.
Develop safe work habits by reading the rules and stick them.
Keep this paper handly and look through from time to time to
1- 1.1 Responsability refresh your understanding of the norms.
• TECNOELETTRA SRL disclaims any liability for damage or
injury resulting from use not covered in this manual, 1- 2.3 Importance of the manual
improper use of the equipment, as well as the use of • Informations about the manual
unqualified personnel or the use of non-original spare
parts. We hope that the informations contained in this manual will be
of help.
• User They will give an explanation of the correct and secure use of
User is responsible for damage to people or property resulting your equipment and are based on data and our current and
from: best knowledge.
- improper or different use from what indicated in this manual; Carefully read the manual, including recommendations and
- compliance with the requirements of safe use and safety suggestions, and the conditions of sale and warranty.
norms;
- modifications to the equipment; • TECNOELETTRA wrote this book with the greatest care,
- use of non-original or unfit spare parts. trying to make it as complete and clear as possible.
However, if some point proves to be incomplete or
• Manufacturer unclear, contact us without hesitation.
The manufacturer is the company that physically performs the
assembly, testing directly or by his authorized representative of • Importance of the manual
the equipment and is ultimately responsible. This instruction manual was born to help you in the correct
The manufacturer is responsible for the efficiency of the installation, starting-up, use and cleaning of your equipment.
equipment. This manual is integral part of equipment in order to obtain the
In particular the manufacture is responsible for : best performance and it should be kept for the duration of the
- parts used for assembly; product.
- compliance with legislation in the country of use of Therefore, please do not remove, tear, or write to parts of the
equipment, if the buyer had informed the manufacturer of manual, taking care to integrate with any updates provided by
the equipment on the laws in force. TECNOELETTRA.
Please keep this manual in a place protected from moisture
and heat, accessible and known to all operators (photocopy
1- 2 General norms of security any parts of interest to the consultation of the various
operators).
WARNING!
In case of sale or transfer of the machine (on which the
Do not install or operate your TECNOELETTRA equipment is installed) to another user, these instructions must
equipment, until you have read these safety
be delivered to the new user.
norms.
• This manual is to explain:
1- 2.1 User responsability - the use of equipment, as required by the project hypotesis;
The basic safety rules established in this chapter are a guide - technical features;
for the installation and safe operation of TECNOELETTRA - compostition of the different parts;
equipment. - operations for installation and assembly;
These general safety rules, with other chapters on installation, - operations of starting-up, adjustment, starting, shutdown,
operation and cleaning up constitute the complete instructions stopping-up, etc..;
manual. - the risks related to hazardous waste, measures to eliminate it
All staff involved with this equipment for any reason, must be and instructions to operate safely;
familiar with this information before you start. - cleaning;
It is responsability of the Buyer be sure that the procedures are - what are the spare parts recommended to keep in stock.
followed, and if required any change in use, appropriate
procedures should be set to continue with the activities of Any person appointed by the developer to carry
security equipment. out installation, start-up and repair of this
It is strongly advised to contact TECNOELETTRA to be sure equipment must be aware of the contents of this
that the equipment can be converted to new use and to Manual, with particular reference to safety
continue to operate safely. standards. If the involved person does not
If the equipment is not purchased directly from Tecnoelettra or understand the language of the manual, the client
its representatives, is Buyer's responsability to ensure that must properly educated him.
equipment conforms to current safety standards. Buyer is
strongly advised to contact TECNOELETTRA to ensure that
the equipment operates safely.

6
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Tecnoelettra srl Tel.+39.0522.832004 – Fax.+39.0522.832012
Since 1985 Internet :www.tecnoelettra.it E-mail:[email protected]
This manual provides guidance and instructions on equipment 1- 2.6 Controls
that are added, but still not intend to replace, supplement or
modify any general or specific NORM, RULE, DECRETE or • Before start-up
LAW, in the place where the installation takes place and - Ensure that all security systems and protections are installed
concerning the safety and use of electrical equipment. and operative.
The copy of the manual included in the packaging, should be • During the functioning
used for all transactions related to the installation, assembly,
calibration, setup, startup, etc... - Do not turn-on this equipment until you have read or
understood the operating instructions.
- Be careful and observe lights and warning signs displayed
After installation, this copy must be retained for all future on the equipment.
interventions. - Do not operate damaged or defective equipment.
TECNOELETTRA is pleased to provide duplicates of the
manuals supplied with the equipment to any customer request. • After the power off
Requests must be submitted to our Technical Department - Make sure the power sources are off.
together with the data characteristic of the equipment involved,
derived from the CE label applied to the same equipment. 1- 2.7 Staff training
The manual, technical documentation and drawings delivered
together with the tools are proprietary of TECNOELETTRA, All staff using the equipment must have undergone some
who reserves all rights, they can not be made available to third training that includes:
party. - reading and comprehension of this Instructions Manual
TECNOELETTRA will be glad to consider and possibly accept - a practical instruction by TECNOELETTRA staff which
suggestions for improvement of this Manual. made the start-up of the equipment.
Suggestions should be submitted to our Technical Department.
In addition, TECNOELETTRA runs, upon request, a sufficient
Upon handover to the equipment to other, the user also agrees
period of training to educate staff on the operation.
to deliver copies of the manual in his possession and at the
same time to report the fact to TECNOELETTRA.
1- 2.8 Operators
1- 2.4 Note legend The machine described here requires only one operator to
The text should draw attention, will be highlighted along these start and control the functioning. For special settings and use
graphics settings: may be also required the intervention of a second operator.

DANGER! 1- 2.9 Residual risks

Text describing the danger
• Risks linked to electrical energy
NOTE! All electric units are supplied with electricity and are therefore
Text describing note for the reader. dangerous. All panels and electrical panels and junction boxes
must be properly closed. Cables must not be damaged or left
NOTICE! hanging, but must be properly cut and placed. Operations on
Text describing the notice. the electrical system should only be performed by qualified
personnel, with power disconnected. To avoid unwanted
WARNING! connections, the main switch must be disconnected and
Text follows the need to pay attention. properly locked.

These simple graphical forms are used to signal the operator 1- 3 Homologation/certifications
situations, actions, informations, special operations that may The equipment described in this manual complies with
cause damage to people and to equipment, or suggest a homologations / certifications below:
correct operating procedure.
• EMC: 2004/108/CE
1- 2.5 Electrical system protections • EN61000-6-3 (2007)
• EN61000-6-2 (2005)
The electrical system of the equipment was designed and
constructed to protect operators from electrical shock and

possible overheating or other abnormal dangerous conditions Halt test Accelerated Reliability Test Centers
. All electrical devices which are in contact with operators, are
waterproof to penetration of liquids or vapors that could cause 1- 4 Use destination
short circuits or deterioration of insulation. Then there are
overcurrent protections to prevent overheating or malfunctions TE808 controller is used to control manually and automatically
that may cause hazardous conditions. the generators. Engine, alternator, power and transfer switch
are identified and controlled by TE808, ensuring the best
performance of the generator when there is a power failure or
when there is an alarm in the engine, alternator or mains .
The TE808 also provides all the necessary informations to
service and maintenance of the battery.
The events and alarms are stored in the events list. This allows
us to identify over time any event that has occurred.
Through the RS232 and RS485 ports and powerful remote
control software it is possible to control and use the generator
remotely via GSM, Ethernet, etc.. For this functions you need
to buy relative accessories of transmission.

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1- 5 Waste and residual management 1- 6.2 Materials that make the equipment
Regarding the elimination it should be noted that the materials
General information on how to manage waste. used on the equipment are not of hazardous nature, and are
Identify and classify wastes according to specifications essentially:
provided by law in the country of use. Do not leave or collect - polyethylene plastic;
waste in an uncontrolled way. Do not enter into surface water - electric cables with relative sheaths;
or groundwater. - monitoring and implementing electronic devices.
Do not mix different types of waste.
Deliver the waste to authorized people by the competent During the disposal process you will need to comply to the
authorities in the country for collecting, transporting and regulations in the country of use.
processing of waste.
Prepare the documentation required by administrative 1- 6.3 Consumer products
regulations in force in the country of use (production register, Regarding the disposal of consumer products, observe the
storage and disposal, documents of transport). following rules:
Administrative duties (record keeping, preparation of
documents etc...). • Batteries
The battery of the equipment must be replaced by a
1) Waste separation by homogeneous types. maintenance electrician.
The waste must be collected and stored for "homogenous Used batteries should not be disposed as common waste, but
types", since this is the only system through which you can: it shall be delivered to designated disposal sites.
- avoid any risk of incompatibility in terms of chemical and
physical characteristics of waste products. 1- 6.4 Separate collection and start recovery
- ensure final proper treatment turning into a more useful
and less dangerous, allowing their eventual recovery. The unit consists of material that can easily be recycled and
It is therefore important not to mix different types of wastes. used as raw material for other production processes. Through
2) Use appropriate containers for handling and storage. proper recycling it’s possible to recover a wide range of waste
Vessels designed to contain wastes must have adequate with ecological and economic advantages.
strength requirements in relation to chemical and physical • Plastic materials
properties and characteristics of the hazardous waste Plastic parts can be retrieved for the production of new
contained. resources both by recycling in the origin area and the heat and
3) Vessels label energy production through their incineration, thus avoiding, at
In order to disclose, during storage in the company, the the end of the life cycle, they become a burden on the
nature and hazardous of the waste, the containers must be environment under form of waste to be disposed of in landfills.
appropriately marked with labels or lables affixed on the To make a better recovery of such material is necessary to
containers themselves or placed in storage areas. In collect differentiating types.
particular it is important that waste containers are identified
with a description of the type of waste and hazardous to 1- 6.5 Dismantling the equipment
humans and the environment. Before starting the decommissioning of the equipment, verify
4) Waste handling in the company. the current legislation in force specially:
During handling, ensure that containers are closed - registration requirements and / or communication to control
properly.Avoid locations where there are wells of water organisms;
stored to avoid accidental spills into public sewer and white - arrangements for environmental protection;
water . - requirements for the scrapping;
5) Storage of solid waste heaps. - requirements about health and safety safeguard of workers
- In order to avoid possible pollution of soil, if storage takes
place in piles, they should not be made on open ground About disposal of the equipment, follow this procedure:
but on strong bases (such land paved) 1) disconnect the equipment from the mains;
- The waste stored in piles must be protected from the rain 2) disassemble the apparatus collecting separately the
water where their runoff could lead to pollution of the different components in relation to their nature as indicated
water itself. in the paragrapgh "Separate collection and start recovery";
3) proceed to the storage and disposal of waste and materials
1- 6 Disposal/Scrapping for reuse as indicated in this paragraph and the regulatory
requirements set out in the country of use.
1- 6.1 Machine disposal
Dismantling operations must be performed by qualified
personnel and in compliance with all applicable laws.
At the end of real life, the user company should proceed to the
equipment alienation in accordance with the in force
regulations by providing the first general cleaning of various
elements and after the separation of the parts making up the
equipment. After removing the equipment it is necessary to
separate the various materials in accordance with the laws of
the country where the equipment should be discarded. The
device contains no hazardous substances nor requires special
removal procedures.

8
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Tecnoelettra srl Tel.+39.0522.832004 – Fax.+39.0522.832012
Since 1985 Internet :www.tecnoelettra.it E-mail:[email protected]
1- 7 Cleaning 1- 10 Warranty

• Procedure of manual cleaning 2 years warranty from date of installation, automatically

recorded by the controller before commissioning.
- Do not use toxic solvents and / or flammable to clean the
machine.
- Turn off the electricity (close) before cleaning the equipment. 1- 11 Inner battery replacement
- Keep closed electrical panel protections when you are
cleaning the equipment. 1) Remove the screws (item 1) on the back of enclosure;
- Always clean the seals around the equipment as soon as 2) Separate the back cover from the front panel (Item 2);
possible. 3) Remove lower board from its slot (pos. 3);
- Never attempt to clean the equipment while it is running. 4) Remove and replace internal battery (pos. 4) with an equal
one
If necessary, clean the display with soft cloth. Do not use any
detergent. Battery type Voltage
CR2032 3V

1- 8 USB Connections

Via PC connection is possible:

- Transferring the new firmware or software updated to the
controller;
The USB cable used is of type AB male-male.

1- 9 Storage / reposition

In case of prolonged storage leave your device away from rain

and wind and possibly dry. It is not advisable to cover the
equipment with waterproof film that will prevent the
evaporation of any moisture. The moisture can cause
corrosion on the metal parts and damage the electronic
components. The characteristics of storage must be within the
limits prescribed below:
• Temperature -40 to 80 ° C
• Relative Humidity 30-95% without condensation
• Atmospheric pressure 860 - 1060 hPa (mbar)

9
Via Vioni Dimo,5 42016 S.Rocco di Guastalla (RE)
Tecnoelettra srl Tel.+39.0522.832004 – Fax.+39.0522.832012
Since 1985 Internet :www.tecnoelettra.it E-mail:[email protected]
1- 12 Spare parts

5
4
8
3

2
1

1) Back box - code 226TE808R; 5) Circuit display - 2107TE808D code;

2) Circuit basic - code 2107TE808B; 6) Seal - 215TE808FR code;
3) Circuit synchro - code 2107TE808P-REV1; 7) Front box - code 226TE808F;
4) Circuit CanBus/RS485 - code 2107TE808CB; 8) USB Rubber protection 226TE808USB.

1- 13 Technical support

• For more informations and technical support, please e-mail at [email protected]

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Tecnoelettra srl Tel.+39.0522.832004 – Fax.+39.0522.832012
Since 1985 Internet :www.tecnoelettra.it E-mail:[email protected]
1- 14 Accessories

1) Cable code 1571807F;

2) n.2 RS232 ports allow direct connection to

multiple devices;

a. Others Cable for direct PC connection to

upload and download data and info. Cable
code 1571807.

b. Analog modem connection for remote control

via PC dial telephone. Optional code
1571806.

c. GSM modem for remote control via PC with

modem or via SMS messages to / from
mobile phones. Accessory code 1571806B.

d. Converter wired TCP / IP for remote control

from PC via LAN / Ethernet. Code 1571806G
accessory.

11
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1- 15 Product label and rating plate

General identifications of each unit are traced on the plate below and placed on the controller.

Fw .x.x.x.x
Sw.x.x.x.xx.xxx
Sn.xx.xxxxxx

Fw-firmware version
Sw-software version
Sn-serial number
TE808 Platinum

NOTE!

Inform the maufacturer the general identification data reported on the label,
before asking for technical specifications or information about the equipment.

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1- 16 Installation

Drill a hole for the rectangular box TE808 and No. 6 holes Ø3 mm on the mounting surface, as indicated on the template (A). Use the
screws (1) supplied. If needed buy only screws with the same characteristics.
Be sure the gasket (2) is mounted correctly and perfectly fits the perimeter of the box TE808 (3).

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1- 17 Technical specifications
SUPPLY VOLTAGE In parenthesis values at 24V
Battery rated voltage 12Vdc or 24Vdc
Voltage range from 7Vdc to 33Vdc
BOARD CONSUMPTION
Fixed consumption 12Vdc (24Vdc) 150 mA (75 mA)
Relay consumption 12Vdc (24Vdc) 210 mA (95 mA)
Backlight consumption 12Vdc (24Vdc) 100 mA (50 mA)
Pre-excitation consumption 12Vdc (24Vdc) 130 mA (170 mA)
Heater consumption -
Digital input closed to negative consumption 12Vdc (24Vdc) 40 mA (20 mA)
Maximum consumption 12Vdc (24Vdc) 630 mA (410 mA)
-40 °C + 70 °C (electronic)
-20 °C + 70 °C (display)
TEMPERATURE RANGE
-30 °C + 70 °C (with heater)
-40 °C + 80 °C (stocking)
DISPLAY LGC-2107TE808D LCD monocromatic 5,7" , 320x240 pixel, transflective, white LEDs backlight
USB PORT "Device" type, full-speed for upload firmware and projects, connector "A" female
DIGITAL INPUTS
Input type Active at low level with pull-up
Input current < 10 mA
Low voltage level < 3.5 V
High voltage level > 8,0 V
Input latency interruption < 30 ms
SPEED INPUT "W"
Input type In AC, frequency and voltage measures
Range of voltage From 6 to 100 Vpp (precision 10%)
Range of frequency From 40 Hz to 2000 Hz (precision 2%)
ALTERNATOR PRE-EXCITATION INPU/OUTPUT (D+)
Input type Voltage measure + pre-excitation current generation
Range of voltage From 0 to 40 Vdc
Input current < 15 mA
Pre-excitation current 130 mA a 24 V - 170 mA a 12 V
RELAYS OUTPUT
Type of contact N.O. contacts with one common pole
Rated current 5 A / 30 VDC - 5 A / 250 VAC
SENSORS INPUT
Input type 3 inputs for resistance measures referred to the board negative
Range of measure
- fuel level from 0 to 850 ohm
- engine temperature from 0 to 1300 ohm
- oil pressure from 0 to 400 ohm
Measure current
- fuel level < 10 mA
- engine temperature < 6 mA
- oil pressure < 20 mA
Precision <5%
SERIAL PORTS
Type: Serial RS -232 wihtout handshake signals
Cable lenght <3m
Speed Up to 115200 bps
Type: Serial RS -485
Cable lenght < 1000 m
Speed Up to 115200 bps
Type: Serial RA “Remote Alarms”
Cable lenght < 1000 m
Speed 9600 bps
AVR ANALOG OUTPUT
Output type Insulated voltage referred to the board negative
Output current 20 mA max
Regulation range ±5 Vdc
RPM ANALOG OUTPUT
Output type Insulated voltage referred to the board negative
Output current 20 mA max
Regulation range 0-10Vdc
CANBUS PORT
Cable lenght < 10 m
Speed Up to 250kbps
OUTPUT RELAY CONTACTOR / MCCB / ACB
Type of contact 1 N.O. contact for GENERATOR 1 N.C. contact for MAINS
Rated current 8 A / 250 VAC
LOAD CURRENT INPUTS
Range of measure 0.2 ÷ 5A
Maximum overcurrent 30 A
Type of measure RMS calculated value at 2 KHz and a 12 bit converter
Precision < 0.5 % end of scale.
VOLTAGE INPUTS
Type of input Voltmetric transformers
Rated voltage 0÷253 Vac (L-N) - 0 ÷ 440 Vac (L-L)
Direct insertion: from 0 to 230Vac +/-10% (L-N) - from 0 to 400 Vac +/-10% (L-L);
Range of measure
Insertion by voltage transformers /100Vac: up to 15kV (L-L)
Range of frequency from 40Hz to 68Hz
Dissipation current < 0.5 mA
Type of measure RMS calculated value at 2 KHz and a 12 bit converter

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 Section 2 – Equipment overview

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2- 1 Electrical connections TE808

J1-Vdc supply J6- switches management J10-Bus/Mains voltage inputs

1-battery positive 1-synchro board battery positive 1-L1 ; 2-L2 ; 3-L3 ; 4-Neutral
2-battery negative 2-synchro board battery negative
3-genset switch output
4-genset switch output RS232-communication ports
J2-Analog inputs RS232a- factory setting for PC
5-mains switch output
1-D+ batterycharger alternator RS232b- factory setting for GSM
6-mains switch output
2-Tachometric signal (W;Pickup)
7-genset switch feedback (+)
3-not used
8-mains switch feedback (+)
4-engine temperature instrument J11-Engine Can Bus
5-fuel instrument 1-Shield
6-oil pressure instrument J7- status, RPM and AVR 2-CanBus Low (L)
1-AVR positive command 3-CanBus High (H)
J3-Digital inputs 2-AVR negative command 4-Internal terminal resistor 120ohm
1- Programmable (def. High engine temp.) 3-RPM governor positive command
2- Programmable (def. Low fuel level) 4-RPM governor negative command
3- Low oil pressure 5-Analog mains input 4-20mA (+) J12- Relay output 5A
4- Programmable (def. Emergency button) 6-Analog mains input 4-20mA (-) 1-Common for relay output
5- Programmable (def. Remote start) 7-CanBus between TE808 (H) 2-ECU aux supply
6- Programmable (def. Battery charger alarm) 8-CanBus between TE808 (L) 3-Global alarm #2 - Mains breaker KM
7- Programmable (def. Breaker prot.) 9-CanBus termination resistor tripping coil
8- Programmable (def. Mains interface)
J8-Current transformers inputs J13-RS485 communication port
J4-Relay output 5A 1-Phase L1, S1 terminal 1-Shield
1- Programmable (def. EV / EM stop) 2-Phase L1, S2 terminal 2-Data Receive (RX)
2- Start output 3-Phase L2, S1 terminal 3-Data Transmit (TX)
3- Programmable (def. Glow plugs) 4-Phase L2, S2 terminal 4-Internal terminal resistor 120ohm
4- Programmable (def. Acoustic alarm) 5-Phase L3, S1 terminal
5- Programmable (def. Fuel pump) 6-Phase L3, S2 terminal
6- Common for relay outputs J14-Remote Alarm output (RA)
Communication output for Remote Alarm
J9-Generator voltage inputs SRAN board (optional): codes 1571101 or
J5-not used 1-L1 ; 2-L2 ; 3-L3 ; 4-Neutral 1571102

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2- 2 General electrical drawings

2- 2.1 Synchro between generators

Warning! Before inserting the plugs make sure that the connections strictly comply with the wiring diagram below.

Terminal J3 Terminal J7 Terminal J4

1-High engine temp. alarm Very important! 1-Stop electrovalve / electrosolenoid
2-Low fuel level alarm J7-5 and 6 (4-20 mA input) must be 2-Start/Crank
3-Oil pressure alarm insulated if connected. 3-Glow plugs
4-Emergency stop alarm * We suggest to put a bridge between 4-Auto fuel refill command
5-Remote start J7.5 and J7.6 when 4-20mA input is 5-Acoustic alarm
6-Battery charger alarm not used. 6-Common for relays output
7-Breaker protection Do not connect canbus TE808
8-Mains external interface protecition shield to generator GND.

Load on Bus
To other generators

GLOBAL ALARM #2

Temperature range -30°C +70°C

►
► IP65 protection
TE808
►
►
Vdc voltage range 8-35Vdc
Vac voltage range 0-600Vac
Platinum
► Frequency range 45-65Hz

J2-Analog inputs J3-Digital inputs J4-Ouputs relay 5A

Not used

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2- 2.2 Synchro between generator and mains

Warning! Before inserting the plugs make sure that the connections strictly comply with the wiring diagram below.

Terminal J3 Terminal J7 Terminal J4

1-High engine temp. alarm Very important! 1-Stop electrovalve / electrosolenoid
2-Low fuel level alarm J7-5 and 6 (4-20 mA input) must be 2-Start/Crank
3-Oil pressure alarm insulated if connected. 3-Glow plugs
4-Emergency stop alarm * We suggest to put a bridge between 4-Auto fuel refill command
5-Remote start J7.5 and J7.6 when 4-20mA input is 5-Acoustic alarm
6-Battery charger alarm not used. 6-Common for relays output
7-Breaker protection Do not connect canbus Te808
8-Mains external interface protecition shield to generator GND.

KM TRIIPPING COIL

► Temperature range -30°C +70°C

►
►
IP65 protection
Vdc voltage range 8-35Vdc
TE808 Platinum
► Vac voltage range 0-600Vac
► Frequency range 45-65Hz
J4-Ouputs relay 5A
J2-Analog inputs J3-Digital inputs
Not used

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2- 3 Types of system
TE808 PLATINUM allows the complete management in automatic and manual of the synchronization between generators and mains,
with different typologies of system.

2- 3.1 Synchro between 2 or more gensets

There are 2 different management options:

2- 3.1.1 Load sharing without start/stop management

Load sharing between all the gensets available
All the gensets start at the same time and the first one that closes the MCB on the load, will be the master genset. The gensets
continue to work together. The load is shared by all the gensets to achieve the same load percentage on each genset, compared to
their rated power.

For example:
you have genset n.1 with rated power 500kW, genset n.2 with rated power 250kW and a total load consumption of 150kW.
The load is shared with 100kW on genset n.1 and 50kW on genset n.2. By this each genset is loaded with same load
percentage compared to their rated power, equal to 20%. This working mode is used normally in these cases:

-when the load power consumption changes quickly, and you want to be sure that the load peaks are supported
-when the load must be supplied always and no power failures are admitted (in this case, normally, the power of each genset
is enough for the total maximum power consumption)

If one genset has an alarm it will be stopped, but the other (or the others) genset already synchronized continues to supply
the load.

TPS -Timed programmable start no break (Telecom applications)

All the gensets are programmed to start at a different time. This is possible with the parameters of TPS setup (see menu 3-3.3). In this
menu it’s possible to select the time at which the generator must be started and stopped. The programmation is usually made to have
the second generator starting before the stopping of the first generator, the eventual third generator starting before the stopping of the
second generator and so on. This way the load is always supplied. When the second generator starts, it synchronizes with the first
generator and both generators supply the load. At the stopping time of the first generator, it is automatically stopped and only the
second generator supplies the load. And so on for the eventual other generators.

It’s also necessary to connect one alarm output (for example global alarm 1 output) of the first generator to the remote start input of the
second generator, to command the starting of the second generator in case of alarm of the first generator.
The global alarm output of the last generator must be connected to the remote start of the first generator.

For example:
You have 2 gensets. Genset n.1 is set to start at 6.00 and to stop at 9.00, and genset n.2 is set to start at 8.50 and to stop at
11.50. At 6.00 o’clock the genset n.1 starts and supplies the load alone. At 8.50 the second generator starts, and remains
synchronized until the 9.00, time at which the generato n.1 is stopped. Then the second generator supplies the load alone
until the 11.50

2- 3.1.2 Load sharing with dynamic or progressive start/stop

Load sharing between gensets, with automatic start/stop sequence function in accordance to the load consumption value.

This working mode permits to start automatically the gensets in the system only if the load consumption increases and, obviously,
permits to stop automatically the gensets in the system when the load consumption decreases. The load is shared by all the working
gensets to achieve the same load percentage on each one, compared to their rated power (as for previous example).

To enable this function, you must set parameter B inside Genset synchro setup.

To set the load consumption thresholds for auto starting/stopping sequence (and their respective delay times), you must set
parameters from J to M inside Genset synchro setup.

The load power thresholds are in percentage compared to the total sum of the working gensets rated power.

For example:
you have n.3 gensets, all with rated power 100kW. You set the starting threshold at 80% and the stopping threshold at 30%.

All the gensets start, synchronize and supply the load. After this, the master controller (the first one that closes to supply the
load) checks the total load consumption: if the total load is higher than 90kW (30% of the 300kW that corresponds to the sum
of rated power of the n.3 working gensets), all the gensets remain active and synchronized to supply the load.

When the load consumption decreases to less than 90kW (and it remains under the threshold for its delay time set), one
genset will be stopped. If the load consumption increases again to more than 160kW (80% of the 200kW that corresponds to
the sum of rated power of the n.2 working gensets), the 3rd genset will be restarted. Otherwise, if the load consumption
decreases to less than 60kW (30% of the 200kW that corresponds to the sum of rated power of the n.2 working gensets) and it
remains under the threshold for its delay time set, another genset will be stopped.

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The last genset is not stopped automatically and it remains active to supply the load also if the power consumption
decreases. When the load consumption increases, the starting procedure is opposite to the stopping procedure: when the
power consumption increases to more than 80kW (80% of the rated power of the single working genset) for its delay time set,
a 2nd genset will be started. If the load consumption continues to increase up to more than 160kW (80% of the 200kW that
corresponds to the sum of rated power of the n.2 working gensets), also the 3rd genset will be started.
For the described working mode about automatic starting/stopping procedure in accordance to the power consumption, n.2 different
starting sequence modes are available by parameter C inside Genset synchro setup:

Progressive: the sequence is in accordance to the ID number of each genset. When only the genset with ID1 is working, if the load
consumption increases, it will be started genset with ID2. If the load consumption increases again, it will be started genset with ID3.
When the load consumption decreases, genset with ID3 will be stopped. If the load consumption decreases again, genset with ID2 will
be stopped. Genset with ID1 continue to work always, also if there is no power request.

This sequence mode is used normally in this case:

-when the load power consumption changes during the working period and the gensets are with different rated power. For
example: you have n.3 different genset. Genset ID1 of 100kW, genset ID2 of 200kW and genset ID3 of 500kW. Maybe, during
the night, there are only auxiliary loads with very low consumption and the genset ID1 works alone. Then during the morning
the load increases and also genset ID2 will be automatically started. During the afternoon the full load is applied and also
genset ID3 will be started. Then after the working period the load consumption decreases and automatically genset ID3 is
stopped and the in the night also genset ID2 will be stopped.

Dynamic: the sequence is in accordance to the working hours of each genset. Every time that one genset must be started for a load
consumption increasing, it will be started the standby genset with lower working hours stored. Otherwise, every time that one genset
must be stopped for a load consumption decreasing, it will be stopped the working genset with higher working hours stored. Also
master genset can be stopped in accordance to its working hours; in this case another genset becomes automatically the master one.

This sequence mode is used normally in this case:

-when the gensets are with equal rated power and you want to have always the same working hours on all the gensets in the
system.

SAMPLE DRAWING:

gensets A.jpg

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2- 3.2 Synchro between mains and 1 generator
There are several types of system available to synchronize one genset with the mains. In all the systems, a single controller TE808P
can manage all the mains and genset measures, protections, commands, etc. In the following paragraphs you can find the types of
system available, with drawing samples and the main functions.

2- 3.2.1 Simultaneous load supply - Cogeneration

"Co-generation" of single genset on the mains
This system permits to produce energy from one generator synchronized with the
mains, and permits to sell this energy (or part of it) to the electrical company. In
this case, the generator produces a fixed power value (settable by parameter B
inside Mains synchro setup). If there is a load on the bus between mains and
genset, its power consumption is subtracted from the power generated by the
genset, and only the remainder can be supplied to the mains.

In a system as for drawing A, without the mains interface MCB (KM1), in case of
mains failure, the generator MCB (KM2) opens immediately and the generator will
be stopped after the cooling time. The genset restarting is allowed only when the
mains is restored. (warning: in some countries it is imposed by regulation the use
of a particular option device to satisfy the CEI016 norm about the mains failure, or
maybe other local norms must be satisfied). In case of mains control without any
external device, we suggest to use output (J12-3) to trip the eventual KM mains
breaker.

genset-mains A.jpg

In a system as for drawing B, it is managed the control of the mains interface MCB
(KM1). This system permits to detect also an eventual mains failure (warning: in
some countries it is imposed by regulation the use of a particular option device to
satisfy the CEI016 norm about the mains failure, or other local norms can be
satisfied). In case of mains control without any external device, we suggest to use
output (J12-3) to trip the eventual KM1 mains breaker.
By this function the mains interface opens immediately in case of failure, and the
genset can continue to work to supply the eventual load (or it can work with no
power), waiting the mains restoring.

To enable the synchronization after mains restoring, you must set the parameter I
inside Mains synchro setup. When the mains is detected in good condition, the
genset is synchronized to the mains and the mains interface MCB (KM1) will be
closed to restore the co-generation status.

genset-mains B.jpg

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2- 3.2.2 Automatic mains failure no break
Auto start of single genset for mains failure, with no break on mains return

This working mode is available for systems as for drawing B, that includes the control of mains MCB interface (KM1).
This system permits to leave the genset in standby mode when the mains is detected in good conditions. When the mains fails
(warning: in some countries it is imposed by regulation the use of a particular option device to satisfy the CEI016 norm about the
mains failure, or other local norms can be satisfied), the KM1 breaker on the mains opens and the genset starts automatically. In case
of mains control without any external device, we suggest to use output "J12-3" to trip the KM1 mains breaker.

After the delay time about the genset stabilized, breaker KG1 on the genset side is closed to supply the load. When the mains is
restored, the genset will be synchronized to the mains and the mains interface MCB (KM1) will be closed; in that moment both genset
and mains supply together the load in synchro mode. After a programmable delay time (parameter N inside Mains synchro setup), the
genset power is downloaded on the mains side and the KG breaker is open. After the cooling time the genset is stopped and it remains
in standby mode until next intervention.

2- 3.2.3 Synchro between mains and 1 generator with peak shaving

"Peak shaving" function of single genset on mains
This working mode is available as for drawing C and D, and it must include an optional device that measures the active power on the
mains side, as a kWmeter with 4-20mA analog output connected to the TE808P controller.

This system permits to work with a fixed value of power supplied by the mains, and the remaining power requested by the load is
supplied by the genset. This working mode prevents mains disconnections caused by overloads on the mains side. To enable this
function you must set the parameter about the maximum power detectable from the kWmeter (parameter P inside Mains synchro
setup) in accordance to the current transformers installed and connected to the kWmeter.

For example:
if you have 200/5A current transformers in a 3phase system 400Vac and power factor 0.8, the maximum power will be
200 x 400 x √3 x 0.8 = 110kW.

You must set now also the parameter in percentage (compared to the maximum mains power just described) about the fixed mains
power that you want to supply (parameter O inside Mains synchro setup). In this sample, if you want to fix the mains supply power at
50kW, you must set 45%; all the remaining power is supplied by the genset. In these systems as for drawing C and D, also several
advanced working modes are available. Check the following descriptions to discover all the opportunities available.

You can combine the "peak shaving" working mode with a special function that
permits you to start automatically the genset in accordance to power supplied
by the mains.

You can enable this function by parameter Q inside Mains synchro setup. In
this case, the genset starts automatically when the power supplied by the
mains is higher than the starting threshold (with delay time) set at parameters R
and S inside Mains synchro setup. When the genset is synchronized, its MCB
(KG1) is closed to supply and share the load together with the mains.

After that, the mains power supply is fixed to a power set on parameter O inside
Mains synchro setup (as for previous description about peak shaving). When
the total power supplied by genset and mains is less than the stopping
threshold (with delay time) set at parameters T and U inside Mains synchro
setup, automatically the power of the genset is downloaded on the mains side,
the KG1 breaker opens to disconnect the genset then, after the cooling time,
the generator will be stopped.

This function that starts automatically the genset in accordance to the power
supplied, can be used also without "peak shaving" feature (you can disable
parameter Q inside Mains synchro setup). In this case the genset starts when
the mains power supply is higher than the starting threshold. When the genset
is synchronized and closed to the mains, it generates fixed power as for set of
parameter C inside Mains synchro setup (see also "co-generation function" on
paragraph 3- 6.1.2). As previously described, when the total power supplied by
genset and mains is less than the stopping threshold, automatically the
generator is downloaded and stopped.

If the system is as for drawing C, the TE808P can't manages the mains failure
and its restoring condition; in case of missing mains, the genset MCB (KG1)
opens immediately and the genset will be stopped after the cooling time.
genset-mains C.jpg

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If the system is as for drawing D, the TE808P controller can manage also the mains failure and its restoring condition, opening and
closing the mains MCB (KM1). (warning: in some countries it is imposed by regulation the use of a particular option device to satisfy
the CEI016 norm about the mains failure, or other local norms can be satisfied). In case of mains control without any external device,
we suggest to use output "J12-3" to trip the eventual KM mains breaker.

In this case you can combine the "Auto start function with no break on mains return" together with the "Peak shaving function" and
together with the "Auto start for mains power consumption".

In this case the genset start for mains failure or for maximum power detected on
the mains. Then it synchronizes with the mains (if detected) and, anyway, its MCB
breaker (KG1) is closed. If the mains is detected, the genset works in "peak
shaving" mode to fix the power consumption on the mains.

If the mains is faulty, it works alone to supply the load. When the mains is detected
and the total power of the load is less than the stopping threshold, the genset is
downloaded on mains side, its MCB breaker (KG1) opens and after the cooling
time the genset will be stopped.

genset-mains D.jpg

2- 3.2.4 Synchro between mains and 2 or more generators, with external master management
Special function about multiple gensets on the mains, by external master controller
In a system as for drawing E, a special working mode is available by an external TE808 Master controller. In this system this Master
controller can send remote start sequence to all the gensets. By this, in accordance to its own internal logic, the master controller can
start one or more generator in synchro mode to the mains.

The logic can be in accordance to several monitored status, for example in accordance to the mains power detection it is possible to
start a progressive number of gensets. Another option is to start only 1 genset in synchro to the mains, and the working genset can
change in accordance to adjustable timers settings in the TE808 Master controller, or in case of particular events, or in accordance to
an internal daily/weekly/monthly schedule, etc. Please, refer to our technical department to have more informations about the TE808
Master controller.

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2- 4 Operation modes 2- 4.3 Automatic Mode
Mode AUT - Generator starts automatically by remote starting
2- 4.1 Off Mode if mains is detected in good conditions and no alarms are
Mode OFF – To inhibit the operation of a generator. After the active. It is automatically sinchronized to the Bus/Mains side
startup the controller will be positioned in this OFF operation and automatically its switch will be closed on the load. Power
mode. It is possible to switch in AUT or MAN mode but the sharing is automatically managed in accordance to the
working operations are avialable only if faulty mains conditions settings.
or alarms are not detected. Switching from automatic mode to manual mode is not allowed
To activate OFF mode from both AUTO and MAN mode, as safety measure, the remote start must be removed to stop
press and hold the STOP button for 5 seconds until the display the engine. In this case the genset power is downloaded then
shows OFF mode (the genset will stop if running). the switch will be open and genset is stopped after the
programmed cooling time. Pushing STOP button for 5 seconds
the switch opens, the engine stops immediately and the TE808
2- 4.2 Man Mode controller returns to OFF mode.

Mode MAN - Generator starts and stops by START and STOP 2- 4.4 Reset alarms mode
buttons. By Hz/Vac, “increase” and “decrease” buttons you can
adjust its frequency and voltage. You can close manually the RESET button - Pressing the RESET button you will cancel
switch on the load by “On/Off” button only if synchronoscope the alarms present on the equipment only if the cause of the
indicates that the synchro point is reached. If the button is alarm has been already removed. If several alarms happen,
pushed in an wrong position, the cursor stops in that position they appear individually in sequence. For each alarm is
and must be moved to the correct position manually increasing available a message that can help you to identify the source of
or decreasing the frequency. When the synchronization the problem.
condition is reached, the switch is closed. If the switch is
closed on the load, synchronization management (frequency,
voltage, load sharing, etc) is automatically controlled by
2- 4.5 Test mode
TE808. Changing from manual mode to automatic mode, if the TEST button - If SELF LEARNING function is enabled, test
switch is closed, it will remain in that condition and the system button will give the access to the system test menu. Is possible
proceeds to work automatically. If the switch is open, the board to select the type of test to perform and start the procedure. At
automatically reaches the syncronization conditions and closes the end of the test, on the display will appear the statistics of
the switch. the test.

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2- 5 Equipment overview and keyboard

B C D E F G H

J
A

R Q P O

POS. NAME DESCRIPTION

A USB port To download a new software or upgrade the project using a PC.
With backlight, it shows all the measures, the status and the settings of the board. To save
B Display
energy, it turns off automatically if any button is not pressed after the delay time programmed.
If enabled allows to enter inside the menu to perform the automatic test selected (self-learning
C Test
function)
D Aut To select the Automatic operation mode for the genset.
E Reset To select the Reset operation mode for the genset.
F Man To select the Manual operation mode for the genset.
G Start To start the generator when the TE808 is in manual operation mode.
H Stop To stop the generator when the TE808 is in manual operation mode.
To select Frequency or Voltage adjustment when the TE808 is in manual mode (see points Q
I Hz/Vac
and R).
J On/Off To close and open the generator switch when the TE808 is in manual mode.
K Previous page To return to previous display page of the same section.
L Next page To go to next display page of the same section.
The Arrows permit you to scroll inside menu, scroll between parameters, change values, move
M Navigation Drive inside the pages. “i” button is used as confirmation. On the display pages, the “i” button is
used to change section.
N Esc To exit the Menu or actual page and return to the main page.
O Menu To enter the main menu page.
P Help To have access to dedicated help page, with description about functions, screen, settings, etc.
To decrease generator Frequency or Voltage (in accordance to button Hz/Vac, point I) when
Q Decrease
the TE808 is in manual mode.
To increase generator Frequency or Voltage (in accordance to button Hz/Vac, point I) when
R Increase
the TE808 is in manual mode.

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2- 6 Navigation diagram

“i” BUTTON

Display pages

Mains pages Generator Synchro I/O Monitor Events log Info page
pages pages pages pages

Mains/Bus Genset control Synchro Reg. 1 I/O Monitor Events log

Control (start)

Mains/Bus Genset Synchronoscope System Active alarms

Measure table Measure table overview 1

Mains Monitor Engine Control Synchro Reg. 2 System

overview 2

Fuel control System

Diagnosys
NEXT PAGE
PREVIOUS BUTTON
PAGE
BUTTON Canbus Control

Mains pages

Genset pages

Synchro pages

IO monitoring

Events pages

Info pages

“i” button Next page Previous

button page button

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2- 7 Display pages
2- 7.1 Mains/Bus pages
2- 7.1.1 Mains/Bus Control

A I

B C

POS. NAME DESCRIPTION

Mains symbol appears to indicate that the measurements refer to the mains/bus side; it can be
Mains/Bus
A shown also the warning symbol if an alarm is detected. In this case, the description of the
Alarm Symbol
alarm is available in the “ACTIVE EVENTS" page
B Generator symbol Symbol that indicates the generator controlled by the TE808.
Indicates mains/bus side (if the board is set for synchro between mains and genset).
-If barred, and mains/bus line is thin, it indicates that the mains/bus is not detected.
Mains/Bus -If barred, but the mains/bus line is thick, it indicates that the mains/bus is detected but is not
C
Symbol expired yet the stabilization time.
-If not barred and mains/bus line is thick, it indicates that the mains/bus is detected in good
conditions.
D Mains/Bus voltage Measurements of mains or bus phase voltages
E Mains/Bus voltage Measurements of mains or bus line voltages
F Mains/Bus frequency Measurements of mains or bus frequency
Total active power measured on mains side with 4-20mA analog input.
G Mains/Bus active power
This value triggers the start procedure when peak shaving function is enabled.
Total active power measured on mains side with 4-20mA analog input plus total active power
Total active power (Genset +
H on the generator.
Mains)
This value triggers the stop procedure when peak shaving function is enabled.
I Status It shows the last active alarm. It doesn’t show anything if there isn’t any active alarm.

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2- 7.1.2 Mains/Bus Measure Table

A C

D B

I
J

POS. NAME DESCRIPTION

A L1-L2 Indicates the measure on phase L1
B L2-L3 Indicates the measure on phase L2
C L3-L1 Indicates the measure on phase L3
D V∆ (V) Indicates the mains voltage between phases
E Vn(V) Indicates the mains voltage between phases and neutral
F I(A) Indicates the alternator currents on the three phases L1-L2-L3
G Pgen(kW) Indicates the total active power supplied by the generator
H Pbus Indicates the total active power supplied by the mains/bus
I PF Indicates the total power factor (PF) of the load
J F(Hz) Indicates the mains frequency

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2- 7.1.3 Mains/Bus Monitor

Mains monitor page is useful with application where the mains could be disconnected from the plant and return after some delay time.
For example with AMF applications is possible to see the status of the system during operation.

D
E
A
G
B
K
F
J
C
I

POS. NAME DESCRIPTION

A Faulty mains indicator Mains is faulty and the genset is started
B Genset starting indicator Genset is started because of faulty mains
Genset is running and the measurements are within the limits, and the generator
C Genset running indicator
contactor is closed
D Mains return Mains is now detected
Mains is within limits. Mains and generator are waiting the input from external
E Mains within limits
interface to start the synchronization
External mains protection input External interface input gives to the system the confim that mains voltage and
F
indicator frequency are inside programmed limits. The synchro procedure begins.
G Synchronization indicator The genset is running and is synchronizing with mains
Genset and mains are synchronized and the contactors are closed at the same time.
H Synchro mode ok The synchronization procedure has ended, and the generator begins to give its power
to the mains side (power decrease mode)
I Cooling mode genset The genset contactor is open and the cooling procedure begins
J Idle genset Genset is stopped and ready for the next procedure
K Mains returned Mains is stable and connected to the load without genset

Mains monitor page is also completed with a help page activable with the “help” button, to see directly on display the meaning of every
single step of this page.

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2- 7.2 Generator pages
2- 7.2.1 Genset control (default screen)

I H

A
J

POS. NAME DESCRIPTION

A F (Hz) It shows the generator frequency
It shows the system powerfactor (negative values for capacitive loads, positive values
B Power factor
for inductive loads
C Pgen (kW) It shows the generator active power value
D Igen(A) It shows the generator current value
E Vn(V) It shows the generator phase/neutral voltage value
F V∆ (V) It shows the generator phase/phase voltage value
G L1-L2 /L2-L3/L3-L1 It shows the measures phases references
2 different informations can be shown:
- GENERATOR: it shows that the measures are about generator
H Generator / Alarms
- ALARM: it shows that one or more alarms are detected. You can have access to
their descriptions at page « ACTIVE EVENTS »
I Switches It shows the generator switch and system status
J Genset ID number It shows the generator ID

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2- 7.2.2 Genset measure table

C
A

D B

I
J

POS. NAME DESCRIPTION

A L1-L2 Indicates the measure on phase L1
B L2-L3 Indicates the measure on phase L2
C L3-L1 Indicates the measure on phase L3
D V∆ (V) Indicates the voltage between phases
E Vn(V) Indicates the voltage between phases and neutral
F I(A) Indicates the currents on phases L1-L2-L3
G P(kW) Indicates the total active power supplied by the generator
H Q(kVAR) Indicates the total reactive power shared by the generator
I PF Indicates the total power factor (PF) of the load
J F(Hz) Indicates the generator frequency

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2- 7.2.3 Engine control

H C

G D

I E

J F

L N O

POS. NAME DESCRIPTION

A Oil pressure instrument Indicates the oil pressure value
B RPM Engine tachometer, instrument with analog and digital RPM values
C temperature instrument Indicates the engine temperature value
D Alternator battery charger Indicates the voltage of the batterycharger alternator
E Fuel level percentage Indicates the percentage of fuel inside the tank
F Engine Vdc battery voltage Indicates the DC voltage of the engine batteries
G Engine animation Indicates a successful engine running detection
H Alarm icon Indicates if an alarm programmed for global alarm 1 is active
I Refueling output icon Indicates if the refueling output is active
J Fuel valve output icon Indicates if fuel electrovalve output is active
K Remote start input icon Indicates if external/remote start input is active
It shows the energymeters measures, about Active (kWh) and Reactive (kVARh) energy
L Energy counters
produced
M Starter output icon Indicates if start/crank output is active
N Hours left for the next service Indicates the remnant hours to the next service
O Engine hours It shows the value of the working hours of the genset

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2- 7.2.4 Fuel control

B
F
C
G
D
H
E
I

POS. NAME DESCRIPTION

A Fuel level percentage Fuel level percentage from analog sensor
B Fuel level litres Fuel level litres calculated from tank capacity and fuel level percentage
C Fuel autonomy Autonomy hours calucated from fuel consumption and litres inside tank
D Start refueling level Fuel level to start the automatic refill procedure
E Stop refualeing level Fuel level to stop the automatic refill procedure
F Consumed fuel litres Total consumed litres calculated from load percentage and hours of work
G Avg consumed fuel Average consumed fuel during work hours
H Instant fuel cons. Instant fuel consumption
I Last refilling Last detected refilling level
J Last level variation Last detected fuel level variation
K Fuel cost Total cost of consumed fuel
L Opex cost Cost of each generated kWh

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2- 7.2.5 Canbus control

POS. NAME DESCRIPTION

Engine RPM

Oil pressure [bar]

Oil temperature [°C]

Oil level [%]

Engine temperature [°C]

Fuel temperature [°C]

Coolant level [%]
A CANBUS reading values
Work hours [h]

Actual torque [Nm]

Consumption [Lt/h]

Load percentage [%]

Water level [%]

Battery voltage [V]

SPN – Suspect parameter number

FMI – Failure mode indicator

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2- 7.3 Synchro pages
2- 7.3.1 Synchro regulations 1

H
A I

B N

C J

D K

E
O
F

M L

POS. NAME DESCRIPTION

A AVR Rated Vac It shows the voltage set as rated voltage on the generator
It permits to set how quick must be the voltage regulation. Higher value means quicker
B AVR gain Kp
control
C AVR integrate Ki It permits to set the integration value to adjust the regulation dynamics.
D RPM Rated Hz It shows the frequency set as rated frequency on the generator
It permits to set how quick must be the RPM regulation, to change the frequency value.
E RPM gain Kp
Higher value means quicker control
F RPM delay It permits to set the delay time on the RPM control. Higher value means slower control
G Status messages It shows the status messages or active alarms
H L1-L2 It shows the L1-L2 voltage value measured on the generator
I AVR Offset Set-point of the TE808 output that commands the AVR regulator
It shows the voltage position on AVR output:
0% = -5V
J AVR Out%
50% = 0V
100% = 5V
K Hz It shows the frequency value measured on the generator
L RPM Offset Set-point of the TE808 output that commands the RPM regulator (see M402.F)
It shows the voltage position on RPM output
0% = 0V
M RPM Out%
50% = 5V
100% = 10V
N L-L voltages Table that shows all the L-L voltages of Generator and Bus
O L-N voltages Table that shows all the L-N voltages of Generator and Bus

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2- 7.3.2 Synchronoscope

A
H

D
G

E
F

POS. NAME DESCRIPTION

A ∆Vac - Voltage select Only in manual mode. By Vac/Hz button you can select the ∆Vac box
It shows the difference in voltage between the measured value on the Mains/Bus side and the
B Vac delta value Generator. By “increase” and “decrease” buttons you can change the voltage of the generator. To
be in good condition for synchronization this value must be close to zero.
C ∆F - Frequency select By Vac/Hz button you can select the ∆F box
It shows the difference in frequency between the measured value on the Mains/Bus side and the
D Frequency delta value Generator. By “increase” and “decrease” buttons you can change the speed of the generator. To
be in good condition for synchronization this value must be close to zero.
E Electrical Measures It shows the actual values of the voltage and the frequency of this generator
It moves continously around the synchronoscope. Faster is the movement, higher is the difference
in frequency between the Bus/Mains and the generator.
If it turns in clockwise direction, the generator frequency is higher than Bus/Mains frequency: to
F Angle Cursor
match good condition you must decrease the speed. If it turns in counter-clockwise direction, the
generator frequency is lower than Bus/Mains frequency: to match good condition you must
increase the speed. Each step is 5°.
G Digital synchro measure It shows the digital voltage angle difference between the generator and mains
When the angle cursor reaches this position, the phase angle is correct.
To allow the synchronization of the generator with bus it is necessary that the following conditions
are satisfied :
• Phase angle correct and stable in that position,
• The Delta voltage is near to zero
• The delta frequency is near zero,
With the “ON/OFF” button the generator switch KG can be closed on the load.
If one of the above conditions is not realized, the controller does not close immediately the load
H Synchro ok position contactor when you push the button: the cursor stops in that position and the arrow starts flashing,
the frequency selector is activated automatically and you must use the “increase” and “decrease”
buttons to reach the correct position.
When the switch is closed, it is not possible anymore to change the frequency and voltage
manually, and the board manages them automatically in accordance to the power shared, to the
settings, etc. The arrow also stops flashing.

ATTENTION: As safety measure the new value for M401.E and M402.F parameters will not
be saved at the end of the procedure. To save them into flash memory a further
confirmation is needed inside programmation menu M401 and M402.

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2- 7.3.3 Synchro regulations 2

G H I

A
N
B
O
C
P
D
Q
E
R
F
J K L

POS. NAME DESCRIPTION

A Rated Active power It permits to set the rated active power of the generator
It permits to set how quick must be the active power regulation (by frequency control).
B Active power gain - Kp
Higher value it means quicker control. This controls are active AFTER synchronization.
It permits to set the delay time on the active power regulation (by frequency control).
C Active power delay
Higher value it means slower control. This controls are active AFTER synchronization.
Is the rated reactive power acceptable in a system with more generators syncronized.
D Rated reactive power
Normally is suggested a value of 1/20 of the max active power.
Is the parameter which lowers alternator voltage (AVR) with a portional value when load
is supplied. The proportional controller will not always settle at its target value, but may
E Droop %
retain a steady-state error. If the process gain is down, then the bias will be below the set
point.
F Reactive power level % Set the percentage of reactive power allowed by the system.
G System frequency Indicates the genset measured frequency
H Genset phase 1 voltage Indicates the genset measured voltage on the phase 1
I Instant total active power Indicates the total active power measured
Delta voltage between genset
J Indicates the difference between Genset voltage and Mains /Bus voltage
and Bus/Mains
Delta frequency between
K Indicates the difference between Genset frequency and Mains / Bus frequency
genset and Bus / Mains
L Instant total reactive power Indicates the total reactive power measured
M Status messages It shows the status messages or active alarms
N PF total Indicates the total power factor (PF) measured
It indicates the power factor value that must be reached in the system. It is set in "one of
O Set PF thousand " (for example, set to 800 means power factor 0,8, set 1000 means power
factor 1,0, etc).
It permits to set how quick must be the power factor regulation (proportional). Higher
P Kp_PF value it means quicker control. This is the most important gain about the power factor
regulation.
It permits to set how quick must be the power factor regulation (integrated). Higher value
Q Ki_PF means quicker control. We suggest to leave it at default value and use "Kp" gain to
adjust the power factor control.
It permits to set the delay time during the power factor regulation. Higher value means
R Ti_PF
slower control. We suggest to leave it at the default value.

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2- 7.3.4 System Diagnosys

T R
S
Q
A
P
B
O
C
N
D
M
E
L
F
K

J
G H I

POS. NAME DESCRIPTION

It shows the value of the RPM of the engine. It’s from 0 to 3000, then in case of 1500RPM engine, the
A RPM
bar must be approximately on middle position
B ∆F It’s the frequency difference between this generator and the bus/mains. Bargraph range is 0÷5Hz
C ∆V Is the voltage difference between this generator and the bus/mains. Bargraph range is ±50Vac
D AVR gain It’s the value of the gain on the AVR control. Higher values mean faster AVR controls
It’s the value of the gain on the RPM control. Higher values mean faster RPM controls. This value is
E RPM gain important when the load is not shared, for example before the synchronizing or after the synchronizing,
but without load applied
It’s the value of the gain on the Active Power sharing control. Higher values mean faster sharing
F Pw gain controls. This value is important to share the load between the sources, for example when the
generators are synchronized and the load is applied
It’s the value of the delay response time on the AVR control. It works togheter with AVR gain. Lower
G AVR delay
values mean faster AVR controls
It’s the value about the delay response time on the Active Power sharing control. It works togheter with
H Pw delay
Active Power gain. Lower values mean faster sharing controls
It’s the value of the delay response time on the RPM control. It works togheter with RPM gain. Lower
I RPM delay
values mean faster RPM controls
J Engine ON It indicates if the engine is detected working or not
K Soft Stop It indicates if a soft stop procedure is running
It shows that a stop request for this generator has arrived from master generator (for example, maybe
L Stop Request that the load absorption is low and a lot of generators are working, so this one can be considered as
unnecessary)
It shows the status of the board. When it shows “V” symbol, it means that the generator is under
M Synchro enable control for the synchronizing work. If it shows “X” symbol, it means that generator is not controlled for
synchronizing (maybe during starting or stopping phases)
N Feedback KG Indicates a successful closure in synchronization mode of generator contactor.
It shows the status of the bus system. If it shows “X” symbol it means that the volage on the bus is
O Dead Bus detected, and one or more sources are suppling the load. If it shows “V” symbol, no voltage is detected
on the bus, and the load is not supplied by the system.
It shows if a master controller is available in the system. If it shows “V” symbol, no master controller
P No master are detected. If it shows “X” symbol, one controller is master; all the other controllers, in case of
working request, command their generator in accordance to the data of the master controller.
It shows if the controller is the master one. If it shows “V” symbol, this controller is the master and all
the other controllers follow the indication of this one during the work. If it shows “X” symbol, this
Q Master
controller is not the master and, in case of work, it must follow the master controller informations. The
first generator that is ready and close on the system, becomes the “Master” one.
R Bus consumption It shows the total power supplied by the system compared to the total power available.
It shows the percentage of active power of this genset, compared to the total available power for this
S Gen kWatt/Total %
generator.
It shows the percentage of reactive power of this genset, compared to the maximum reactive power for
T Gen kVAR/ Total %
this generator.

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2- 7.4 I/O Monitor pages
2- 7.4.1 IO monitor

POS. Function description according to the terminal position and numeration

J2.1 Shows the J2.1 analog input value
J2.2 Shows the J2.2 analog input value
J2.4 Shows the J2.3 analog input value
J2.5 Shows the J2.4 analog input value
J2.6 Shows the J2.5 analog input value
J3.1 Shows the J3.1 digital input status
J3.2 Shows the J3.2 digital input status
J3.3 Shows the J3.3 digital input status
J3.4 Shows the J3.4 digital input status
J3.5 Shows the J3.5 digital input status
J3.6 Shows the J3.6 digital input status
J3.7 Shows the J3.7 digital input status
J3.8 Shows the J3.8 digital input status
J4.1 Shows the status of the relay output J4.1
J4.2 Shows the status of the relay output J4.2
J4.3 Shows the status of the relay output J4.3
J4.4 Shows the status of the relay output J4.4
J4.5 Shows the status of the relay output J4.5
J6.3/4 Shows the state of the gensets switch output
J6.5/6 Shows the state of the mains switch output
J6.7 Shows the state of the gensets switch feedback
J6.8 Shows the state of the mains switch feedaback
J8.1/2 Shows the state of the current trasformer input, phase L1
J8.3/4 Shows the state of the current trasformer input, phase L2
J8.5/6 Shows the state of the current trasformer input, phase L3
J9.2 Shows the state of the generator voltage input, phase L1
J9.3 Shows the state of the generator voltage input, phase L2
J9.4 Shows the state of the generator voltage input, phase L3
J10.2 Shows the state of the bus/mains voltage input, phase L1
J10.3 Shows the state of the bus/mains voltage input, phase L2
J10.4 Shows the state of the bus/mains voltage input, phase L3
Number of samples AVR exit; if this value is 4095, the maximum voltage (+5 V) is applied to the AVR regulator. If this
AVR
value is 0, the minimum voltage (-5 V) is applied to the AVR regulator
Number of samples RPM exit; if this value is 4095, the maximum voltage (+10 V) is applied to the RPM regulator. If this
RPM
value is 0, the minimum voltage (0 V) is applied to the RPM regulator
OFF_R Shutdown time by pressing STOP button in automode
RPM regulation logic status:
S_F 0 = Wait for Initialize, 1= Initialize, 2= Synchronization, 3= Frequency control, 4= Minimum power (mains synchro), 5=
Synchro mains, 6= Active power regulation (gensets synchro) 7= Manual synchro
AVR regulation logic status:
S_V 0= Initialize, 1= Mains/bus following, 2= Power factor control (mains synchro), 3= Maximum reactive power control
(gensets synchro)
4-20 Current measured from 4-20mA analog input
420% Converted mains / genset power ratio: 75% of the programmed ratio
It shows the value of the power factor used by the Synchro board (used to verify the effective value used by the device
PF
to synchronize the generator with the mains)

39
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2- 7.4.2 System overview

E D
A

POS. NAME DESCRIPTION

Indicates the informations of the generator with that ID number. The number of the
A Generator ID number generator is indicated only for generator n.1,5,9,13. The others are in sequence. In
the first page are shown the generators from ID1 to ID16.
It indicates the value of the power supplied by that generator, compared to the total
B Percent of load
power consumption of the load
C IN symbol It indicates that generator is connected in the system.
D Switch symbol It shows the status of the generator breaker (KG)
E Warning symbol It indicates the presence of one or more alarm conditions for that generator

As sample, we report the description of the status of the system shown in the picture above:

1st genset: connected in the system, in alarm, therefore the genrator can not start and work.
2nd genset: connected in the system, it supplies approximately 33% of the total load consumption.
3rd genset: connected in the system, it supplies approximately 33% of the total load consumption.
4th genset: connected in the system, it supplies approximately 33% of the total load consumption.
5th genset: not connected in the system.

This is the second page of the “System overview” indication. It permits to see the generators from ID17 to ID30.

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2- 7.5 Alarm pages
2- 7.5.1 Events log page

B E

C
F

G
H

POS. NAME DESCRIPTION

Indicates that the page refers to the list of events stored.
Can be maintained in memory up to 100 events, which remain regardless of power
A Events list supply to controller if at least 25 events are recorded. When this number is
exceeded, the older event is automatically deleted and the new event is included in
the events log.
B Date and Time Shows the date and time at which the event was registered
C Description Shows the code and event description
D Icon Symbol that identifies an event as a priority (eg alarm) or secondary (eg warning)
E Up Arrow Drive Indicates to press the up arrow on the drive to scroll up the events
F Number of pages Indicates the actual number of the page
G Down Arrow Drive Indicates to press the down arrow on the drive to scroll down the events
H Icon Symbol that identifies a notice

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2- 7.5.2 Active events

B
D
C

POS. NAME DESCRIPTION

A Alarm ID Shows a code to identify the alarm occurred
B Alarm Description Shows a description to the alarm occurred
Global alarm status
C Shows the staus of global alarm flags and stop engine flag
icon
D Alarm name Shows the name of occurred alarm
E Alarm help Shows a help message to understand better the alarm
F Alarm icon Shows an icon message to understand better the alarm

2- 7.6 Info page

POS. NAME DESCRIPTION

A Status messages It shows the status messages or active alarms
B Informations Shows sensible informations as assistance numbers and web/email

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2- 7.7 Self-learning
Pressing TEST button you have access to the special self-learning function that permits to test the Controller, the genset and their
connections.
There are n.2 test mode available: scroll to icon at point "A" to select and change the type of test (by arrows and "i" buttons).

The 2 options are the following:

1- "single genset mode": it permits to start the genset as "stand alone" application, to check its working conditions. If the voltage and
frequency are next to the rated values, the RPM and AVR offsets are next to the optimal value.
2- "regulators mode": it permits to start the genset and check if the AVR and RPM regulators are properly connected and properly set
to work in synchronizing mode.

2- 7.7.1 Single mode test

When "single mode test" is selected, you can also set the test duration, setting value at point "B"; if the test is performed for this time
without any problem, automatically the TE808 controller stops this test.

When you have set the test duration, you can enter in the "single mode test" page confirming the option at point "C" by "i" button.

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 D
L

E
M

F
N

G
O
H
P
I

Pressing the TEST button again, the genset starts and you can check its condition and the measures detected; if some alarms occur,
obviously the genset will be stopped and you have the info about the alarm. If it works fine and all the monitored values are in
conformity with the settings, when the programmed time expires the genset will be stopped. In the lower area of the display, you can
see the measures stored during the test and their variations compared to the rated values set.

USER
POS. NAME DESCRIPTION
NOTES
D Status It shows the test status or the eventual alarms detected.
E Rated voltage It shows the rated voltage set
F VG L1-L2 It shows the voltage measure on phase L1
G VG L2-L3 It shows the voltage measure on phase L2
H VG L3-L1 It shows the voltage measure on phase L3
I AVG V It shows the average voltage measured on the 3 phases
J Volt deviation It shows the difference between the L1 voltage detected and the rated voltage
K Hz deviation It shows the difference between the frequency detected and the rated frequency
It shows the status of the engine:
L Engine status 0 means "engine stop"
1 means "engine running"
M Rated frequency It shows the rated frequency set
N Genset frequency It shows the generator frequency measured
Voltage deviation It shows by a bargraph the deviation between rated voltage and measured
O
bargraph voltage
Frequency deviation It shows by a bargraph the deviation between rated frequency and measured
P
bargraph frequency

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2- 7.7.2 Test with regulation mode
You can also decide to perform the "test with regulations"; in this case the controller executes a test that checks the AVR and RPM
regulators (automatically the controller changes the rated values of voltage and frequency to test the governors response). If some
problems are detected the test stops and you can see on the display the indications about the type of problem. If no problems are
detected about the AVR and RPM regulators, the controller tries to close the generator switch/breaker to test also if it works properly. If
all is good the switch/breaker will be re-opened and the test finishes. Move by arrows on “Test type” (point A) and select "Regulators
test". Then scroll down with arrows and select "Regulators test" option (point B) to enter in the specific test page.

During the test you can see several measures and status:

D
K
E
L
F
M
G
N

H
O

I
P

J Q

Pressing the TEST button again, the genset starts and you can check its condition and the measures detected; if some alarms occur,
obviously the genset will be stopped and you have the info about the alarm. If it works fine and all the monitored values are in
conformity with the settings, the controller closes the genset breaker to test it.
WARNING: IF THE TEST IS PERFORMED CORRECTLY, WHEN THE BREAKER CLOSES THE GENSET SUPPLIES THE
EVENTUAL LOAD CONNECTED TO THE PANEL.

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During the test you can control and monitor the following measures and status:

USER
POS. NAME DESCRIPTION
NOTES
C Status It shows the test status or the eventual alarms detected.
D Rated voltage It shows the rated voltage set
E VG L1-L2 It shows the voltage measure on phase L1
F VG L2-L3 It shows the voltage measure on phase L2
G VG L3-L1 It shows the voltage measure on phase L3
It shows the value of voltage that the genset must reach to consider the AVR
H AVR target
connected and set properly
I Voltage deviation It is the increasing percentage from rated voltage to the test target voltage
If for any reason the test is interrupted, we suggest to select this option and
J Restore Rated
confirm it by “i” button to restore previous voltage and frequency rated values
K Rated frequency It shows the rated frequency set
It show the status of the engine:
L Engine status 0 means "engine stop"
1 means "engine running"
M Genset frequency It shows the generator frequency measured
It shows the status of the switch/breaker of the genset:
KG status (genset
N 0 means "breaker open"
breaker)
1 means "breaker closed"
It shows the value of frequency that the genset must reach to consider the RPM
O Hz target
governor connected and set properly
P Frequency deviation It is the increasing percentage from rated frequency to the test target frequency
They show you the test progression; from left to right the icons become black for
following status:
st
1 : for test running
Q nd
Test progression icons 2 : setting targets and starting the AVR+RPM regulation
rd
3 : feedback received from genset breaker
These 3 icons turn sequentially black during the test.
th
When the test is finished, the 4 icon becomes black and the icons 1-2-3 turn off

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 Section 3 – Programming Menu

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3- 1 Control and management screens description

3- 1.1 Symbols used by the TE808: descriptions

- HOUR LEFT BEFORE - AUTOMATIC - EVENT LIST SYMBOL

SERVICE BATTERYCHARGER
ALARM
- GENERIC ALARM
- FUEL AUTONOMY AND/OR ACTIVE
INDICATOR - STARTING FAILURE EVENTS SYMBOLS
ALARM

INPUT/OUTPUT
- BATTERY VOLTAGE - EMERGENCY STOP MONITOR SYMBOL
INDICATOR BUTTON ALARM

- ENGINE TEMPERATURE - ENGINE - ENGINE STARTING

INDICATOR TEMPERATURE ALARM STATUS

- RENTAL SERVICE,
HOURS LEFT - CURRENT OVERLOAD - DISPLAY SYMBOL
ALARM

BATTERYCHARGER
ALTERNATOR VOLTAGE - GENERATOR - ENGINE SYMBOL
VOLTAGE ALARM

- EVENT MESSAGE
AVAILABLE IN EVENT - ALTERNATOR
LIST - TIMER ALARM SYMBOL

- LOAD SYMBOL - SECURITY SYMBOL

- MECHANICAL
FAILURE ALRM
- FUEL LEVEL INDICATOR
- SERVICE AND
- USER ALARM MAINTENANCE
- STARTING OUTPUT

- HIGH SPEED ALARM - PROGRAMMED

TESTS SYMBOLS
- OIL PRESSURE
INDICATOR
- LOW SPEED ALARM - SPECIAL FUNCTIONS
SYMBOL

- GENERATOR SYMBOL
- PROGRAMMED TESTS - STOP ENGINE
GENERIC ALARM SYMBOL
- MAINS SYMBOL

- LOW FUEL - RENTAL SYMBOL

- TOTAL WORKING AUTONOMY ALARM
HOURS

- BATTERY VOLTAGE - DATE/CLOCK

- PREVIOUS PAGE ALARM SYMBOL

- LOW OIL PRESSURE

- NEXT PAGE ALARM - WARRANTY SYMBOL

- GLOW PLUGS OUTPUT - LOW FUEL LEVEL

ACTIVE ALARM

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3- 1.2 Navigation main page

B – Default
password = 100

POS. NAME DESCRIPTION

A Data This section informs you about the firmwares and project installed in the controller
Insert the password to access to the menus. Press the right or down arrow to select the first
cipher. Confirm with “i” to modify the number with the left and right arrows. Then confirm with “i”.
B Password Use the left and right arrows to move to the other ciphers. If the password is correct, you will
see the indication “Code ok  access to SETUP”. Use the down arrow to select that indication,
then confirm with “i” to enter in the programmation menus.

C I

POS. NAME DESCRIPTION

C General Setup Indicates access to the General Setup
D Engine Setup Indicates access to the Engine Setup
E Electrical Setup Indicates access to the Electrical setup, about generator and mains electrical parameters
Indicates the access to the Synchro Setup menu, about specific parameters for synchronizing
F Synchro Setup
systems, as AVR control, RPM control, etc
G Alarms setup Permits the access to the Alarms Setup
Use the up and down arrows to select this indicators, then confirm with “i” button to enter in the
H Selection button
correspondant setup
I Firmware Indicates the firmware version

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3- 2 Navigation organization chart

Programming
menu

General setup Engine setup Electrical setup Synchro setup Alarms Setup
M-01 M-02 M-03 M-04 M-05

Display setup Starting setup Generators setup Synchro syst. setup

M-100 M-200 M-300 M-400

Clock setup Stop setup Mains setup AVR setup

M-101 M-201 M-301 M-401

Timed Prog. Start Preheat setup RPM setup

M-102 M-202 M-402

Connectivity Battery setup Match control

M-103 M-203 M-403

IO programming Fuel setup Advanced setup

M-104 M-204 M-404

Security Setup
Oil setup
M-105
M-205

Temperature setup
M-206

Service setup
M-207

OpEx setup
M-208

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3- 3 General setup menu description: M-01

A
M100

M101
B

M102
C

M103
D

M104
E

PAR. NAME DESCRIPTION

Submenu that contains all the parameters settings of the screen: language type,
M-100 Display Setup
contrast, offset thermostat, etc.
M-101 Clock Setup Submenu for setting the Time and Date
M-102 System setup Submenu for the setting of refilling and system temperatures
Submenu that allows the setting of communication parameters of the RS232 and
M-103 Connectivity
RS485 ports available
M-104 IO Programming Submenu for the programmation of all the inputs and outputs
A Arrows drive Indicates to use the arrows on the drive to scroll through the submenus
Indicates to press the corresponding button to go to the next page (in this case it
B Page forward
goes to page 2 of 2)
C Icon menu Symbol that indicates that we are inside the "General Setup" menu
Indicates the current page number and the total pages available in the menu (in this
D Indication pages
case we are at page 1 of 2 pages available in the "General Setup" menu )
Indicates to press the corresponding button to return to the previous page (in this
E Page backward
case should come back to the main menu)

M105

PAR. NAME DESCRIPTION

M-105 Security Setup Submenu to setting passwords for each menu

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3- 3.1 Display setup menu: M100

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES SETTINGS NOTES
You select the language inside the controller. On
board are available the following languages: English
A Language English
English and Italian. It’s possible to request and Italian
install other languages.
B Contrast To set the preferred contrast of the display. 20-240 110
If no operations are done, after this time the
C Backlight time display backlight turns off. It returns on 0-255 [s] 250
automatically when an event occours.
D Keys sound To set a beep sound when pressing the keys. On-Off Off
Used to set a thermostat correction coefficient,
E Temperature offset about the ambient temperature value shown on -127 ÷ +128 [°C] 0
the display.
It is the time after which the controller
automatically returns to the standby page set in
Return to standby
F parameter "G". It can be disabled setting it to Off-250 [s] Off
screen
OFF, otherwise you can set a time with steps of
10 seconds.
To set the page you want to set as standby:
0: Genset control
1: Synchro regulation 1
2: Engine tools
3: Events log
4: Genset measurements
G Default page number 0-10 0
5: Logo
6: Synchro regulation 2
7: Alarms
8: Info
9: Canbus
10: Menu

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 H

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES SETTINGS NOTES
H Brightness Set the brightness of the screen. 0-255 250
If there are two or more alarms, they are shown on
I Alarms cycle timer the display at a distance of time specified by this 0-255 [s] 3
parameter.

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3- 3.2 Clock setup menu: M101

D
H
E
G
F

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES SETTINGS NOTES
A Year To set the year 0-99 10
B Month To set the month 1-12 1
C Day To set the day 1-31 1
To set the day of the week, from Monday to
D Day of week Mon...Sun Mon
Sunday
E Hours To set the current hour 0-23 0
F Minutes To set the current minute 0-59 0
Used to confirm the adjusted date/clock, it
updates the current time. To do it, you must
G Update clock - -
select the area using the drive arrows and then
confirm by the “i” button
H Current setting It shows the current date and clock set - -

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3- 3.3 Timed Prog. Start: M102

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES SETTINGS NOTES
You can set the start hour and minute of the first
A TPS #1 Start [0-24] [0-59] 8:30
working window. Active only in automatic mode.
You can set the stop hour and minute of the first
B TPS #1 Stop [0-24] [0-59] 9:30
working window.
C Skip TPS #1 If On, the first starting is not executed On-Off Off
You can set the start hour and minute of the second
D TPS #2 Start [0-24] [0-59] 10:30
working window. Active only in automatic mode.
You can set the stop hour and minute of the second
E TPS #2 Stop [0-24] [0-59] 11:30
working window.
F Skip TPS #2 If On, the second starting is not executed On-Off Off

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES SETTINGS NOTES
You can set the start hour and minute of the third
G TPS #3 Start [0-24] [0-59] 14:30
working window. Active only in automatic mode.
You can set the stop hour and minute of the third
H TPS #3 Stop [0-24] [0-59] 15:30
working window.
I Skip TPS #3 If On, the third starting is not executed On-Off Off
You can set the start hour and minute of the fourth
J TPS #4 Start [0-24] [0-59] 16:30
working window. Active only in automatic mode.
You can set the stop hour and minute of the fourth
K TPS #4 Stop [0-24] [0-59] 17:30
working window.
L Skip TPS #4 If On, the fourth starting is not executed On-Off Off

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 M

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES SETTINGS NOTES
Select if the day of the week is enabled for the
M Sunday On-Off Off
timed programmable starts.
Select if the day of the week is enabled for the
N Monday On-Off On
timed programmable starts.
Select if the day of the week is enabled for the
O Tuesday On-Off On
timed programmable starts.
Select if the day of the week is enabled for the
P Wednesday On-Off On
timed programmable starts.
Select if the day of the week is enabled for the
Q Thursday On-Off On
timed programmable starts.
Select if the day of the week is enabled for the
R Friday On-Off On
timed programmable starts.
Select if the day of the week is enabled for the
S Saturday On-Off Off
timed programmable starts.

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3- 3.4 Connectivity menu: M103

RANGE OF DEFAULT
POS. NAME DESCRIPTION USER NOTES
VALUES SETTINGS
Unit Identification Number. It’s very important for the
A Unit ID 0-255 1
communication via RS485.
Protocol type. Selectable:
- None: Serial port disabled
- Modbus Master: setting used when the controller
commands other devices via serial communication
None
with protocol Modbus RTU (for example TE6010
Modbus Master
B Protocol expansion cards). Modbus slave
Modbus Slave
- Modbus slave: setting used when the TE808 is
Gsm modem
controlled by external device, for example when it is
connected to a supervisor PC.
- GSM modem: setting used when on the RS232 port
is connected a GSM/GPRS modem.
Baud rate: 9600
- For connections to a PC, you can select preferred 19200
C Bits per second speed (we suggest 57600) 38400 115200
- For modem connections, it is recommended speed 57600
of 9600. 115200
None
Odd
Set always to "none"
D Parity Even None
(Other values are used only for special functions)
Mark
Space
One
Set always to "one"
E Stop bit two One
(Other values are used only for special functions)
none
6
Set always to "8"
F Data bit 7 8
(Other values are used only for special functions)
8

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 G

RANGE OF DEFAULT
POS. NAME DESCRIPTION USER NOTES
VALUES SETTINGS
Protocol type. Selectable:
- None: Serial port disabled
- Modbus Master: setting used when the
controller commands other devices via serial
None
communication with protocol Modbus RTU (for
Modbus Master
G Protocol example TE6010 expansion cards). Gsm modem
Modbus Slave
- Modbus slave: setting used when the TE808 is
Gsm modem
controlled by external device, for example when
it is connected to a supervisor PC.
- GSM modem: setting used when on the RS232
port is connected a GSM/GPRS modem.
Baud rate: 9600
- For connections to a PC, you can select 19200
H Bits per second preferred speed (we suggest 57600). 38400 9600
- For modem connections, it is recommended 57600
speed of 9600. 115200
None
Odd
Set always to "none"
I Parity Even None
(Other values are used only for special functions)
Mark
Space
One
Set always to "one"
J Stop bit two One
(Other values are used only for special functions)
none
6
Set always to "8"
K Data bit 7 8
(Other values are used only for special functions)
8

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 L

RANGE OF DEFAULT
POS. NAME DESCRIPTION USER NOTES
VALUES SETTINGS
Protocol type. Selectable:
- None: Serial port disabled
- Modbus Master: setting used when the controller
commands other devices via serial communication
None
with protocol Modbus RTU (for example TE6010
Modbus Master
L Protocol expansion cards). None
Modbus Slave
- Modbus slave: setting used when the TE808 is
Gsm modem
controlled by external device, for example when it is
connected to a supervisor PC.
- GSM modem: setting used when on the RS232 port
is connected a GSM/GPRS modem.
Baud rate:
- For connections to a PC, you can select preferred 9600-19200-
M Bits per second speed (we suggest 57600). 38400-57600- 9600
- For modem connections, it is recommended speed 115200
of 9600.
None-Odd-
Set always to "none"
N Parity Even-Mark- None
(Other values are used only for special functions)
Space
Set always to "one"
O Stop bit One-Two-None One
(Other values are used only for special functions)
Set always to "8"
P Data bit 6-7-8 8
(Other values are used only for special functions)
Set the communication protocol of for engine canbus
communication. Canbus available are:
- J1939
- SCANIA EMS
- SCANIA EMS6 (Start/Stop)
- SCANIA EMS8 (Start/Stop)
- VOLVO EMS
- VOLVO EMS2 (Start/Stop)
- VOLVO EDC4
- PERKINS ECM
- JOHN DEERE JDEC
- DEUTZ EMR1
Q Canbus Protocol - IVECO NEF / CURSOR None-TE80x None
- CUMMINS CM850
- MTU ECU7 (Start/Stop)
- MTU ECU8 (Start/Stop)
- DEUTZ EMR2 (Start/Stop)
- JCB TIER2
- TE80x
TE80x is a proprietary can protocol which allows the
communication between different devices of TE808
family.
Protocols marked with “Start/Stop” allow to activate
and shut down the engine directly from CANBUS
communication.

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 A

RANGE OF DEFAULT
POS. NAME DESCRIPTION USER NOTES
VALUES SETTINGS
A Modem Status Shows the stauts of GSM modem - -
Shows the mobile phone numbers set (up to 6)
that the controller must send messages to.
B Call numbers - -
See chapter 5 for more informations about the
GSM communication

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3- 3.5 IO programming setup menu: M104

A
This section permits to associate the
digital inputs of the J3 connector to
many preset functions or alarms.
B
For every function/alarm it’s possible
to specify the terminal. If set to
C None, the function is not assiciated
to any input terminal.

D When the input is closed to

negative, the controller considers
the relative function/alarm activated.
E
J3.3 Input is not programmable
F and connected with low oil
pressure alarm.

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES SETTINGS NOTES
None – J3.1 –
Select the input of connector J3 associated to the J3.2 – J3.4 –
A Breaker protection J3.7
Circuit breaker alarm J3.5 – J3.6 –
J3.7 - J3.8
None – J3.1 –
Select the input of connector J3 associated to the J3.2 – J3.4 –
B Fuel level sensor J3.2
Low fuel level digital alarm J3.5 – J3.6 –
J3.7 - J3.8
None – J3.1 –
Select the input of connector J3 associated to the J3.2 – J3.4 –
C Engine temperature sensor J3.1
High engine temperature digital alarm J3.5 – J3.6 –
J3.7 - J3.8
None – J3.1 –
Select the input of connector J3 associated to the J3.2 – J3.4 –
D User alarm 1 None
User alarm 1 J3.5 – J3.6 –
J3.7 - J3.8
None – J3.1 –
Select the input which enables mains return J3.2 – J3.4 –
E Mains prot. Interface J3.8
synchro procedure. J3.5 – J3.6 –
J3.7 - J3.8
None – J3.1 –
Select the input of connector J3 associated to the J3.2 – J3.4 –
F Battery charger alarm J3.6
Battery charger alarm J3.5 – J3.6 –
J3.7 - J3.8
None – J3.1 –
Select the input of connector J3 that is J3.2 – J3.4 –
G Remote start ON J3.5
considered as Remote Start J3.5 – J3.6 –
J3.7 - J3.8

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 H

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES SETTINGS NOTES
None – J3.1 –
Select the input of connector J3 associated to the J3.2 – J3.4 –
H Emergency button J3.4
Emergency button alarm J3.5 – J3.6 –
J3.7 - J3.8
None – J3.1 –
Select the input of connector J3 associated to the J3.2 – J3.4 –
I Low coolant level None
Low coolant level alarm J3.5 – J3.6 –
J3.7 - J3.8
None – J3.1 –
Select the input of connector J3 associated to the J3.2 – J3.4 –
J Earth fault protection None
Earth fault protection alarm J3.5 – J3.6 –
J3.7 - J3.8

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 K
This section permits to associate the
relay outputs of the J4 and J12
L connectors to many preset functions
or alarms.
For every output it’s possible to select
M which function must be performed by
the output.

N J4.2 Output is not programmable

and connected with engine starter.
O J12.1 Output is not programmable
and connected with ECU aux
supply.

DEFAULT USER
POS. NAME DESCRIPTION RANGE OF VALUES
SETTINGS NOTES
K J4.1 Set the function for the J4.1 output See functions below EV or EM
L J4.3 Set the function for the J4.3 output See functions below Glow plugs
M J4.4 Set the function for the J4.4 output See functions below Siren
N J4.5 Set the function for the J4.5 output See functions below Fuel pump
O J12.2 Set the function for the J12.2 output See functions below Global alarm 1

The possible functions are the following:

• EV or EM: the output is used to command the stop with EV or EM. The programmation of EV or EM can be made inside Stop setup
• Glow plugs: the output is used to command the preheating function, with modality that you can set in the preheat setup.
• Siren: the output is used to command a siren that sounds when an alarm with siren enabled appears.
• Global alarm 1: the output is used to command an indication when an alarm set as general alarm 1 appears. The output remains
active until you reset or the alarm disappears.
• Global alarm 2: the output is used to command an indication when an alarm set as general alarm 2 appears. The output remains
active until you reset or the alarm disappears.
• Global alarm 3: the output is used to command an indication when an alarm set as general alarm 3 appears. The output remains
active until you reset or the alarm disappears.
• Refueling pump: the output is used to command the start and stop of a refueling pump. The parameters about the refilling functions
can be set in the fuel menu.
• Load shedding: the output is activated in accordance with load shedding function logic, if the load on genset is too high, the output is
activated to reduce the load.
• RPM+: this output is used to increase the speed of the engine
• RPM-: this output is used to decrease the speed of the engine

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3- 3.6 Security setup menu: M105

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES SETTINGS NOTES
Enter the password that locks/unlocks the
general setup. If you enter the code correctly
to 60, the general menu is completely
A Generic setup code 0-999 60
unlocked. If you enter a wrong code, the
general is locked until the correct code will be
inserted.
Enter the password that locks/unlocks the
engine setup. If you enter the code correctly
B Engine setup code to 50, the engine setup is completely 0-999 50
unlocked. If you enter a wrong code, the
menu is locked.
Enter the password that locks/unlocks the
electrical setup. If you enter the code
C Electrical setup code correctly to 40, the electrical setup is 0-999 40
completely unlocked. If you enter a wrong
code, the menu is locked.
Enter the password that locks/unlocks the
synchro setup. If you enter the code correctly
D Synchro setup code to 30, the synchro setup is completely 0-999 30
unlocked. If you enter a wrong code, the
menu is locked.
Enter the password that locks/unlocks the
advanced setup. If you enter the code
E Advanced setup code correctly to 20, the advanced setup is 0-999 20
completely unlocked. If you enter a wrong
code, the menu is locked.
You set the global access code to enter in
F Global code [0-9] [0-9] [0-9] [1] [0] [0]
the programmation menus.
It permits to enable the TEST button to
G Enable smart test On-Off On
access manual test / Self learning selection

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3- 4 Engine setup menu description: M-02

M200

M201

M202

M203

M204

POS. NAME DESCRIPTION

It contains all the parameters about starter setting for the motor and the engine
M200 Starting Setup
running detection signals
M201 Stop Setup It contains all the parameters about the type of engine stop and its timers
M202 Preheat Setup It contains all the parameters about the engine glow plugs type and its timers
M203 Battery Setup It contains all the parameters about monitoring of battery and its limits values
It contains all the parameters about the fuel instrument type, related alarms limits and
M204 Fuel Setup
autonomy settings

M205

M206

M207

M208

POS. NAME DESCRIPTION

It contains all the parameters about the oil pressure instrument type and its related
M205 Oil Setup
alarms limits
It contains all the parameters about the engine temperature instrument type and its
M206 Temperature Setup
related alarms limits
M207 Service Setup It contains parameters to set the intervals of service
It contains all the parameters for the evaluation of costs and wastes about fuel and
M208 OpEx Setup
management

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3- 4.1 Starting setup menu: M200

D
G
E

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES SETTINGS NOTES
Permits to detect (if On) the engine running
status by the digital oil pressure sensor. With
A Digital pressure signal engine stopped the sensor is closed. At the On-Off Off
starting, when the sensor opens the engine is
considered started.
Permits to detect engine running status by -65000 - +65000
B Oil pressure threshold 0
the analog oil pressure value [bar]
Permits to set the voltage of D+ of a
C D+ threshold batterycharger alternator, over which the Off-9999 [v] 10
engine is considered started
You set the frequency value measured on a
Threshold W / pickup / permanent magnet alternator type Saprisa, or
D Off-9999 [hz] Off
Saprisa a pickup or a ”W” tachometric sensor, over
which the engine is considered started
You set the voltage value measured of the
Generator voltage power alternator (in % on the nominal voltage
E 0-100 [%] 20
threshold set in Generator setup), over which the
engine is considered started.
You set the frequency value measured of the
Generator frequency power alternator (in % on the nominal
F 0-100 [%] 20
threshold frequency set in Generator setup), over
which the engine is considered started
It shows you the nominal voltage and
frequency values set in “Generator menu”
G Nominal V and F - -
M300, used as reference when you set
parameters in points E and F above.

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 H

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES SETTINGS NOTES
After the detection of engine started the
cranking motor is deactivated immediately,
Engine ON detection but this delay time must pass before the
H 0-20 [s] 3
time engine is considered completely started (to
prevent fakes detections) and exit the start
phase.
You set the number of start attempts; when
I Start Attempts number 1-10 5
expired, the “start failure” alarm is activated.
It is the maximum duration time of each
starting attempt. When the engine is detected
J Start Attempt time 1-20 [s] 20
running, the cranking output is de-activated
also if this "start attempt time" is not expired.
It is the time between a failed starting attempt
K Delay next attempt start 1-10 [s] 5
and the next one.
It is the time delay from the engine running
detection to enable the alarms control; this
L Engine On alarms delay 0-1000 [s] 10
time allows the generator to reach the
nominal operating conditions.
It is the duration time of the acoustic advisor
M Siren time 0-1000 [s] 30
in case of alarm.

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 N

RANGE OF DEFAULT
POS. NAME DESCRIPTION USER NOTES
VALUES SETTINGS
It is the nominal speed of the engine, used also
N RPM nominal 0-10000 1500
as reference to set the limits on points O and P.
You set the minimum value under which the
O Rpm limit slow 0-100 [%] 80
alarm for slow engine rpm appears.
You set the maximum value over which the
P Rpm limit fast 0-100 [%] 120
alarm for fast engine rpm appears.
Multiplicative constant with allows to calculate
Q Rpm constant the rpm value from the frequency measured on 0-100 30.0
the Vac of the power alternator.

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3- 4.2 Stop setup menu: M201

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES SETTINGS NOTES
It sets the stop system (terminal J4-1)
- Electrovalve: type of stop called “energize to run”,
Electrovalve;
A Stop mode normally used with electric fuel valve connection. Electrovalve
Electromagnet;
- Electrosolenoid: type of stop called “energize to
stop”, normally used with electrosolenoid connection.
You set the maximum time of the stop phase, after
which the engine must be completely stopped.
B Stop phase time It also coincides with the maximum time of supplying 0-99 [s] 20
power to the stop electromagnet, to avoid problems
due to its permanent power supply.
It sets the cooling time after which the engine is
stopped: after the generator contactor opening, the
C Cooling time 0-255 [s] 300
engine continues to run for the set time, to cool down
without load.

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3- 4.3 Preheat setup menu: M202

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES SETTINGS NOTES
A Preheating time You set the maximum glow plugs time before starting. 0-99 [s] 3
If ON, during preheating is also supplied the fuel
Preheating with
B electrovalve output. If OFF, during the preheating the fuel True-False False
electrovalve
electrovalve output is not supplied.
You can set the value of the engine temperature above
C Skip preheating which are not supplied the glow-plugs before the starting, -999 - +999 [°C] 70
because the engine is already considered "warm".
You can select the type of glow plugs: Only before
- Only Before start: the glow plug output is active only start
before each starting attempt. -
- Also during the start: the glow plugs output is active Also during the Only before
D Preheat type
before and during each starting attempt. start start
- Also during attempts: the glow plugs output is active -
before starting, during the starting and also during the Also during
pause between attempts. attempts

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3- 4.4 Battery setup menu: M203

RANGE OF DEFAULT
POS. NAME DESCRIPTION USER NOTES
VALUES SETTINGS
It sets the minimum battery voltage; if the
A Low battery level battery value measured is less than this 0-50 [v] 20.0
value, the “low battery alarm” is shown.
It sets the maximum battery voltage; if the
B High battery level battery value measured is higher than this 0-50 [v] 30.0
value, the “High battery alarm” is shown.

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3- 4.5 Fuel setup menu: M204

RANGE OF DEFAULT
POS. NAME DESCRIPTION USER NOTES
VALUES SETTINGS
You select the brand of transmitter used. See Vdo
A Analog tool type appendix A to visualize the curves referred to Veglia Vdo
the different types of sensor. Datcon
B Unit of measure You select the measure unit Litres-Gallons Litres
C Tank capacity You set the capacity of the tank 0-2000 [l] 100
Value under which the display shows an
D Fuel Limit alarm message (Low fuel level) that normally 0-100 [%] 10
shuts down the generator.
Value under which the display shows a
E Fuel Pre-alarm warning message (Low fuel prealarm) that 0-100 [%] 20
normally does not stop the generator.

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 F

RANGE OF DEFAULT
POS. NAME DESCRIPTION USER NOTES
VALUES SETTINGS
This parameter allows you to activate (On) or
deactivate (Off) one of the programmable
outputs designed to control a pump for the
automatic refilling of fuel.
F Refueling enable On-Off Off
This automatic fuel refilling works in accordance
to the setting of parameter "K". Check also
paragraph 3-3.5 for the description about the
programmable outputs settings.
It sets the fuel level below which the automatic
G Start refueling level 0-100 [%] 20
fuel refilling starts.
It sets the fuel level that, when reached, stops
H Stop refueling level 0-100 [%] 80
the automatic refilling.
It 's a time delay on the refilling starting detection
I Start refueling delay to avoid false signals due to possible 0-255 [s] 10
movements of fuel sensor in the tank.
You set a time limit after which the refilling pump
output is stopped, although the stop level was
J Stop refueling timer not reached. In this case an alarm (refueling 0-99 [min] 5
timeout) will be displayed and the refueling
function is stopped.
If Off, the refueling pump logic is activated only
K Manual refueling in auto mode. If On, the refueling logic is On-Off Off
activated in both manual and auto mode.

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3- 4.6 Oil setup menu: M205

RANGE OF DEFAULT
POS. NAME DESCRIPTION USER NOTES
VALUES SETTINGS
You select the brand of transmitter used. Vdo
A Analog tool type See appendix B to visualize the curves Veglia Vdo
referred to the different types of sensor. Datcon
B Unit of measure You select the measure unit Bar-Psi Bar
Value under which the display shows an
C Oil pressure limit alarm message (Low oil pressure) that 1-400 [bar] 2.0
normally shuts down the generator.
Value under which the display shows a
D Oil pressure prealarm warning message (Oil pressure prealarm) 1-400 [bar] 3.0
that normally does not stop the generator.

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3- 4.7 Temperature setup menu: M206

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES SETTINGS NOTES
You select the brand of transmitter used. See Vdo
A Analog tool type appendix C to visualize the curves referred to Veglia Vdo
the different types of sensor Datcon
B Unit of measure You select the measure unit °C - ° F °C
Value over which the display shows an alarm
message (High engine temperature) that
C Engine temperature limit 40-999 [°C] 100
normally shuts down the generator after the
cooling time.
Value over which the display shows a warning
D Temperature prealarm message (Engine temperature prealarm) that 40-999 [°C] 90
normally does not stop the generator.

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3- 4.8 Service setup menu: M207

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES VALUES NOTES
It permits to set a number of working hours. The
A Initial work Hours total work hours are automatically set to this 0-65000 [h] 0
value confirming parameter B.
Confirm with "i" this option, the hours saved are
B Counter reset Ok -
reset to value at parameter A.
You can set the working hours before next
C Set service hours service. After the service, you must set the new 0-65000 [h] 999
number of hours.
Confirm with "i" this option to clear the events
D Clear events log Ok -
list.

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3- 4.9 OpEx setup menu: M208

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES SETTINGS NOTES
You can set the hourly consumption of the engine
A Cons. no L declared by the manufacturer without load. It is 0-10000 [Lt/h] 5
necessary for fuel management.
You can set the hourly consumption of the engine
B Cons. 25% L declared by the manufacturer with 25% load. It is 0-10000 [Lt/h] 8
necessary for fuel management.
You can set the hourly consumption of the engine
C Cons. 50% L declared by the manufacturer with 50% load. It is 0-10000 [Lt/h] 12
necessary for fuel management.
You can set the hourly consumption of the engine
D Cons. 75% L declared by the manufacturer with 75% load. It is 0-10000 [Lt/h] 15
necessary for fuel management.
You can set the hourly consumption of the engine
E Cons. 100% L declared by the manufacturer with 100% load. It is 0-10000 [Lt/h] 20
necessary for fuel management.
Interval time between two consecutive fuel level
F Level detection interval 0-255 [s] 10
detections to determine eventual leakages.
Minimum level variation for refilling and leakage
G Level variation filter 0-100 [%] 5
detection.

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 H

RANGE OF DEFAULT USER

POS. NAME DESCRIPTION
VALUES SETTINGS NOTES
If the fuel decreases more than this value with
engine not running in the “level detection
H Low fuel leakage interval” time (parameter F), the controller 0-100 [%] 5
shows the fuel low leakage alarm. This value
must be equal or higher than parameter G.
If the fuel decreases more than this value in
the “level detection interval” time (parameter
I High fuel leakage F), the controller shows the fuel high leakage 0-100 [%] 20
alarm. This value must be equal or higher
than parameter G.
J Fuel cost Cost of the fuel for each liter. 0-65535 [$/Lt] 1
Average maintenance cost for each hour of
K OpEx cost 0-65535 [$/h] 10
work.

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3- 5 Electrical setup menu description: M-03

M300

M301

POS. NAME DESCRIPTION

It includes all the electrical parameters about the genset, as voltage, frequency,
M300 Generator setup
alarms thresholds, power settings, load/unload ramps
It includes all the electrical parameters about the mains, as alarms thresholds,
M301 Mains setup
power settings, load/unload ramps, power factor management

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3- 5.1 Generator setup menu: M300

SETTING FACTORY
POS. NAME DESCRIPTION USER NOTES
RANGE VALUES
It permits to set the nominal phase voltage
A Gen. rated voltage 0-10000 [v] 400.0
of the generator.
It permits to set nominal frequency of the
B Gen. rated frequency 40-70 [Hz] 50.0
generator.
It permits to set the nominal current of the
C Gen. rated current 0-9999 [A] 55
generator.
It permits to set the Current Transformers
ratio, in accordance to the current
transformers installed.
D CT ratio regulation 0-10000 20
For example, if you install current
transformers 400/5A, you must set this
parameter to “80” (because 400 : 5 = 80).
It permits to set the Voltage Transformers
ratio, in accordance to the transformers
used for example in case of “medium
voltage” applications.
E TV ratio regulation 1-999999 1.0
For example, if you install voltage
transformers 10000/400V, you must set
parameter to “25” (because 10000 : 400 =
25).
It shows the generator rated power in kVA,
F Gen. rated power calculated in accordance to the settings of - -
rated voltage and current.

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 G

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
If the generator voltage is higher than this value,
G High voltage limit TE808 shows the alarm and the generator is 100-200 [%] 115
considered out of limits.
If the generator voltage is lower than this value,
H Low voltage limit TE808 shows the alarm and the generator is 0-100 [%] 85
considered out of limits.
If the generator frequency is higher than this
I High frequency limit value, TE808 shows the alarm and the generator 100-200 [%] 110
is considered out of limits.
If the generator frequency is lower than this value,
J Low frequency limit TE808 shows the alarm and the generator is 0-100 [%] 90
considered out of limits.
After the generator starting, if the voltage and
frequency conditions remain inside the
K Gen.within limits delay programmed thresholds (points G,H,I,J) for this 0-65000 [s] 30
time, the genset is considered stable and the
synchronization procedure begins.
When the TE808 closes its contact to insert the
synchronized generator on the load, it waits the
feedback signal from the switch as confirmation. If
L Feedback failure delay 0-255 [s] 5
after this delay time from the closure command,
feedback signal is not detected, the TE808 shows
the alarm and stops the generator.
It is the protection about the difference (in
percentage) between higher and lower voltage
Unbalanced genset
M values detected on the genset. If the difference is 0-100 [%] 10
voltage
higher than this percentage, the controller shows
the "genset unbalanced voltage" alarm.

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 N

FACTORY
POS. NAME DESCRIPTION SETTING RANGE USER NOTES
VALUES
If the difference in percentage between the
phase with the max current consumption
Maximum unbalanced and the phase with the minimum current
N 0-100 [%] 50
current consumption is higher than this value, the
board shows “Unbalanced load” alarm and
it stops the generator.
Percentage value referred to the nominal
O Current overload value current value to activate the current 0-1000 [%] 150
overload alarm.
Percentage value referred to the nominal
P Short circuit current current value to activate the short circuit 0-1000 [%] 200
alarm.
Q Overload kW t zero kW overload level with 0s intervention time. 100-300 [%] 200
kW overload intervention time at 101% of
R T intervention full kW 0-255 [s] 255
genset rated active power.
S Low genset kW Minimum genset active power. 0-100 [%] 5

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3- 5.2 Mains setup menu: M301

SETTING FACTORY
POS. NAME DESCRIPTION USER NOTES
RANGE VALUES
If the mains voltage is higher than this
A High voltage limit 100-200 [%] 115
value, TE808 shows the alarm.
If the mains voltage is lower than this
B Low voltage limit 0-100 [%] 85
value, TE808 shows the alarm.
If the mains frequency is higher than this
C High frequency limit 100-120 [%] 110
value, TE808 shows the alarm.
If the mains frequency is lower than this
D Low frequency limit 0-100 [%] 90
value, TE808 shows the alarm.
After a mains failure, when the mains
comes back, TE808 waits this time to
check the stability. After this time, TE808
E Mains within limits delay 0-600 [s] 20
drives the generator and when it is
synchronized with the mains, it closes the
mains interface.
If one of the values of the mains is not in
F Faulty mains delay the set limits (point A, B, C, D) for this time, 0-600 [s] 5
the TE808 considers the mains as faulty.
Mains contactor logic is normally open if
Off and normally closed if On.

G Reverse logic KR If it is set to "ON", it means "normally On - Off Off

closed mains contactor", and the output
(terminals J6-5 and J6-6) is activated
(closed) to open the contactor.

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 H

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
When the TE808 closes its contact to insert the
mains on the system after a mains failure, it
KR Feedback alarm waits the feedback signal from the switch KR as
H 0-255 [s] 5
delay confirmation. If after this delay time from the
closure command the feedback signal is not
detected, the TE808 shows the alarm.
Feedback On check Set the check delay on mains feedback when
I 0-10000 [ms] 300
delay mains contactor output is activated.
Feedback Off check Set the check delay on mains feedback when
J 0-10000 [ms] 5000
delay mains contactor output is deactivated.
It permits the automatic start of the generator if
Enable start with faulty
K the mains is not detected or if it is detected On-Off Off
mains
faulty.
It permits to set if the TE808 must command and
control the mains switch (or interface) and its
feedback.
L Mains interface disabled If set to ON, this management is disabled and On-Off Off
the TE808 doesn’t control the mains interface.
If set to OFF, the mains power switching device
is managed by the TE808.
It is the protection about the difference (in
percentage) between higher and lower voltage
Unbalanced mains
M values detected on the mains. If the difference is 0-100 [%] 10
voltage
higher that this percentage, the controller shows
the "mains unbalanced voltage" alarm.

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3- 6 Synchro setup menu description: M-04

M400

M401

M402

M403

M404

POS. NAME DESCRIPTION

M400 Synchro system setup It permits to set general info about hte system Generator number, synchro with or without mains, etc)
M401 AVR setup It permits to set AVR parameters, about voltage regulator control
M402 RPM setup It permits to set RPM parameters, about frequency regulator control
M403 Match control It permits to set the better conditions about the synchro matching
M404 Load shedding setup It permits to activate and manage the load-shedding function

3- 6.1 Synchro system setup menu: M400

In this section it’s possible to select the type of system used.

C
A

1) Choose the synchronization type: synchro between gensets or synchro between genset and mains. Press the down arrow to
highlight the left-up icon (A). Press the “i” button to confirm and use the left and right arrows to select the desired type of
synchronization (gensets or mains). Then confirm with “i”.
2) Proceed to select the type of system that you want to realize. This choice depends on the type of synchro that you chase in
the previous operation. Press the down arrow to highlight the first type of system allowed, then use the up and down arrows to
select the desired system (B). A picture on the right-up corner (C) will show graphically the type of system. Confirm with “i”
button to directly go to the menu with the parameters necessary for that type of system. Independently by the type of synchro
selected, you can also enter inside the advanced setup (protected by password). Warning: in the advanced setup, only
special functions are available. Changes inside this menu can affect the proper work of the controller.

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3- 6.1.1 Genset synchro setup
Selecting this type of system you can realize one of the following (introduced at paragraph 2.3):
• 2- 3.1.1 Load sharing without start/stop management (set parameter B to Off)
• 2- 3.1.2 Load sharing with dynamic or progressive start/stop (set parameter B to On)

The parameters that you will have to set are the following:
A

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
Set the number of the genset: each TE808 controller must
A Generator address 1-30 1
have a different number.
If set to ON, you enable the start/stop sequence in
accordance to the load power consumption; check following
Automatic slave
B parameter description (point C). Off-On Off
management
If set to OFF, all the gensets work together and share the
load, without any automatic start/stop sequence.
This parameter is enabled only if the “Automatic slave
management” on previous parameter "B" is set to ON.
If set to “PROGRESSIVE”, generators start/stop sequence
(in accordance to the power consumption) follows the
gensets ID numbers (point “A”). In case of power
consumption increasing, it will be started the standby
generator with lower ID number; in case of power Progressive
Slave management
C consumption decreasing, it will be stopped the running - Progressive
type
generator with higher ID number. Dynamic
If set to “DYNAMIC”, generators start/stop sequence (in
accordance to the power consumption) follows the gensets
working hours. In case of power consumption increasing, it
will be started the standby generator with lower working
hours; in case of power consumption decreasing, it will be
stopped the running generator with higher working hours.
It is the time limit about the automatic start request for load
power consumption increasing: if after this time the TE808
Groups managing master doesn’t see a reply from a TE808 slave (via
D 0-65000 [s] 0
delay time communication channel) about the succesfull starting of
next genset for power increasing request, this request is
automatically sent to another standby genset.
It permits to set the maximum active power of the
E Max active power 0-65000 [kW] 28
generator.
It’s the value that the board must reach when it downloads
Minimum genset this genset. When this value is reached, the board opens
F 0-5000 [kW] 3
power the breaker, then the cooling time begins; if this value is not
reached, the breaker opens after delay set at point "Q".
Reactive ratio It’s the maximum reactive power in percentage acceptable
G 20-50 [%] 25
percentage in the system.

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 H

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
Is the maximum reactive power accetable in a system with
more generators synchronized. The TE808 tries to regulate
the generator to obtain a reactive power lower than this
kVAR regulation value. Then it tries to maintain the reactive power (in 0-65000
H 3
threshold percentage of the total reactive power) to a level lower than [kVAR]
the value set at parameter G.
Normally is suggested a value of 1/20 of the max active
power (point “E”).
If the generator active power is negative and its value is
Maximum reverse
I higher than this parameter, the “Reverse power” alarm is 0-100 [%] 50
power
shown and the generator is stopped.
It permits to set the maximum power acceptable in the
system.
The TE808 master calculates the total power available in
the system (it sums the nominal active power values of all
Start request the working gensets).
J 0-100 [%] 80
threshold – kW When the load consumption is higher than this value (in
percentage), automatically another genset starts,
synchronizes and shares the load (only if previous point "B"
is set to ON). Check also previous point "C" about the
start/stop sequence.
The load consumpion must be higher than the previous
K Start request delay parameter “J” at least for this time, to begin the generator 0-255 [s] 10
starting sequence.
It permits to set the minimum power acceptable in the
system.
The TE808 master calculates the total power available in
the system (it sums the nominal active power values of all
Stop request the working gensets).
L 0-100 [%] 30
threshold - kW When the load consumption is lower than this value (in
percentage), automatically one genset is downloaded and
stopped after the cooling time (only if previous point "B" is
set to ON). Check also previous point "C" about the
start/stop sequence.
The load consumption must be lower than the previous
M Stop request delay parameter “L” at least for this time, to begin generator 0-255 [s] 10
stopping sequence.
When the synchronization procedure begins, the generator
insertion on the load (synchronization) must happen before
N Synchro delay limit this expiration time. If not, TE808 shows the alarm because 0-59 [m] 5
the synchro conditions are not reached and the
synchronization fails.

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 O

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
When the generator is stopped manually (by soft-stop procedure)
or automatically (in case of “low load power consumption", or in
Un-load ramp time case of mains return, etc), its power is downloaded completely on
O 0-2000 [s] 30
gen other sources of the system in this time; when completely
unloaded (or time at point "Q" is expired), the generator will be
stopped by the TE808.
It permits to prevent operator mistakes when the generator is
working.
-If “direct” option is selected, when the operator tries to stop
manually the synchronized generator (with part of the load shared
on it), TE808 opens immediately the switch and begins the
Manual opening stopping procedure. Therefore, its load passes immediately on
P Direct-Soft Soft
mode the other sources of the system
-If “soft” option is selected, when the operator tries to stop
manually the synchronized generator (with part of the load
shared), TE808 discharges the power by “unload ramp time” (or it
waits the expiration time on at point "Q"), then it opens the power
switch and it begins the stopping procedure.
When a "power download" procedure begins, if the generator
Power decrease doesn't reach the minimum active power value (point “F”) before
Q 0-59 [min] 1
time limit this time, anyway the TE808 opens the genset breaker and
begins the stopping procedure.
If the load connected on generator is greater than this percentage
value calculated on nominal kWatt set (point "E"), the opening of
genset breaker in manual mode will not be allowed and a
message will be displayed to inform the user that the load must
be reduced before open the contactor.
Manual KG opening
R 0-100 [%] 10
Kw limit
Ex. Nominal kW = 50kW,
Manual opening thresh. = 10%

Load must lower than 5 kW to open KG with “On/Off” button in

manual mode.
If the generator reactive power is negative and its value is higher
than this parameter, the “Reactive reverse power” alarm is shown
and the generator is stopped.
S Max reverse KVAR It is calculated and compared to the value set as "max active 0-100 [%] 30
power" at point "E". By this if parameter "E" is set at 200kW and
you set this parameter at 10%, the maximum reactive reverse
power admitted is equal to "-20kVAR".

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3- 6.1.2 Mains synchro - Cogen

Selecting this type of system you can realize the following system (introduced at paragraph 2.3):
• 2- 3.2.1 Simultaneous load supply - Cogen

The parameters that you will have to set are the following:

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
Set the number of the genset: each TE808 controller must
A Generator address 1-30 1
have a different number.
It permits to set the active power of the generator supplied
B Max active power 0-65000 [kW] 28
to the mains.
Is the value that the board must reach when it downloads
this genset (for a soft-stop procedure coused by user
Minimum genset stopping or by remote start de-activation). When this value
C 0-5000 [kW] 3
power is reached, the board opens the breaker, then it begins the
cooling time; if this value is not reached, the breaker opens
after delay at point "M".
If the generator active power is negative and its value is
Maximum reverse
D higher than this parameter, the “Reverse power” alarm is 0-100 [%] 50
power
shown and the generator is stopped.
It permits to set the average power factor of the system,
when one or more generators are synchronized with the
mains. This parameter is not controlled during the
Power Factor with synchronization between gensets.
E 50-100 80
mains The parameter is shown in 1/100 of value: for sample, if you
want to set power factor value at 0,80, you must set
parameter at "80". Check also following parameter "N"
about "capacitive" or "inductive" loads.
Is the proportional correction gain to the output power factor
Power factor gain -
F that is proportional to the current error value. Higher values 10-1000 150
Kp
mean quicker controls.
Power factor Synchronoscope regulation – delay time between PID
G 0-1000 [ms] 1
intervention time samples, higher values mean slower controls.

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 H

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
It permits to prevent operator mistakes when the generator is
working.
-If “direct” option is selected, when the operator tries to stop
manually the synchronized generator (with part of the load
shared on it), TE808 opens immediately the switch and
begins the stopping procedure. Therefore, its load passes
Manual opening
H immediately on the other sources of the system. Direct-Soft Soft
mode
-If “soft” option is selected, when the operator tries to stop
manually the synchronized generator that supplies power to
the mains, automatically the TE808 controller discharges the
power by “unload ramp time” (or it waits the expiration time at
point "M"), then it opens the power switch and begins the
stopping procedure.
When the working generator is synchronized and the mains
I Load ramp time is re-closed on the load after a mains failure, power sharing 0-2000 [s] 90
to the mains is reached after this time.
When the mains must be opened for system programmation
Un-load ramp requirements, this un-load ramp time is applied, power is
J 0-2000 [s] 30
time shared on the other sources, then the mains switch is
opened.
When the synchronization procedure begins, the generator
Synchro delay insertion on the load must happen before this expiration time.
K 0-59 [m] 5
limit If not, TE808 shows the alarm because the synchronization
is failed.
It permits to decide the type of synchro with mains.
If ON, when the mains comes back, the genset is
Mains return synchronized to the mains and it will be stopped only when
L Off-On Off
synchro the mains assumes completely the entire load.
If OFF, genset and mains work permanently synchronized
and with the load shared.
When a "power download" procedure begins, if the generator
Power decrease doesn't reach the minimum active power value (point C)
M 0-59 [min] 1
time limit before this time, anyway the TE808 opens the genset
breaker and begins the stopping procedure.
It permits to decide if the load is "Capacitive" type or
"Inductive" type. This setting changes the "-/+" sign about
Capacitive
previous parameter "E"; in case of "Capacitive" setting, the
N Load type or Inductive
power factor at parameter "E" is considered for example
Inductive
-0,80 and in case of "Inductive" setting, the power factor at
parameter "E" is considered for example +0,80.

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3- 6.1.3 Mains synchro - AMF

Selecting this type of system you can realize the following system (introduced at paragraph 2.3):
• 2- 3.2.2 Auto mains failure no break

The parameters that you will have to set are the following:

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
Set the number of the genset: each board must have a
A Generator address 1-30 1
different number.
It permits to set the maximum active power of the
B Max active power 0-65000 [kW] 28
generator.
Is the value that the board must reach when it downloads
Minimum active this genset. When this value is reached, the board opens
C 0-5000 [kW] 3
power the breaker, then it begins the cooling time; if this value is
not reached, the breaker opens after delay as for point "O".
If the generator active power is negative and its value is
Maximum reverse
D higher than this parameter, the “Reverse power” alarm is 0-100 [%] 50
power
shown and the generator is stopped.
It permits to set the average power factor of the system,
when one or more generators are synchronized with the
mains. This parameter is not controlled during the
Power Factor with synchronization between gensets.
E 50-100 80
mains The parameter is shown in 1/100 of value: for sample, if you
want to set power factor value at 0,80, you must set
parameter at "80". Check also following parameter "P"
about "capacitive" or "inductive" loads.
Is the proportional correction gain to the output power factor
Power factor gain -
F that is proportional to the current error value. Higher values 10-1000 150
Kp
mean quicker controls.
Power factor Synchronoscope regulation – delay time between PID
G 0-1000 [ms] 1
intervention time samples, higher values mean slower controls.

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 H

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
It permits to prevent operator mistakes when the generator is
working.
-If “direct” option is selected, when the operator tries to stop
manually the synchronized generator (with part of the load
shared on it), TE808 opens immediately the switch and
begins the stopping procedure. Therefore, its load passes
Manual opening
H immediately on the other sources of the system. Direct-Soft Soft
mode
-If “soft” option is selected, when the operator tries to stop
manually the synchronized generator that supplies power to
the mains, automatically the TE808 controller discharges the
power by “unload ramp time” (or it waits the expiration time at
point "O"), then it opens the power switch and it begins the
stopping procedure.
When the working generator is synchronized and the mains
I Load ramp time is re-closed on the load after a mains failure, power sharing 0-2000 [s] 90
to the mains is reached after this time
When the mains must be opened for system programmation
Un-load ramp requirements, this un-load ramp time is applied, power is
J 0-2000 [s] 30
time shared on the other sources, then the mains switch is
opened.
When the synchronization procedure begins, the generator
Synchro delay insertion on the load must happen before this expiration time.
K 0-59 [m] 5
limit If not, TE808 shows the alarm because the synchronization
is failed.
It permits to decide the type of synchro with mains.
If ON, when the mains comes back, the genset is
Mains return synchronized to the mains and it will be stopped only when
L Off-On Off
synchro the mains assumes completely the entire load.
If OFF, genset and mains works permanently synchronized
and with the load shared.
If the mains is controlled by an external protection device,
TE808 waits a signal from this device to consider the mains
Back to mains
M in good conditions. Before starting the synchronization 0-300 [s] 60
delay
procedure between the generator and mains, the system
waits this time.
In a system with genset starting for mains failure, it works
untill the mains come back. When the mains is detected, the
Maximum
genset is synchronized to the mains then the mains switch is
N synchronization 0-59 [s] 10
closed. Genset and mains work in synchro mode for this
time
time, then the generator is unloaded, its breaker KG is
opened then, after the cooling time, the generator is stopped.

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 O

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
When a "power download" procedure begins, if the
Power decrease time generator doesn't reach the minimum active power value
O 0-59 [min] 1
limit (point C) before this time, anyway the TE808 opens the
genset breaker and begins the stopping procedure.
It permits to decide if the load is "Capacitive" type or
"Inductive" type. This setting changes the "-/+" sign about
Capacitive
previous parameter "E"; in case of "Capacitive" setting, the
P Load type or Inductive
power factor at parameter "E" is considered for example
Inductive
-0,80 and in case of "Inductive" setting, the power factor at
parameter "E" is considered for example +0,80.

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3- 6.1.4 Mains synchro - Peak shaving

Selecting this type of system you can realize the following system (introduced at paragraph 2.3):
• 2- 3.3 Synchro between mains and 1 generator, without interface control

The parameters that you will have to set are the following:

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
Set the number of the genset: each board must have a
A Generator address 1-30 1
different number.
It permits to set the maximum active power of the
B Max active power 0-65000 [kW] 28
generator.
Is the value that the board must reach when it downloads
Minimum active this genset. When this value is reached, the board opens
C 0-5000 [kW] 3
power the breaker, then it begins the cooling time; if this value is
not reached, the breaker opens after delay as for point "W".
If the generator active power is negative and its value is
Maximum reverse
D higher than this parameter, the “Reverse power” alarm is 0-100 [%] 50
power
shown and the generator is stopped.
It permits to set the average power factor of the system,
when one or more generators are synchronized with the
mains. This parameter is not controlled during
Power Factor with synchronization between gensets.
E 50-100 80
mains The parameter is shown in 1/100 of value: for sample, if you
want to set power factor value at 0.80, you must set
parameter at "80". Check also following parameter "X"
about "capacitive" or "inductive" loads.
Is the proportional correction gain to the output power factor
Power factor gain -
F that is proportional to the current error value. Higher values 10-1000 150
Kp
mean quicker controls.
Power factor Synchronoscope regulation – delay time between PID
G 0-1000 [ms] 1
intervention time samples, higher values mean slower controls.

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 H

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
It permits to prevent operator mistakes when the generator is
working.
-If “direct” option is selected, when the operator tries to stop
manually the synchronized generator (with part of the load
shared on it), TE808 opens immediately the switch and
begins the stopping procedure. Therefore, its load passes
Manual opening
H immediately on the other sources of the system. Direct-Soft Soft
mode
-If “soft” option is selected, when the operator tries to stop
manually the synchronized generator that supplies power to
the mains, automatically the TE808 controller discharges the
power by “unload ramp time” (or it waits the expiration time at
point "W"), then it opens the power switch and it begins the
stopping procedure.
When the working generator is synchronized and the mains
I Load ramp time is re-closed on the load after a mains failure, power sharing 0-2000 [s] 90
to the mains is reached after this time
When the mains must be opened for system programmation
Un-load ramp requirements, this un-load ramp time is applied, power is
J 0-2000 [s] 30
time shared on the other sources, then the mains switch is
opened.
When the synchronization procedure begins, the generator
Synchro delay insertion on the load must happen before this expiration time.
K 0-59 [m] 5
limit If not, TE808 shows the alarm because the synchronization
is failed.
It permits to decide the type of synchro with mains.
If ON, when the mains comes back, the genset is
Mains return synchronized to the mains and it will be stopped only when
L Off-On Off
synchro the mains assumes completely the entire load.
If OFF, genset and mains works permanently synchronized
and with the load shared.
If the mains is controlled by an external protection device,
TE808 waits a signal from this device to consider the mains
Back to mains
M in good conditions. Before starting the synchronization 0-300 [s] 60
delay
procedure between the generator and mains, the system
waits this time.
In a system with genset starting for mains failure, it works
until the mains come back. When the mains is detected, the
Maximum
genset is synchronized to the mains then the mains switch is
N synchronization 0-59 [s] 10
closed. Genset and mains work in synchro mode for this
time
time, then the generator is unloaded, its breaker KG is
opened then, after the cooling time, the generator is stopped.

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 O

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
This parameter allows to fix the power supplied by the
mains. All the remaining power requested by the load is
supplied by the genset.

Load percentage supplied by mains side is measured with

4-20mA input on J7 connector (terminals 3 and 4; this
Load sharing toward current input must be insulated).
O 0-100 [%] 50
mains
The value set at this parameter is compared to the
4-20mA conversion parameter (next point P). If you set
this parameter at 50% and the parameter P is set at
200kW, the fixed power supplied by the mains is 100kW
and the remaining power requested from the load is
supplied by the genset.
Is the maximum active power measured on the mains side
by a kWmeter connected to the 4-20mA input (you must
set it in accordance to the current transformers installed
4-20mA input on the kWmeter).
P 0-65000 [kW] 100
conversion For sample: if the kWmeter is connected with current
transformers 200/5A in a 400Vac three-phase system with
power factor 0.8, the maximum mains power must be set
at 110kW (200 x 400 x √3 x 0.8 = 110kW).
If ON it enables the automatic start/stop of the genset
when the power supplied by mains is higher than the
Q Start for mains power Off-On Off
programmed values (check following parameters from R
to U).
When the power supplied by the mains via 4-20mA input
R Peak start value (kW) is higher than this value (for the time at parameter S), the 0-65000 [kW] 80
genset starts automatically.
Delay time about genset automatic start for power
S Peak start delay (s) 0-59 [s] 5
request.
When the power supplied by the mains via 4-20mA input
T Peak stop value (kW) is lower than this value (for the time at parameter U), the 0-65000 [s] 40
genset stops automatically.
Delay time about genset automatic stop for power
U Peak stop delay (s) 0-59 [s] 5
request.

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 V

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
Maximum kW value for "mains overload alarm", measured
V kW overload on mains 100-130 [%] 110
on mains side from 4-20mA analog input.
When a "power download" procedure begins, if the
generator doesn't reach the minimum active power value
Power decrease time
W (point C at page 90) before this time, anyway the TE808 0-59 [min] 1
limit
opens the genset breaker and begins the stopping
procedure.
It permits to decide if the load is "Capacitive" type or
"Inductive" type. This setting changes the "-/+" sign about
previous parameter "E"; in case of "Capacitive" setting, Capacitive
X Load type the power factor at parameter "E" is considered for or Inductive
example -0,80 and in case of "Inductive" setting, the Inductive
power factor at parameter "E" is considered for example
+0,80.

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3- 6.1.5 Advanced setup

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
Minimum current allowed on each phase.
If 30 is selected it means that measured
A Min phase current. 0-1000 [Ax100] 30
currents lower than 0,3 Amperes are ignored
for power regulation.
Number of samples to upgrade voltage PID
B T intervention voltage 0-1000 [ms] 2
values.
Voltage adjustment setting to decrease the
C Adjust L1 voltage maximum precision of voltage measurement. 0-10000 1005
1000 = max precision less than 1%.
Voltage adjustment setting to decrease the
D Adjust L2 voltage maximum precision of voltage measurement. 0-10000 1000
1000 = max precision less than 1%.
Voltage adjustment setting to decrease the
E Adjust L3 voltage maximum precision of voltage measurement. 0-10000 1000
1000 = max precision less than 1%.
Voltage measurements The voltage measurements are upgraded
F 0-59 [s] 2
refresh (s) periodicaly in accordance with this parameter.
Synchronoscope loops before closing the
G Synchro loops numbers 1-10 1
generator contactor.

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 H

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
Power factor regulation – derivative gain
H KD power factor 0-1000 0
term.
Power factor regulation – integration gain
I KI power factor 0-1000 [ms] 1
term.
Synchronoscope regulation – proportional
J KP synchronoscope 0-1000 90
gain term.
Synchronoscope regulation – delay time
K Synchronoscope delay time between PID samples, higher values 0-1000 [ms] 60
mean slower control dynamics.
L Synchronoscope band limit Frequency band limit for synchronoscope 10-75 [Hz] 25
M Synchronoscope min. step Step limit for synchronoscope 1-100 1
N Frequency band limit Frequency limit 1-100 [Hzx100] 10

FACTORY USER
POS. NAME DESCRIPTION SETTING RANGE
VALUES NOTES
O Energy counter Active power energy counter 0-9999999 (kWh) 0
P Energy counter Reactive power energy counter 0-9999999 (kVARh) 0

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3- 6.2 AVR setup menu: M401
A

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
It permits to set how quick must be the voltage regulation. Higher
A AVR gain - Kp 0-1000 130
value means quicker control.
Voltage regulation - integral gain term which accelerates the
B AVR gain - Ki movement of the process towards setpoint and eliminates the 0-1000 25
residual steady-state error.
Voltage regulation - derivative gain term which slows the rate of
C AVR gain - Kd change of the controller output and this effect is most noticeable 0-1000 0
close to the controller setpoint.
Is the parameter which lowers alternator voltage (AVR) with a
proportional value when load is supplied.
D Droop (0,1%) The proportional controller will not always settle at its target value, 0-1000 15
but may retain a steady-state error. If the process gain is down,
then the bias will be below the set point.
It permits to set the value in Vdc of the TE808 output that
commands the AVR regulation to set immediately the correct
voltage to achieve the nominal Vac voltage from the alternator, just
E Offset AVR after the starting. -5.0 - +5.0 [v] 1.40
When the board assumes the control (after the closure of the
power switch KG or during the synchronizing to other sources), it
manages automatically this output value to reach the best results.
It permits to set maximum range of operation of the output that
commands the AVR regulation. The middle point of this range is
the offset set at previous point C. For example:
- you set the offset (point C) to 1,5V, because with this value the
genset voltage after the starting is immediately at nominal value
AVR range
F (for example 400Vac). 1.0 - 10.0 [v] 1.0
regulation
- If you set the AVR range to 2,0V, you have +/- 1V from offset and
by this the maximum working range is from 0,5V up to 2,5V.
- If you find correct settings with these values, you can have e
better accuracy of the AVR control and its reactive power
management.
Type of autoadjust of AVR offset:
0: disabled (offset fixed at the set value on point "E")
G Autoadjust AVR 0-99 0
1: autoadjust up to the "synchro on" signal (start regulation)
2: autoadjust up to the "switch insertion" in synchro mode

HOW TO FIND BETTER CONDITION ON AVR CONTROL

- Set the offset to a value that allows to obtain, immediately after the starting, the nominal voltage value.
For example with offset of 1,5V you have 400Vac after the starting.
- Set a range for example at 2.0V.
Then in Self Learning page, change nominal voltage to 360Vac, then start the genset.
- If the controller can reach this 360Vac value, you must decrease the range set (maybe 1,5 instead of 2.0V)
- If the controller reaches approximatively 380Vac, the range setting is good
- If the controller can’t reach this values and for example remains at 390Vac, you must increase the range set (maybe 2,5V instead
of 2.0V)

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3- 6.3 RPM setup menu : M402

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
It permits to set how quick must be the RPM
regulation, to change the frequency value. Higher
A RPM gain - Kp 0-1000 15
value it means quicker control.
This control is active BEFORE synchronization.
It permits to set the delay time on the RPM
B RPM gain delay controls. Higher value it means slower control. 0-1000 [ms] 20
This control is active BEFORE synchronization.
It permits to set how quick must be the active
power regulation (by frequency control). Higher
C Active power gain - Kp 0-1000 15
value it means quicker control.
This control is active AFTER synchronization.
It permits to set the delay time on the active power
regulation (by frequency control). Higher value it
D Active power delay 0-1000 [ms] 50
means slower control.
This control is active AFTER synchronization.
You can set maximum voltage of the TE808 output
control for RPM governor.
If the governor range is 0-5V, set 5.0V.
This parameter limits the hardware output of the
Max voltage RPM
E TE808 controller. We suggest to set this value just 0 – 10 [v] 5.0
governor
a little bit higher than the "Out voltage rpm start"
parameter at next point "F". For sample, if you set
next parameter "Out Voltage RPM Start" at 3.2V,
we suggest to set this value at 3.4V.
Initial voltage output of RPM governor during start.
This value permits to reach immediately the
F Out voltage rpm start 0.0 - 10.0 [v] 3.0
nominal RPM/frequency of the genset (for example
50Hz).
G Rpm range Percentage range of rpm governor output. 0 - 100 [%] 70

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 H

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
It permits to select if you want to drive the RPM
governor by analog signal (voltage adjustement
H RPM control type 0-10Vdc on J7-3 and J7-4) or by digital signals Analog - Digital Analog
command (On/Off), by increase rpm relay (J4-3)
and decrease rpm relay (J4-5).
If ON, it reverses the output (positive and
negative) on terminals 3 and 4 of J7.
RPM governor reverse Also the decrease rpm relay (available on the J4-
I Off-On On
voltage 5 terminal) and increase rpm relay (available on
the J4-3 terminal) are reversed for the digital
function described previously at point H.
Only for digital rpm control type.
Set the activation time for increase / decrease
J Fast duty cycle – on 0-1000 [ms] 200
rpm output relays (high state logic level), when
measured frequency is far from rated value.
Only for digital rpm control type.
Set the de-activation time for increase / decrease
K Fast duty cycle – off 0-1000 [ms] 1500
rpm output relays (low state logic level) when
measured frequency is far from rated value.
Only for digital rpm control type.
Set the activation time for increase / decrease
L Slow duty cycle – on rpm output relays (high state logic level) when 0-1000 [ms] 200
measured frequency is near rated value.
Moduled by RPM gain parameter (M402.A).
Only for digital rpm control type.
Set the de-activation time for increase / decrease
M Slow duty cycle – off rpm output relays (low state logic level) when 0-1000 [ms] 1500
measured frequency is near rated value.
Moduled by RPM gain parameter (M402.A).

HOW TO FIND BETTER CONDITION ON RPM CONTROL

- Set the Max RPM governor reference to the manufacturer indication (for example 5.0V if the manufacturer declares 0-5Vdc
regulation on the RPM governor)
- Set the Out voltage RPM start to a value that allows to obtain, immediately after the starting, the nominal frequency/speed value
(for example Out voltage RPM start at 3.0V to have 50Hz after the starting).
- Set the RPM range for example at 20%. Then in Self Learning page, change nominal frequency to 47Hz, then start the genset.
- If the controller can reach this 47Hz value, you must decrease the RPM range set (maybe set it to 10% instead of 20%)
- If the controller reach approximately 48.5Hz, the range setting is good
- If the controller can’t reach this values and for example remains at 49.3Hz, you must increase the range set (maybe 30% instead
of 20%)

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3- 6.4 Match control menu: M403

SETTING FACTORY USER

POS. NAME DESCRIPTION
RANGE VALUES NOTES
If the difference in voltage between the Bus/Mains
and the generator is less than this value, the
0-1000
A Delta voltage TE808 considers it as a good condition for 50
[v*10]
synchronization. It is expressed in tenth of volt,
than a value of 50 is equal to 5V.
If the difference in frequency between the
BUS/Mains and the generator is less than this
0-1000
B Delta frequency value, TE808 considers it as a good condition for 30
[Hz*100]
synchronization. It is expressed in hundredth of
Hz, than a value of 30 is equal to 0,3Hz.
If the difference in degrees between the
Bus/Mains and the generator is less than this
0-1000
C Delta phase angle value, TE808 considers it as a good condition for 50
[deg* 10]
synchronization. It is expressed in tenth of
degree, than 50 is equal to 5°.
All the conditions (points A, B, C) must be good at
D Synchro matching delay least for this time for the generator to be 0-1000 [ms] 50
considered synchronized.

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3- 6.5 Load Shedding: M404

SETTING FACTORY
POS. NAME DESCRIPTION USER NOTES
RANGE VALUES
If ON, the function called “Load Shedding”
is enabled.
That load sharing function allows to
automatically open one load line, if the total
power absorbed by the plant is almost
equal to the maximum power obtainable
from the generator. If the plant is down or
it’s working in normal conditions, this output
is closed so to keep the load lines
completely inserted. When the plant is
working, if the absorbed power is greater
than the “load maximum threshold” (point B)
A Enable Load Shedding Off-On Off
for a time longer than the “maximum
threshold delay” (point C), the Load
shedding output relay is closed. Instead, if
the power absorbtion is lower than the “load
minimum threshold” (point D) for a time
longer than the “minimum threshold delay”
(point E), the controller opens the relay.

WARNING: To use load shedding function

one of the outputs must be selected for
Load shedding inside IO programming
menu (General setup).
Is the total active power threshold
B Max load threshold calculated which determines the opening of 0-100 [%] 60
the load switches.
C Max. threshold delay Delay time for load shedding activation. 0-59 [s] 5
Power threshold which determines the
D Min load threshold 0-100 [%] 30
closure of the load switches.
E Min. threshold delay Delay time for load shedding deactivation. 0-59 [s] 5

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3- 7 Alarms setup menu description: M-05

M050

M051

M052

M053

M054

POS. NAME DESCRIPTION

A Generic Alarms It permits to program generic alarms
B Engine alarms It permits to program engine alarms
C Genset alarms It permits to program genset alarms
D Mains alarms It permits to program mains alarms
E Synchro alarms It permits to program synchro alarms

When you select one of the alarms setup area, this screen will appear:

A
E
B
F
C
G
D
H

SETTING FACTORY
POS. NAME DESCRIPTION USER NOTES
RANGE VALUES
A Alarm name Shows the name of selected alarm - -
Shows the currently selected alarms category:
B Category generic, engine, genset, mains or synchro - -
alarms.
Set the alarm ID to modify the alarm options: go
on this parameter then select it by "i" button.
Then scroll by left and right arrows the codes
C Alarm ID and check the corresponding alarm description See alarms list -
at point "A". Press again "i" button to confirm
the alarm and scroll its parameters to modify
the properties.
When the alarm programmation is finished,
D Store select SAVE ALARM and press “i“ button to - -
confirm and activate new alarm’s properties.

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 FACTORY
POS. NAME DESCRIPTION SETTING RANGE USER NOTES
VALUES
Select the activation mode for the alarm
-Disable: alarm not active
-Always enabled: active with engine run and - Disabled
also engine stop condition -Always enabled See alarms
E Activation
-Enable when running: the alarm status is -Enabled when list
checked only with engine running and after running
the "Engine ON alarm delay" parameter
(point "L" inside starting setup).
Select the delay time (in seconds) for alarm See alarms
F Delay 0 - 59
detection. list
If set to "Off" the alarm is automatically reset
when the alarm condition disappears.
See alarms
G Retentive If set to "On", also if the alarm cause On-Off
list
disappears, you must press "Reset" button
to reset the alarm.
Select the action mode for the alarm:
-"only signal" means the warning on the
display but no actions on the engine
Only signal – Stop
-"stop" means immediate stop of the See alarms
H Stop mode action – Stop with
generator. list
cooling
-"stop with cooling" means that the
generator will shut down after the cooling
time.
Select if the alarm will activate acustic alarm See alarms
I Siren On - Off
output or not. list

SETTING FACTORY
POS. NAME DESCRIPTION USER NOTES
RANGE VALUES
Select if the alarm will send a SMS
J SMS message through GSM modem On – Off See alarms list
connected with RS232 serial port
Select if the alarm will activate global
K Global alarm 1 On – Off See alarms list
alarm #1 output
Select if the alarm will activate global
L Global alarm 2 On – Off See alarms list
alarm #2 output
Select if the alarm will activate global
M Global alarm 3 On - Off See alarms list
alarm #3 output

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3- 8 Alarms List

3- 8.1 Generic alarms: M500

Setup
Alarm relay activation Type of stop value

Enabled when running

Only indication signal

Alarm name
Alarm code

Stop with cooling

Always enabled
Global alarm 1

Global alarm 2

Global alarm 3

1= contact NO
0= contact NC
Delay (sec)

Retenetive

Stop engine
Disabled
Bit

Siren
N

SMS



1 20003 3 Starting 0


2 20020 14 Manual stop 0




3 20022 16 User alarm 1 0
4 20024 - Stopping 0
5 20041 - Remote start ON 0
6 20053 - Engine running 0
Alarm name

Description
N

1 Starting Indicates that the TE808 has registered a starting attempt

Indicates the activation of stop button in manual mode. IF THIS ALARM IS DISABLED THE ENGINE
2 Manual stop
WILL NOT BE STOPPED BY STOP BUTTON IN MANUAL MODE
3 User alarm 1 Indicates the activation of the user alarm 1 from digital input
4 Stopping Indicates that the stop phase is active
5 Remote start ON Indicates that remote start input is active
6 Engine running Indicates that he engine is detected running

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3- 8.2 Engine alarms: M501

Setup
Alarm relay activation Type of stop value

Enabled when running

Only indication signal

Alarm name
Alarm code

Stop with cooling

Always enabled
Global alarm 1

Global alarm 2

Global alarm 3

1= contact NO
0= contact NC
Delay (sec)

Retenetive

Stop engine
Disabled
Bit

Siren
N

SMS







1 1001 18 Start attempts 0


2 1003 19 Mechanical fault 10




3 1101 34 Temperature prealarm (Analog) 2


4 1102 35 High engine temperature (Analog) 2


5 1104 37 Fuel prealarm (Analog) 10
6 1105 38 Low fuel level (Analog) 10
7 1107 40 Oil pressure prealarm (Analog) 2




8 1108 41 Low oil pressure (Analog) 2


9 1109 42 Low oil pressure (Digital) 2




10 1110 43 High battery voltage 15


11 1111 44 Low battery voltage 15






12 1112 45 RPM alarm (too fast) 2
13 1113 46 RPM alarm (too slow) 5


14 20006 4 Emergency button 0


15 20012 5 Service 5




16 20017 10 Charger alternator failure 10 


17 20004 11 Stop engine failure 0


18 20002 52 Soft stop time limit 0







19 20029 53 Low coolant level 2


20 20052 - Refueling timeout 0


21 20055 - Fuel level sensor 5



22 20056 - Engine temperature sensor 2
Alarm name

Description
N

1 Start attempts Indicates that the start attempts set are finished without the detection of engine running conditions
2 Mechanical fault Indicates that, with engine started, all the running signals are weakened simultaneously
3 Temperature prealarm (Analog) Indicates that the temperature measured by the analog sensor has reached the prealarm value set
4 High engine temperature (Analog) Indicates that the temperature measured by the analog sensor has reached the alarm/shutdown value set
5 Fuel prealarm (Analog) Indicates that the fuel level measured by the analog sensor has reached the prealarm value set
6 Low fuel level (Analog) Indicates that the fuel level measured by the analog sensor has reached the alarm/shutdown value set
7 Oil pressure prealarm (Analog) Indicates that the oil pressure measured by the analog sensor has reached the prealarm value set
8 Low oil pressure (Analog) Indicates that the oil pressure measured by the analog sensor has reached the alarm/shutdown value set
9 Low oil pressure (Digital) Indicates that the digital sensor has detected the low oil pressure alarm
10 High battery voltage Indicates that the battery voltage measured is too high
11 Low battery voltage Indicates that the battery voltage measured is too low
12 RPM alarm (too fast) Indicates that the engine speed (RPM) measured is too fast
13 RPM alarm (too slow) Indicates that the engine speed (RPM) measured is too slow
14 Emergency button Indicates that the emergency button is pressed
15 Service Indicates that the service time is expired.
16 Charger alternator failure Incicates that the D+ batterycharger signal is not detected
Indicates that after a stopping time set phase, the TE808 still detects active signals on the engine running
17 Stop engine failure
status
Indicates that the power discharge procedure during soft stop has reached the time limit IF THIS ALARM
18 Soft stop time limit
IS DISABLED THE ENGINE WILL NOT BE STOPPED AT THE END OF THE TIMER
19 Low coolant level Indicates the activation of low coolant alarm from digital input
20 Refueling timeout Indicates that the refueling pump remianed active for too long time
21 Fuel level sensor Indicates that the digital sensor has detected the fuel reserve alarm
22 Engine temperature sensor Indicates that the digital sensor has detected the high temperature alarm

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3- 8.3 Genset alarms: M502

Setup
Alarm relay activation Type of stop value

Enabled when running

Only indication signal

Alarm name
Alarm code

Stop with cooling

Always enabled
Global alarm 1

Global alarm 2

Global alarm 3

1= contact NO
0= contact NC
Delay (sec)

Retenetive

Stop engine
Disabled
Bit

Siren
N

SMS











1 1201 20 Generator low frequency 5
2 1202 21 Generator high frequency 2
3 1203 22 Generator low voltage 5
4 1204 23 Generator high voltage 3


5 1206 24 Generator short circuit 0
6 1207 25 Generator current overload 2


7 3005 50 Unbalanced current 20


8 20065 - Unbalanced genset voltage 2


9 20008 49 Generator wrong phase sequence 3


10 20027 54 Breaker protection 1




11 20035 60 Gen: feedback error 0->1 2


12 20036 61 Gen: feedback error 1->0 2
13 20037 62 Gen: current detection 2
14 20039 - High active power 3


15 20042 - KG opening not allowed 0




16 20048 - Low genset kW 30 


17 20051 - Earth fault protection 0
Alarm name

Description
N

1 Generator low frequency Indicates that the generator frequency measured is lower than the set value
2 Generator high frequency Indicates that the generator frequency measured is higher than the set value
3 Generator low voltage Indicates that the generator voltage measured is lower than the set value
4 Generator high voltage Indicates that the generator voltage measured is higher than the set value
5 Generator short circuit Indicates that the current measured by the TE808 is over the short circuit threshold
6 Generator current overload Indicates that the current measured by the TE808 is over the overload threshold
7 Unbalanced current Indicates that the difference in current between phases is higher than the set value
8 Unbalanced genset voltage Indicates that three phase voltage on genset side is unbalanced
Indicates that the sequence of the phases on the Generator side is reversed (is detected un-clockwise
9 Generator wrong phase sequence
instead of clockwise)
10 Breaker protection Indicates the activation of ground protection alarm from digital input
11 Gen: feedback error 0->1 Indicates that after closing genset contactor the genset feedback remains inactive
12 Gen: feedback error 1->0 Indicates that after opening genset contactor the genset feedback remains active
13 Gen: current detection Indicates current detection when genset contactor is open
14 High active power Indicates that the total active power supplied by the genset is greater than the programmed value
Indicates the load measured on generator is greater than programmed value. To open genset contactor in
15 KG opening not allowed
manual mode, the load must be removed.
If the generator contactor is closed and the power is under a programmable threshold (Generator setup -
16 Low genset kW
low genset kW), this alarm is activated
17 Earth fault protection Indicates that the input programmed for “Earth fault protection” is active

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3- 8.4 Mains alarms: M503

Setup
Alarm relay activation Type of stop value

Enabled when running

Only indication signal

Alarm name
Alarm code

Stop with cooling

Always enabled
Global alarm 1

Global alarm 2

Global alarm 3

1= contact NO
0= contact NC
Delay (sec)

Retenetive

Stop engine
Disabled
Bit

Siren
N

SMS







1 20066 - Unbalanced mains voltage 2


2 20007 48 Mains/Bus wrong phase sequence 3


3 20031 - Mains: feedback error 0->1 2
4 20032 57 Mains: feedback error 1->0 2
5 20033 58 Mains: faulty voltage 2
6 20034 - Unexpected feedback error 2
7 20046 - kW overload on mains 5
8 20047 - 4-20 mA sensor disconnected 3


9 20050 - Battery charger alarm 1


10 20054 - Mains interface disabled 1




11 20059 - Mains high voltage 5
12 20060 - Mains low voltage 5


13 20061 - Mains high frequency 5
14 20062 - Mains low frequency 5


15 20068 - Faulty external mains protection 1
Alarm name

Description
N

1 Unbalanced mains voltage Indicates that three phase voltage on mains/bus side is unbalanced
Indicates that the sequence of the phases on the Bus/Mains side is reversed (is detected un-clockwise
2 Mains/Bus wrong phase sequence
instead of clockwise)
3 Mains: feedback error 0->1 Indicates that after closing mains contactor the mains feedback remains inactive
4 Mains: feedback error 1->0 Indicates that after opening mains contactor the mains feedback remains active
5 Mains: faulty voltage Indicates that the contactor is closed but no mains voltage is detected
6 Unexpected feedback error Indicates that the mains synchronization cannot be achieved
Indicates that the active power on mains is over a programmable threshold (Mains setup - kW overload on
7 kW overload on mains
mains, active only in Peak Shaving mode)
8 4-20 mA sensor disconnected Indicates that the 4-20 mA sensor for the measure of the mains power is disconnected
9 Battery charger alarm Indicates that the automatic battery charger alarm relay (on J3-6) is tripped
10 Mains interface disabled Indicates that the controller is not managing the opening/closure of the mains contactor
11 Mains high voltage Indicates that the mains voltage measured is higher than the set value
12 Mains low voltage Indicates that the mains voltage measured is lower than the set value
13 Mains high frequency Indicates that the mains frequency measured is higher than the set value
14 Mains low frequency Indicates that the mains frequency measured is lower than the set value
Indicates that the J3.8 digital input has been activated by the external mains protection device that
15 Faulty external mains protection
detected a problem on the mains

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3- 8.5 Synchro alarms: M504

Setup
Alarm relay activation Type of stop value

Enabled when running

Only indication signal

Alarm name
Alarm code

Stop with cooling

Always enabled
Global alarm 1

Global alarm 2

Global alarm 3

1= contact NO
0= contact NC
Delay (sec)

Retenetive

Stop engine
Disabled
Bit

Siren
N

SMS











1 3006 51 Maximum reverse power 5
2 20049 - Maximum reverse kVAR 10




3 20057 - Power unload 0








4 20058 - Faulty synchronization - AVR 0


5 20063 - Self-learn: V governor error 5
6 20064 - Self-learn: F governor error 5


7 20067 - Faulty synchronization - RPM 0
Alarm name

Description
N

1 Maximum reverse power Indicates that the power consumption by the generator is too high respect to the value set.
2 Maximum reverse kVAR Indicates that the reactive power consumption by the generator is too high respect to the value set.
3 Power unload Indicates the phase before the cooling phase, during which the power is reduced
After the starting and the engine running detection, the board can’t regulate the generator and after the
4 Faulty synchronization - AVR
expiration time it shows you that is impossible to reach correct voltage values for synchronization
5 Self-learn: V governor error Indicates that during the self learning, is not possible to regulate the AVR of the alternator
6 Self-learn: F governor error Indicates that during the self learning, is not possible to regulate the RPM governor of the alternator
After the starting and the engine running detection, the board can’t regulate the generator and after the
7 Faulty synchronization - RPM
expiration time it shows you that is impossible to reach correct frequency values for synchronization

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 Section 4 – Putting on service

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4- 1 Synchronization between generators

Before synchronizing procedure and tests, it’s necessary to test the single generator functions in every detail.
Especially the RPM and AVR regulators settings are very important.

1- Verify that the electrical parameters of the generator are correct for the system used
Enter in the menu and select "Electrical Setup":

Then enter in the generator setup:

The main parameters to verify are listed below:

Our advice is to increase the parameter "Gen. Within limits delay” to about 10 seconds during the tests.

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2- Select the "Genset synchro" system

Enter in the Synchro Setup:

Select the “Genset Synchro” type of synchronization:

The most important parameters to program are the following:

It’s FUNDAMENTAL that the ID address of the generator is different for every controller connected to the same system; 2 or more
TE808Synchro controllers must be connected using connector J7, pins 7-8-9 (see following drawing for proper connection).

Shielded cable
Shield not connected

Jumper

Jumper

Pin 7 Pin 8 Pin 9 Pin 7 Pin 8 Pin 9 Pin 7 Pin 8 Pin 9 Pin 7 Pin 8 Pin 9
Connector J7 Connector J7 Connector J7 Connector J7
TE808 n.1 TE808 n.2 TE808 n.x TE808 n.30

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3- First manual start of the generator without RPM and AVR control

This test must be made with genset breaker/contactor disconnected to avoid voltage presence on the bus of the system.
The first starting of the generator must be made without control and regulations of RPM and voltage by the controller, to be sure that
the regulators are working next to the standard settings and the genset conditions are not close to extreme settings. We also suggest
to set to "0" the value of the eventual droop on both RPM and AVR/voltage regulators.
This first starting is made disconnecting the regulation of the RPM governor (connector J7, pins 3-4) and of the AVR (connector J7,
pins 1-2) from the TE808, and eventually restoring settings or jumpers on the governors to be sure that they can work independently
(as in case of a stand-alone generator or as for generator in emergency to mains without synchronization).

a) Let yourself be guided by the self-learning function

See paragraph 2-7.7.1. Use the first modality of our self-learning function. Set the AVR regulator to obtain the rated voltage (usually
400 Vac) and set the RPM regulator to obtain the rated frequency (usually 50 Hz).

OR

b) Manually check the proper condition

Selecting the MAN (manual) mode on the TE808 and pressing the START button, the generator starts.
With generator started, set the RPM regulator to obtain a frequency next to the rated frequency (usually 50Hz) and set the AVR
regulator to obtain a voltage next to the rated voltage (usually 400Vac).
When voltage and frequency are closed to the rated values, it’s possible to shut-down the generator.

4- Manual starting of the generator with RPM and AVR control

This test must be performed with genset breaker/contactor disconnected to avoid voltage presence on the bus of the system. Restore
the connection between the RPM governore outputs (J7 pins 3-4) and the AVR outputs (J7 pins 1-2) of the TE808 and remember to
restore the eventual settings or jumpers to permit external adjustments of RPM and AVR governors.
Verify the offset values about voltage and frequency in the following page (the offset values are Vdc values supplied from the controller
to the regulators input).

The default values that you find set as AVR offset and RPM offset on the controller, are average voltage values that should permit to
work in conditions similar to the nominal ones. In case of accidental modification, we suggest a value of the AVR offset of about 1,5V
and a value of the RPM offset of about 3,0V. Verifiy also that the values of the AVR gain and RPM gain are appropriate.

The default values set as AVR gain and RPM gain on the controller, are average values that should already permit a good regulation
control. In case of accidental modification, we suggest a value of the AVR gain of about 100 and a value of the RPM gain of about 200
(values programmable from 0000 to 1000; higher values mean quicker regulations by the TE808 controller).

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It’s now possible to start the generator selecting the MAN mode on the TE808 and pressing the START button.
With generator started, in the same page described previously, verify the voltage and frequency values of the generator.

Selecting the AVR offset parameter, change that value until you reach a voltage equal to the rated required voltage.
Repeat the procedure for the RPM offset: find an offset value to reach a frequency equal to the rated required frequency.

5- Automatic starting of the generator with RPM and AVR control

a) Now remember/write these two offset values, to be able to restore them in future; this must be made because it’s now necessary to
set different AVR and RPM offset values to reach voltage and frequency values lightly different from the rated ones. For example, if the
rated voltage and frequency are 400Vac and 50Hz, set the AVR and RPM offsets to have the measured values of voltage and
frequency of about 410Vac e 50,5Hz. Once you found these values, shut-down the generator.

First of all be sure that the power device for the insertion of the generator (contactor, switch, breaker, etc) can be drived and closed by
the TE808. This test must be done without load.
Be careful: during this test, if good conditions are reached, the generator supplies the bus/load side by its power insertion.
To make this test, select the automatic mode and give the remote start to the controller (connector J3 pin 5). The generator starts and
for the first 10 seconds it must maintain the voltage and frequency values lightly different from the rated ones (if the values have been
set as previously indicated, the generator should start at 410Vac and 50,5Hz). After these 10 seconds, the controller begins to drive the
AVR and RPM regulators to reach the rated set values (400Vac and 50,0Hz). If the regulation is correct, once reached the rated
values, the generator insertion breaker/contactor closes.

OR

b) Let yourself be guided by the self-learning function

See paragraph 2-7.7.2. Use the second modality of our self-learning function. This second mode permits to automatically move the
AVR and RPM offsets and check if the regulation is correct. Finally, it tests if it’s possible to close the generator contactor.

The possible problems that can occour are the followings:

-the voltage of the generator, instead of moving to the rated voltage, it moves in opposite direction (with probable alarms intervention):
in this case, shut-down the generator and try to reverse the 2 command wires of the AVR (connector J7, pins 1-2). Probably it’s also
necessary to reverse the "sign" of the AVR offset (i.e. if in the previous example the offset was set to 1,3V, eventually set it to -1,3V).
Try with both positive and negative values.
-the frequency of the generator, instead of moving to the rated frequency, it moves in opposite direction (with probable alarms
intervention): in this case, shut-down the generator and try to modify the parameter "RPM reverse voltage" in the menu "Synchro Setup
- RPM Setup - page 2" (see the following image).

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If the problem is not solved following this way, try to reverse also the command wires to the RPM regulator (connector J7 pins 3-4) and
repeat the modification to the parameter "RPM reverse voltage". Probably in this phase it could be necessary to set a new different
value of the RPM offset.

-the generator insertion switch/contactor doesn’t close and the alarm "generator feedback" appears: verify the connections to the
insertion device. In case of motorized switch, verify if a "mode selector" is present directly on the breaker; in this case it must be set to
"automatic".
-the generator insertion switch/contactor doesn’t close and no alarm appears: verify that effectively the voltage and frequency values of
the generator are stable and very close to the rated values.

It’s necessary to reach the correct functioning status, included the closure of the generator insertion device (breaker, contactor, etc),
before proceeding with the next steps.

Shut-down the generator and prepare a load (can be also a small load) to be connected to the single generator.
Start the generator 1 in AUTOMATIC mode, and wait that the breaker/contactor closes.
Insert the load and verify that the values of currents and powers are correct, expecially they must be POSITIVE and not negative, and
check the power factor. that must be properly detected in accordance to the type of load connected.

If powers/currents are negative on one or more phases, it’s necessary to interchange S1 and S2 incoming terminals of the J8
connector about the current transformers, on the phases deteceted as negative. For example, if the power is negative on phase 1, you
must interchange S1 and S2 of the phase 1 on J8 connector (terminals 1 and 2).

If powers/currents are positive but the power factor is low (0,4 ÷ 0,7), you must check that effectively the transformer mounted on
phase 1 enters in the input of the phase 1 of J8 (and not in the input of the phase 2 or 3). Check all the current inputs.

When all is fine, repeat the same connections and settings (OFFSET AVR and OFFSET RPM) on generator 2.
Start the generator 2 in automatic, and wait that the switch closes.
Supply a small load and check powers and currents as described previously.
We suggest to set "max voltage RPM regulator" parameter 0,2Vdc higher than "RPM offset" value
Everything must be OK before proceeding. Apply the same procedure on all the gensets that must be synchronized.

6- Restore of the correct conditions and first automatic starting for synchronization with no load

First of all it’s necessary to restore the AVR and RPM offsets to obtain the rated values of voltage and frequency.

Start the first generator in automatic and wait that the switch closes.
Start the second generator in automatic. If it closes it means that AVR and RPM connections are correct.

Both the 2 gensets are working with no load, so the measured power must be very low, not higher than the 5% of the rated power of
the generator.
If the power is higher and/or it continues to move (for example 30kvar or kW on gen1 and -20 on gen2; then it goes to -10kvar or kW
on gen1 and +40 on gen2; etc…) you have to check and modify the gain and/or times about regulators.

If the problem is about reactive power it’s necessary the modification on the AVR settings: check and modify "AVR gain - Kp" (see
parameter "A" inside AVR setup). Increasing this value, the control is faster, decreasing this value the control is slower. Set the value to
approximately 100 (on both generators). If the problem persists, try to set the KP value to 50 and see if the behavior is better or worse.
If it worse, try to set the value to 150. It’s necessary to find a value quite correct, even if may happen that the power continues to move
a little between the 2 generators

If the problem is about active power it’s necessary the modification on the RPM settings: check and modify "Active power gain - Kp"
and its delay time (see parameters "C" and "D" inside RPM setup). Increasing "Active power gain - Kp" value, the control is faster,
decreasing it the control is slower. Opposite about the delay time: increasing its value the control is slower, decreasing it the control is
faster. Normally with no load connected, the active power is quite stable: the RPM regulation are deeeply descripted in the following
paragraph 7 about the synchronization with load.

All these parameters about RPM and AVR settings can be modified directly with the generators running to check immediately the
resulting effect.
When you find a quite stable condition, you can supply the load.

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7- First automatic sychronization with load

For the active power sharing (kW), you have to act only in the RPM setup (the parameters of the AVR are not necessary).

RPM regulation
Entering into “Synchro Setup”, then “RPM Setup” you find the 2 needed parameters.
They are “RPM gain – KP” and “RPM delay”.
The “RPM gain – KP” has the same behavior of the AVR: if you increase the value the control is faster; the “RPM delay” works in the
opposite way; higher the value, slower the control. Leave that delay parameter to 20 and work only on the GAIN.
Set the “RPM gain – KP” to approximately 150 on both generators.
See if the load is stable or if it moves between the 2 generators. If it moves, try to increase the parameter to for example 200 and see if
the behavior is better or worse. Eventually try to decrease it to 100 and see if it’s better or worse. Find the best condition. If you can't
find a good condition try to increase or decrease also the delay time to fight the genset reactions (if the genset is too quick, increase
delay time; if it is too slow decrease delay time.

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4- 2 Synchronization between generator and mains
Before synchronizing procedure and tests, it’s necessary to test the single generator functions in every detail.
Especially the RPM and AVR regulators settings are very important.
In case of synchronization with the mains, to perform at their best these regulations without disturbance due to the connection to the
mains, we suggest to follow this procedure:

1- Verify that the electrical parameters of the generator are correct for the system used

Enter in the menu and select "Electrical Setup":

Enter then in the setup dedicated for the generator:

The main parameters to verify are listed below:

Our advice is to increase the parameter "Gen. Within limits delay” to about 10 seconds during the tests.

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2- Select the “Genset synchro” system

For starting, we suggest to test the genset as it if were for "Gensets synchronization " system. This way it will be possible to make the
generator work with no load without controlling the bus on which is normally present the mains. Enter into “Synchro Setup”:

Select the “Genset Synchro” type of synchronization and then the genset synchro setup:

The most important parameters to program are the following:

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3- First manual start of the generator without RPM and AVR control

This test must be made with genset breaker/contactor disconnected to avoid voltage presence on the bus of the system.
The first starting of the generator must be made without control and regulations of RPM and voltage by the controller, to be sure that
the regulators are working next to the standard settings and the genset conditions are not close to extreme settings. We also suggest
to set to "0" the value of the eventual droop on both RPM and AVR/voltage regulators.
This first starting is made disconnecting the regulation of the RPM governor (connector J7, pins 3-4) and of the AVR (connector J7,
pins 1-2) from the TE808, and eventually restoring settings or jumpers on the governors to be sure that they can work independently
(as in case of a stand-alone generator or as for generator in emergency to mains without synchronization).

a) Let yourself be guided by the self-learning function

See paragraph 2-7.7.1. Use the first modality of our self-learning function. Set the AVR regulator to obtain the rated voltage (usually
400 Vac) and set the RPM regulator to obtain the rated frequency (usually 50 Hz).

OR

b) Manually check the proper condition

Selecting the MAN (manual) mode on the TE808 and pressing the START button, the generator starts.
With generator started, set the RPM regulator to obtain a frequency next to the rated frequency (usually 50Hz) and set the AVR
regulator to obtain a voltage next to the rated voltage (usually 400Vac).
When voltage and frequency are closed to the rated values, it’s possible to shut-down the generator.

4- Manual starting of the generator with RPM and AVR control

This test must be performed with genset breaker/contactor disconnected to avoid voltage presence on the bus of the system. Restore
the connection between the RPM governore outputs (J7 pins 3-4) and the AVR outputs (J7 pins 1-2) of the TE808 and remember to
restore the eventual settings or jumpers to permits external adjustments of RPM and AVR governors.
Verify the offset values about voltage and frequency in the following page (the offset values are Vdc values supplied from the controller
to the regulators input).

The default values that you find set as AVR offset and RPM offset on the controller, are average voltage values that should permit to
work in conditions similar to the nominal ones. In case of accidental modification, we suggest a value of the AVR offset of about 1,5V
and a value of the RPM offset of about 3,0V. Verifiy also that the values of the AVR gain and RPM gain are appropriate.

The default values set as AVR gain and RPM gain on the controller, are average values that should already permit a good regulation
control. In case of accidental modification, we suggest a value of the AVR gain of about 100 and a value of the RPM gain of about 200
(values programmable from 0000 to 1000; higher values mean quicker regulations by the TE808 controller).

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It’s now possible to start the generator selecting the MAN mode on the TE808 and pressing the START button.
With generator started, in the same page described previously, verify the voltage and frequency values of the generator.

Selecting the AVR offset parameter, change that value until you reach a voltage equal to the rated required voltage.
Repeat the procedure for the RPM offset: find an offset value to reach a frequency equal to the rated required frequency.

5- Automatic starting of the generator with RPM and AVR control

a) Now remember/write these two offset values, to be able to restore them in future; this must be made because it’s now necessary to
set different AVR and RPM offset values to reach voltage and frequency values lightly different from the rated ones. For example, if the
rated voltage and frequency are 400Vac and 50Hz, set the AVR and RPM offsets to have the measured values of voltage and
frequency of about 410Vac e 50,5Hz. Once you found these values, shut-down the generator.

First of all be sure that the power device for the insertion of the generator (contactor, switch, breaker, etc) can be drived and closed by
the TE808. This test must be done without load.
Be careful: during this test, if good conditions are reached, the generator supplies the bus/load side by its power insertion.
To make this test, select the automatic mode and give the remote start to the controller (connector J3 pin 5). The generator starts and
for the first 10 seconds it must maintain the voltage and frequency values lightly different from the rated ones (if the values have been
set as previously indicated, the generator should start at 410Vac and 50,5Hz). After these 10 seconds, the controller begins to drive the
AVR and RPM regulators to reach the rated set values (400Vac and 50,0Hz). If the regulation is correct, once reached the rated
values, the generator insertion breaker/contactor closes.

OR

b) Let yourself be guided by the self-learning function

See paragraph 2-7.7.2. Use the second modality of our self-learning function. This second mode permits to automatically move the
AVR and RPM offsets and check if the regulation is correct. Finally, it tests if it’s possible to close the generator contactor.

The possible problems that can occour are the followings:

-the voltage of the generator, instead of moving to the rated voltage, it moves in opposite direction (with probable alarms intervention):
in this case, shut-down the generator and try to reverse the 2 command wires of the AVR (connector J7, pins 1-2). Probably it’s also
necessary to reverse the "sign" of the AVR offset (i.e. if in the previous example the offset was set to 1,3V, eventually set it to -1,3V).
Try with both positive and negative values.
-the frequency of the generator, instead of moving to the rated frequency, it moves in opposite direction (with probable alarms
intervention): in this case, shut-down the generator and try to modify the parameter "RPM reverse voltage" in the menu "Synchro Setup
- RPM Setup - page 2" (see the following image).

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If the problem is not solved following this way, try to reverse also the command wires to the RPM regulator (connector J7 pins 3-4) and
repeat the modification to the parameter "RPM reverse voltage". Probably in this phase it could be necessary to set a new different
value of the RPM offset.

-the generator insertion switch/contactor doesn’t close and the alarm "generator feedback" appears: verify the connections to the
insertion device. In case of motorized switch, verify if a mode selector is present; in this case it must be set to "automatic".
-the generator insertion switch/contactor doesn’t close and no alarm appears: verify that effectively the voltage and frequency values of
the generator are stable and very close to the rated values.

It’s necessary to reach the correct functioning state, included the closure of the generator insertion device, before proceeding with the
next steps.

6- Restore of the correct conditions and first automatic starting for synchronization with the mains

First of all it’s necessary to restore the AVR and RPM offsets to the values to obtain the rated values of voltage and frequency.
Successively it’s necessary to restore the system as “Mains Synchro”:

and set the most important parameters about the synchronization with the mains, as indicated below:

-The “maximum active power” is very important because it’s the value of the power in kw that the generator will deliver to the mains.
For the first tests, we advise to keep a value approximately 25-30% of the rated power of the generator.
-The “power factor with mains” normally must be set to 80 (i.e. 0,80); pay attention that this value may depend exclusively on the
tipology of load prevailing (inductive/capacitive) of the system. It may that it’s not possible to reach the set value of the power factor.
-The “load ramp time” is the extimated time necessary that passes from the insertion of the generator on mains and the full deliver of
power of the generator (i.e. the generator inserts with delivered power approximately zero and reaches the set value of the maximum
active power after this time). For the tests set the time to 20-30sec.
-The “unload time ramp” is the time that the generator needs to pass from the deliver of the maximum active power to the minimum
delivery of power before switching-off (in case of stop by removing the remote start).

It’s now possible to reactivate the power on the mains, so that on the Bus there is the mains voltage, that is also detected by the TE808
Platinum.

Verify that there isn’t any alarm about the phase sequence of the mains.
It’s possible to set the controller in AUT mode and start the generator with the remote start signal.
If the previous passages have been completed correctly, the controller commands the insertion of the generator with delivery of power
on the mains.

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The fault conditions that may happen are the followings:
-The active power (kW) delivered is not stable, it changes quickly/slowly or oscillates: verify and eventually adjust the RPM gain and
the relative delay time. If the machine is too “jerky” and quick in the regulation, decrease first the value of the RPM gain and then try
also to increase its relative delay time. If the response of the engine is too slow, set the values in the opposite way (i.e. eventually
increase the RPM gain and successively decrease its relative delay time).
-The reactive power (kVAR) delivered is not stable, it changes quickly/slowly or oscillates: verify and eventually adjust the AVR gain
and its relative delay time. If the machine is too “jerky” and quick in the regulation, decrease first the value of the AVR gain and then try
also to increase its relative delay time. If the response of the engine is too slow, set the values in the opposite way (i.e. eventually
increase the AVR gain and successively decrease its relative delay time).

In accordance to the type of system that you have, check the installation and programmation instructions about the "Synchro between
mains and 1 generator" system, paragraph 2-3.2.

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 Section 5 - Remote control

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5- 1 Preliminary connection instructions 5- 1.2 Antenna connection
Connect the antenna to the GSM modem as shown in the
The controller is equipped with a TE808 GSM system easy to figure. When the antenna connector is fixed to the antenna
use. and free from barriers you should have a good signal quality.
This antenna has a magnetic base that allows it to be
5- 1.1 Serial cable connection attached to metal supports without tools.
You can easily connect the GSM modem through the serial
cable 9 poles female female
This cable (code 51C7) consists of two connectors:
a) the connector on the GSM modem
b) TE808 side connector

5- 1.3 Power connection

(8-32Vdc power supply)
Use the included power cord. These are the terminals of the
power cable:

c) free wires for power-on

A B
d) connector on the GSM.

Connect the cable as shown in the pictures 1 and 2: in figure 1

you can see the connection to the TE808.

C D

1
In figure 2 you can see the connection with the GSM modem.

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Connect the cables (figure below) to the power supply: 5- 1.5 LED diagnosis
When you power up the GSM modem, the LED flashes to
show that it is running. Also, after switching on:
- For a few seconds, it blinks slowly every 1 second: normal
condition of pre-operation
- After a few seconds after supply, it starts flashing every 2-3
seconds: normal condition, operation enabled
- If it continues to blink slowly, something may be wrong.
Possible causes:
- SIM card not included
- PIN is not disabled
- GSM signal absent or very low, try to change the place
where the antenna is located

5- 1.6 On-board settings

It’s necessary to configure the serial port of the TE808 for the
GSM communication (see Connectivity setup):
If you use the RS232 port:
- Parameter “Protocol”: Gsm modem
You have to connect the black and the brown together to the - Parameter “Baud rate”: 9600
battery negative, and the green and the blue together to the
battery positive.

Then, connect the other side of the connector to the GSM

modem:

5- 1.4 SIM card settings

When the system is connected, you must insert the SIM card
in the GSM modem. Before doing this, you should follow
these steps to make sure the SIM settings are correct:
- Insert the SIM card inside a mobile phone
- Turn on the phone and if asked the PIN code:
• Enter parameters in the "security" of the phone, then
disable the option to request a PIN.
• Turn off your phone then turn on again, should not
require a PIN. Otherwise, go back into security menu
and try again.
• VERY IMPORTANT! The PIN code request must be
disabled. Try sending an SMS message to another
phone, and reply with the receiver to the message of
the phone. If it doesn’t work, check in the
configuration of SMS if the phone "SMS Service
Number" is set correctly and then try again.
• When the system works, remove the SIM card from
the phone and put it into the GSM modem.

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5- 2 SMS command and control If you have already established a mobile number as Set 2, and
you want to change it, you can do so by sending another
Automatically when the GSM modem and the controller TE808 message with the new number, eg: "SET2:+1199999999; the
are connected together, the TE808 sets the GSM modem for former is automatically deleted and replaced.
all parameters. If you want to permanently delete a phone number in the
You only need to set the parameters for automatic call (if heading of TE808, you can send a message with an "empty
different from the preset from the factory) and mobile phone number", for example "SET3:". TE808 receives the message
numbers. and sets the third mobile number as empty, ie delete it.

WARNING: 5- 2.1 SMS commands

Text messages must be wrote exactly following uppercase or If you wish, you can also send commands to the TE808 which
lowercase characters. will then be automatically executed. This is the list of
commands:
Example of the phone display:
Command Action
Man It selects the manual mode on the TE808
Aut It selects the automatic mode on the TE808
Test TE808 passes to test mode
Off It selects the Off mode on the TE808
Reset It permits to reset the alarms of the TE808
Start TE808 starts the generator in manual mode
Stop TE808 stops the generator in manual mode
TE808 responds with an SMS with all the
Info important informations and measures about the
E
system
Kr TE808 closes the mains contactor
Kg TE808 closes the generator contactor
TE808 shows the alarm “system block” (set for
engine stop and doesn’t permit to start). To make
Lock
the alarm disappear, send again the message
SEND MESSAGE “Lock”
TO…
The measures available in message "info" are:
Vgen: three-phase voltages
FG: frequency generator
Vbat: Battery voltage
h: hours worked
Eng: state of the motor (0 = Stop, 1 = started)
Fuel%: amount of fuel in the tank
KG: generator contactor status (0 = off, 1 = on)
kW: three-phase total load consumption

Info= sample message:

VGen:400; 403; 400; FG:50; Vbat:12,3; h:100; Eng:1;
F Fuel%:100; KG:1; kW:23;

You can also send several commands in the same message to

the TE808 as:
Man; Start; Info

In this case, the TE808 will go into manual mode, starts the
To set up mobile phone numbers to which the board must generator will then sends a message like "Info" to read the
send the messages, the TE808 should receive a message (eg measurement.
the first mobile phone number):
SET1:+393451234567
E) number of the first mobile phone enabled to receive SMS
messages from the controller TE808.
F) the number of the SIM card in the GSM modem.
For information about these settings, the TE808 answers the
phone with the following message:
"SMS number +393451234567 set in place: 1".
If you wish, you can send (via your phone) other messages to
the GSM modem to set up additional numbers (up to 3); for
example:
"SET2:394441112223" sets the second mobile phone number
to which SMS will be sent.

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5- 3 Remote control software

5- 3.1 TE808 Monitor

To install the TE808 remote control software (“TE808 Monitor”), you must install the “TE808 Utilities” pack.
When installed, launch “Tecnoelettra - TE Utilities” software from your softwares list.
Then follow instructions by “TE808 Manager” tool that permits to access to the “TE808 monitor”.

1. The software asks you the type of project installed on the TE808; find that file
2. When selected, press “next” to go ahead.

TE808 Manager

Procedure for standard TE808 via serial cable connected to a PC

You must use cable code 51C2.

TE808 Manager

3. Select “Serial” as type of connection;

4. Select the COM port number;
5. Select the speed (the same of baud rate in "Connectivity Setup ");
6. Confirm "Next" to move forward;

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Procedure for communication via Modem

TE808 Manager

10

11

7. Select Modem as type of connection;

8. Select the COM port number connected to the modem;
9. Select the speed (the same of baud rate in "Connectivity Setup " on serial port RS232);
10. Digit the number you want to call (the phone number of the modem connected to the TE808);
11. Confirm with "Next"

Procedure for TE808 connection via TCP/IP converter (communication networks LAN / Ethernet)

TE808 Manager

12

13

14

15

12. Select TCP/IP

13. TE808 identification number (usually "1");
14. IP address assigned to the network cable connected to the converter;
15. Enter serial port number of the serial port on converter (always "4000");

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When you are Online, you can use the Remote Control Software with the same procedure normally used when you are in front of the
controller TE808; you should use the mouse to act on the buttons. A red box will help you locate the button you are selecting.

16. When you have your mouse cursor on buttons active, these are highlighted by a red square. Click the left mouse button to activate
it.

16

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17. When you change the mode to "Settings”, you can check all the measurements, all the states of input / output settings and the list
log.

TE808 Monitor

17

18. When you select, for example, the "TE808 board" to verify the state of I / O, you can see all inputs and outputs states of engine
sensors and controls;
19. Virtual lamps show the status, red for input / output open, green for input / output closed;
20. Numbers show the values of measurement;

TE808 Monitor

18 19

20

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21. When you select, for example, "TE808 board" to check the "Settings", you can see all parameters that can be set. In this case you
can change the settings for serial communication and modem parameters;
22. When you change a parameter and confirm the change by the Enter key, the box turns green and activates the feature to set the
text in TE808 (see paragraph 23);
23. Press "Write in your device" to write and store the modified parameter in TE808;

23
TE808 Monitor

21

22

24. It is also possible to press "Load from device" to read parameters actually set in the TE808 controller;
25. If you press "Project Default values" all the parameters that differ from the default become orange and return to default: now you
can upgrade the parameters on the controller as described on point 22/23;

24 25
TE808 Monitor

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26. If you select "Log Messages" you have access to events list stored on the card. All events are stored with date and time, with the
message of explanation and a symbol that identifies if the message is a warning or an information;
27. Date and time;
28. Messages;
29. Warning symbol;
30. Info symbol;
31. Functions of the Settings menu:
-Save all: you can use this function to export all the parameters values into a .ters file;
-Load all: you can use this button to import the settings stored in .ters files into the controller. WARNING: use this function only if .ters
file was created with the same project version;
-Parameters report: you can use this function to create a printable list of all the parameters and alarms;

TE808 Monitor

31

27

28

29

30

26

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5- 3.2 Memory setting for data-logger

32

32. You can set the dedicated part of the memory for the data-logger function. The parameters, inside Hardware  TE808 board 
Settings, are:

Sampling time (5-65535s): you can program the number of seconds to detect datalogger values.

Use buffer: if programmed at 0, the memory will be filled FLAT MODE: each sampling timer cycle will trigger a data
acquisition from datalogger; if programmed at 1 the memory will be filled BUFFER MODE: samples are stored inside
buffered 5% of total capacity; when this temporary partition is complete, the average value of samples is saved inside
95% partition and the buffer is cleared to restart the sampling procedure. When special alarm events happens, the whole
buffer is stored inside 95% partition to have a more detailed understanding of the problem.

Enable: if 1, the datalogger function is enabled and ready.

33

33. Memory state (inside I/O status):

Full memory: a green dot means that memory must be erased manually in order to continue data acquisition from
datalogger.

Clear memory: a green dot means memory erasing procedure active.

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5- 3.3 Data-logger function

34

35

36

37

34. Press this button to export all data samples into an Excel compatible file and to create trend graphics and stats (see figure below).
35. Press this button to send data request to connected TE808, if data-logger function is enabled, data samples will be received within
few seconds.
36. Press this button to clear data-logger memory.
37. Datalogger indicator inside project tree.

Consumption (Lt/h)

14,00

12,00

10,00

8,00
Lt/h

Lt/h
6,00

4,00

2,00

0,00
0

8
.3

.3

.3

.3

.3

.4

.4

.4

.4

.4
14

14

14

14

14

14

14

14

14

14

Time

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5- 3.4 Logged Variables
The available variables saved inside datalogger memory are:

POS. NAME DESCRIPTION

A Fuel Level (Lt) Litres of fuel stored inside the tank
B Avg kW Partial average active power measured during work cycle
C Last refilling (%) Last refilling percentage
D Mains L1-L2 (V) Mains instant voltage line 1
E Genset L1-L2 (V) Generator instant voltage line 1
F Global alarm #1 Status of global alarm variable #1
G Global alarm #2 Status of global alarm variable #2
H Global alarm #3 Status of global alarm variable #3

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 Section 6 – Firmware and project
download

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6- 1 Firmware and project installation instructions

6- 1.1 Firmware update

DfuSeDemo install following the instructions on the screen

Double click on Setup.exe in the folder Dfuse.

GettingStarted_DFU.pdf Consult the document for more information.

Completed the installation start the program DfuSeDemo v1.0.
START -> Programs -> ST -> DfuSe Demonstration (default route)

Enable the USB port to download the TE808.

• With TE808 off, hold the “STOP” button and energize the controller
• An acustic sound warns that your download firmware via USB is ok.
• Now you must connect the USB cable (type “A-male / A-male”) from the PC to TE808.
• If we need to install the USB driver, this is located in the installation folder of the program DfuSe (the USB driver file is
"STDFU.INF).
• If the connection is successful, the program will appear as in Figure 1.

Fig. 1

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Now you can start to install the firmware:
- Press the "Choose" and select the latest firmware from folder FW.
As shown in Figure 2, the file will have extension “dfu".

Fig.2

To upload the file, press the "Upgrade" button (point A) to start the download.
When the warning message shown below appears (fig. 3a), confirm it.

Fig.3a

The green bar below (point B) shows the progress of the download.

Fig.3b

At the end of the process, to restt the card disconnect and reconnect the supply terminal J1 on the controller TE808.

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6- 1.2 Project update
The “TE Utilities” software install the program by clicking on the Setup.exe icon and follows the screen instructions.

• Once the installation is completed launch the TE Downloader:

START -> Programs -> Tecnoelettrica -> Utilities TE -> TE Downloader (Default location)

Now you must enable the USB port of TE808 to download the project:
• With TE808 off press and hold the AUTO button at the top left of the keyboard
• Apply the supply power while continuing holding the AUTO button for about 10 seconds. After this time the message "User
FLASH erase Force. Please wait ... "appear on the display.
• At the end of the deletion the message "UPGRADE PROJECT” is shown on the display. The internal memory has been
erased and the USB port is enabled to receive a new project.
• Now you must connect the USB cable (A-male / A-male) from the PC to TE808. If you need to install the USB driver, it is
located at the installation folder of the program TE Utilities (USB driver file is "te808.inf).

Fig. 4

• Press "Next" and select the project to be downloaded from the folder Project. As you can see on Figure 4 above, the file will
have extension ".te808”.

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Choose the correct USB communication port
To find the port to use, follow these steps on Windows :
• START -> Settings -> Control Panel -> System -> Hardware -> Device Manager
• Under "Ports COM & LPT" you can see the ports connected: locate the serial com port “TE808 Communication Port“ (COM 5
in the figure below).

fig. 5

• Press the button "Next" keeping selected all the functions (Figure 6). The download of the project will start after a few
seconds.

fig. 6

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 Appendix

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Appendix A: Fuel sensor curves

Fuel level value (%) VDO-Ohm VEGLIA-Ohm DATCON-Ohm

0 10 304 240
16 44 224 187
32 74 151 140
48 103 88 108
60 121 51 89
76 146 21 68
92 170 5 46
105 200 -1 -1

Appendix B: Oil pressure sensor curves

Oil pressure value VDO-ohm VEGLIA-ohm DATACON-ohm

0 10 305 240
2 51 204 174
4 87 114 123
6 122 53 88
8 153 12 62
10 181 12 37
12 181 12 37
14 181 12 37

Appendix C: Temperature sensor curves

Engine temperature value VDO-ohm VEGLIA-ohm DATACON-ohm

0 685 1050 650
40 325 1050 650
60 145 495 345
80 65 245 172
100 35 125 80
120 22 80 49
140 15 50 30
150 -1 -1 -1

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USER NOTES

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NEW FUNCTIONS OF THE RELEASE 5.0.0

1) New self-learning function with 2 modalities for a proper testing of your system
2) OpEx management for the control and evaluation of the fuel consumptions and costs
3) Programmability of many inputs and outputs with different preset functions
4) New Synchro menu with only the parameters needed for your specific system
5) New TPS function for programmable start and stop, with up to 4 time windows programmable
6) New Canbus protocols available
7) 3-ciphers password to enter inside the setup

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 TECNOELETTRA SRL Authorized distributor
Via Dimo Vioni 5,
S.Rocco di Guastalla - 42016 - RE
ITALY
Tel: +39 0522 832004
Fax: +39 0522 832012
E-Mail: [email protected]
Website: www.tecnoelettra.it

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