PipeWrap CT
PipeWrap CT
PipeWrap CT
Description
TM TM
PipeWrap CT is hot applied coal tar tape system for water / gas / oil pipelines. PipeWrap
CT is manufactured by specially formulated coal tar enamel coating sandwiching high tensile
TM
glass fibre fabric. It has polythene film on either side to facilitate unwinding. PipeWrap CT is
TM
an easy to use anti-corrosion tape suitable for wide range of climatic conditions. PipeWrap CT
conforms to AWWA C203/2002 and IS: 15337/2003 standards.
Characteristics
Minimum Maximum
o
Softening Point, C 65 121
o
Penetration at 25 C, 100 gm, 5 sec 1 20
Filler % 20 35
Breaking load in the Longitudinal direction for the
following thickness of tape, N / mm
• 2 mm 3.0 --
• 3 mm 4.0 --
• 4 mm 5.0 --
o
Service Temperature of tape, C -- 60
Adhesion test on applied tape on steel pipe Passes
Cathodic disbondment test with applied tape on steel < 5 mm radius from the edge
of 6 mm holiday
Solubility of Coal tar based tape in petrol, % wt in 24 Hrs -- 5
2
Direct impact test, disbonded area, mm -- 10,000
Holiday test, of thickness, KV
• 2 mm 10 --
• 3 mm 12 --
• 4 mm 15 --
o
Low temperature cracking test at -23.3 C None
Weight, Kg / Sq.M per mm ± 10% 1.50
Application
• Coating material for drinking water pipelines, fire fighting pipelines, raw water pipelines in
thermal plants, oil and gas pipelines.
• Applied on buried and immersed pipes, fittings and appurtenances to protect them from high
corrosive environment
Advantages
• Resist Moisture
• Resist bacterial growth
• Most effective solutions for refurbishment, repair and maintenance of existing pipelines,
specially in-situ repair.
Application Methodology
• Remove dust, flakes, oil, grease or other loose foreign particles by blasting, wire brush or
compressed air.
• Leave 200 mm from pipe ends for welding joints. Coat and wrap such left over part of pipe
at site after welding and hydro testing.
• Apply ShaliPrime PW CT on cleaned surface at 100 - 120 Ml / Sq.M to get DFT of about 30
microns.
• Allow the primed surface to touch dry, which may take 5 - 15 minutes.
• Remove PE film and show the flame of butane gas torch on to the surfaces till it becomes
glossy-smooth.
• Coat PipeWrap – CT on the primed surface. Provide overlap of 25 mm between two
adjoining layers. Wrap spirally and apply sufficient tension to ensure good adhesion and
avoid pockets and bridging to meet holiday detection requirement. Tape joint shall face
downward on outside of lap joint.
• Complete necessary welding and testing of the joint before coating.
• Recommend to apply at the time of pipe erection and lowering inside trenches to avoid any
damage.
Packing
Available in 2 mm, 3 mm and 4 mm thickness with width of 250 mm, 500 mm and 1000 mm. of
10 Mtr length.
Storage
Keep under shed away from heat. Do not stack more than three rolls in one column.
STP’s Businesses
Waterproofing & Insulation
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1202013