Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 19f

Using a generator indoors CAN

KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.

Only use OUTSIDE

NEVER use inside
and far away from
a home or garage,
windows, doors, Visit our website at: http://www.harborfreight.com
EVEN IF doors and
and vents. Email our technical support at: [email protected]
windows are open.
Email our engine support at: [email protected]

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2017 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product.
any shape or form without the express written consent of Harbor Freight Tools. Failure to do so can result in serious injury.
Diagrams within this manual may not be drawn proportionally. Due to continuing SAVE THIS MANUAL.
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
 Table of Contents
Specifications ............................................................... 2 Maintenance ................................................................ 16
Safety ........................................................................... 3 Troubleshooting ........................................................... 21
Setup ............................................................................ 7 Parts List and Diagram ................................................ 23
Operation ..................................................................... 10 Warranties ................................................................... 26

Specifications

120 VAC, 60 Hz, 25 A, 1 Phase

12 VDC, 8 A (nominal)
Output
3000 Running Watts
Generator 3500 Maximum Starting Watts
2 x NEMA #5-20 (3-prong, 120 VAC)
Receptacles 1 x NEMA #L5-30 (3-prong, 120 VAC)
1 x 12 VDC Two Pin Outlet
Displacement 212 cc
Compression Ratio 8.5:1
Horizontal Single Cylinder
Engine Type
4-stroke, OHV
Cooling System Forced air cooled
87+ octane, stabilizer-treated
Type
Fuel unleaded gasoline
Capacity 2.6 Gallons
Type SAE 10W-30
Engine Oil
Capacity 20 fl. oz.
Run Time @ 25% Load
11 hr.
with full tank
Sound Level at 23 feet, 25% load 57 dB
Bore x Stroke 70 mm x 55 mm
Type F7RTC (Torch) or equivalent
Spark Plug
Gap 0.027"– 0.031"
Intake 0.004"– 0.006"
Valve Clearance
Exhaust 0.006"– 0.008"
Engine Speed 2600 – 3100 RPM

The emissions control system for this Engine is warranted for standards set by the
U.S. Environmental Protection Agency and by the California Air Resources Board (also known as CARB).
For warranty information, refer to the last pages of this manual.

Page 2 For technical questions, please call 1-888-866-5797. ITEM 63584

 WarninG SyMBOLS anD DEFiniTiOnS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.

SaFETy
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

Symbol Definitions

SETup
Symbol property or Statement Symbol property or Statement
WARNING marking concerning
rpM Revolutions Per Minute
Risk of Hearing Loss.
Wear hearing protection.
Hp Horsepower
WARNING marking concerning
Risk of Respiratory Injury.
aWG American Wire Gauge Operate engine OUTSIDE and far away
WARNING marking concerning from windows, doors, and vents.
Risk of Eye Injury. Wear ANSI-approved WARNING marking concerning
safety goggles with side shields. Risk of Fire while handling fuel.
Do not smoke while handling fuel.
Read the manual before
WARNING marking concerning
set-up and/or use.
Risk of Fire. Do not refuel while

OpEraTiOn
operating. Keep flammable
objects away from engine.

iMpOrTanT SaFETy inSTruCTiOnS

WarninG! read all instructions.
Failure to follow all instructions listed below may result in fire, serious injury and/or DEaTH.
The warnings and precautions discussed in this manual cannot cover all possible conditions and
situations that may occur. It must be understood by the operator that common sense and caution
are factors which cannot be built into this product, but must be supplied by the operator.

SaVE THESE inSTruCTiOnS

MainTEnanCE

ITEM 63584 For technical questions, please call 1-888-866-5797. Page 3

 Setup precautions
1. Gasoline fuel and fumes are flammable, and 6. Connections for standby power to a building
potentially explosive. Use proper fuel storage electrical system must be made by a qualified
and handling procedures. Do not store fuel electrician. The connection must isolate the
or other flammable materials nearby. Generator power from utility power, and must
2. Have multiple ABC class fire extinguishers nearby. comply with all applicable laws and electrical codes.
SaFETy

3. Operation of this equipment may create sparks that 7. Wear ANSI-approved safety goggles, heavy-duty
can start fires around dry vegetation. work gloves, and dust mask/respirator during set up.
A spark arrestor may be required. The operator 8. Use only lubricants and fuel recommended
should contact local fire agencies for laws or in the Specifications chart of this manual.
regulations relating to fire prevention requirements. 9. Improper connections to a building electrical system
4. Set up and use only on a flat, level, can allow electrical current from the Generator
well-ventilated surface. to backfeed into the utility lines. Such backfeed
5. All connections and conduits from the Generator may electrocute utility company workers or others
to the load must only be installed by trained and who contact the lines during a power outage,
licensed electricians, and in compliance with all and the Generator may explode, burn, or cause
relevant local, state, and federal electrical codes and fires when utility power is restored. Consult
standards, and other regulations where applicable. the utility company and a qualified electrician if
intending to use the Generator for back up power.
10. Do not operate the Generator before grounding.
SETup

The Generator must be earth-grounded

in accordance with all relevant electrical
codes and standards before operation.

Operating precautions
1. CarBOn MOnOXiDE HaZarD 4. If you start to feel sick, dizzy, or weak while
using a generator indoors Can KiLL using a generator, get to fresh air right away.
yOu in MinuTES. The carbon monoxide from generators can
Generator exhaust contains quickly lead to full incapacitation and death.
carbon monoxide. This is a poison 5. Keep children away from the equipment,
you cannot see or smell. especially while it is operating.
6. Keep all spectators at least six feet
from the engine during operation.
OpEraTiOn

7. Fire Hazard! Do not fill gas tank while engine is

running. Do not operate if gasoline has been spilled.
Clean spilled gasoline before starting engine.
OFF OuTpuT
run ESC
OVErLOaD
OiL THrOTTLE OFF OuTpuT
LOW run ESC
STarT OVErLOaD
OuTLETS OiL THrOTTLE
LOW
paraLLEL
STarT
OuTLETS
paraLLEL

rESET
120V
aC rESET
rESET
120V
aC rESET

12V
DC

12V
DC

Do not operate near pilot light or open flame.

8. Do not touch engine during use.
NEVER use inside a home or garage, Let engine cool down after use.
EVEN IF doors and windows are open.
9. Never store fuel or other flammable
materials near the engine.
10. If the plugged in product operates abnormally
or unusually slow, immediately stop using the
generator as a power source. Read and adhere
to the instruction manual of the product to be
OFF OuTpuT
run ESC
OVErLOaD
OiL THrOTTLE
LOW
STarT
OuTLETS
paraLLEL

rESET
120V
aC rESET

12V
DC

powered to make sure that it can be safely and

Only use OUTSIDE and far away from windows, efficiently powered by a portable generator.
MainTEnanCE

doors, and vents. 11. Before connecting an appliance or power cord

2. Never use a generator indoors, including in to the generator: Make sure that it is in good
garages, basements, crawl spaces and sheds. working order. Faulty appliances or power cords
Opening doors and windows or using fans will NOT can create a potential for electrical shock.
prevent carbon monoxide build up in the home. 12. Do not exceed the running wattage of the generator.
3. When using generators, keep them outdoors Make sure that the total electrical rating of the
and far away from open doors, windows, all of the tools or appliances plugged into the
and vents to avoid toxic levels of carbon generator at the same time does not exceed that
monoxide from building up indoors. of the generator. Check that the startup surge
will not be beyond the limit of the generator.

Page 4 For technical questions, please call 1-888-866-5797. ITEM 63584

Operating precautions (continued)
13. Avoid substantially overloading which will trip 28. Do not operate in explosive atmospheres,
the circuit breaker. Slightly overloading the such as in the presence of flammable
generator may not trip the circuit breaker, liquids, gases, or dust. Gasoline-powered
but will lead to premature generator failure. engines may ignite the dust or fumes.

SaFETy
14. Do not attempt to connect or disconnect 29. Stay alert, watch what you are doing and
load connections while standing in water, use common sense when operating this
or on wet or soggy ground. generator. Do not use while tired or under the
15. Do not touch electrically energized parts of influence of drugs, alcohol or medication.
the generator and interconnecting cables or 30. Dress properly. Do not wear loose clothing or
conductors with any part of the body, or with jewelry. Keep hair, clothing and gloves away
any non-insulated conductive object. from moving parts. Loose clothes, jewelry or
16. Connect the generator only to a load that is long hair can be caught in moving parts.
compatible with the electrical characteristics 31. Parts, especially exhaust system components,
and running wattage of the generator. get very hot during use. Stay clear of hot parts.
17. Insulate all connections and disconnected wires. 32. Do not cover the generator during operation.
18. Guard against electric shock. 33. Keep the generator and surrounding
Prevent body contact with grounded surfaces such area clean at all times.
as pipes, radiators, ranges, and refrigerators. 34. Do not smoke, or allow sparks, flames,

SETup
19. Only use a suitable means of transport and or other sources of ignition around the
lifting devices with sufficient weight bearing equipment, especially when refuelling.
capacity when transporting the generator. 35. Use the equipment, accessories, etc.,
20. Secure the generator on transport vehicles to in accordance with these instructions and in
prevent it from rolling, slipping, and tilting. the manner intended for the particular type of
21. Industrial applications must follow equipment, taking into account the working
OSHA requirements. conditions and the work to be performed.
Use of the equipment for operations different from
22. Do not leave the generator unattended when it is
those intended could result in a hazardous situation.
running. Turn off the generator (and remove safety
keys, if available) before leaving the work area. 36. Do not operate the equipment with known
leaks in the engine’s fuel system.
23. The generator can produce high noise levels.
Prolonged exposure to noise levels 37. When spills of fuel or oil occur, they must be
above 85 dBA is hazardous to hearing. cleaned up immediately. Dispose of fluids and

OpEraTiOn
Wear ear protection when operating the generator cleaning materials as per any local, state, or
or when working nearby while it is operating. federal codes and regulations. Store oil rags in
a bottom-ventilated, covered, metal container.
24. Keep access doors on enclosures locked.
38. Keep hands and feet away from moving parts.
25. Wear ANSI-approved safety glasses
Do not reach over or across
and hearing protection during use.
equipment while operating.
26. People with pacemakers should consult their
39. Before use, check for misalignment or binding of
physician(s) before use. Electromagnetic fields in
moving parts, breakage of parts, and any other
close proximity to a heart pacemaker could cause
condition that may affect the equipment’s operation.
pacemaker interference or pacemaker failure.
if damaged, have the equipment serviced
Caution is necessary when near the
before using. Many accidents are caused
engine’s magneto or recoil starter.
by poorly maintained equipment.
27. Use only accessories that are recommended
40. Use the correct equipment for the application.
by Harbor Freight Tools for your model.
Do not modify the equipment and do not use the
Accessories that may be suitable for one
equipment for a purpose for which it is not intended.
MainTEnanCE

piece of equipment may become hazardous

when used on another piece of equipment.

ITEM 63584 For technical questions, please call 1-888-866-5797. Page 5

 parallel Kit precautions

TO prEVEnT SEriOuS inJury, DEaTH, anD GEnEraTOr anD/Or

EQuipMEnT DaMaGE FrOM ELECTriC SHOCK anD FirE:
SaFETy

1. Follow parallel Kit instructions provided with 4. Do not remove or connect a Parallel Kit
Kit for connection and use of a parallel Kit. while the Generator is running.
2. Only connect two identical Inverter Generators 5. Do not use a Parallel Kit that is
together using a Parallel Kit. attached to only one Generator.
3. Connect Parallel Kit only to terminals marked 6. Do not use any other outlet on a Generator
“Parallel Outlets” on the front of the Generator. that has a Parallel Kit attached.

Service precautions
1. Before service, maintenance, or cleaning: 6. Maintain labels and nameplates on the equipment.
a. unplug all devices from the generator. These carry important information.
If unreadable or missing, contact
SETup

b. Turn the Combination Switch Harbor Freight Tools for a replacement.

to its “OFF” position.
7. Have the equipment serviced by a qualified repair
c. allow the engine to completely cool. person using only identical replacement parts.
d. Then, remove the spark plug cap This will ensure that the safety of the equipment
from the spark plug. is maintained. Do not attempt any service or
maintenance procedures not explained in this
2. Keep all safety guards in place and in
manual or any procedures that you are uncertain
proper working order. Safety guards include
about your ability to perform safely or correctly.
muffler, air cleaner, mechanical guards,
and heat shields, among other guards. 8. Store equipment out of the reach of children.
3. Keep all electrical equipment clean and dry. 9. Follow scheduled engine and
Replace any wiring where the insulation is equipment maintenance.
cracked, cut, abraded, or otherwise degraded.
Replace terminals that are worn, discolored, or refueling:
OpEraTiOn

corroded. Keep terminals clean and tight. 1. Do not refill the fuel tank while the
4. Do not alter or adjust any part of the engine is running or hot.
equipment or its engine that is sealed by the 2. Do not smoke, or allow sparks, flames,
manufacturer or distributor. Only a qualified or other sources of ignition around the
service technician may adjust parts that may equipment, especially when refuelling.
increase or decrease governed engine speed.
3. Do not fill fuel tank to the top.
5. Wear ANSI-approved safety goggles, Leave a little room for the fuel to expand as needed.
heavy-duty work gloves, and
dust mask/respirator during service. 4. Refuel in a well-ventilated area only.
5. Wipe up any spilled fuel and allow excess
to evaporate before starting engine.
To prevent FirE, do not start the engine
while the smell of fuel hangs in the air.
MainTEnanCE

SaVE THESE inSTruCTiOnS.

Page 6 For technical questions, please call 1-888-866-5797. ITEM 63584

 Set up

read the EnTirE iMpOrTanT SaFETy inFOrMaTiOn section at the beginning of this manual
including all text under subheadings therein before set up or use of this product.

SaFETy
TO prEVEnT SEriOuS inJury anD FirE: Operate only with proper spark arrestor installed.
Operation of this equipment may create sparks that can start fires around dry vegetation.
a spark arrestor may be required.
The operator should contact local fire agencies for laws or regulations relating to fire
prevention requirements.
At high altitudes, the engine’s carburetor, governor, and any other parts that control the fuel-air ratio
will need to be adjusted by a qualified mechanic to allow efficient high-altitude use and
to prevent damage to the engine and any other devices used with this product.
Grounding
1. The Generator must be properly grounded 2. To ground the Generator, connect a #4 AWG
in accordance with all relevant electrical grounding wire (not included) from the Grounding
codes and standards before operation. Terminal on the Control Panel to a grounding rod

SETup
Have the unit grounded by a qualified electrician (not included). The grounding rod must be an
if you are not qualified to do so. earth-driven copper or brass rod (electrode)
which can adequately ground the Generator.
3. Refer to local regulations for
ground source information.
Electric Starter Battery Connection
For the electric start function, the included 12 VDC 4. Locate the black and red battery cables.
Battery must be connected before first use. 5. Connect the red cable to the positive battery
1. Remove the Battery Access Door. terminal first. Then connect the black
2. Make sure the black strap stretches over the top of cable to the negative battery terminal.
the Battery and hooks into the Battery Platform. 6. Replace the Battery Access Door.
3. Remove the covers from the Battery Terminals.

OpEraTiOn
Components and Controls
120 VAC 30 A 120 VAC Breaker Overload Display Control Combination
receptacle reset Button Low Oil Output Button Switch

OFF

AC 120V RUN

parallel Kit AC 120V

Terminals PARALLEL
OUTLETS
RESET START

Ground
Terminal
MainTEnanCE

DC 12V
8A MAX RESET ESC THROTTLE STARTER
Engine
RESET Switch
ON OFF
GROUND

120 VAC Breaker 120 VAC 20 A 12 VDC 12 VDC Breaker Economy

reset Button receptacles receptacle reset Button (ESC) Switch
Figure a: Control panel
WarninG! Follow parallel Kit instructions for connection and use of a
parallel Kit (parallel Kit and instructions sold separately).
ITEM 63584 For technical questions, please call 1-888-866-5797. Page 7
 Fuel Cap Handle
SaFETy

Control panel

Starter
Handle

Battery
access
Door
SETup

Wheel Lock

Figure B: Generator Front

OpEraTiOn

Spark plug

Carburetor access panel

air Filter
MainTEnanCE

Exhaust Oil Fill Oil Fill

rear Oil Drain Cap access Door
Cover Bolt

Figure C: Generator rear and interior

Page 8 For technical questions, please call 1-888-866-5797. ITEM 63584

 SaFETy
Figure D: Display Screen Symbology
Symbol Meaning

SETup
Normal

u> AC Overvoltage

u< AC Undervoltage

i>
OpEraTiOn
Generator Output
Overcurrent

Generator Output
Short Circuit

Inverter
Overheating
MainTEnanCE

Maintenance Time

ITEM 63584 For technical questions, please call 1-888-866-5797. Page 9

 Operation

read the EnTirE iMpOrTanT SaFETy inFOrMaTiOn section at the beginning of this manual
including all text under subheadings therein before set up or use of this product.

pre-Start Checks
SaFETy

Inspect Engine and Generator looking for damaged, loose, and missing parts before set up and starting.
If any problems are found, do not use equipment until fixed properly.
Checking and Filling Engine Oil
nOTiCE: Generator is shipped without engine
oil. Engine’s crankcase MuST be filled with Oil Fill
oil before first use. your Warranty is VOiD if access
the Engine’s crankcase is not properly filled Door
with oil before first use and before each use
thereafter. Before each use, check the oil level.
Engine will not start with low or no engine oil.

1. Make sure the Engine is stopped and is level.

SETup

2. On the left side of the Generator, loosen

the Screw and remove the Oil Fill
Access Door, as shown to the right.

3. Clean the top of the Oil Fill Cap / Dipstick

and the area around it. Remove the
Cap / Dipstick, turning it counterclockwise. Oil Fill
Cap / Dipstick
4. Check the oil level. The oil level should be x x x x x xx
up to the edge of the hole as shown.

5. As needed, add the appropriate type of

oil until the oil level is at the proper level. Full Level
SAE 10W-30 oil is recommended for general use.
OpEraTiOn

6. Thread the Oil Fill Cap / Dipstick back in clockwise

and replace the Oil Fill Access Door.
nOTiCE: Do not run the engine with too little oil.
Engine will shut off if engine oil level is too low.

Checking and Filling Fuel

WarninG! TO prEVEnT SEriOuS note: Do not use gasoline that has been stored in a
inJury FrOM FirE: metal fuel container or a dirty fuel container. it can
Fill the fuel tank in a well-ventilated area cause particles to enter the carburetor, affecting
away from ignition sources. If the Engine Engine performance and/or causing damage.
is hot from use, shut the Engine off and 4. If needed, fill the Fuel Tank to about 1 inch under
wait for it to cool before adding fuel. Do not smoke. the fill neck of the Fuel Tank with 87 octane or
1. Clean the Fuel Cap and the area around it. higher unleaded gasoline that has been treated
with a fuel stabilizer additive. Follow fuel stabilizer
MainTEnanCE

2. Unscrew and remove the Fuel Cap.

manufacturer’s recommendations for use.
3. Remove the Strainer and remove any dirt
5. Replace the Fuel Cap.
and debris. Then replace the Strainer.
6. Wipe up any spilled fuel and allow excess
note: Do not use gasoline containing more than
to evaporate before starting engine.
10% ethanol (E10). Do not use E85 ethanol. add fuel
To prevent FIRE, do not start the engine
stabilizer to the gasoline or the Warranty is VOiD.
while the smell of fuel hangs in the air.

Page 10 For technical questions, please call 1-888-866-5797. ITEM 63584

Starting the Engine
Before Starting the Engine
a. inspect the generator and engine.
b. Disconnect all electrical loads from the generator.
c. Fill the engine with the proper amount and type of

SaFETy
both stabilizer-treated unleaded gasoline and oil.

Manual Start

1 ESC THrOTTLE

1. Move the Economy (ESC)

On OFF
Switch to the OFF position.

OFF
run
2

SETup
2. Turn the Combination Switch STar
T

to the START position.

3. Grip the Starter Handle of the Engine loosely and

pull it slowly several times to allow the gasoline to flow
into the Engine’s carburetor. Then pull the Starter
Handle gently until resistance is felt. Allow
Cable to retract fully and then pull it quickly.
Repeat until the Engine starts. Do not let the

OpEraTiOn
Starter Handle snap back against the housing.
Hold it as it recoils so it doesn't hit the housing.
3
if engine does not start:
• Check engine oil level.
Engine will not start with low or no engine oil.
• Check spark arrestor cleanliness.
Engine will not start if spark arrestor is clogged.
• For warm engine – turn Combination Switch
to RUN before trying to start it again.

4. The OUTPUT light illuminates when

the Engine starts and the Generator
produces power. Allow the Engine
MainTEnanCE

to run for several seconds, then OFF

run
move the Combination Switch 4
slowly to its RUN position.
T
STar

note: Moving the Combination

Move
Switch too fast could stall the Engine.
Slowly

iMpOrTanT: Allow the Engine to run

at no load for five minutes after each
start-up so that the Engine can stabilize.

ITEM 63584 For technical questions, please call 1-888-866-5797. Page 11

 Electric Start

1 ESC THrOTTLE
1. Move the Economy (ESC)
Switch to the OFF position. On OFF
SaFETy

OFF
run
2
2. Turn the Combination Switch
T
to the START position. STar
SETup

3. Press and hold the Starter Button

to start the Engine. If Engine
3 STarTEr

does not start within 3 seconds,

release Starter Button. Wait at
least 10 seconds, then try again.

note: If engine does not start, check

engine oil level. Engine will not
start with low or no engine oil.
note: If warm engine does not start,
turn Combination Switch to RUN
before trying to start it again.
OpEraTiOn

4. The OUTPUT light illuminates when

the Engine starts and the Generator
produces power. Allow the Engine
to run for several seconds, then OFF
move the Combination Switch run
4
slowly to its RUN position.
T
STar
note: Moving the Combination
Switch too fast could stall the Engine. Move
Slowly
iMpOrTanT: Allow the Engine to run
at no load for five minutes after each
start-up so that the Engine can stabilize.
MainTEnanCE

Break-in period
a. Breaking-in the Engine will help to ensure proper equipment and Engine operation.
b. The break-in period will last about 30 hours of use.
DO NOT exceed 75% of the Generator’s running wattage during this period.
• Change the engine oil after this period.
Under normal operating conditions subsequent maintenance follows
the schedule explained in the MainTEnanCE section.

Page 12 For technical questions, please call 1-888-866-5797. ITEM 63584

Nominal 12 VDC Output
1. Do not use any 120 VAC outlet
while using the 12 VDC outlet.

2. Move the Economy (ESC) Switch ESC THrOTTLE

SaFETy
to the OFF position.
On OFF
3. Only use the 12 VDC receptacle
to charge a 12 volt lead-acid
type battery using an appropriate
charge controller. (Battery and
controller not included.) The
12 VDC output is not regulated. DC 12 V rESET
8 A MAX
4. Do not connect any device
to the 12 VDC terminal that
draws more than 8 amps.

5. If this 12 VDC circuit protection is

tripped, reduce the load, and press
the Reset Button next to the outlet.

SETup
Connecting 120 VaC Loads to the Generator
Calculate power Draw:

Power draw can be calculated by multiplying volts and amps. The resulting number is wattage.
• Never exceed the running wattage for the Generator or any outlet amperage rating.
• Refer to appliance/tool owner’s manuals to determine the wattage of electrical load devices.
• Long power cords and extension cords draw additional power. Keep cord length at a minimum.

Wattage Estimates

OpEraTiOn
Refer to your device documentation for start-up and running wattage requirements.
Check nameplate wattages on all loads before connecting to Generator.

Plug the power cord of the 120 volt appliance/tool

into the 120 VAC Outlet on the Generator. Plug in
appliances from largest to smallest load.
note: Do not allow the Generator to completely run
out of fuel with devices attached. a Generator’s
output may sharply spike as it runs out of fuel,
causing damage to attached devices. MainTEnanCE

Figure E: plug Load in

ITEM 63584 For technical questions, please call 1-888-866-5797. Page 13

 Overload indicator
note: The OVERLOAD light may turn on for a few seconds as a large device starts up.
This is normal for loads approaching the capacity of this Generator.

1. The total combined load through the 4. Check if any circuit breakers have tripped
outlet on the Generator must not exceed and make sure that ALL circuit breakers are
the running power of the unit. reset before starting the Generator again.
SaFETy

2. If the OVERLOAD light turns on and the Generator 5. Restart the Engine and reconnect devices while
stops producing power, it has been overloaded. being careful to not overload Generator.

3. Turn off and disconnect all electrical devices and

stop the Engine. Compare device requirements
to Generator rating and reduce the total wattage
of connected devices if necessary. Move anything
that may be limiting Generator ventilation away.

Low Oil indicator

1. If the Engine oil level is too low, the LOW OIL light
turns on and the Engine will automatically shut off.
2. The Engine cannot be restarted until the proper
SETup

amount of oil has been added. Add the appropriate

type of oil until the oil level is at the proper level.
SAE 10W-30 oil is recommended for general use.
nOTiCE: Do not run the engine with too little oil.
Engine will shut off if engine oil level is too low.

Economy (ESC) Switch

1. Turn the Economy (ESC) Switch ON to limit noise
and fuel consumption for lighter generator loads.
2. Turn the Economy (ESC) Switch OFF
to operate engine at full speed:
a. when starting
OpEraTiOn

b. when a heavy load is applied

c. when using the 12 VDC output

Digital Display Screen

The Display Screen can be used to monitor
the operating status of the Generator.
Use the Display Control Button to scroll
through the following indicators:
• V – Voltage
• A – Amperage
• VA – Volt Amps / Watts
• Hour – current run time and
MainTEnanCE

accumulative run time

Page 14 For technical questions, please call 1-888-866-5797. ITEM 63584

Stopping the Engine

OFF

SaFETy
run

To stop the Engine in an emergency,

turn the Combination Switch OFF. STar
T

EMErGEnCy
SHuT OFF

SETup
Under normal conditions, use the following procedure to shut off the Generator:

1. Turn all electrical load devices off and

unplug them from the Generator.
unplug Loads

OpEraTiOn
2 ESC THrOTTLE

On OFF
2. If the Economy (ESC) Switch is ON,
turn it to the OFF position.

OFF
run
3
MainTEnanCE

T
3. Turn the Combination Switch OFF. STar

ITEM 63584 For technical questions, please call 1-888-866-5797. Page 15

 Maintenance

WarninG
TO prEVEnT SEriOuS inJury FrOM aCCiDEnTaL STarTinG:
SaFETy

Turn the Combination Switch of the equipment to its “OFF” position, wait for the engine to cool, and
disconnect the spark plug cap before performing any inspection, maintenance, or cleaning procedures.
TO prEVEnT SEriOuS inJury FrOM EQuipMEnT FaiLurE:
Do not use damaged equipment. if abnormal noise, vibration, or
excess smoking occurs, have the problem corrected before further use.
Follow all service instructions in this manual. The engine may fail critically if not serviced properly.
Many maintenance procedures, including any not detailed in this manual, will need to be performed
by a qualified technician for safety. if you have any doubts about your ability to safely service the
equipment or engine, have a qualified technician service the equipment instead.

Cleaning, Maintenance, and Lubrication Schedule

note: This maintenance schedule is intended solely as a general guide. If performance decreases or if
equipment operates unusually, check systems immediately. The maintenance needs of each piece of equipment
SETup

will differ depending on factors such as duty cycle, temperature, air quality, fuel quality, and other factors.
note: The following procedures are in addition to the regular checks and maintenance
explained as part of the regular operation of the engine and equipment.

Monthly or Every 3 mo. Every 6 mo. yearly or

Before Every
procedure every 8 hr. or 50 hr. or 100 hr. every 300 hr. page
Each use 2 years
of use of use of use of use
1. Brush off outside of engine
2. Check engine oil level
3. Check air filter
Change engine oil 17
Clean/replace air cleaner * 18
OpEraTiOn

1. Check and clean spark plug

2. Check and clean spark arrestor
19
1. Check/adjust idle speed
2. Check/adjust valve clearance
3. Clean fuel tank, strainer
and carburetor
** –
4. Clean carbon build-up from
combustion chamber
Replace fuel line if necessary ** –

*Service more frequently when used in dusty areas.

**These items should be serviced by a qualified technician.
MainTEnanCE

Page 16 For technical questions, please call 1-888-866-5797. ITEM 63584

Checking and Filling Fuel note: Do not use gasoline that has been stored in a
metal fuel container or a dirty fuel container. it can
WarninG! TO prEVEnT SEriOuS
cause particles to enter the carburetor, affecting
inJury FrOM FirE:
engine performance and/or causing damage.
Fill the fuel tank in a well-ventilated area
away from ignition sources. If the engine is 4. If needed, fill the Fuel Tank to about 1 inch under
hot from use, shut the engine off and wait the fill neck of the Fuel Tank with 87 octane or
higher unleaded gasoline that has been treated

SaFETy
for it to cool before adding fuel. Do not smoke.
with a fuel stabilizer additive. Follow fuel stabilizer
1. Clean the Fuel Cap and the area around it.
manufacturer’s recommendations for use.
2. Unscrew and remove the Fuel Cap.
5. Replace the Fuel Cap.
3. Remove the Strainer and remove any dirt
6. Wipe up any spilled fuel and allow excess
and debris. Then replace the Strainer.
to evaporate before starting engine.
note: Do not use gasoline containing more than To prevent FIRE, do not start the engine
10% ethanol (E10). Do not use E85 ethanol. add fuel while the smell of fuel hangs in the air.
stabilizer to the gasoline or the Warranty is VOiD.

Engine Oil Change

CauTiOn! Oil is very hot during operation and can cause burns. Wait for engine to cool before changing oil.

SETup
1. Make sure the Engine is stopped and is level. nOTiCE: Do not run the engine with too little oil.
Engine will not start with low or no engine oil.
2. On the left side of the Generator, loosen
the Screw and remove the Oil Fill
Oil Fill
Access Door, as shown to the right. access
Door
3. Lift and tilt the Generator. Remove the Drain
Plug on the bottom of the machine, then set
the Generator back down on a level surface.

4. Clean the top of the Oil Fill Cap / Dipstick

and the area around it. Remove the
Cap / Dipstick, turning it counterclockwise.

OpEraTiOn
5. Place an oil drain pan under the Generator
and center under the Drain Plug opening.
Remove the Oil Drain Bolt, tilt the Generator Drain plug
slightly to facilitate drainage and wait for oil
to drain completely. Recycle used oil.

6. Tilt the Generator and replace the Drain Plug, then

set the Generator back down on a level surface.

7. Replace the Oil Drain Bolt and add the appropriate

type of oil until the oil level is at the proper level.
SAE 10W-30 oil is recommended for general use.
MainTEnanCE

note: Make sure Generator is level when adding oil to Oil Fill
prevent overfilling which could cause engine damage. Cap / Dipstick
x x x x x xx

8. Check the oil level. The oil level should be

up to the edge of the hole as shown. Full Level

9. Thread the Oil Fill Cap / Dipstick back in clockwise

and replace the Oil Fill Access Door.
Oil Drain Bolt

ITEM 63584 For technical questions, please call 1-888-866-5797. Page 17

 air Filter Element Maintenance
1. Loosen two screws and remove the Access 3. Cleaning:
Panel on the left side of the Generator. • For “paper” filter elements:
access To prevent injury from dust and debris,
panel wear ANSI-approved safety goggles,
NIOSH-approved dust mask/respirator, and
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heavy-duty work gloves. In a well-ventilated

area away from bystanders, use pressurized
air to blow dust out of the air filter.
• For foam filter elements:
Wash the element in warm water and
mild detergent several times. Rinse.
Squeeze out excess water and allow it to dry
completely. Soak the filter in lightweight oil
2. Remove the Air Filter Cover and the briefly, then squeeze out the excess oil.
air filter elements and check for dirt. 4. Install the cleaned filter.
Clean as described below.
5. Secure the Air Filter Cover and replace the
Access Panel before use.
air Filter
Cover
SETup

Spark arrestor Maintenance

OpEraTiOn

TO prEVEnT SEriOuS inJury anD FirE: Operate only with proper spark arrestor installed.
Operation of this equipment may create sparks that can start fires around dry vegetation.
a spark arrestor may be required. The operator should contact local fire agencies for laws or
regulations relating to fire prevention requirements.
1. Allow the Generator to cool completely. Spark arrestor
2. Remove the 6 Screws (79) from Bracket
the back of the Generator.
3. Remove the Grate (149). Bolt
MainTEnanCE

Grate (149)

5. Clean the Spark Arrestor using a wire brush

Spark (sold separately). Replace arrestor if damaged.
arrestor
6. WarninG! TO prEVEnT SEriOuS inJury
FrOM aCCiDEnTaL BruSH FirE, secure
Spark arrestor back in place immediately
after cleaning and before further operation.
4. Remove the two Bolts that hold the
Spark Arrestor Bracket in place.

Page 18 For technical questions, please call 1-888-866-5797. ITEM 63584

Spark plug Maintenance
1. Loosen two screws and remove the Access 3. Using a spark plug wrench, remove the spark plug.
Panel on the left side of the Generator.

access
panel

SaFETy
4. Inspect the spark plug:
If the electrode is oily, clean it using a clean, dry rag.
If the electrode has deposits on it, polish it using
2. Disconnect spark plug cap from end of plug. emery paper. If the white insulator is cracked or
Clean out debris from around spark plug. chipped, the spark plug needs to be replaced.
nOTiCE: Use only F7RTC type spark plug or equivalent.

SETup
Using an incorrect spark plug may damage the engine.
5. When installing a new spark plug,
Spark plug Cap
adjust the plug’s gap to the specification on the
Specifications chart. Do not pry against the
electrode, the spark plug can be damaged.
6. Apply anti-seize material to Spark Plug threads.
Install the new spark plug or
the cleaned spark plug into the engine.
• Gasket-style:
Finger-tighten until the gasket
contacts the cylinder head,
then tighten about 1/2-2/3 turn more.

OpEraTiOn
• non-gasket-style:
Finger-tighten until the plug
contacts the cylinder head,
then tighten about 1/16 turn more.
nOTiCE: Tighten the spark plug properly.
if loose, the spark plug will cause the
engine to overheat.
if overtightened, the threads in the
engine block will be damaged.
7. Apply dielectric spark plug boot protector
(not included) to the end of the spark plug
and reattach the cap securely.
8. Replace Spark Plug Access Cover
and Access Panel.
MainTEnanCE

ITEM 63584 For technical questions, please call 1-888-866-5797. Page 19

 Storage
When the equipment is to remain idle for longer than c. Replace spark plug, but leave
20 days, prepare the engine for storage as follows: spark plug cap disconnected.
1. CLEaninG: d. Pull Starter Handle to distribute oil in cylinder.
Wait for engine to cool, then clean engine with Stop after one or two revolutions when you
SaFETy

dry cloth. nOTiCE: Do not clean using water. feel the piston start the compression stroke
The water will gradually enter the (when you start to feel resistance).
engine and cause damage. 4. STOraGE arEa:
2. FuEL: Cover and store in a dry, level, well-ventilated
To protect the fuel tank during storage, fill the area out of reach of children. Storage area should
tank with gasoline that has been treated with also be away from ignition sources, such as
a fuel stabilizer additive. Follow fuel stabilizer water heaters, clothes dryers, and furnaces.
manufacturer’s recommendations for use. Refer nOTiCE: During extended storage periods the
to Checking and Filling Fuel on page 17. Engine must be started every 3 months and allowed
to run for 15 – 20 minutes or the Warranty is VOID.
WarninG! TO prEVEnT SEriOuS
inJury FrOM FirE: 5. aFTEr STOraGE:
Drain the fuel tank in a well-ventilated area Before starting the engine after storage, keep in
away from ignition sources. If the engine mind that untreated gasoline will deteriorate quickly.
is hot from use, shut the engine off and Drain the fuel tank and change to fresh fuel if
SETup

wait for it to cool before draining fuel. Do not smoke. untreated gasoline has been sitting for a month,
if treated gasoline has been sitting beyond the
3. LuBriCaTiOn:
fuel stabilizer’s recommended time period,
a. Change engine oil. or if the engine does not start.
b. Clean out area around spark plug.
Remove spark plug and pour one tablespoon of
engine oil into cylinder through spark plug hole.
OpEraTiOn
MainTEnanCE

Page 20 For technical questions, please call 1-888-866-5797. ITEM 63584

Troubleshooting
problem possible Causes probable Solutions
Engine will not start FUEL RELATED: FUEL RELATED:
1. No fuel in tank or fuel valve closed. 1. Fill fuel tank with fresh 87+ octane stabilizer-treated
unleaded gasoline and open fuel valve.

SaFETy
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Choke not in START position, cold engine. 2. Move Choke to START position.
3. Gasoline with more than 10% ethanol 3. Clean out ethanol rich gasoline from fuel system.
used. (E15, E20, E85, etc.) Replace components damaged by ethanol. Use fresh
87+ octane stabilizer-treated unleaded gasoline only.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
4. Low quality or deteriorated, old gasoline. 4. Use fresh 87+ octane stabilizer-treated
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
5. Carburetor not primed. 5. Pull on Starter Handle to prime.
6. Dirty fuel passageways. 6. Clean out passageways using fuel additive.
Heavy deposits may require further cleaning.
7. Carburetor needle stuck. 7. Gently tap side of carburetor float

SETup
Fuel can be smelled in the air. chamber with screwdriver handle.
8. Too much fuel in chamber. This can be 8. Turn Choke to RUN position. Remove spark plug and
caused by the carburetor needle sticking. pull the start handle several times to air out the chamber.
Reinstall spark plug and set Choke to START position.
9. Replace Fuel Filter.
9. Clogged Fuel Filter.
IGNITION (SPARK) RELATED: IGNITION (SPARK) RELATED:
1. Spark plug cap not connected securely. 1. Connect spark plug cap properly.
2. Spark plug electrode wet or dirty. 2. Clean spark plug.
3. Incorrect spark plug gap. 3. Correct spark plug gap.
4. Spark plug cap broken. 4. Replace spark plug cap.
5. Incorrect spark timing or 5. Have qualified technician diagnose/
faulty ignition system. repair ignition system.

OpEraTiOn
COMPRESSION RELATED: COMPRESSION RELATED:
1. Cylinder not lubricated. 1. Pour tablespoon of oil into spark plug hole. Crank
Problem after long storage periods. engine a few times and try to start again.
2. Loose or broken spark plug. 2. Tighten spark plug.
(Hissing noise will occur If that does not work, replace spark plug.
when trying to start.) If problem persists, may have head
gasket problem, see #3.
3. Loose cylinder head or damaged 3. Tighten head.
head gasket. (Hissing noise will If that does not remedy problem, replace head gasket.
occur when trying to start.)
4. Engine valves or tappets 4. Have qualified technician adjust/
mis-adjusted or stuck. repair valves and tappets.
ENGINE OIL RELATED: ENGINE OIL RELATED:
1. Low engine oil. 1. Fill engine oil to proper level. Check engine
oil before EVERY use.
2. Engine mounted on slope, 2. Operate engine on level surface. Check engine oil level.
MainTEnanCE

triggering low oil shutdown.

SPARK ARRESTOR RELATED: SPARK ARRESTOR RELATED:
1. Spark Arrestor clogged with soot. 1. Clean and replace Spark Arrestor.

Follow all safety precautions whenever diagnosing or servicing the generator or engine.

ITEM 63584 For technical questions, please call 1-888-866-5797. Page 21

 problem possible Causes probable Solutions
Engine misfires 1. Spark plug cap loose. 1. Check cap and wire connections.
2. Incorrect spark plug gap or 2. Re-gap or replace spark plug.
damaged spark plug.
3. Defective spark plug cap. 3. Replace spark plug cap.
4. Old or low quality gasoline. 4. Use only fresh 87+ octane stabilizer-treated
SaFETy

unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
5. Incorrect compression. 5. Diagnose and repair compression. (Use Engine will
not start: COMprESSiOn rELaTED section.)
Engine stops suddenly 1. Fuel tank empty or full of impure or low 1. Fill fuel tank with fresh 87+ octane stabilizer-treated
quality gasoline. unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Low oil shutdown. 2. Fill engine oil to proper level. Check engine
oil before EVERY use.
3. Defective fuel tank cap creating vacuum, 3. Test/replace fuel tank cap.
preventing proper fuel flow.
4. Faulty magneto. 4. Have qualified technician service magneto.
5. Disconnected or improperly 5. Secure spark plug cap.
connected spark plug cap.
SETup

Engine stops when 1. Dirty air filter 1. Clean element.

under heavy load 2. Engine running cold. 2. Allow engine to warm up prior to operating equipment.
Engine knocks 1. Old or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer-treated
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Engine overloaded. 2. Do not exceed equipment’s load rating.
3. Incorrect spark timing, deposit 3. Have qualified technician diagnose and service engine.
buildup, worn engine, or other
mechanical problems.
Engine backfires 1. Impure or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer-treated
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
OpEraTiOn

2. Engine too cold. 2. Use cold weather fuel and oil additives
to prevent backfiring.
3. Intake valve stuck or overheated engine. 3. Have qualified technician diagnose and service engine.
4. Incorrect timing. 4. Check engine timing.
Attached device 1. Device not plugged in properly. 1. Turn off and unplug the device,
doesn’t have power then plug it back in again and turn on.
2. Circuit Breaker tripped. 2. Turn off and unplug device, reset Circuit
Breaker, plug in device and turn on.
3. Product needs service. 3. Have product repaired.
Attached device 1. Device not plugged in properly. 1. Turn off and unplug the device,
doesn’t have power then plug it back in again and turn on.
2. Circuit Breaker tripped. 2. Turn off and unplug device, reset Circuit
Breaker, plug in device and turn on.
3. Product needs service. 3. Have product repaired.
Attached device 1. Problem with device. 1. Immediately unplug device.
MainTEnanCE

begins to operate Have device repaired by a qualified

abnormally technician, or replace device.
2. Rated load capacity exceeded. 2. Lower the number of items plugged into the
generator to stay within the rated capacity,
or use a more powerful generator.

Follow all safety precautions whenever diagnosing or servicing the generator or engine.

Page 22 For technical questions, please call 1-888-866-5797. ITEM 63584

parts List and Diagram

parts List
part Description Qty part Description Qty part Description Qty
1 Hex Flange Bolt 4 64 Hex Flange Bolt 2 128 Motor Mount 1

SaFETy
2 Cylinder Head Cover 1 65 Side Plate 1 129 Wheel Dust Cap 4
3 Engine Oil Strainer 1 66 Pan Head Screw 2 130 Wheel 4
4 Breather Chamber Packing 1 67 Socket Head Screw 4 131 Pin Clip 4
5 Hex Flange Bolt 2 68 Motor Components 1 132 Nut 8
6 Breather Chamber Cap 1 69 Flat Washer 1 133 Frame Components 1
7 Breather Tube 1 70 Hex Flange Bolt 1 134 Wheel Shaft Lock Disc 1
8 Air Deflector 1 71 Motor Fan 1 135 Support Wheel Stop Arm 1
9 Hex Flange Bolt 4 72 Starting Disc 1 136 Lock Washer 11
10 Spark Plug 1 73 Hex Flange Bolt 4 137 Generator Shell (Right) 1
11 Cylinder Head 1 74 Fan Cover Comp. 1 138 Hex Head Flange Bolt 6
12 Split Damping Ring 2 75 Cable Cleat 1 139 Exterior Cover (Right) 1
13 Valve Rocker Combination 2 76 Hex Flange Bolt 12 140 Recoil Hand Shank Cover 1
14 Valve Adjustment Cap 2 77 Elastic Washer 4 141 Cushioning Rubber 1
15 Valve Spring Retainer 2 78 Connecting Rod 1 142 Starting Motor 1
16 Inner Valve Spring 2 79 Small Pan Head Screw 24 143 Muffler Guard Shield 1
17 Valve Kit 1 80 Power Socket Combination 1 144 Muffler Bracket 1

SETup
18 Valve Rocker Shaft 2 81 Power Socket Combination 1 145 Hex Flange Bolt 2
19 Push Rod 2 82 Parallel Outlet 1 146 Muffler Body 1
20 Valve Lifter 2 83 Parallel Outlet 1 147 Muffler Guard Shield 1
21 Valve Oil Seal 1 84 Parallel Outlet Cover 2 148 Wind Scoop 1
22 Cylinder Head Cover Gasket 1 85 Start Control Switch 1 149 Grate 1
23 Stud 2 86 Idle Switch 1 150 Oil Fill Access Door Screw 1
24 Stud 2 87 Idle Switch Cover 1 151 Oil Fill Access Door 1
25 Carburetor Gasket 1 88 DC Circuit Breaker 1 152 Exterior Cover (Left) 1
26 Step Motor Mounting Bracket 1 89 DC Outlet 1 153 Generator Shell (Left) 1
27 Pan Head Screw 2 91 Control Panel Components 1 154 Tank Damping Cushion 1
28 Rubber Plug 1 92 Control Panel Harness 1 155 Tank Damping Cushion 2
29 Pan Head Screw 2 93 Battery Access Door 1 156 Fuel Cap 1
30 Carburetor 1 94 Slotted Pan Head Screw 3 157 Rubber Pouring Orifice 1
31 Clip Combination 4 95 Panel Bed 1 158 Screw Cover 4
32 Oil Tube 1 96 Pan Head Tapping Screw 30 159 Generator Shell (Top) 1
33 Carburetor Gasket 1 97 Cable Connection Panel 1 160 Lever Combination 2

OpEraTiOn
34 Choke Valve Bracket 1 98 Inverter Inlet Air Deflector 1 161 Hex Flange Bolt 4
35 Carburetor Gasket 1 99 Combination Switch 1 162 Flat Washer 6
36 Hex Flange Nut 3 100 Oil Switch Components 1 163 Liner Tube 4
37 Air Filter 1 101 Oil Tube 1 164 Fuel Tank Damping Cushion 4
38 Carburetor Heat Pad 1 102 Rubber Cushion 2 165 Fuel Strainer 1
39 Carburetor Gasket 1 103 Inverter Assembly 1 166 Fuel Tank 1
40 Hex Flange Bolt 3 104 Storage Battery 1 167 Fuel Tank Support Bracket 1
41 Piston 1 105 Pull Rope Handle 1 168 Fuel Tank Support Bracket 1
42 Crankcase Cover Pin 2 106 Hex Flange Bolt 2 169 Bracket,Canister 1
43 Crankshaft 1 107 Inverter Mounting Bracket 1 170 Carbon Canister Assembly 1
44 Piston Ring Combination 1 108 Vertical Frame 2 171 Canister Pipe 1
45 Piston Pin 1 109 Vertical Frame 2 172 Canister Pipe 1
46 Steel Cable Baffle Ring 2 110 Hex Flange Bolt 10 173 Fuel Tank Outlet 1
47 Cylinder Head Gasket 1 111 Rope Support 1 174 Hex Flange Bolt 8
48 Cylinder Head Pin 4 112 Engine Support Plate 1 175 Oil Switch Knob 1
49 Oil Rule Combination 1 113 Engine Support Plate 1 176 Small Pan Head Screw 1
50 Sealing Plug Screw 1 114 Hex Flange Nut 16 177 Battery Bracket 1
MainTEnanCE

51 Flat Washer 7 115 Motor Mount 1 178 Battery Platform 1

52 Pressing Plate 1 116 Motor Mount 1 179 Air Filter Bracket 1
53 Crankcase Cover 1 117 Rubber Cushion 1 180 Outlet Gasket 1
54 Hex Flange Bolt 6 118 Constant Current Charger 1 181 Hex Flange Nut 1
55 Oil Level Sensor 1 119 Battery Baffle 1 182 Hex Flange Bolt 2
56 Bearing 2 120 Lighter 1 183 Flat Washer 4
57 Crankcase Cover Gasket 1 121 Rubber Cushion 2 184 Battery Strap 1
58 Camshaft Assembly 1 122 Caulking 1 185 Wire Clip 2
59 Crankcase Body 1 123 Square Nuts 6 186 Canister Pipe Clip 4
60 Wire Nail 1 124 Clip Nut 16 187 Oil Spout 1
61 Pressing Plate 1 125 Support Wheel Stop Block 1 188 Ground Wire 1
62 Oil Seal 1 126 Frame Bottom Plate 1 189 Rubber Cushion 1
63 Ignition Coil Assembly 1 127 Motor Mount 1

ITEM 63584 For technical questions, please call 1-888-866-5797. Page 23

 assembly Diagram
SaFETy
SETup
OpEraTiOn
MainTEnanCE

record product’s Serial number Here:

note: If product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
Page 24 For technical questions, please call 1-888-866-5797. ITEM 63584
assembly Diagram (continued)

SaFETy
SETup
OpEraTiOn
MainTEnanCE

ITEM 63584 For technical questions, please call 1-888-866-5797. Page 25

 Warranties

Limited 90 Day Warranty (retail)

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
SaFETy

and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY
AND FITNESS, EXCEPT FOR THE EMISSIONS CONTROL SYSTEM WARRANTY BELOW.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid.
Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our
inspection verifies the defect, we will either repair or replace the product at our election or we may elect to
refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return
repaired products at our expense, but if we determine there is no defect, or that the defect resulted from
causes not within the scope of our warranty, then you must bear the cost of returning the product.
SETup

This warranty gives you specific legal rights and you may also have other rights which vary
from state to state. HFT also warrants that the emissions control system on your engine is
designed, built, and equipped so that it conforms to the United States Environmental Protection
Agency’s (EPA) emissions requirements in effect at the time of manufacture.

Emissions Control System Warranty

The California Air Resources Board and Harbor Freight Tools (HFT) are pleased to explain the emissions
control system warranty on your 2018 Small Off-Road Engine, in addition to the Retail Warranty above.
In California, new equipment that uses small off-road engines must be designed, built, and equipped to
meet the State’s stringent anti-smog standards. HFT must warrant that the emissions control system on
your engine will be free from defects in material and workmanship for two (2) years, provided there has
been no abuse, neglect, or improper maintenance of your engine. HFT also warrants that the emissions
OpEraTiOn

control system on your engine is designed, built, and equipped so that it conforms to the United States
Environmental Protection Agency’s (EPA) emissions requirements in effect at the time of manufacture.
Your emissions control system may include parts such as the carburetor or fuel-injection
system, the ignition system, catalytic converter, fuel tanks, fuel lines, fuel caps, valves,
canisters, vapor hoses, clamps, connectors, and other emissions-related assemblies.
Where a warrantable condition exists, HFT will repair or replace, at our option,
your engine if at no cost to you, including diagnosis, parts and labor.
ManuFaCTurEr’S WarranTy COVEraGE
This emissions control system is warranted for two years. If any emission-related
part on your engine is defective, the part will be repaired or replaced by HFT.
OWnEr’S WarranTy rESpOnSiBiLiTiES
As the engine owner, you are responsible for the performance of the
MainTEnanCE

required maintenance listed in your Owner’s Manual.

As the engine owner, you should however be aware that HFT may deny you warranty coverage
if your engine or a part has failed due to abuse (including failure to follow the fuel use instructions
contained in this manual), neglect, improper maintenance, or unapproved modifications.
You are responsible for contacting HFT as soon as the problem exists in order to obtain warranty
repair or replacement, by doing either of the following: (a) contact HFT product support at 1-888-866-5797
or [email protected]; or (b) bring the to your nearest Harbor Freight Tools retail store.
The nearest Harbor Freight Tools retail store can be found on the internet at http://www.harborfreight.com.
The warranty repairs or replacement should be completed in a reasonable amount of time, not to
exceed 30 days. If you have a question regarding your warranty coverage, you should contact
HFT product support at 1-888-866-5797 or [email protected].

Page 26 For technical questions, please call 1-888-866-5797. ITEM 63584

GEnEraL EMiSSiOnS WarranTy COVEraGE
a) The warranty period begins on the date the engine or equipment is delivered
to an ultimate purchaser. The warranty period is two years.
b) HFT warrants to the initial owner and each subsequent owner that the engine is:
1. Designed, built, and equipped so as to conform with all applicable
regulations adopted by the Air Resources Board; and

SaFETy
2. Free from defects in materials and workmanship that causes the
failure of a warranted part for a period of two years.
c) The warranty on emissions-related parts is as follows:
1. Any warranted part that is not scheduled for replacement as required maintenance in the written
instructions provided, is warranted for the warranty period stated above. If any such part fails
during the period of warranty coverage, it will be repaired or replaced HFT. Any such part
repaired or replaced under the warranty will be warranted for the remaining warranty period.
2. Any warranted part that is scheduled only for regular inspection in the written instructions is
warranted for the warranty period stated above. A statement in the written instructions to the effect
of “repair or replace as necessary” does not reduce the period of warranty coverage. Any such
part repaired or replaced under warranty will be warranted for the remaining warranty period.
3. Any warranted part that is scheduled for replacement as required maintenance in the written
instructions will be warranted for the period of time prior to the first scheduled replacement point

SETup
for that part. If the part fails prior to the first scheduled replacement, the part will be repaired
or replaced by HFT. Any such part repaired or replaced under warranty will be warranted for
the remainder of the period prior to the first scheduled replacement point for the part.
4. Repair or replacement of any warranted part under the warranty will be performed at no
charge to the owner at a retail store or by HFT paying for shipping the product for repair.
5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all retail stores
or by contacting HFT product support at 1-888-866-5797 or [email protected].
6. The owner will not be charged for diagnostic labor that leads to the determination that a warranted
part is in fact defective, provided that such diagnostic work is performed at a retail store.
7. HFT is liable for damages to other engine components proximately
caused by a failure under warranty of any warranted part.
8. Throughout the emissions warranty period stated above, HFT will maintain a supply
of warranted parts sufficient to meet the expected demand for such parts.

OpEraTiOn
9. Any replacement part may be used in the performance of any warranty maintenance or repairs and will
be provided without charge to the owner. Such use will not reduce the warranty obligations of HFT.
10. Add-on or modified parts that are not approved by HFT may not be used. The use of any non-exempted
add-on or modified parts will be grounds for disallowing a warranty claim. HFT is not liable to warrant
failures of warranted parts caused by the use of a non-exempted add-on or modified part.
d) Emission Warranty Parts List.
1. Fuel Metering System 4. Catalyst System (if so equipped)
a. Carburetor and its internal parts (and/or pressure a. Exhaust pipe stud/exhaust manifold.
regulator or fuel injection system). b. Thermal reactor.
b. Fuel tank. c. Catalytic converter (if so equipped).
c. Cold start enrichment system. 5. Particulate Controls
d. Air/fuel ratio feedback and control system. a. Traps, filters, precipitators, and any other device
2. Air Induction System used to capture particulate emissions.
MainTEnanCE

a. Controlled hot air intake system. 6. Miscellaneous Items Used in Above Systems
b. Intake manifold. a. Vacuum, temperature and time sensitive valves
c. Air filter. and switches.
3. Ignition System b. Hoses, belts, connectors, and assemblies.
a. Spark plugs. 7. Evaporative Emission Control System
b. Magneto ignition system. a. Fuel tank.
c. Spark advance/retard system. b. Fuel caps, valves, canisters, filters, vapor hoses,
clamps, connectors, belts, and assemblies.
HFT provides with each product written instructions for the maintenance and use of the product by the owner.

ITEM 63584 For technical questions, please call 1-888-866-5797. Page 27

pLEaSE rEaD THE FOLLOWinG CarEFuLLy
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LISTS AND
ASSEMBLY DIAGRAMS IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE
MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY
OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS
TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF
THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN
BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE
BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS
TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING
OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

26541 Agoura Road • Calabasas, CA 91302 • 1-888-866-5797