KP310 Operation Manual

KP310V1.
0 Controller
Operation Manual
Model KP310V1.0
V A
RUN
www.kipor.com
Version No.：KP310.1.1.0
July 20th, 2011
KP310V1.0 Controller Operation Manual
Index
1. Brief Introduction................................................................................................................. - 1 -
2. Model Nomenclature Explained .......................................................................................... - 1 -
3. Performance and Features .................................................................................................... - 1 -
4. Specifications ....................................................................................................................... - 2 -
5. Operation.............................................................................................................................. - 3 -
5.1 Function of keys............................................................................................................. - 3 -
5.2 Controller Layout........................................................................................................... - 5 -
5.2.1 Main Display....................................................................................................... - 6 -
5.2.2 “Parameters Set” menu ....................................................................................... - 9 -
5.3 Manual Operation ........................................................................................................ - 10 -
5.4 Remote Operation ........................................................................................................ - 11 -
6. Protection ........................................................................................................................... - 11 -
6.1 Alarm............................................................................................................................ - 12 -
6.2 Time delayed stop alarms............................................................................................. - 12 -
6.3 Emergency stop alarms ................................................................................................ - 13 -
7. Wiring ................................................................................................................................ - 14 -
8. Parameter Set ..................................................................................................................... - 15 -
8.1 Parameters Set list........................................................................................................ - 16 -
8.2 Programmable output list ............................................................................................. - 21 -
8.2.1 Remote set......................................................................................................... - 21 -
8.2.2 Set Input ............................................................................................................ - 22 -
8.3 Programmable output list ............................................................................................. - 23 -
9. Commission ....................................................................................................................... - 24 -
10. Applications ............................................................................................................... - 24 -
11. Installations ................................................................................................................ - 25 -
12. Trouble shooting ........................................................................................................ - 26 -
13. Serial Communication................................................................................................ - 26 -
13.1 Physical Layer of Communication Protocol .............................................................. - 27 -
13.2 Enquiry/ Response Period .......................................................................................... - 27 -
13.3 Comm RTU ................................................................................................................ - 28 -
13.3.1 Address field ................................................................................................... - 28 -
13.3.2 Function field .................................................................................................. - 28 -
13.3.3 Data field......................................................................................................... - 28 -
13.3.4 Data CRC field................................................................................................ - 28 -
Appendix 1 CRC16-CCITT Sheet ............................................................................................. - 29 -
Appendix 2 CRC16-CCITT ....................................................................................................... - 30 -
Appendix 3 Wiring Diagram...................................................................................................... - 31 -
1) 3-Phase 4-Line ........................................................................................................... - 31 -
2) 3-Phase 3-Line ........................................................................................................... - 32 -
3) 1-Phase 2-Line ........................................................................................................... - 33 -
4) 2-Phase 3-Line ........................................................................................................... - 34 -
I
1. Brief Introduction
The KP310V1.0 controller has the function of manual/remote start and stop genset, data
measurement, alarm and protection. The KP310V1.0 can display detailed genset running and
alarming data through LED digit display in five numbers. RS232 interface with the host computer,
can start, stop genset and display real-time running data through the host computer. The host
computer software has the Chinese and English interface, featured by simple & reliable operation.
RS485 interface is also available for remote monitor and control genset.
2. Model Nomenclature Explained
KP310V1.0
KP310V1.0 KIPOR
KP310V1.0 Controller Model
KP310V1.0 Version No.
3. Performance and Features
Main features：
☞Microprocessor controller, higher hardware integration, higher reliable；
☞ Display through LED display in five digital numbers; convenient to test genset by touch
buttons；
☞ Manual/remote start and stop genset；
☞ RS232 interface with PC to run and monitor genset; RS485 interface to remote monitor genset；
☞ Applied to 3-phase 4-line, 3-phase 3-line, 1-phase 2-line, double-voltage power sources；
☞ Monitor and display three-phase voltage, three-phase current, frequency, revolutions and
battery voltage；
☞ Fault alarms, including over-voltage, under-voltage, over-frequency, under-frequency and
charging fault；
☞ Protection against high water temperature and low oil voltage；
☞ All output interface are relay output；
☞ “Parameters Set” menu: parameters can be set by users through controllers or PC. All
parameter are stored in internal flash memory so they won’t lose even the power turns off；
☞ Working voltage: 8-16VDC, adaptable to different batteries；
☞ Maintenance remind function (fuel filter, air filter, oil filter) ；
☞ Digital control, more reliable；
☞ Fault alarms are recorded until manual delete；
☞ Copy system configuration and restore system configuration, assure system can be restored due
to wrong action；
-1-
☞ Modular structure, flame-retardant ABS shell, pluggable terminals, embedded installation,

compact structure and easy installation
4. Specifications
Working Voltage 12VDC （8~16VDC）
Voltage measurement AC Input Voltage：
Phase voltage 10~290VAC RMS
Precision level：2.0
Three-phase four-line
Three-phase three-line
Single-phase two-line
Double-voltage output simultaneously
Double-voltage output alternative
Current measurement Primary current：
1A -900A (Parameters Set)
Secondary current：
5mA
Precision level：
2.0
Frequency measurement Frequency range：
20~70HZ（voltage>15V）
Precision level：
0.5
Revolution measurement Voltage range：
5-50V
Max. frequency：
10000Hz
Flywheel tooth：
1-500
Output Fuel output relay：
15A/12VDC
Start output relay：
15A/12VDC
Preheat output relay：
5A/12VDC
Configuration output relay Ⅰ：
5A/12VDC
Configuration output relay Ⅱ：
5A/12VDC
Ambient temperature -20~70℃
-2-
5. Operation
5.1 Function of keys
Genset is running, press to stop genset, when genset is in
Stop／Reset alarming status, press to reset.
In “System Set” mode, press to return to the previous

sub-menu.
Press to set genset in “Manual” Mode.

Manu／ATS
In “System Set” mode, press to decrease the data value, equal
to “-”.
Press to set genset in remote control mode.

Remote
Control
In “System Set” mode, press to increase the data value,
equal to “+”.
Start In ““Manual” Mode, press can start genset.
Parameters Set Press to enter “Parameters Set” selection menu.
Note：
1 when the generator is stopped and in “Manual” Mode, press and for 5 seconds at
the same time, it displays password “Test” mode . If user doesn’t input the right
password in 60 seconds, the system will automatically exit password menu and enters System
Operation menu.
2 In “Parameters Set” menu, press , and for 5 seconds in the same time to
backup current system set, and the digital tube displays “Backup” for 2 seconds.
3 When genset is stopped, and in “Manual” Mode, press , and for 5secs to
restore system set, and the digital tube displays “Reset” for 2 seconds.
4 In the “Oil Filter Running Time” mode, press for 5 seconds, it will clear alarm of oil filter
-3-
maintenance, and reset it.
5 In the “Fuel Filter Running Time” mode, press for 5 seconds, it will clear alarm of fuel
filter maintenance, and reset it.
6 In the “Air Filter Running Time” mode, press for 5 seconds, it will clear alarm of air filter
maintenance, and reset it.
7 In the “Running Time” mode, press for 5 seconds, it will clear running time, and reset it.
8 Press and for 5 seconds until the signal twinkles, which shows that system has
blocked some protection functions (over/under frequency, over/under voltage); then press
and for 5 seconds until the signal stop flickering, which shows that system has restored the
protection functions (over/under frequency, over/under voltage).
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5.2 Controller Layout
Model KP310V1.0
V A
RUN
Voltage Current Frequency Revolutions Battery Running Maintenance

voltage time time
Run Low Oil High Water Starting Emergency
Pressure Temperature Failure Stop
Frequency Voltage Current Maintenance Charge
High/Low High/Low High/Low Failure
Stop Manual Remote Start
-5-
5.2.1 Main Display
Press , it will display voltage, current, frequency, revolution, battery voltage, run time and
maintenance time.
Note:
Battery charging voltage, switch value input/output state and system delay state is also available
with RS232 Port.
5.2.1.1 LED Status Indication
Genset status and working mode will be displayed in LED Panel.
When genset is stopped, will be lit up.
When genset is in “Manual” Mode, will be lit up.
When genset is in remote control mode, will be lit up.
5.2.1.2 Digital tube Status Indication
If genset switches to the following status, the digital tube will display genset status:
Preheat：
Start：
Starting idle：
Stopping idle：
Stopping delay：
-6-
Press to display running parameter, which shows as following:

Voltage
Two-phase three-line

120V output equals to single-phase two-line
240V output equals to two-phase three-line
Current
-7-
Two-phase three-line

120V output equals to single-phase two-line
240V output equals to two-phase three-line
Frequency
Revolution
✪Note: If the “Revolution low” is set as zero, then the speed won’t be displayed..
Battery voltage
Running time
Maintenance Time
Oil filter
Fuel filter
-8-
Air filter
5.2.2 “Parameters Set” menu
The followings parameters are included in “Parameters Set” menu:

★NUMBER OF ENGINE FLYWHEEL
★TRIPPING SPEED
★TRIPPING FREQUENCY
★TRIPPING CHARGING VOLTAGE
★START TIMES
★TRIPPING OIL PRESSURE DELAY
★MAX. STARTING TIME
★UNDER SPEED
★OVER SPEED
★FAULT DELAY OF UNDER SPEED
★FAULT DELAY OF OVER SPEED
★DELAY TIME FROM STOP TO STANDBY
★PREHEAT TIME
★SECURITY DELAY
★AC SYSTEM
★CURRENT RATIO
★LOW FREQUENCY
★HIGH FREQUENCY
★UNDER VOLTAGE
★OVER VOLTAGE
★OVER CURRENT 1
★OVER CURRENT 2
★FAULT DELAY OF UNDER FREQUENCY
★FAULT DELAY OF OVER FREQUENCY
★FAULT DELAY OF UNDER VOLTAGE
★FAULT DELAY OF OVER VOLTAGE
★FAULT DELAY OF OVER CURRENT 1
★UNDER VOLTAGE OF BATTERY
★OVER VOLTAGE OF BATTERY
★COMMUNICATION ADDRESS
★MAINTENANCE TIME FOR FUEL FILTER
★MAINTENANCE TIME FOR AIR FILTER
★MAINTENANCE TIME FOR OIL FILTER
★REMOTE CONFIGURATION
-9-
★DELAY OF REMOTE START

★DELAY OF REMOTE STOP
★NUMBER OF REMOTE START
★INPUT 1 TYPE
★INPUT 1 FAULT DELAY
★INPUT 2 TYPE
★INPUT 2 FAULT DELAY
★CONFIGURATION INPUT 1
★CONFIGURATION INPUT 2
★START IDLE DELAY
★STOP IDLE DELAY
★PASSWORD
For example：
When genset is stopped, and is in “Manual” Mode, press and for 5 seconds at the
same time, it displays password test mode
After inputting the right password, press to enter the “Parameters Set” menu. Take the
settings of flywheel tooth for example, after enter the flywheel tooth menu, press to set the
number, the default value is 100. While the value twinkles, press or to increase or
decrease the value. After inputting the value, press to confirm and save the value. Press
to get back to “Parameters Set” menu.
5.3 Manual Operation
When the KP310V1.0 controller is working, it is initialized to “Manual” Mode, with
indicator lighting. Press or turn the ignition lock to start genset.

Start steps:
Preheat relay output, meanwhile the preheating timer start counting down. If the preheating time is
set as zero, the preheat relay won’t output.
After preheating, the preheating relay stop working, the fuel relay and starting relay begin to
output. The maximum starting timer begins to count down. If genset can start successfully during
the countdown, the starting relay stops outputting. If failed, the fuel relay and starting relay stop
- 10 -
outputting.
After starting genset, the security delay countdown timer works. During the security delay range,
low oil voltage, high temperature, under speed, under voltage, under frequency and battery
charging fault are allowed. When the configuring output is set as “4-Genset Idle”, and starting idle
time isn’t 0, the related configuring output relay outputs, the start idle timer counting down, and
generator is in idle mode.
After the starting idle status, the configuring output relay stop working and genset start to work in
rated status.
Press to stop genset.
5.4 Remote Operation
When the KP310V1.0 controller is working, it is initialized to the “Manual” Mode. Press
to login into the remote mode.
Start steps:
Preheat relay output, meanwhile the preheating timer start counting down. If the preheating time is
set as zero, the relay won’t output.
After preheating, the preheating relay stop working, the fuel relay and starting relay begin to
output. The maximum starting timer begins to count down. If genset can start successfully during
the countdown, the starting relay stops outputting. If failed, the fuel relay and starting relay stop
outputting.
After starting genset, the security delay countdown timer works. During the security delay range,
low oil voltage, high temperature, under speed, under voltage, under frequency and battery
charging fault are allowed. When the configuring output is set as “4-Generator Idle”, and starting
idle time isn’t 0, the related configuring output relay outputs, the idle time start counting down,
and generator is in idle mode.
Press remote stop key to stop genset.
6. Protection
KP310V1.0 controller has a lot of protection functions. When genset has some problems, relevant
fault LED alarms. The fault alarm includes three types: warning, delay shutdown, immediately
shutdown.
- 11 -
6.1 Alarm
In the following alarms, relevant LED twinkles, but genset keeps running.
No. Type Description
When oil filter is overtime than the maintenance value, there will
1 Oil filter overtime
be an oil filter overtime alarm, maintenance LED twinkles.
When fuel filter is overtime than the maintenance value, there
2 Fuel filter overtime will be a fuel filter overtime alarm, maintenance LED
twinkles.
When air filter is overtime than the maintenance value, there will
3 Air filter overtime
be a air filter overtime alarm, maintenance LED twinkles.
Over battery When the battery voltage is larger than the set value, battery
4
voltage LED twinkles.
Under battery When the battery voltage is lower than the set value, battery
5
voltage LED twinkles.
When the charging voltage is lower than the set value, battery
6 Charging faults
LED twinkles.
6.2 Time delayed stop alarms
After detecting the time delayed stop alarms, relevant LED twinkles, and genset will be stopped
after a delayed time.
If genset current is larger than Over Current 1, over current LED
1 Over Current 1 twinkles, genset will be stopped after a delayed time.
Customers can set values to disable the protection.

If genset current is larger than Over Current 2, over current LED
2 Over Current 2 twinkles, genset will be stopped after a delayed time.

Note: if output configuration is set as “8-Time delayed stop alarms”, breaker will be open in
event of over current fault, and genset will be stopped after a delayed time.
- 12 -
6.3 Emergency stop alarms
After detecting the emergency stop alarms, relevant LED twinkles, and genset will be stopped
instantly. Buzzer will give alarms.
If genset frequency is larger than the set value, over frequency LED
Over
1 twinkles, genset will be stopped instantly.
Frequency
If genset frequency is lower than the set value, under frequency LED
Under
2 twinkles, genset will be stopped instantly.
Frequency
If genset voltage is larger than the set value, over voltage LED
Over
3
Voltage twinkles, genset will be stopped instantly.
If genset voltage is lower than the set value, under voltage LED
Under
4
Voltage twinkles, genset will be stopped instantly.
Over If genset frequency is larger than the set value, over frequency LED
5
Frequency twinkles, genset will be stopped instantly.
Under If genset frequency is lower than the set value, under frequency LED
6
Frequency twinkles, genset will be stopped instantly.
Low Oil If oil pressure is lower than the set value, low oil pressure LED
7
Pressure twinkles, genset will be stopped instantly.
High Water If water temperature is higher than the set value, high water temperature
8
Temperature LED twinkles, genset will be stopped instantly.
If genset failed to start in the set time, start failure LED twinkles,
9 Start failure
genset will be stopped instantly.
Emergency While press the emergency stop button, emergency stop LED
10
Stop twinkles, genset will be stopped instantly.
Note:
1、“Over frequency” protection can be disabled if “over frequency alarm delay time” is set as 0.
2、“Under frequency” protection can be disabled if “under frequency alarm delay time” is set as 0.
- 13 -
7. Wiring
The back panel of KP310V1.0 controller is as follows:
31 30 29 28 27 26 25 24 23 22 21 20 19
Current
Genset Voltage (Rated 5mA)
Comm_GND
Comm_VCC
A B C N ICOM IA IB IC
RXD
TXD
DIR
31 30 29 28 27 26 25 24 23 22 21 20 19
KP310V1.0 GENSET CONTROLLER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
High Temp
Fuel
Crank
Bat Charge
-
B+
120/240 Select
Aux_Out2
Aux_Out1
+
B-
Oil Press
Start sw
Aux_In2
Preheat
Remote
Aux_In1
EM Stop
+
MPU
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Description of wiring terminals：

No. Function Diameter Note
2
1 DC Working power input：B- 1.0mm Connect with the battery cathode
2
2 DC Working power input：B+ 1.0mm Connect with the battery anode
2
3 Emergency stop input 1.0mm Connect with B+ with emergency stop button
2
4 Fuel relay output 1.0mm Rated current:15A, provide B+ by port 3
2
5 Start relay output 1.0mm Rated current:15A, provide B+ by port 3
2
6 Dual voltage selection input 1.0mm Active if lower voltage circuit is closed
2
7 Ignition lock start input 1.0mm Connect to the ignition lock start terminal
2
8 Remote control input 1.0mm Remote input terminal, low voltage active
2
9 Revolution sensor input + 1.0mm Recommend to connect the revolution sensor
2
10 Revolution sensor input - 1.0mm with shielding wire
Water temperature switch
11 1.0mm2 Connect with water temperature sensor
input
Connect with oil pressure sensor 连接机油压
12 Oil pressure switch input 1.0mm2
力传感器
Programmable configuration
13 1.0mm2 Provide B+ by port 2
input 1
Programmable configuration
14 1.0mm2 Provide B+ by port 2
input 2
15 Charging voltage detect 1.0mm2 Connect with generator D+ terminal
Normal open output, rated current:1A, provide
16 Preheat relay output 1.0mm2
B+ by port 2
17 Programmable relay output 1 1.0mm2 Normal open output, rated current:1A
- 14 -
18 Programmable relay output 2 1.0mm2 Normal open output, rated current:1A

2
19 Communication port-DIR 1.0mm Genset can communicate with PC through
2
20 Communication port-TXD 1.0mm RS232 communication adapter.
21 Communication port-RXD 1.0mm2 Genset can communicate with remote
22 Communication port-GND 1.0mm2 controller through RS485 communication
23 Communication port-VCC 1.0mm2 adapter
Current transformer C phase Connect with CT secondary wiring（Rated
24 1.0mm2
detecting input current: 5mA）
Current transformer B phase Connect with CT secondary wiring（Rated
25 1.0mm2
Current transformer A phase Connect with CT secondary wiring（Rated
26 1.0mm2
Current transformer common Refer to the description on the back of
27 1.0mm2
terminal controller.
Generator N phase voltage
28 1.0mm2 Connect with N wire
input
Generator C phase voltage
29 1.0mm2 Connect with the C wire（4A fuse）
input
Generator B phase voltage
30 1.0mm2 Connect with the B wire（4A fuse）
input
Generator A phase voltage
31 1.0mm2 Connect with the A wire（4A fuse）
input
8. Parameter Set
After login into the Parameter Set menu, remote mode lighter twinkles, parameters will be
displayed on the controller.
Press to return to “System Operation” menu.
Press or to select parameters.
Press to set parameters
Press to return to “System Operation” menu.
Press and to plus or minus values.
Press or for long time to plus or minus values automatically.
Press to save the data, and exit the parameters set.
- 15 -
If there is no operation for more than 60s, system will automatically exit Parameter Set menu, and
enter the System Operation menu.
8.1 Parameters Set list
Model KP310V1.0
V A
Parameter Code
Data
RUN
No. Parameters Code Range Accuracy Defaults Description

Engine
1 Flywheel Gears ○○○○○● 1-500 1 100
Engine RPM when starter is
2 Tripping speed ○○○○●○ 0-3000 1rpm 600
tripping
Tripping Genset Frequency when starter is
3 ○○○○●● 0-600 0.1Hz 200
frequency tripping
Tripping Charging alternator voltage when
4 ○○○●○○ 0-400 0.1V 50
charging voltage starter is tripping
5 Starting timer ○○○●○● 1-100 0.1s 5 Genset start timer
Tripping oil Oil pressure when starter is tripper
6 ○○○●●○ 1-100 0.1s 5
pressure delay
Maximum Average starter working Time
7 ○○○●●● 1-100 0.1s 30
starting time
8 Under RPM ○○●○○○ 0-6000 1rpm 0 Engine under speed
9 Over RPM ○○●○○● 0-6000 1rpm 1600 Engine over speed
Under RPM Engine under speed delay
10 ○○●○●○ 0-65535 0.1s 0
fault delay
Over RPM fault Engine over speed delay
11 ○○●○●● 0-65535 0.1s 0
delay
Engine Stop To Engine Stop to start delay timer
12 ○○●●○○ 10-65535 0.1s 30
Start Delay
- 16 -
Set Output 1 or Set Output 2 is

setted as “ Genset Preheat ”, it
13 Preheat delay ○○●●○● 0-100 0.1s 50
works when genset starts,
controller start to count down..
Within the safety delay, under oil
pressure, high water temperature,
14 Safety Delay ○○●●●○ 20-255 0.1s 60
under speed 、 under voltage 、
under frequency 、 charging fault.
Generator
0- 3-Phase 4-Line/3P4L
1- 3-Phase 3-Line/3P3L
Phase Type
15 ○○●●●● 0-4 1 0 2- 1-Phase 2-Line/1P2L
3- Double voltage
4- Double voltage select
16 Current Ratio ○●○○○○ 1-65535 1A/5mA 50 External CT ratio
Under
17 ○●○○○● 0-800 0.1Hz 450
Frequency
18 Over Frequency ○●○○●○ 0-800 0.1Hz 550
19 Under Voltage ○●○○●● 0-5000 0.1V 2050
20 Over Voltage ○●○●○○ 0-5000 0.1V 2450
21 Over Current 1 ○●○●○● 0-65535 0.1A 450 Generator pre-overload
22 Over Current 2 ○●○●●○ 0-65535 0.1A 500 Generator overload
Under Generator output under frequency
23 Frequency Fault ○●○●●● 0-65535 0.1S 20 Stop Delay
Delay
Over Frequency Generator output over frequency
24 ○●●○○○ 0-65535 0.1S 5
Fault Delay Stop Delay
Under Voltage Generator output voltage low Stop
25 ○●●○○● 0-65535 0.1S 20
Fault Delay Delay
Over Voltage Generator output voltage high
26 ○●●○●○ 0-65535 0.1S 5
Fault Delay Stop Delay
Over Current 1 Genset pre-overload delay timing
27 ○●●○●● 0-65535 0.1S 600
Fault Delay
Over Current 2 Genset overload delay timing
28 ○●●●○○ 0-65535 0.1S 50
Fault Delay
Over Current 1 Genset pre-overload stop delay
29 ○●●●○● 0-65535 0.1S 300
Stop Delay timing
Over Current 2 Genset overload stop delay timing
30 ○●●●●○ 0-65535 0.1S 300
Stop Delay
Battery
Battery voltage under voltage
31 Under Voltage ○●●●●● 0-400 0.1V 100
alarm
32 Over Voltage ●○○○○○ 0-400 0.1V 180 Battery voltage over voltage alarm
- 17 -
Communication
Communication Communication address with the
33 ●○○○○● 0-32 1 1
Address PC
Maintenance
Fuel filter Engine Fuel filter replace
34 maintenance ●○○○●○ 0-65535 0.1Hr 5000 countdown
time
Air filter Engine Air filter replace
35 maintenance ●○○○●● 0-65535 0.1Hr 5000 countdown
time
Oil filter Engine Oil filter replace
36 maintenance ●○○●○○ 0-65535 0.1Hr 5000 countdown
time
Programmable Input Set
0-Remote Start Normally Open
1-Remote Start Normally Closed
2-Remote Stop Normally Open
3-Remote Stop Normally Closed
37 Remote set ●○○●○● 0-5 1 4
4-Remote Start & Stop Normally
Open
5-Remote Start & Stop Normally
Closed
Remote start In remote mode, timing from give
38 ●○○●●○ 0-65535 0.1s 50
delay start signal to successfully start.
Remote Stop In remote mode, timing from give
39 ●○○●●● 0-65535 0.1s 50
Delay Stop signal to successfully stop.
Remote start In remote mode, start times in the
40 ●○●○○○ 1-10 1 3
Times normal range
0-Warning Normally Open
1-Warning Normally Closed
41 Input 1 Type ●○●○○● 0-3 1 0
2-Stop Normally Open
3-Stop Normally Closed
Input 1 Fault Set input 1 Fault Delay timing
42 ●○●○●○ 0-65535 0.1s 0
Delay
0-Warning Normally Open
1-Warning Normally Closed
43 Input 2Type ●○●○●● 0-3 1s 0
2-Stop Normally Open
3-Stop Normally Closed
Input 2 Fault Set input 2 Fault Delay timing
44 ●○●●○○ 0-65535 0.1s 0
Delay
Programmable Output Set
0-Reserved
45 Set Output 1 ●○●●○● 0-16 1 0 1-Genset Stop
2-Genset Preheat
- 18 -
3-Genset Start
4-Genset Idle
5-Genset Running
6-Genset Electric Parameters
Normal
7-System Warning Alarm
8-System Delay Stop Alarm
9-System Stop Alarm
10-System Alarm
11-Manual Mode
12-Remote Mode
13-Oil Filter Overtime
14-Fuel Filter Overtime
15-Air Filter Overtime
16-Start Failure
0-Reserved
1-Genset Stop
2-Genset Preheat
3-Genset Start
4-Genset Idle
5-Genset Running
6-Genset Electric Parameters
Normal
7-System Warning Alarm
46 Set Output 2 ●○●●●○ 0-16 1 0
8-System Delay Stop Alarm
9-System Stop Alarm
10-System Alarm
11-Manual Mode
12-Remote Mode
13-Oil Filter Overtime
14-Fuel Filter Overtime
15-Air Filter Overtime
16-Start Failure
Idle
Timing from start idle running to
47 Start idle Time ●○●●●● 0-65535 0.1s 0
rated RPM
Timing from stop idle running to
48 Stop idle Time ●●○○○○ 0-65535 0.1s 0
successfully stop.
Password
49 Password ●●○○○● 0-65535 1 0310 Set Password
Generator Parameter
Regulate the Gain to display the
L1 Phase
50 ●●○○●○ 0-2047 1 1024 same L1 phase voltage on the
Voltage Gain
controller with the actual voltage.
- 19 -

L2 Phase
51 ●●○○●● 0-2047 1 1024 same L2 phase voltage on the
Voltage Gain
L3 Phase
52 ●●○●○○ 0-2047 1 1024 same L3 phase voltage on the
Voltage Gain
L1 Phase current
53 ●●○●○● 0-2047 1 1024 same L1 phase current on the
Gain
L2 Phase current
54 ●●○●●○ 0-2047 1 1024 same L2 phase current on the
Gain
L3 Phase current
55 ●●○●●● 0-2047 1 1024 same L3 phase current on the
Gain
L12 Line
56 ●●●○○○ 0-2047 1 1024 same L12 Line Voltage on the
Voltage Gain
L23 Line
57 ●●●○○● 0-2047 1 1024 same L23 Line Voltage on the
Voltage Gain
L31 Line
58 ●●●○●○ 0-2047 1 1024 same L312 Line Voltage on the
Voltage Gain
- 20 -
8.2 Programmable output list
8.2.1 Remote set
Terminal “8” has “Remote” function; the function is only valid in “Remote mode”.
No. Contents Note
1 0—Remote start normally Normally Open ： in the default state, input signal
open open （ high potential）；
1—Remote start normally input signal close （ low potential） is valid；
2
closed Normally Closed ： in the default state, input
2—Remote Stop normally signal close （ low potential）；
3
open input signal open （ high potential） is valid；
3—Remote Stop normally
4
closed
4—Remote start & stop
5
normally open
5—Remote start & stop
6
normally closed
8.2.1.1 Remote start normally open
In the “Remote mode ”, after Terminal “8” is closed （ low potential）, genset start after Remote
start delay（parameters can be setup）.Terminal “8” open （ high potential）, genset won’t stop.
8.2.1.2 Remote start normally closed
In the “Remote mode ”,after Terminal “8” is open （ high potential）,genset start after remote start
delay（parameters can be setup）.Terminal “8” close （ low potential）, genset won’t stop.
8.2.1.3 Remote Stop normally open
In the “Remote mode ”,After Terminal “8” is closed（ low potential）, genset won’t start.Terminal
“8” open （ high potential）,genset stop after Remote Stop Delay（parameters can be setup）.
8.2.1.4 Remote Stop normally closed
In the “Remote mode ”,After Terminal “8” is open （ high potential）, genset won’t start.Terminal
“8” close （ low potential）,genset stop after Remote Stop Delay（parameters can be setup）.
- 21 -
8.2.1.5 Remote start & stop normally open
In the “Remote mode ”,After Terminal “8” is closed （ low potential）,genset start after remote
start delay（parameters can be setup）.Terminal “8” open （ high potential）,genset stop after
Remote Stop Delay（parameters can be setup）.
8.2.1.6 Remote start & stop normally closed
In the “Remote mode ”,After Terminal “8” is open （ high potential）,genset start after remote
start delay（parameters can be setup）.Terminal “8” close （ low potential）,genset stop after
Remote Stop Delay（parameters can be setup）.
8.2.2 Set Input
Terminal “13” and Terminal “14” has “self-definition selective input” function ；
KP310_1.00 controller has the following set input function.
No. Contents Note
0-Warning Normally Normally Open ： in the default state, input signal
1
Open open （ high potential）；
1-Warning Normally input signal close （ low potential） is valid；
2
Closed Normally Closed ： in the default state, input
3 2-Stop normally open signal close （ low potential）；
4 3-Stop normally closed input signal open （ high potential） is valid；
8.2.2.1 Warning Normally Open
After Terminal is closed （ low potential）, Warning alarm. Relevant set input faults LED light up.
After Terminal is open （ high potential）, the Set Input faults is eliminated.
8.2.2.2 Warning Normally Closed
After Terminal is open （ high potential）, Warning alarm. Relevant set input faults LED light up.
After Terminal is closed （ low potential）, the Set Input faults is eliminated.
8.2.2.3 Stop normally open
After Terminal is closed （ low potential）,confirmed by Set Input Fault Delay, stop the alarm
immediately, relevant set input faults LED light up.
- 22 -
8.2.2.4Stop normally closed
After Terminal is open （ high potential）,confirmed by Set Input Fault Delay, stop the alarm
immediately. Relevant set input faults LED light up.
8.3 Programmable output list
KP310_1.00 controller has two terminals（terminal 17、18） to customers to set different

parameters.
No. Contents Note
1 0—reserved the function reserved
2 1— genset Stop Output when genset in the “Stop ” state
3 2— genset Preheat Output when genset in the “ Preheat ” state
4 3— genset start Output when genset in the “start ” state
5 4— genset idle Output when genset in the “ idle ” state
6 Output when genset in the “ norminal
5— genset running
running” state
7 6— genset electric parameters Output when genset voltage，frequency is
normal normal
8 7—system Warning alarm Output when system Warning alarm
9 8—system delay stop alarm Output when system delay stop alarm
10 9—system Stop alarm Output when system delay alarm
11 10—system alarm Output when system alarm
12 11—manual mode Output when system in the “manual mode ”
13 12—Remote mode Output when system in the “Remote mode ”
14 13—Oil filter overtime Output when Oil filter overtime alarm
15 14—Fuel filter overtime Output when Fuel filter overtime alarm
16 15—Air filter overtime Output when Air filter overtime alarm
17 16—start failure Output when genset start failure
Note: if Set Output 1 or Set Output 2 is set as “4— genset idle”, start idle Time or Stop idle
Time can’t be 0, otherwise there will be no idle output.
- 23 -
9. Commission
Before commission, please check as follows：
1、Check all connections and wires；
2、Right connection with batteries;
3、Right connection of Emergency Stop button with battery；
4、Take proper measures to prevent engine from starting such as dismantle fuel valve connections,
then connect with battery, select manual mode.
5、Press （start ）button, genset will start ; start failure alarms, press （Stop ）to recover
the controller；
6、Recover Engine to start（such as recover fuel valve connections）, press （start ）button ,
genset will start , if everything is OK, genset will be in the idle state for a while（if idle running is
available）then genset will run normally. In this period, check if everything is OK, for example
voltage, frequency. If there are some abnormal situations, stop genset, check the connection refer
to the Manual；
7、Please contact with us if you need help..
10. Applications
QF
A U
B V
C W
N N
Comm_GND
Comm_VCC
ICOM IA IB IC
RXD
TXD
DIR
A B C N
31 30 29 28 27 26 25 24 23 22 21 20 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
120/240 Select
High Temp
Fuel
Oil Press
Start sw
Crank
Bat Charge
Remote
-
B+
EM Stop
Aux_In2
Aux_Out2
Preheat
Aux_In1
Aux_Out1
+
B-
+ MPU
- 24 -
31 30 29 28 27 26 25 24 23 22 21 20 19
Current
Genset Voltage (Rated 5mA)
Comm_GND
Comm_VCC
A B C N ICOM IA IB IC
RXD
TXD
DIR
KP310V1.0 controller is panel mounting. Dimensions are as follows:
31 30 29 28 27 26 25 24 23 22 21 20 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
High Temp
Fuel
Crank
Bat Charge
-
120/240 Select
B+
Aux_Out2
Aux_Out1
+
B-
Oil Press
Start sw
Aux_In2
Preheat
Remote
Aux_In1
EM Stop
+
MPU
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
- 25 -
11. Installations
12. Trouble shooting

Troubles Solutions
Controller no electricity Check batteries
Check controller connections
Check DC fuse
genset Stop Check if water temperature is over high
Check AC Generator voltage
Check DC fuse
controller emergency stop Check if emergency function is OK
Check connections of batteries with emergency stop button
Check if circuits is open
Low oil pressure alarm after Check oil pressure sensor and connections
start
High water temperature alarm Check water temperature sensor and connections
after start
Alarm & Stop during running Check relevant connections
Check Set Input parameters
start failure Check fuel pipe and connections
Check batteries
Check RPM sensor and connections
Refer to the Engine’s Manual
No start signals Check start motor and connections
Check batteries
RS232 failure Check the connections
Check if COM port is right setup
Check connections between RS232 TXD with RXD
Check PC communication port
13. Serial Communication

This communication protocol applies to serial communications between controller and PC, or
between remote controller and display module.
PC and controller meet standard industrial communication protocol in Host and Slave mode. PC
（the Host） sends enquiries, controller (the slave) reply them.
- 26 -
13.1 Physical Layer of Communication Protocol
Comm port: EIA/TIA-232-E

Comm mode: asynchronous
Comm speed: 9600bps
Parity check: no
Start bit: 1
Data bit: 8
Stop bit: 1
Data period: <5ms
Frame-frame period: >100ms
Comm timeout: 200ms
Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8 Bit9 Bit10
Start D0 D1 D2 D3 D4 D5 D6 D7 Stop
13.2 Enquiry/ Response Period
The host starts enquiring actively, and the slave responds passively as following:
Host inquiry
Address Address
Function code Function code
Comm data Comm data
Data adjustment Data adjustment
Slave response
- 27 -
13.3 Comm RTU
This communication protocol uses RTU (remote terminals communication unit ) mode, namely
binary.
Address field Function field Data field Data adjustment

field
Slave address Function code Data length Data CRC16
2Bytes 2Bytes 2Byte nBytes 2Bytes
13.3.1 Address field
Definition of address field is the only address in MODBUS.

This communication protocol applies to one-to-one communication between PC and controller.
Low byte is before the high byte.
13.3.2 Function field
Function code is the Host operation code and reply code from Host..
13.3.3 Data field
Value is the actual bytes of data (3.2)

Data type：2Byte
13.3.4 Data CRC field
Data check uses CRC16-CCITT as standard to check all data in MODBUS except data in check
field. Low byte stands after high byte.
The host machine sends messages to MODBUS and the slave produces CRC16 code to respond;
the host and slave have to calculate CRC16 code according to CRC16 multinomial.
CRC16-CCITT produces multinomial: X^16+X^12+X^5+1，CRC16-CCITT more details in

appendix 1 & 2.
- 28 -
Appendix 1 CRC16-CCITT Sheet

unsigned int CRC16CCITT[]=
{
0x0000, 0x1021, 0x2042, 0x3063, 0x4084, 0x50a5, 0x60c6, 0x70e7,
0x8108, 0x9129, 0xa14a, 0xb16b, 0xc18c, 0xd1ad, 0xe1ce, 0xf1ef,
0x1231, 0x0210, 0x3273, 0x2252, 0x52b5, 0x4294, 0x72f7, 0x62d6,
0x9339, 0x8318, 0xb37b, 0xa35a, 0xd3bd, 0xc39c, 0xf3ff, 0xe3de,
0x2462, 0x3443, 0x0420, 0x1401, 0x64e6, 0x74c7, 0x44a4, 0x5485,
0xa56a, 0xb54b, 0x8528, 0x9509, 0xe5ee, 0xf5cf, 0xc5ac, 0xd58d,
0x3653, 0x2672, 0x1611, 0x0630, 0x76d7, 0x66f6, 0x5695, 0x46b4,
0xb75b, 0xa77a, 0x9719, 0x8738, 0xf7df, 0xe7fe, 0xd79d, 0xc7bc,
0x48c4, 0x58e5, 0x6886, 0x78a7, 0x0840, 0x1861, 0x2802, 0x3823,
0xc9cc, 0xd9ed, 0xe98e, 0xf9af, 0x8948, 0x9969, 0xa90a, 0xb92b,
0x5af5, 0x4ad4, 0x7ab7, 0x6a96, 0x1a71, 0x0a50, 0x3a33, 0x2a12,
0xdbfd, 0xcbdc, 0xfbbf, 0xeb9e, 0x9b79, 0x8b58, 0xbb3b, 0xab1a,
0x6ca6, 0x7c87, 0x4ce4, 0x5cc5, 0x2c22, 0x3c03, 0x0c60, 0x1c41,
0xedae, 0xfd8f, 0xcdec, 0xddcd, 0xad2a, 0xbd0b, 0x8d68, 0x9d49,
0x7e97, 0x6eb6, 0x5ed5, 0x4ef4, 0x3e13, 0x2e32, 0x1e51, 0x0e70,
0xff9f, 0xefbe, 0xdfdd, 0xcffc, 0xbf1b, 0xaf3a, 0x9f59, 0x8f78,
0x9188, 0x81a9, 0xb1ca, 0xa1eb, 0xd10c, 0xc12d, 0xf14e, 0xe16f,
0x1080, 0x00a1, 0x30c2, 0x20e3, 0x5004, 0x4025, 0x7046, 0x6067,
0x83b9, 0x9398, 0xa3fb, 0xb3da, 0xc33d, 0xd31c, 0xe37f, 0xf35e,
0x02b1, 0x1290, 0x22f3, 0x32d2, 0x4235, 0x5214, 0x6277, 0x7256,
0xb5ea, 0xa5cb, 0x95a8, 0x8589, 0xf56e, 0xe54f, 0xd52c, 0xc50d,
0x34e2, 0x24c3, 0x14a0, 0x0481, 0x7466, 0x6447, 0x5424, 0x4405,
0xa7db, 0xb7fa, 0x8799, 0x97b8, 0xe75f, 0xf77e, 0xc71d, 0xd73c,
0x26d3, 0x36f2, 0x0691, 0x16b0, 0x6657, 0x7676, 0x4615, 0x5634,
0xd94c, 0xc96d, 0xf90e, 0xe92f, 0x99c8, 0x89e9, 0xb98a, 0xa9ab,
0x5844, 0x4865, 0x7806, 0x6827, 0x18c0, 0x08e1, 0x3882, 0x28a3,
0xcb7d, 0xdb5c, 0xeb3f, 0xfb1e, 0x8bf9, 0x9bd8, 0xabbb, 0xbb9a,
0x4a75, 0x5a54, 0x6a37, 0x7a16, 0x0af1, 0x1ad0, 0x2ab3, 0x3a92,
0xfd2e, 0xed0f, 0xdd6c, 0xcd4d, 0xbdaa, 0xad8b, 0x9de8, 0x8dc9,
0x7c26, 0x6c07, 0x5c64, 0x4c45, 0x3ca2, 0x2c83, 0x1ce0, 0x0cc1,
0xef1f, 0xff3e, 0xcf5d, 0xdf7c, 0xaf9b, 0xbfba, 0x8fd9, 0x9ff8,
0x6e17, 0x7e36, 0x4e55, 0x5e74, 0x2e93, 0x3eb2, 0x0ed1, 0x1ef0
};
- 29 -
Appendix 2 CRC16-CCITT
/*******************************************************************
Function: generate CRC16CCITT code
Input: p = mouse cursor points to first byte
DataLen =data length
Output: CRC16CCITT
*******************************************************************/
Unsigned int CRC16CCITT (unsigned char *p, unsigned int DataLen)
{
Unsigned int crc16=0;
Unsigned int i;
Unsigned char b;
for (i=0;i<DataLen;i++)
{
b=(unsigned char)(crc16>>8);
crc16<<=8;
crc16^= CRC16CCITT [b^*p];
p++;
}
return crc16;
}
- 30 -
Appendix 3 Wiring Diagram
1) 3-Phase 4-Line
QF
A U
B V
Generator Load
C W
N N
Comm_GND
Comm_VCC
ICOM IA IB IC
RXD TXD DIR

A B C N
31 30 29 28 27 26 25 24 23 22 21 20 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Crank 120/240 Start
SelectswRemote + - High Temp
B- B+ EM StopFuel Oil PressAux_In1Aux_In2Bat Charge Aux_Out2
Preheat Aux_Out1
+ MPU
- 31 -
2) 3-Phase 3-Line
QF
A U
B V
Load
C W
Generator
Comm_GND
Comm_VCC
ICOM IA IB IC
RXD
TXD
DIR
A B C N
31 30 29 28 27 26 25 24 23 22 21 20 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
120/240 Select
High Temp
Fuel
Oil Press
Start sw
Crank
Remote
Bat Charge
-
B+
EM Stop
Aux_In2
Aux_Out2
Preheat
Aux_In1
Aux_Out1
+
B-
+
MPU
- 32 -
3) 1-Phase 2-Line
QF
A U
N N
Load
Generator
Comm_GND
Comm_VCC
ICOM IA
RXD
TXD
DIR
A N
31 30 29 28 27 26 25 24 23 22 21 20 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
120/240 Select
High Temp
Fuel
Oil Press
Start sw
Crank
Bat Charge
Remote
-
B+
EM Stop
Aux_In2
Aux_Out2
Preheat
Aux_In1
Aux_Out1
+
B-
+
MPU
- 33 -
4) 2-Phase 3-Line
QF
A U
Generator B V Load
N W
Comm_GND
Comm_VCC
ICOM IA IB
RXD
TXD
DIR
A B N
31 30 29 28 27 26 25 24 23 22 21 20 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
120/240 Select
High Temp
Fuel
Oil Press
Start sw
Crank
Bat Charge
Remote
-
B+
EM Stop
Aux_In2
Aux_Out2
Preheat
Aux_In1
Aux_Out1
+
B-
+
MPU
- 34 -

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KP310V1.

2. Model Nomenclature Explained

3. Performance and Features

☞ Modular structure, flame-retardant ABS shell, pluggable terminals, embedded installation,

5.1 Function of keys

Genset is running, press to stop genset, when genset is in

Stop／Reset alarming status, press to reset.

In “System Set” mode, press to return to the previous

Press to set genset in “Manual” Mode.

Press to set genset in remote control mode.

Start In ““Manual” Mode, press can start genset.

Parameters Set Press to enter “Parameters Set” selection menu.

maintenance, and reset it.

5.2 Controller Layout

Voltage Current Frequency Revolutions Battery Running Maintenance

5.2.1 Main Display

5.2.1.1 LED Status Indication

Genset status and working mode will be displayed in LED Panel.

When genset is stopped, will be lit up.

When genset is in “Manual” Mode, will be lit up.

When genset is in remote control mode, will be lit up.

5.2.1.2 Digital tube Status Indication

Press to display running parameter, which shows as following:

Double-voltage output alternative

Double-voltage output alternative

5.2.2 “Parameters Set” menu

The followings parameters are included in “Parameters Set” menu:

★DELAY OF REMOTE START

to get back to “Parameters Set” menu.

5.3 Manual Operation

When the KP310V1.0 controller is working, it is initialized to “Manual” Mode, with

indicator lighting. Press or turn the ignition lock to start genset.

Press to stop genset.

5.4 Remote Operation

When fuel filter is overtime than the maintenance value, there

6.2 Time delayed stop alarms

1 Over Current 1 twinkles, genset will be stopped after a delayed time.

Customers can set values to disable the protection.

2 Over Current 2 twinkles, genset will be stopped after a delayed time.

Customers can set values to disable the protection.

6.3 Emergency stop alarms

KP310V1.0 GENSET CONTROLLER

Description of wiring terminals：

18 Programmable relay output 2 1.0mm2 Normal open output, rated current:1A

Press to return to “System Operation” menu.

Press or to select parameters.

Press to set parameters

Press to return to “System Operation” menu.

Press and to plus or minus values.

Press or for long time to plus or minus values automatically.

Press to save the data, and exit the parameters set.

8.1 Parameters Set list

No. Parameters Code Range Accuracy Defaults Description

Set Output 1 or Set Output 2 is

Regulate the Gain to display the

8.2 Programmable output list

8.2.1 Remote set

8.2.1.1 Remote start normally open

8.2.1.2 Remote start normally closed