CONTROL PLAN VALIDATION

COATING SYSTEM :- Blockodizing

PAINT CLASS :- Not Applicable ( Iron surface oxidise to Iron oxide, No External Coating)
Prototype Pre-Launch Production Key Contact/Phone : Date (Origin) : Date (Review) :

Control Plan Number : 5

NA

Part No./ Latest change Level. : Core Team : Customer Engineering Approval Date (If Required) :

Drawing No & Rev No NA

Part Name/Description. : Supplier Plant Approval Date : Customer Quality Approval Date (If Required) :

NA
Supplier Plant : - Supplier Code : Other Approval Date (If Required) : Other Approval Date (If Required) :
NA
Validation Observation
Characteristic Method Sr. No.
Part/ Process Process Name/ Operation Machine, Device, Jig, Special Control Method Component:
Reaction Plan
No. description Tools for Mfg. characteristics Evaluation Measurement Sample
No. Product Process Product/ Process Specification Tolerances Model:
Techniques
Size Freq. Prevention Detection

1 Incoming Inspection Surface Defects Free from dent & Damage Visual 100% Every Lot Supervision Visual Inspection Rework/Scrap

2 Cleaning Cleaning Tank Oily / dirty free surface Clean with degreasing chem OR suitable solvent Visual 100% Every Lot Supervision Visual Inspection Reclean

rearrange the loading

3 Stacking on Jig Jig and Fixtures Part not overlapped Proper fixing in Jig Visual 100% Every Lot Supervision Visual Inspection
pattern/Repair the Jigs

Acid Tank 1 Acid using Hydrochloric Acid Visual ……. Every Lot Supplier Test Report ……….. ………………

Maintain the
4 Acid Pickling 2 Bath concentration 30-33% Bath Analysis 100% Every Lot Check sheet Adjust with fresh Chemical
concentration

3 Bath Temperature Room Temperature Visual 100% Every Lot Supervision Visual Inspection …………….

Water Tank 1 Clean surface Water PH- 6-8 PH Paper Once Every Lot Supervision Visual Inspection Replenish fresh water
5 Water Rinse -Dipping
2 Water Mixing Shake the Jig & Dipping Visual Once Every Lot Supervision Visual Inspection DIP AGAIN

Salt Bath 1 Dipping Time 15-20 MINUTES Clock/Alarm 100% Every Lot Supervision Check sheet DIP AGAIN

Heating System 2 Bath Temperature 140-155oC Temperature Indicator 100% Every Lot Supervision Check sheet STOP & CORRECT
6 Block oxidizing -Dipping

Uniblack Chem 1Kg/lit of water / Suitable

3 Bath concentration Chemical analysis 100% Every Lot Supervision Check sheet STOP & CORRECT
Equivalent chemical

7 Water Rinse-Dipping clean surface Water PH- 6-8 PH Paper Once Every Lot Supervision Check sheet CHANGE WATER

8 Drying Air drying or Oven Free from Water Water traces not allowed Visual 100% Every Lot Supervision Visual Inspection Extend the drying time

9 Oiling Oil using Rust Preventive oil Visual 100% Every Lot Supervision Visual Inspection Apply oil fully

Uniform coating/Green Smut over surface not

Visual/wipe with cloth 100% Every Lot Supervision Check sheet Rework
allowed
Lighting Facility Visual Appearance
Black colour fully covered///No Powdery black
Visual 100% Every Lot Supervision Check sheet Rework
surface
10 Inspection

Allow the oxalic acid drop for 8 minutes and check

Oxalic Acid Solution Oxalic acid drop test Visual Std as per ISO 13212 ONE PART Every Lot Supervision Check sheet Rework
for circle of Base Colour and Brown Centre.

Format No : QES:CMA:F-QAX009; Rev. : 00; Date : 13.03.2010 Page 1 of 1