Piled Embankments - Recent Irish Experience (Orsmond, Geotechnical Society of Ireland Conf, Oct 2012)
Piled Embankments - Recent Irish Experience (Orsmond, Geotechnical Society of Ireland Conf, Oct 2012)
Piled Embankments - Recent Irish Experience (Orsmond, Geotechnical Society of Ireland Conf, Oct 2012)
Cover Photo: Pile installation for the West Piled Embankment at Kilmacanoque Overbridge in the Glen of the Downs, Wicklow.
SYNOPSIS
Piled embankments, or load transfer platforms have been used on a number of occasions in Ireland
over the past years to support road embankments over areas of very soft ground. The support
arrangements ranged from geosynthetic basal reinforced systems to concrete slab platforms –
occasionally interfacing with bridge abutments. Some of these have experienced partial or total
failure and it is clear that the design principles are lacking in considering the pile and embankment
interaction as well as construction effects and long term factors.
This paper presents an overview of piled embankments, provides a summary of recent piled
embankments in Ireland, looks at working platforms which form a critical element of the
construction and reviews the design approach shortcomings from lessons learnt and practical
experience. It offers guidelines and points to consider from conception to completion.
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INTRODUCTION the arching effect is no longer a contributing factor and the
structure behaves in a different way. To distinguish these,
Following the National Development Plan (1989-1993), a
the term “Load Transfer Platform” is used in this paper to
programme was set in place to improve the Irish road
describe embankments built on a pile supported concrete
network. This escalated in 2000 with several routes being
slab.. Although fundamentally different, many of the
upgraded to motorway. With towns expanding, property
issues encountered during construction are similar.
prices rising and numerous other factors like archaeology
and ecology being addressed, resulted in the new road
There is no optimum design for a piled embankment as it
corridors being “routed” through areas of unfavourable
is usually economics that plays the final part in the
ground.
selection of pile size, spacing, pile cap size and basal
Where previous roads had skirted bogs, the new highways
reinforcement type and strength. Pile spacing of 2.0m to
went right through some of the worst founding conditions
3.0m and pile caps from 0.5m to 2m is common. The
possible.
clear span gap created by the combination of these will
In many cases excavate and replace was not practical or
determine the strength of basal reinforcement although this
cost effective, consolidation of peat too slow and risky and
is also governed by the height of the embankment.
deep soil mixing had its limitations. The only option left
was to support the new road embankment on a grid of
For load transfer platforms, pile spacing is typically 3m to
piles, otherwise known as a piled embankment or load
4m with slab thickness ranging from 300mm to 500mm
transfer platform. But accessing the area was also a
but as with piled embankments, the ideal combination will
challenges and the working platform formed a critical
depend on economics.
element of the design.
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lightweight amphibious vehicle got bogged down during
the additional ground investigations.
Photo 1: lightweight amphibious vehicle bogged down in Regardless of which approach is used it is always
Flurry Bog. advisable to undertake site trials prior to construction and
to regularly monitor the performance of the working
It is therefore essential to have a working platform to
platform. Also be aware of other loads – eg counterweight
allow piling rigs and construction plant access in order to
for pile testing, a large crane brought onto site to move
build the piled embankment. The largest single load is piles. These are often not considered and the site team are
generally the piling rig and it is therefore essential that the unaware of the load limitations of the working platform.
type of rig and its loading is confirmed prior to designing
the platform. Pile rig weights can vary from 25 ton to 100 PILE DESIGN
ton and the type of rig also depends on the type of pile
driven, hence this is linked to the pile design and cost. The dead load of the embankment and the live loads are
transferred through the basal reinforcement and arching
The working platform needs to be designed to be strong effects into the piles. Where the subsoil has some level of
enough to take the live loads but weak enough to allow the strength, it also takes some of the loading, however when
piles to punch through when driving. If the pile building over peat bogs, it would be unwise to consider
embankment is too thick, it could settle significantly and any form of load-share and all the loads need to be taken
the consequence of this needs to be taken into account in by the piles. Figure 1 below (modified from BS8006)
the basal reinforcement and pile design. In order to shows the area of soil arching and the area of soil
achieve a relatively thin but strong working platform, a supported by the basal reinforcement.
combination of geotextiles and geogrids with strong
interlocking rockfill is suggested and has successfully
been used to build platforms of 0.5m to 0.6m thick.
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When calculating the basal reinforcement consideration Pile caps are effectively an extension of the pile and form
needs to be given to the pile founding conditions – ie the interface with the basal reinforcement. The two design
either end bearing or friction pile (floating pile). With philosophies are to consider the cap as a pin (hinged) joint
floating piles, as the basal reinforcement strains and the with the pile or to consider this connection as a full
pile loads increase, the pile settles and some level of load- moment joint.
share with the subsoil occurs, hence limiting the strain on
the basal reinforcement. In very soft subsoil conditions If pinned there would be concerns of excessive rotation
(peat), this is not the case as all the load is taken by the during construction. This could lead to uneven stressing
piles. and imbalanced arching possibly leading to over stressing
of the basal reinforcement and/or excessive surface
There are numerous ways to design the load carrying deflection. When pinned, the cap also needs to be located
capacity of a pile and is beyond the scope of this paper. centrally over the pile. If the pile is out of position, there is
What is however not fully considered are the support no opportunity to correct this through repositioning the
conditions of the pile, horizontal forces and possible cap or linking piles with joined caps as shown in Photo 3
bending moments. (Annaholty Bog, N7 and experienced on most other
projects).
Peat has very low strength and is also know to creep. The
peat should therefore not be relied upon to offer horizontal
resistance. In other words, the pile should be designed as
a slender column, or at least this load scenario considered.
The load boundary condition (Figure 2) of the “column” is
also in some cases a matter of opinion. If the toe is
founded in firm clay/stiff silts/dense sands or gravels, it
could be considered “clamped”, but if for example its end
bearing on rock with a thin soft silt layer overlain by peat,
it may need to be considered as “hinged”. The pile cap
condition is also open to interpretation as it could be
considered “free”, “hinged” or even “clamped”. This can
only be assessed by looking at the overall restraint of the
full embankment, the interaction with the pile caps and Photo 3 : effect of horizontal placement problems
basal reinforcement and the contribution of the working requiring linked pile caps
platform.
It is also impractical to cast the cap totally independent of
the pile. In some cases the caps are precast with a central
hole which fits over the pile and is then finally cast into
position. As this connection is now partially fixed (even
though structurally its considered a pin), if loaded
eccentrically, it could crack the top of the pile exposing
the reinforcement and result in premature corrosion of the
Figure 2: Column boundary conditions
rebar.
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An alternative to pile caps is the use of reinforced concrete
beams which span between the pile caps. These can be Depending on the height of the embankment and stiffness
simply supported or have full moment connections with of the basal reinforcement, a more flexible or more rigid
the pile. The pile “column” head boundary condition pavement could be selected. If creep and long term
could possibly be considered “clamped” although if the deflection is expected a more flexible asphalt based
group of piles which are interconnected do not tie into a pavement might be more suitable. For very shallow
rigid element, a “guided” condition may need to be embankments, a reinforced concrete pavement may be an
considered. option.
BASAL REINFORCEMENT DESIGN When designing the basal reinforcement for embankment
over highly compressible soil, particularly peat, the entire
Most of the piled embankment design methods concentrate
embankment loading should be taken onto the piles and no
on the design of the basal reinforcement. A common one
support from the subsoil should be considered. The
used is the BS8006 method which is based on Marston’s
weight of the working platform alone will result in the
arching formula, but there are others like the Nordic
subsoil settling away from the basal reinforcement. An
Guidelines method which uses Carlsson wedge shape and
example of this is shown in Photo 4 (Anaholty Bog, N7)
arching, the German method which adopts the multi shell
arching theory by Kempfert et al. (Satidi et al. Stuttgart
University (2007)). Many more arching theories have
been proposed and Britton & Norton (2008) provide a
comprehensive discussion on the more popular ones.
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Gortinty N4 Drumsna to Jamestown Bypass (2002).
Using 200 mm square precast piles on a 1.6 to 1.45 m
square grid with 800mm square pile caps. Supporting a
1.3m to 1.8m high embankment. Basal reinforcement
comprised two layers of 150 kN/m Paragrid. Some issues
positional and verticality tolerances of piles during driving
and lateral movement of soft ground during driving the
outer row of piles. Since construction has performed well.
(info curtasy of Roughan & O’Donovan)
Shannon (2002) (Trial embankment) using vibro concrete
columns, three layers of geogrid (Tensar SS30 and SS20)
and one layer of Basetex 200/50. Performed well.
Photo 5 : gravel bag used to form the anchor wrap. (Quigley et al, 2003)
Corravokeen – North Mayo (2003) Timber piled
Critical to the design is a full understanding of how the embankment for Coillte using 250mm diameter Sitka
piled embankment is going to be constructed. Some spruce poles on a 2.1m and 1.2m grid with basal
designs specify a layer of granular fill over the pile cap reinforcement of A252 steel mesh and later with 2 layers
surface prior to placing the basal reinforcement. Another of Stabilenka 200. Performed well as a temporary solution.
option is to place a layer of fill between the two (Ryan et al, 2004)
geosynthetic layers. There is also no fixed rule on the Glen of the Downs Eastern Embankment (2002),
number of layers of basal reinforcement. Whichever 350mm square precast piles on a 2m grid with two layers
layering system is decided, consideration needs to be of Stabelenka supporting a bridge embankment 8m high.
given as to how it is going to be built. Performed well. (Orsmond 2004)
• Can it be done without causing excessive damage to Glen of the Downs Western Embankment (2002),
the reinforcement layers? 350mm square precast piles on a 2m grid with two layers
• Can the layers be placed taught over the surface and of Stabelenka supporting an 8m high embankment. Some
covered in an even manner to get uniform strain? issues with pile installation but otherwise performed well.
• How does the placing of the grids affect the pile (Orsmond, 2004)
caps? A1N1 Flurry Bog (2006). 300mm square precast piles
with 0.8m caps on a 2.5m grid with two layers of Polyfelt
PILED EMBANKMENTS IN IRELAND (PET) ranging from 600 and 800kN/m. Supporting an
AND NORTHERN IRELAND
embankment 3.5m high. Issues with pile verticality and
The oldest reference received from enquiries and a review positional tolerances but post construction has performed
of available literature on piled embankments in Ireland well. (Orsmond, 2008)
and Northern Ireland is 1985 and relates to one built as N7 Annaholty Bog (2009). 355mm precast piles on
part of the New Shannon Bridge near Athlone. Since then various grids of 1.85 to 2.15 spacing with 0.8-1m pile caps
12 basal reinforced and 4 load transfer platforms have and Stabilenka basal reinforcement in two to three layers
been constructed (based on information received). The ranging from 150 to 1000kN/m. Embankment height
details are summarised as follows: ranged from 2m to 6m. Failure of outer piles on a short
Enniskillen Housing development (1999) with precast section post construction (pre pavement) required
piles on a 2.75 triangular grid with 3 layers of Tensar reconstruction of this section which was done with a
geogrid (2xSS30, 1 x SS20). This embankment failed due concrete slab. Some post construction deflection near
to settlement of the ground away from the fill material repair occurred but otherwise performing well. (Authors
below the lowest geogrid causing the LTP to sag to such personal observations).
an extent that there was a failure of the arching mechanism N7 Drominboy Bog (2009). 355mm precast piles on 1.8
upon which the design depended. (Court Citation NIQB to 1.9m square grid supporting a 2.5m to 6m high
68, ref COGC5319) embankment. Designed as a basal reinforcement system
Scramoge (2002) using precast piles on a 2.5m grid and but finally built as a concrete slab due to pile vertical and
embankment height of about 3.5m. (no other information positional tolerance issues. (Authors personal
available) Had initial settlement issues but has since observations)
performed well. Limerick Tunnel bridge approach embankments
(2009). At two bridge locations steel H piles installed on a
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4x4m grid supporting a concrete slab. Performed well. covered with geogrid and a second layer sandwiched in the
(Buggy & Curran (2011) angular rockfill. This was designed to take a 30 ton pile
A4/A5 Dungannon to Balleygawley (2010). 275mm and rig. When first constructed it moved (quaked) under
350mm precast concrete piles on grids of 2.5m to 3m with loading and waved, but with time firmed up and
two layers of basal reinforcement ranging from 700 to performed well. For the static load pile test, the kentledge
800kPa. Embankment failed during construction due to was supported on a piled beam (see Photo 7). At one stage
excessive loading with landscape fill adjacent to a 60 ton crane was brought onto the platform to move
embankment. The remedial works included redoing the piles. Again the platform performed, but this level of
full section with excavate and replace. (info courtesy of loading should not have happened. The platform settled to
AGEC Ltd.) about level with the top of the bog and on numerous
occasions was partially flooded with some areas
LEASSONS LEARNED permanently just under water.
WORKING PLATFORMS
It is interesting to note that when constructing a piled
embankment along the A650 Bigley Relief Road in UK
over a bog, the working platform was removed to limit
long term settlement of the soft underlying peat. This
highlights the importance of building light platforms when
working in these exceptional conditions.
PILING
Verticality: Piling through peat is very different to normal
day to day piling operations. Once the pile is in position, it
takes a few blows to penetrate through the working
platform before the pile freefalls a few meters into the
Photo 6: A typical extent of a pile working platform
weak peat. Depending on how the pile is held in the rig,
the pile tends to slip slightly off vertical. At this point the
Thin platforms of 0.6m in thickness have successfully
pile is too deep for forced vertical correction and it is best
been used to take a 60 ton piling rigs on the A4/A5
to lift the pile up a few meters, realign and with the
project. However, when undertaking the test piles, the
hammer as additional weight, let the pile slip back down.
kentledge was placed directly onto the working platform
Good vertical tolerance is not always achieved. This is
causing significant deformation. A more suitable approach
noted on many of the projects, A1N1 (Photo 8) being no
would be to support the kentlege on the surrounding piles.
exception.
The working platform was flooded during high rainfall
events – typical of low lying peat bogs, and is expected.
Positional Tolerance: Basal reinforcement design is
directly related to the span length. This implies that the
On the A1N1 Flurry bog project (Photo 6), a 0.5m thick
pile position needs to be accurate and the tolerance set
platform was used with a base separation geotextile
must relate back to the design. On site this can be
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difficult. When driving through the working platform, the essential. Depending on the pile depth it is also advisable
pile tends to hop and sometimes kicks as it tears through not to have a joint close to the cap, but rather select pile
the reinforcement. Pre-punching with a steel lance on the lengths to have the last joint as deep as possible.
front of an excavator has been tried with some success but
was time consuming. A steel pin protruding from the base Pile caps: Precast or cast in situ, either works but
of the pile helped as well, but what was found most critical consideration should be given to providing a full or partial
on the A1N1 project was having tight slides/guides to hold moment connection joint with the pile. If precast, there is
the pile as firmly as possible during the initial drive and less option on doing any positional correction. The basal
slip in. reinforcement design should therefore allow a greater span
length so that positional tolerances can be increased.
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As pile embankments are not built regularly, there is Naughton, P.J., Kempton, G.T. (2004) “Comparison of
limited construction experience. This could lead to analytical and numerical analysis design methods for piled
inadvertent damage, misunderstanding of the overall embankments.” Proc. Contemporary Issues in Foundation
concept and the structural and geotechnical interaction Engineering. GSP131, ASCE, GeoFrontiers, Austin.
between the various elements and/or inappropriate loading
of the working platform, piled embankment or surrounds Orsmond, W. (2008) “A1N1 Flurry Bog Piled
leading to failure. Embankment Design, Construction and Monitoring”
EuroGeo4, Edinburgh, Paper Number 290
Monitoring is essential. If further information can be
gathered on the long term performance of basal reinforced Prelovsky, B., Naughton, P.J., Scotto, M., Kempton, G.T.
embankments, the designs can be improved and optimised. (2008) “The development of piled embankments
techniques over 25 years”.
British Standards Institution (BSI) BS8006: (1995). Code Ryan, T., McGill, C., (2004) “A timber piled road over
of Practice of Strengthened/Reinforced Soils and Other deep peat in North West Ireland, National University of
Fills, London, England. Ireland, Galway.
Britton, E., Naughton, P.J. (2008). “The arching Syawal Satibi, S., Van der Meij, R. Leoni, M. (2007),
mechanism in piled embankments under road and rail “Piled embankments: Literature review and required
infrastructure”. Proc. Of the 4th European conference on further research using numerical analysis” Institute for
Geosynthetics, Edinburgh, Scotland. Geotechnical Engineering, University of Stuttgart
Buggy, F. J. and Curran, E., (2011). “Limerick Tunnel Zhuang, Y,. (2009) “Numerical modelling of arching in
Approach Roads – Design Construction & Performance”. piled embankments including the effects of reinforcement
Paper presented at Geotechnical Society of Ireland and subsoil”. Thesis for degree of Doctor of Philosophy,
Meeting, Engineers Ireland, Dublin 8th December, 2011. Nottingham University.
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