Idf 15e1-20
Idf 15e1-20
Idf 15e1-20
PRODUCT NAME
IDF15E1-10 (-A,C,K,L,M,R,S,T)
IDF15E1-20 (-A,C,K,L,M,R,T)
This manual is intended to explain the installation and operation of the product.
Only people who understand the basic operation of the product, or have basic
knowledge and ability to handle industrial machinery, are allowed to work on the
product.
For safety and long life of the product, be sure to read this Operation Manual (hereinafter referred to as the
“manual”) and clearly understand the contents.
● The instructions described in this manual must be followed in addition to ISO 4414*1) and JIS B 8370*2)
and other safety regulations.
*1) ISO4414: Pneumatic fluid power – Recommendations for the application of equipment to
transmission and control systems.
*2) JIS B 8370: General rules for pneumatic equipment.
● This manual is intended to explain the installation and operation of the product. Only people who
understand the basic operation of the product through this manual, or who install and operate industrial
machinery and have basic knowledge and ability to handle such equipment, are allowed to work on the
product.
● This manual and other documents attached to the product do not constitute a contract, and will not affect
any existing agreements or commitments.
● It is strictly prohibited to copy this manual entirely or partially for use by a third party without prior permission
from SMC.
i Safety Instructions
Before using the product be sure to read and understand all the
important actions highlighted in this manual.
Danger
"Danger" indicates a hazard with a high level of risk which will result in death or serious
injury if an operator performs incorrect handling during the operation and maintenance of
the product or does not follow the instructions necessary to avoid it.
i-1
i Safety Instructions
Warning
“Warning” indicates a hazard with a medium level of risk which will result in death or serious
injury if an operator does not follow the specified procedures during the operation or
maintenance of the product or does not follow the instructions necessary to avoid it.
Caution
“Caution” indicates a hazard of a low level of risk which will result in minor and moderate
injury or damage to product and equipment if an operator does not follow the specified
procedures during the operation and maintenance of the product or does not follow the
instructions to avoid it.
Warning
- Only trained personnel should handle the product.
- Only people who have sufficient knowledge and experience about the product and its
accessories are allowed to carry out transportation, installation and maintenance work.
- Only maintenance personnel or people who have sufficient knowledge and experience are
allowed to open the cover panels of the product.
Warning
If any error occurs, take measures as instructed in this manual.
Warning
- If any error occurs, do not start operating the product.
- If any error occurs, immediately stop the product, and call for the maintenance personnel or
a person who has sufficient knowledge and experience about the product and its
accessories.
i-2
i Safety Instructions
i.2.1 Hazards
The hazards inherent to the product are as follows.
Warning
- Fully read and understand the contents of the hazard labels.
- Do not peel or rub off the hazard labels.
- Carefully confirm where the hazard labels are affixed.
Warning
The product has surfaces that can reach high temperatures during operation, and cause
burns by contact. Even after the power is turned off, there can still be residual heat in the
product, which may cause burns. Do not start work until the temperature of the surfaces
has fallen below 50oC.
Warning
The product has parts that can rotate during operation, and cause injury by contact. Also,
the rotating parts might stop rotating temporarily and restart during operation. Do not
perform work during operation.
i-3
i Safety Instructions
Warning
Be sure to release compressed air from the product and ensure the internal pressure is
zero before replacing or cleaning the parts of the product. If the compressed air is left in the
product, when some part is loosened, it may cause sudden lurching or other unexpected
accidents.
Warning
- Fully read and understand the contents of the hazard labels.
- Do not peel or rub off the hazard labels.
- Carefully confirm where the hazard labels are affixed.
! WARNING 警告
1 Remove panels for maintenance only.
2 Never insert anything into product to ensure
safety.
1 点検以外はパネルを取り外さないこと。
2 回転物があるので指、棒状の物を差し
込まないこと。
3 感電の恐れがあるので、点検の前には電源を
切ること。
4 火傷の恐れがあるので、点検の前には装置を
常温にすること。
5 部品交換の前には必ず、空気圧力を"0"に
すること。
Front
i-4
i Safety Instructions
Caution
- The product uses hydro-fluorocarbon type refrigerant (HFC).
- The product is categorized as category 1 under the fluorocarbon recovery and destruction
law in Japan.
The release of refrigerant into the atmosphere is banned by law. When the product is
serviced, the refrigerant must be recovered using “refrigerant recovery equipment” and
disposed of by a specialist disposal company. Only people who have sufficient knowledge
and experience about the product and its accessories are allowed to recover the
refrigerant.
- Only maintenance personnel or people who have sufficient knowledge and experience are
allowed to open the cover panels of the product.
- The type and necessary amount of HFC can be found on the specification label explained on
page 6 of Section i.
Front
i-5
i Safety Instructions
Warning
- Fully read and understand the contents of the hazard labels.
- Do not peel or rub off the hazard labels.
- Carefully confirm where the hazard labels are affixed.
! CAUTION 注 意
1 Read manual before operation.
2 Ensure vantilation and maintenance
space.
3 Keep water away from the product.
4 Secure In / Out connector with spanner
during piping.
5 Wait 3 minutes before restart.
6 Ensure Running Condition / Evaporating
Temp. in green zone.
1 ご 使 用 前 に 必 ず 取 扱 説 明 書 を 読 ん で くだ さ い 。
2 通 風 、 メ ン テ ナ ン ス ス ペ ー ス を 確 保 して
くだ さ い 。
3 雨 や 水 滴 が か か ら な い よ う に して くだ さ い 。
4 IN / O U T ポ ー ト を ス パ ナ で 固 定 し て
配 管 し て くだ さ い 。
5 再 起 動 は 運 転 停 止 3 分 後 に 行 っ て くだ さ い 。
6 R U N N IN G C O N D IT IO N ・ 蒸 発 温 度 計 は
グ リ ー ン 帯 で 使 用 し て くだ さい 。
Front
i-6
i Safety Instructions
Caution
- The product uses hydro-fluorocarbon type refrigerant (HFC).
- The product is categorized as category 1 under the fluorocarbon recovery and destruction
law in Japan.
- The release of refrigerant into the atmosphere is banned by law. When the product is
serviced, the refrigerant must be recovered using “refrigerant recovery equipment” and
disposed of by a specialist disposal company.
- Only people who have sufficient knowledge and experience about the product and its
accessories are allowed to recover the refrigerant.
- Only maintenance personnel or people who have sufficient knowledge and experience are
allowed to open the cover panels of the product.
- The type and necessary amount of HFC can be found on the specification label.
Caution
- The disposal of the compressor oil must be in compliance with the bylaws or rules of the
local municipality.
- Do not mix the compressor oil with domestic waste for disposal. Also, the disposal of the
waste must only be conducted by specific facilities that are permitted for that purpose.
- Only people who have sufficient knowledge and experience about the product and its
accessories are allowed to recover the compressor oil.
- Only maintenance personnel or people who have sufficient knowledge and experience are
allowed to open the cover panels of the product. If anything is unclear, contact your local
supplier or SMC.
i-7
i Safety Instructions
1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered.
Also, the product may have specified durability, running distance or replacement parts. Please consult
your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility, a
replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage incurred
due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in
the specified catalog for the particular products.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass
destruction (WMD) or other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are govemed by the relevant
security laws and regulation of the countries involved in the transaction. Prior to the shipment of a SMC
product of a SMC product to another country, assure that all local rules goveming that export are known
and followed.
Caution
The Product is provided use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contact if necessary.
If anything is unclear, contact your nearest sales branch.
i-8
1. Name and Function of Parts
Evaporation thermometer
Displays the
evaporating temperature of
refrigerant.
Normally, it is in the green area.
Drain tube
Front Discharges drain.
Appearance
Auto drain
It is covered with insulator, which
should not be removed.
1-1
1. Name and Function of Parts
Earth screw
Connect the earth to
this screw.
Rear panel
You can see the terminal block when you Front
remove this cover. Connect the power
cable through the membrane grommet.
L N PE( )
1-2
2. Transportation and installation
Caution
- Only people who have sufficient knowledge and experience about the product and system are
allowed to perform the transportation, installation and maintenance of the product, including
dangerous work.
2.1 Transportation
Be sure to follow the instructions below when transporting the product.
- The product is filled with refrigerant. Transport it (by land, sea or air) in accordance with laws and
regulations specified.
- You should lift the product from the base surface with careful attention to prevent tipping over.
- Do not lay the product sideways, or you will damage the product.
- Do not suspend the product from the ceiling or hang from the wall.
- Do not transport the product with any part such as an air filter mounted on the fittings at the air inlet or
outlet port of the product. If it is unavoidable to transport the product with such a part mounted, support
the mounted part with a bracket to prevent the product from being affected by vibration during
transportation.
- Do not lift the product by holding the panel, fittings or piping.
Warning
The product is heavy and has potential dangers in transportation. Be sure to follow the
instructions above.
- To transport the product, a tool like a fork lift must be prepared.
2-1
2. Transportation and installation
2.2 Installation
2.2.1 Environment
(1) Do not use or store the product under the following conditions, as these may cause breakage of the
product as well as a failure of the product to operate.
• In an environment where the product will come into direct contact with rain, wind and snow or with a lot of
moisture (relative humidity 85% or more).
• In a location with a large quantity of dust.
• In a location containing flammable or explosive gases.
• In a location exposed to corrosive or flammable gases or solvent.
• In a location where the ambient temperature is outside the following ranges.
In operation: 2 to 40oC, In storage: 0 to 50°C (with no condensate in piping)
• In a location that is subjected to abrupt changes in temperature.
• In a location that is subjected to strong electromagnetic noise (intense electric field, intense magnetic field,
or surges)
• In a location that is subjected to static electricity, or conditions where static electricity can discharge to the
product.
• In a location that is subjected to strong high frequency radiation (microwaves)
• In a location that is subjected to potential lightning strikes.
• Locations by loading on vehicles, marine vessels, and so on.
• In a location with an altitude of 2,000 metres or higher.
• In a location where the product is affected by strong vibrations or impacts.
• Conditions where external force or weight is applied that could deform the product.
• In a location where there are obstacles blocking the ventilation ports of the product.
• In a location where the dryer is drawing in high temperature air that is discharged from an air compressor
or other dryers.
(2) Contact SMC beforehand and take special consideration of safety measures if the product is to be used in
any of the following conditions.
• Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
• Installation on equipment in conjunction with atomic energy, railways, air navigation, shipping, vehicles,
medical treatment or recreation equipment, or equipment in contact with food and beverages,
emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other
applications unsuitable for the standard specifications described in the product catalog.
• An application which could have negative effects on people, property, or animals requiring special safety
analysis.
2-2
2. Transportation and installation
4 5
2 3
∗ 1 The necessary maintenance space is to conduct maintenance and repairs when the product fails. Ensure
that sufficient space can be secured for repair.
2-3
2. Transportation and installation
Warning
- When draining, follow the user’s own procedure to keep operators safe. (E.g. Wear
protective goggles, apron and gloves to prevent contact with the drained condensate.)
- When oils can enter the drained condensate, waste water treatment is necessary.
Follow the bylaws or rules of the local municipality.
2-4
2. Transportation and installation
2-5
2. Transportation and installation
Terminal block (refer to “1.1 Name and function of parts” for details).
Connect the power cable and the ground to the terminal block. The connection size is M3.
Be sure to use a round crimped terminal.
Applicable crimped terminal width: 6.5mm or less
[Wiring procedure]
1. Remove the terminal block cover or the rear panel.
2. Insert the cord through the rubber grommet and connect it to the terminal block (refer to the label on the
terminal block).
M3 screw tightening torque: 0.63 to 1Nm
During wiring work, do not touch other sections except terminal block.
3. Re-attach the cover or real panel after wiring is done.
Warning
- Only people who have sufficient knowledge and experience are allowed to perform wiring.
- Before wiring, be sure to shut off the power supply. Never perform wiring work while the
product is energized.
Warning
- Only people who have sufficient knowledge and experience are allowed to perform piping work.
- Before removing piping, be sure to shut off the air supply and the product.
- Do not remove piping with any air pressure remaining internally.
Clean off any sealant debris after the piping is removed. If any sealant debris gets into the product during
reinstallation, it may lead to cooling failure or other product failures.
2-6
2. Transportation and installation
Case Assembly
2-7
3.Start and stop
Caution
Only people who have sufficient knowledge and experience about the product and its
accessories are allowed to start and stop the product.
3.2 Start
Start the product by the following procedure.
1) Turn on the main power supply. Then, turn on the switch with lamp.
2) The lamp will light up and the cooling fan will start turning a while later, and hot air will blow out from
the exhaust port.
3) Open the valve at the inlet and outlet of the product slowly and fully. Ensure the bypass valve is
completely closed. Check there is no air leakage.
4) The cooling fan keeps starting and stopping depending on the compressed air and ambient
temperature conditions, but the compressor keeps operating continuously, and the evaporation
thermometer stays within the green area. If the evaporation thermometer exceeds the green area
(indicates a higher temperature), refer to “Chapter 5 Troubleshooting”.
5) A while after the compressed air starts being supplied, the drain tube will drain condensate
automatically.
6) Keep operation in that condition.
3-1
3.Start and stop
Caution
- Frequently turning on and off the switch can cause failure.
- Since the auto drain of the product is designed in such a way that the valve closes at
0.05MPa or higher (N.C. type), air will blow out from the drain port when the pressure
increases. Therefore, if the air compressor has a small air delivery, the pressure may not
be sufficient.
3.3 Stop
1) Turn off the switch with lamp.
2) The lamp will go off and operation will stop.
3-2
4. Checks and Inspection
4-1
4. Checks and Inspection
Warning
- Maintenance of the air dryer should only be carried out by someone with sufficient knowledge and
experience of air dryers and related equipment.
- Before carrying out maintenance, the important warnings in this manual must be thoroughly read and
understood.
Danger
- When replacing or cleaning parts of the air dryer, be sure to remove the compressed air pressure
inside the air dryer to “0”. Never remove the case assembly when the air dryer is operated or air
pressure remains inside. It is extremely dangerous if compressed air pressure remains inside the air
dryer, as parts may come flying off at speed when loosened, or other unexpected accidents.
- This product has parts that become hot during operation and a power supply with high voltage applied.
There is a risk of burns due to heat or electrification by high voltage. Even when operation is shut
down after switching off the air dryer’s illuminated light, there are also charging lines. When working
on the charged sections, be sure to switch off the earth leakage breaker installed before starting work.
- As some parts of the air dryer will remain hot, there is a risk of burns due to residual heat after the
power is switched off. So do not carry out replacement work until the temperature of these parts has
fallen to 50oC or less. Wait for about 10 to 15 minutes as a guide.
- When carrying out maintenance work on the auto drain strainer and auto drain, there is a risk of
touching the drain fluid during work. Please follow the safety procedure for operators specified by
customer. (Example: carry out work wearing safety glasses, apron and gloves to prevent discharged
fluid from touching the human body.)
- Use neutral detergent solution to clean parts such as the auto drain strainer and auto drain. Never use
solvent such as thinner.
- When removing the outer casing panel or case assembly of the auto drain, wear gloves to prevent
injuries.
4-2
4. Checks and Inspection
- Remove the auto drain strainer and clean it. Drain separator
Take care not to cut your hand with the sharp edges body
of the strainer.
- Pour solution of neutral detergent into the case assembly Auto drain
strainer
and shake it well to clean.
- Check the case O-ring for damage such as scratches,
twisting or foreign particles attached to it. O-ring
Then, apply grease thinly and fit it in the groove in the
case assembly.
- Fit the auto drain strainer to the case assembly and fit it into the
drain separator body.
Turn it untill the lock button clicks. Case assembly
CAUTION
- Try to turn the case assembly lightly and check that it does not turn.
Check that air
If it turns, start with fitting the case assembly to the body again. pressure is zero
before servicing.
4-3
5. Troubleshooting
5 Troubleshooting
5.1 Troubleshooting
If any error is found in the product, investigate the following points. If the error cannot be solved, turn off the
power supply and contact your local supplier or SMC sales representative.
Trouble Possible cause Remedy
Although the The power supply cable has been - Reconnect it firmly.
switch with lamp loosened or disconnected.
is turned on, the The ground fault circuit Check the capacity of the ground fault circuit interrupter.
lamp does not interrupter is not turned on. - Check the product was not restarted within 3 minutes after
light up and the being stopped.
product does not - Turn on the ground fault circuit interrupter and try to
start operating. operate.
If the ground fault circuit interrupter turns back off, the
insulation failure of the product is suspected. Turn off the
power supply and contact SMC.
Running lamp The product is installed in an - Improve ventilation condition and reduce the ambient
extinguishes inappropriate location. temperature as much as possible.
Ambient temperature is excessive.
and compressor
The ventilation port is obstructed - Keep the product 600mm or more away from the
stops during by a wall or clogged with dust. surrounding walls.
operation but - Clean the ventilation ports once every month.
resumes normal The compressed air temperature is - Improve the ventilation in the location where the air
operation too high. compressor is installed, or decrease the ambient
illuminating the temperature to allow the discharge air temperature of the
lamp after air compressor to go down.
aperiod of time. - Install an aftercooler after the air compressor to reduce the
temperature.
The fluctuation of the power supply - Install a power supply transformer or use a different power
voltage is too large. supply to provide appropriate voltage.
- The fluctuation of the power supply voltage should be kept
within +/-10% of the rated voltage.
The evaporation The product is installed in an - Improve ventilation condition and reduce the ambient
thermometer is inappropriate location. temperature as much as possible.
over the green Ambient temperature is excessive.
area without hot The ventilation port is obstructed - Keep the product 600mm or more away from the
air coming from by a wall or clogged with dust. surrounding walls.
the ventilation - Clean the ventilation ports once every month.
port (exhaust The compressed air temperature is - Improve the ventilation in the location where the air
port). excessive. compressor is installed, or decrease the ambient
(The compressor temperature to allow the discharge air temperature of the
for refrigeration air compressor to go down.
has stopped with I t ll a power
ft supply
l fttransformer
th i or use a different
t d power
th
The fluctuation of the power supply - Install
the lamp lit up.
voltage is too large. supply to provide appropriate voltage.
- The fluctuation of the power supply voltage should be kept
within +/-10% of the rated voltage.
The built-in overload relay of the - Check the product was not restarted within 3 minutes after
compressor for refrigeration has being stopped.
started.
5-1
5. Troubleshooting
5-2
6. Reference
6 Reference
6.1 Specification table
Model
IDF15E1-10 IDF15E1-20
Item
Fluid Compressed air
Operatin
g range
o
Inlet air temperature C 5 to 50
Inlet air pressure MPa 0.15 to 1.0
o
Ambient temperature (humidity) C 2 to 40 (Relative humidity 85% or less)
Standard conditions 50Hz 2.8
Rated specifications
Note 1) Air flow capacity under the standard condition (ANR) [20oC atmospheric pressure and 65% relative humidity].
Note 2) Air flow capacity calculated for atmospheric condition [32oC, atmospheric pressure]
Note 3) When short period power shortage (including instantly recovered shortage) is recovered, it may take a
longer starting period than usual starting or may not start due to the protective devices.
Note 4) Use an ground fault circuit interrupter with sensitivity of 30mA.
Note 1) This product is hermetically sealed and contains fluorinated greenhouse gases.
Note 2) See specification table for refrigerant used in the product.
6-1
6. Reference
603 54 41
300 VENTILATION 16
AIR OUTLET
87
DRAIN SEPARATOR
578
VENTILATION VENTILATION
[AC200V]
396
TERMINAL BLOCK
DRAIN TUBE
(O.D.10
LENGTH:0.8m)
43
270 15
314 4xφ13 380 101 258
[AC100V]
[AC200V]
POWER SUPPLY CORD
POWER SUPPLY CABLE ENTRY (φ17)
(LENGTH:1.9m)
RUBBER GROMMET
PC
Symbol Description
ILS CM Refrigerating compressor
OLR PTC FM Fan motor
OLR Overload relay
ILS Switch with lamp
CM PTC PTC Starter
C01 C02
PRS Pressure switch
PC Power supply cable
C01 Capacitor for running refrigerating compressor
C11 C02 Capacitor for starting refrigerating compressor
FM
PRS C11 Capacitor for running fan motor
6-2
6. Reference
[ ID F15 E1 -2 0]
L N PE
TB
Evaporation
thermometer
Drain separator
Drain outlet
Capacity Regulating
valve
Capillary tube
Refrigerating Press.switch
Compressor Condenser Fan motor
Pneumatic circuit
Humid hot air entering air dryer is cooled in the cooler. At this time, the condensate is separated
from the air by the drain separator and automatically discharged. The dry air is heated by the
re-heater until it gets about the same temperature as that of ambient air. It is then discharged from
air dryer outlet.
Refrigerant circuit
The HFC gas contained in the refrigerant circuit is compressed by the compressor, and cooled and
liquefied by the condenser. When passing through the capillary tube, the HFC gas is regulated and
its temperature decreases. While passing through the cooler part, it evaporates rapidly, taking the
heat from the compressed air, and is sucked in by the compressor. The capacity regulating valve
opens when the compressed air has been cooled sufficiently, and prevents condensed water from
being frozen by excessive cooling.
6-3
7. Specification for Option A
Warning
Shut off the power supply when removing the panel for maintenance work, etc. The product
has a fan(s) and could cause serious danger to operators.
7.2 Specifications
Cool outlet air (10oC) can be supplied. The air flow with this option is smaller than that of the standard
dryer.
Model IDF15E1-10/20-A
50Hz 1.2
Air flow capacity m3/min(ANR) Note1)
60Hz 1.3
o
Outlet air temp. C 10
Note1) The data for ANR is referring to the conditions of 20°C, 1atm. pressure & relative humidity of 65%.
Note2) The conditions are the same as the ones for standard models other than air flow capacity.
7- 1
8. Specification for Option C
Warning
Shut off the power supply when removing the panel for maintenance work, etc. The product
has a fan(s) and could cause serious danger to operators.
8.2 Specifications
The surface of copper tube is painted with a special epoxy resin for the rust proofing. The parts covered
with aluminum fins and insulations are not painted.
2) If any of the painted surfaces of copper tube is damaged, such as when the panels are removed for
maintenance, the effect of its rust proofing painting is lost. Do not give damage any painted surfaces of
copper tube.
8- 1
9. Specification for Option K
Warning
- Do not remove the auto drain with the air pressure remaining internally. If the compressed
air is left in the product, when some part is loosened, it may cause sudden lurching or
other unexpected accidents.
- When removing the panel, wear protective gloves to prevent injuries.
- There is a risk of touching drained waste liquid during replacement.
When draining, follow the user’s own procedure to keep operators safe. (E.g. Wear
protective goggles, apron and gloves to prevent contact with the drained condensate.)
- When oils can enter the drained condensate, waste water treatment is necessary. Follow the
bylaws or rules of the local municipality for disposal.
9.2 Specifications
The maximum operating pressure 1.6MPa. A metal bowl with a level gauge which can confirm the water
label is used for auto drain.
AD48-8-X2110
Insulation
Fluid level indicator
KQ2H10-02S
Drain Port
φ10
Model
IDF15E1-10-K IDF15E1-20-K
Item
Part number Note1) IDF-S0086
Note1) The above part number does not include the auto drain strainer. If the strainer needs to be
replaced, order it.
Part no. Description Qty.
IDF-S0002 Auto drain strainer 1
9- 1
10. Specification for Option L
Warning
- Do not remove the auto drain with the air pressure remaining internally. If the compressed
air is left in the product, when some part is loosened, it may cause sudden lurching or
other unexpected accidents.
- When removing the panel, wear protective gloves to prevent injuries.
- There is a risk of touching drained waste liquid during replacement.
When draining, follow the user’s own procedure to keep operators safe. (E.g. Wear
protective goggles, apron and gloves to prevent contact with the drained condensate.)
- When oils can enter the drained condensate, waste water treatment is necessary. Follow the
bylaws or rules of the local municipality for disposal.
10.2 Specifications
The maximum operating pressure 1.6MPa. The float type auto drain used in the standard air dryer is
replaced with a heavy duty auto drain (ADH4000-04). The customer is required to mount the auto drain to
the air dryer.
Model
IDF15E1-10-L IDF15E1-20-L
Item
Auto drain type Floating type
N.O.
Auto drain valve type (normally opened: Released without
pressurization)
Working pressure range 0.05 to 1.6MPa
400cc/min
Max. drain discharge
(Pressure 0.7MPa, the case of water)
Note) Use for air compressor with flow more than 50L/min (ANR).
10- 1
10. Specification for Option L
Nipple
Heavy duty auto drain
Ball valve
(Flush button)
(Bleed valve)
10.4 Maintenance
1) As a preventive maintenance, press the flush button of the heavy-duty auto drain regularly to clean the
discharge valve (for flushing).
2) The pilot exhaust of the heavy-duty auto drain is at the position shown in the figure. Do not close the
exhaust port. Also, clean the exhaust port to prevent it from getting blocked by dust.
3) Close the ball valve before removing the heavy duty auto drain and open the bleed valve or push the
flushing button and confirm air pressure is released.
Flush button
Body
Bleed valve
close open
10- 2
11. Specification for Option M
Warning
- Do not remove the auto drain with the air pressure remaining internally. If the compressed
air is left in the product, when some part is loosened, it may cause sudden lurching or
other unexpected accidents.
- When removing the panel, wear protective gloves to prevent injuries.
- There is a risk of touching drained waste liquid during replacement.
When draining, follow the user’s own procedure to keep operators safe. (E.g. Wear
protective goggles, apron and gloves to prevent contact with the drained condensate.)
- When oils can enter the drained condensate, waste water treatment is necessary. Follow the
bylaws or rules of the local municipality for disposal.
Warning
Only qualified persons are allowed to wire the product.
- Use a power supply suitable for the specifications of the product.
- Be sure to connect the ground connection.
- Grounding should never be connected to a water line, gas line or lightning rod.
- Multiple wiring is dangerous because it may lead to heat generation and cause a fire.
- Do not modify the electrical wiring of the power supply.
11.2 Specifications
The float type auto drain used in the standard air dryer is replaced with a motor type auto drain (ADM200).
The customer is required to mount the auto drain to the air dryer.
Model
IDF15E1-10-M IDF15E1-20-M
Item
Part No. IDF-S0087 IDF-S0090
Max. pressure 1.0MPa
Operating cycle Once every minute
11- 1
11. Specification for Option M
PC L N PE
TB
ILS
ILS
OLR PTC OLR PTC
CM
CM
C01 C02
C11
C11 FM
FM PRS
PRS
P
P MOV
MOV
11- 2
12. Specification for Option R
Warning
Only qualified persons are allowed to wire the product.
- Before wiring, be sure to shut off the power supply. Never perform wiring work while the
product is energized.
- Ensure a stable power supply with no voltage surges.
- Use a power supply suitable for the specifications of the product.
- Be sure to connect the ground connection.
- Grounding should never be connected to a water line, gas line or lightning rod.
- Multiple wiring is dangerous because it may lead to heat generation and cause a fire.
- Do not modify the electrical wiring of the power supply.
12.2 Specifications
Customer should connect power cords at primary side of ground fault circuit interrupter, which is different
from standard such as plug-in type (AC100V) or terminal block type (AC200V). The ground fault circuit
interrupter is located at the rear side (air inlet and outlet side).
Model
IDF15E1-10-R IDF15E1-20-R
Item
Current rating (A) 10
Sensitivity current (mA) 30
Ground Fault
To the user’s machine
Terminal connecting screw: M5 Circuit Interrupter
Connector width: 9.5mm or less
Applicable electrical wire: 1.25mm2 or more
L N
L ,N: Power supply
12- 1
12. Specification for Option R
GFCI GFCI
PE
TB
ILS
ILS
OLR PTC
OLR PTC
CM CM
C01 C02
C11 C11
FM FM
PRS PRS
P P
12- 2
13. Specification for Option S
Warning
Only qualified persons are allowed to wire the product.
- Before wiring, be sure to shut off the power supply. Never perform wiring work while the
product is energized.
- Ensure a stable power supply with no voltage surges.
- Use a power supply suitable for the specifications of the product.
- Be sure to connect the ground connection.
- Grounding should never be connected to a water line, gas line or lightning rod.
- Multiple wiring is dangerous because it may lead to heat generation and cause a fire.
- Do not modify the electrical wiring of the power supply.
13.2 Specifications
The option allows the connection of a power cable to a terminal block.
IDF15E1-20 is equipped as standard.
Rear panel
You can see the terminal block when you Front
remove this cover. Connect the power
cable through the membrane grommet.
L N PE( )
Rubber grommet
Power supply cable entry
13- 1
13. Specification for Option S
L N PE
TB
Symbol Description
CM Refrigerating compressor
ILS FM Fan motor
13- 2
14. Specification for Option T
Warning
Only qualified persons are allowed to wire the product.
- Before wiring, be sure to shut off the power supply. Never perform wiring work while the
product is energized.
- Ensure a stable power supply with no voltage surges.
- Ensure that an ground fault circuit interrupter with appropriate capacity for ground fault and
load is used in the power supply of the product to prevent electrical shock and burnout of the
compressor motor.
- Use a power supply suitable for the specifications of the product.
- Be sure to connect the ground connection.
- Grounding should never be connected to a water line, gas line or lightning rod.
- Multiple wiring is dangerous because it may lead to heat generation and cause a fire.
- Do not modify the electrical wiring of the power supply.
- For use in Europe, install a breaker compliant with applicable IEC standards to the power
supply of the prodct.
14.2 Specifications
This option installs a terminal block that has outputs for the operation and failure signals.
- The operation and failure signals are no voltage contact style
Operation・・・・・When the product is operating; Close
Failure・・・When the product stops due to failure; Close
- Contact capacity
AC200V, 1A
Minimum current for signal: AC10mA, DC30mA
14- 1
14. Specification for Option T
Front
Rear panel
You can see the terminal block when you
remove this cover.
L N PE 1 2 3
Connect the power cable and signal cable in the following procedures.
1) Take off the rear panel.
2) Insert the power cable prepared by the customer into the power cord inlet (with rubber grommet) and
bring the power cable near the terminal block through the base hole.
3) Connect the power cable to the terminal.
4) Insert the signal cable prepared by the customer into the signal cord inlet (with rubber grommet) and
bring the signal cable near the terminal block.
5) Connect the signal cable to the each terminal.
6) Put back the rear panel.
14- 2
14. Specification for Option T
MC TDR MC TDR
ILS ILS
MC TDR MC TDR
CM
CM
C01 C02
MC
MC
C11
C11 FM
FM PRS
PRS
P
P
TDR MC TDR MC
14- 3