Low Noise

Download as pdf or txt
Download as pdf or txt
You are on page 1of 13

CERTIFIED

SPECIFICATIONS

DGA12D
LOW-NOISE DIESEL-POWERED
AC GENERATOR

SHINDAIWA Corporation
CONTENTS
CHAPTER 1: GENERAL STANDARDS & CONDITIONS·········1
1. DESIGN STANDARDS
2. DESIGN CONDITIONS
3. FACTORY INSPECTION
4. PAINTING PROCESS

CHAPTER 2: EQUIPMENT SPECIFICATIONS ························2


1. OVERALL SPECIFICATION
2. DIESEL ENGINE REMARKS
3. THREE PHASE GENERATOR REMARKS
1) Alternator
2) Characteristic
4. STRUCTURE
1) Beds (bottom columns) and Vibration Proof Device
2) Low Noise Sound-Proof Enclosure (Bonnet)
3) Fuel Tank
5. CONTROL DEVICES, GAUGES, and PROTECTIVE DEVICES
1) Control Device
2) Gauges (Displays)
3) Protection Device
4) Output Terminals Plate
6. ACCESSORIES

CHAPTER 3: OVERALL DIMENSIONS ··································6


1. FRONT VIEW
2. RIGHT SIDE VIEW
3. LEFT SIDE VIEW
4. TOP VIEW
5. CONTROL PANEL
6. RECEPTACLE PANELS
7. GENERATOR WIRING DIAGRAM
8. ENGINE WIRING DIAGRAM

1
CHAPTER1: GENERALSTANDARDS & CONDITIONS

1. DESIGN STANDARD
The designs and the productions are in conformity with:
(1) Japan Industrial Standards
(2) The Institute of Electrical Engineering of Japan
(3) The Japan Electric Manufactures Association
(4) Japan Construction Mechanization Association

2. DESIGN CONDITION
(1) Installation Place: Inside/Outside
(2) Ambient Temperature: -15℃ to +35℃
(3) Humidity: Less than 80%
(4) Altitude: Below than three hundreds (300) meters above sea Level

3. FACTORY INSPECTION
The inspection test shall be done for the complete unit of Diesel Engine and portable
Generator Unit.
Inspection items
(1) Insulation and Dielectric Tests
(2) Starting ability
(3) Protection Devices Working Test
(4) Voltage Deviation and Speed Variation: 1/4, 2/4, 3/4 and 4/4 Load
(5) Load Test: 4/4 Load 30 minutes

4. PAINTING PROCESS
(1)Painting process specifications and colors are based on the Manufacturer’s standard

2
CHAPTER 2: EQUIPMENT SPECIFICATIONS
1. OVERALL SPECIFICATION
Model
DGA12D-Ultra Quiet
Item
ALTERNATOR
Generator Type
Brushless.3-Phase synchronous AC Generator

Frequency (Allowance) (Hz) 50+/-0.1Hz


(kVA) 12
Rated output
(kW) 9.6
Rated voltage (1 phase) 240
(V)
(3 phase) 415
Rated amperage
(1phase, 240V) (A) 15
(3phase, 415V) 16.7
Voltage Allowance (1phase) % ±2.5
Voltage Allowance (3phase) % ±5.0
-1
Rated speed(50/60Hz) (min ) 1500
Winding ― 3phase, 4-wire star with Neutral
Rated power factor ― 0.8 (Lagging)
Number of polarity Poles 4
Sound level, No load at 23ft dB(A) 51
DIESEL ENGINE
Make, model, type ― Kubota D1703, Water cooled 4cylinder
Design features ― Swirl chamber
Displacement (L) 1.647
Bore x stroke (mm) 87x92.4
-1
Continuous rated output (kW) 12.4(1500 min )
Starting system ― Electric 12V DC
Internal Fuel tank capacity (L) 60
Fuel consumption, Full load 3.31
3/4 load (L/hr) 2.61*
1/2 load 1.99*
1/4 load 1.45*
Fuel classification ― Diesel fuel ASTM No. 2 or Equivalent
Lubricating oil type ― Class CC or better, SAE30
Lubricating oil capacity (L/Gal) 8.2/2.17
Coolant capacity (L/Gal) 7.3/2.62
Battery ― 75D31R
5-hour capacity (Ah) 60
Dimensions L×W×H (mm) 1350×780×1140
Unit dry weight (kg) 680

Note: The indicated values as (*) were obtained under specified operating condition.
Use the numerical value as reference only
3
2. DIESEL ENGINE REMARKS
Make, model : KUBOTA D1703
Fuel Filter : Paper Filter
Automatic Air Extraction : Standard Accessory
External Fuel Changeover : Standard Accessory

3. THREE PHASE GENERATOR REMARKS

1) Alternator
Model : Rotating Field, Self-Ventilation
Exciting Method : Brushless, AC Exciter
Wiring : Star, 3-Phase 4-Wire,
Insulation : Stator Wiring Class F
: Rotor Wiring Class F

2) Characteristic
Voltage Deviation : Less than ±1.0% for the nominal value
: Transient Values to be less than 20% (100%kVA, Power Factor 0.4)
Over-speed Endurance : 2 minutes of 120% of the rated speed
Wave Distortion : Less than 2% (3-Phase, Line to Line, No Load)
Generator Efficiency : More than 85%
Insulation Resistance : More than 5MΩ
Dielectric Insulation : 1500V for One (1) minute or 1800V for One (1) second

4. STRUCTURE

1) Beds (bottom columns) and Vibration Proof Device


Alternator is coupled directly with engine and they are installed on the bed through
vibration proof device (Rubber Pad and Angle).

2) Low Noise Sound-Proof Enclosure (Bonnet)


The structure is that the inside of the bonnet is sound-proof treated and you can lift up
the alternator and the engine together with the beds by using a lifting lug.

3) Fuel Tank
The fuel tank is made of steel and incorporated with the electric type gauge.

4
5. CONTROL DEVICES, GAUGES, and PROTECTIVE DEVICES
1) Control Device
Breaker: Main Circuit Breaker (Rate 600V 30A)
3phase Circuit Breaker (Rate 415V 20A)
1phase Circuit Breaker (Rate 240V 16A)
Exciter Circuit: Automatic Voltage Regulator (F/V Characteristic)
2) Gauges (Displays)
AC Volt Meter : 0-600V
AC Ampere Meter : 0-75/150A
Frequency Meter : 45-65Hz
Hour Meter : 9999.9Hr (Max)
Oil Pressure Gauge
Water Temperature Gauge
Preheat Lamp
Warning Display Lamps: High Water Temperature, Low Oil Pressure,
Insufficient Charging
Voltage Adjuster: Adjustable Range; Below–10%- and over +5%
Panel Light
Voltmeter Change-over Switch
Ammeter Change-over Switch
3) Protection Device
Item Set Value Display Trip Shut-Down
Low Oil Pres. 98.1kPa ◯ - ◯
High Water Temp. 105℃ ◯ - ◯
Insufficient Charging - ◯ - ○
Over Current
(Thermal relay)
120% - ◯ -

4) Output Terminals Plate


4 (four) receptacles of IP66, 3phase/15A X 1, 1phase/20A X 3
*IP(Ingress Protection) of IEC (International Electrotechnical Commission)

6. ACCESSORIES
Fuse : 10A one piece
Instruction manual
Manual, engine

5
CHAPTER 3: OVERALL DIMENSIONS
1. FRONT VIEW

Emergency Stop Switch

2. RIGHT SIDE VIEW

6
3. LEFT SIDE VIEW

4. TOP VIEW

7
5. CONTROL PANEL
② ⑥ ⑦ ⑰ ⑧ ⑩ ③ ⑭ ⑪ ⑫

① ⑨ ⑱ ⑲ ④ ⑤ ⑮ ⑯ ⑬ ⑳
NO. Name Description of function

1 3-phase circuit breaker Turns the power supply to load equipment ON (closed) and OFF (open).

2 Pilot lamp indicator Turn on when the engine is running

3 Voltage meter Indicates voltage.

4 AC ampere meter Indicates phase current.

5 Frequency meter Indicates electricity frequency.

6 Voltage selector dial Enable to select from three positions to change the generator output voltage. Never
operate while engine is running.
7 Panel light Illuminates control panel surface and gauges

8 Voltmeter selector switch Used to select from one of five positions for voltage. in each phase with OFF position

9 Ammeter selector switch Used to select from one of five positions for amperage. in each phase with OFF position

10 Warning indicator Turn on when an equipment malfunction occurs.

11 Coolant temperature gauge Indicates temperature of the engine coolant.

12 Oil pressure. gauge Indicates lubricating oil pressure.

13 Fuel meter Indicates internal fuel tank remaining level.

14 Hour meter Indicates operating hours of the generator unit.

15 Glow lamp indicator The indicator lights when the key switch is set to the [ON] position, and starts pre-heating.

16 Starter switch OFF: stops engine operation. START: starts an engine operation

ON: supplies electricity for control operation, and starts pre-heating.

17 Panel light switch Turn the panel light ON and OFF

18 1 Phase circuit breaker Turns the power supply to load equipment ON (closed) and OFF (open).

19 3 Phase circuit breaker Turns the power supply to load equipment ON (closed) and OFF (open).

20 Battery Isolator Turn the lever to right for power supply.

8
6. RECEPTACLE PANELS

3 Phase circuit breaker

3 Phase 20A receptacle

1 Phase circuit breaker * 3pcs

1 Phase,15A receptacle * 3pcs

9
7. GENERATOR WIRING DIAGRAM

10
8. ENGINE WIRING DIAGRAM

11
MEMO

71200-00000

SHINDAIWA Corporation
6-2-11, Ozuka-Nishi, Asaminami-Ku,
Hiroshima, 731-3167, Japan

July, 2007

You might also like