"Eco Rich": Ehu Series Instruction Manual
"Eco Rich": Ehu Series Instruction Manual
"Eco Rich": Ehu Series Instruction Manual
3 䇼㪠㪥㪪㪫㪩㪬㪚㪫㪠㪦㪥㩷㪤㪘㪥㪬㪘㪣䇽 㪈
㩷 “ECO RICH”
EHU SERIES
Instruction Manual
《Photo: EHU25-M07-AE-30》
《SAFETY PRECAUTIONS》
■Before Usage
・To ensure to notify these contents of this document for user.
・Add this contents to your machine’s handling manual which uses this product.
・Before installation, operation or maintenance, read thoroughly this handling manual and other attached documents
and learn equipments knowledge, safety information and attentions, then use this product properly.
・To ensure keeping this manual, attached documents and supply specifications and so on, whenever user enable read
these documents.
・So all figure or photo in this manual are sometimes drawn the state of removing the cover or safety insulate object to
explain details, which you operate surely put the cover or insulate object as it was before and operate following this
manual.
・This manual may be changed for improvement of the product or alteration of specifications or improve this manual
more easily.
・This document is about safety handling of our hydraulic unit. Prepare date for safety handling according to the
standard for safety operation or maintenance of your machine.
Warning: If you ignore this symbol and handle improperly, it may pose the risk of causing death or serious injury.
Caution: If you ignore this symbol and handle improperly, it may pose the potential risk of causing injury or damage
to the product or property.
Although the matter is mentioned in “ Caution” symbol, there will cause serious result.
Be sure to observe these precautions.
■Safety
◆ General
Danger
・Qualified people perform the task such as transportation, installation, piping, wiring, operation, handling,
maintenance, and inspection.
・ When working, make use of protective tools (uniform, safety belt, helmet, safety shoes, gloves, etc).
・ Do not use another specifications which is mentioned in the catalog, or delivery specifications.
䇭䇭䇭䇭Caution
䊶Be sure to enforce daily inspection (it is mentioned in this document, or in attached document.)
䊶Do not stand, beat or add pressure on the products, or you may be injured and the product is damaged.
《Exemption Clause》
・Damages owing to earthquake, fire, and action of the third party, other accidents, intentional or negligence,
misuse of customers, use under unusual conditions we would exempt from any responsibilities.
・Incidental damages (loss of business profit, business suspension) owing to usage of this product, or impossibility
of usage, we would exempt from any responsibilities.
・Accidents and damages caused by disobeying manuals or supply specifications, we would exempt from
any responsibilities.
・Damages caused by wrong working owing to combination of connecting equipment, we would exempt from
any responsibilities.
《Limitation of uses》
・Make sure to consider the situation, in case of life threatening owing to breakdown or wrong working of this
machine, or possibilities of danger to the human body.
・Though, this product manufactured under strict quality control, in case of using important equipment, to prevent
serious accident or damage from failure of this machine, install safety equipment.
・Since these parts may be changed in the quality, performance improvement or other circumstances, the contents
of this manual are sometimes partly different from the product. Please understand it.
・It is able to confirmed about the function of Eco Rich in use by the unit name plate.
Refer to the table that is attached to the end of this document for corresponding function.
EHU**-***-**-30
MFG NO.3*-**-*****
−Table of contents−
【1.Preface】 −−−−− 5
【Attached document A】 Change points of the PC setup pressure −−−−− Att. 1∼ Att. 10
1) The PC pressure change point of the standard valve block (Fixed setup pressure relief valve)
2) The PC pressure change point of the variable relief valve. (Model : EHU**-***-**-30-v)
【 Attached document B】 Power supply turning on,a time chart related to alarm −−− Att. 11∼ Att.15
【 Attached document C】 Minimum revolution speed adjustment during pressure unstable error
−−− Att. 16
【MFG No. function table】 −−−End of the document
【1.Preface】
Thank you for choosing the “Eco Rich” series of DAIKIN hybrid hydraulic system.
DAIKIN hybrid hydraulic system, “Eco Rich” realized overwhelming energy-saving and low noise by adopting
hydraulic technology and motor-inverter technology, and they are gentle hydraulic system for men and
environment.
When using “Eco Rich: EHU series”, manage proper handling and maintenance after reading this manual
thoroughly to cross for a long time and to keep good performance.
Approve it in case the contents of this manual are sometimes partly different from the product because of the
change of the parts according to the improvement of quality, performance and other circumstances.
【2.Nomenclature】
(a) (b) (c)(d) (e)
(f) (g) (h) (i)
EHU ※※ 䋭 ※ ※※ 䋭 ※ ※ 䋭 30 䋭 ※ 䋭 ※※※※
(j)
(k) (l)
MFG.NO. 3 ※ 䋭 ※※−※※※※※
(e)Control method
・A: pressure compensate
(f)Controller specification 0
・E : with reactor Pressure
・Nothing : without reactor
〔 Characteristics :M〕
(g)Design NO.
・Progress according to the product
has been changed.
Flow
(h)Option NO.
・Nothing: With fixed relief valve
・V : With Variable relief valve
(i)Non-standard NO. 0
No symbol: Standard model
Pressure
【3.Product specifications】
■Specifications
EHU14−L04 EHU25−L04 EHU25−L07 EHU25−M07 EHU30−M07
−A−30 −A−30 −AE−30 −AE−30 −AE−30
Tank capacity (L) 10
Motor capacity for the pump 0.75 kW nearly 1.5 kW nearly 2.2 kW nearly 2.8 kW nearly 2.8 kW nearly
Max. working pressure (Note 1) (MPa) 4.0 7.0 6.0
4 ∼ 14 5 ∼ 25 5 ∼ 25 5∼28.5
(Note 2)
Discharge flow adjusting range (L/min)
Weight (without hydraulic oil) (N) 430 450 460 460
Capacity for fan motor of the oil cooler 16/15W (50/60Hz)
【4.Precaution of Use】
(1) For piping of this unit, use a hose so as not to convey vibration from the motor pump to the machine.
(2) To cool hydraulic oil and the motor, this hydraulic unit is equipped with an AC fan.
To ensure air intake and exhaust for the fan, do not place any obstacle within 10 cm from the end surface of the
unit.
(3) If the load volume is increased, this hydraulic unit may generate counter-electromotive force during
switching operation (regenerative operation), causing motor overload. When the load volume exceeds 3/8B x 20
m, provide an inline check valve for the P port.
Valve block
Tank
Oil cooler
■Hydraulic circuit
■Parts
■Piping
・Since this hydraulic unit is provided with two return ports (inside oil), two drain ports (upper oil surface) and
one discharge port, piping them if necessary.
All the piping port is capped with taper cap (vinyl cap).
Bind the piping with seal tape. ◎Drain port(DR2 : Rp1/2)
Upper oil surface
◎Return port (T1 : Rc1/2)
under oil surface
■Transporting
・When it is being transported, install the spacer which
protect the vibration absorbed rubber with hexagon socket
bolt (2 of M6 x L35), and fix the motor pump and the tank
upper board securely. (Refer to the below figure.)
Be sure to suspend it with eyebolt.
In this time, move the unit carefully about balance so as
not to be damaged the piping by the hook.
Spacer
Detail of spacer
vibration
( 2 places )
absorbed rubber
Danger
・If the vibration absorbing rubber is suspended without spacer for its protection, it is dangerous that the
vibration absorbing rubber may break off and fall.
・In case that it is suspended except for the eyebolt (pump piping), it is dangerous to fall and turnover.
・Confirm the weight of the hydraulic unit, and suspend it within the rated load of the hanger-hook.
Warning
・Never approach during carry by hanger-hook. There is danger of injury due to fall and turnover.
Caution
・Do not move the tank with filling oil. (The oil leaking and air-mixing will cause inferior operation.)
・During transportation, be sure to fix it so that it may not be moved by vibration and another force.
Inhalation
More than
10cm
Warning
・When it is used in where there is no space of inhalation/exhaust, and heat place, the heat exchange function
of the oil cooler/fan motor declines, and finally, oil temperature and temperature of the hydraulic equipment
becomes unusual high temperature.
・In case of touching high temperature part, you may be burnt.
Caution
・When it is used in where there is no space of inhalation/exhaust, and heat place, the motor becomes high
temperature, and the life of the motor will be shortened apparently.
・When the motor becomes high temperature, temperature protection suspends its operation.
(In case “P02: temperature alarm output setting” is “1”(as output), alarm signal are outputted.)
・If using under high temperature condition continuously, it causes troubles and shorten the life of the
hydraulic equipment such as the motor pump.
・If using under high temperature condition continuously, it makes the quality of the hydraulic oil lower, and
shorten it’s life.
Warning
・If the hydraulic unit is not fixed with bolt, it is dangerous because of falling down and moving around by
the hydraulic reactive force in the pipes, so the unit must be fixed.
Caution
・In case it is installed in the slope, there will be oil-leaking and air-mixing cause unusual noise and shorten
equipment’s life.
◎Float
Caution
・ If it operates without putting oil in the tank, burnt and abrasion occur in the pump body, and it may be
damaged.
・Since oil is supplied to the hydraulic circuit on the machine at the initial operation of the machine, be
careful of the oil decrease inside the tank.
・The oil level inside the tank will vary a lot with the different hydraulic circuit on the machine, be careful
that if the oil is overflowed from the tank or the oil level is lower than its usual level.
Danger
・To protect the electric circuit and prevent electric shock, install the safety device such as a no fuse breaker
or a ground-fault interrupter on the main power source of the hydraulic unit so as to be based on the
European standard (EN60204-1).
(Refer to below table for the capacity of each machine)
・In order to release the leakage from inverter circuit, ground (earth) terminal must be down to ground over
the third class. (Connect it directly not to pass through the breaker) The ground terminal is connected to
the motor frame. Ensure Class D (former Class 3) or higher grounding condition.
・Wire after installing the machine surely.
・Be sure to turn off the breaker of the main power source and confirm that the power source was interrupted
before the wiring,
・Do not connect the supply line to the input and output terminal.
・Never add the excessive power voltage beyond its specifications of the hydraulic unit
Caution
・Since this hydraulic unit has protect-over current function built in, thermal for protect-over current function
is not necessary.
・In case of using thermal, it may work wrong way by the inverter switching.
◆Wiring point
When wiring the main power source and the alarm output signal wire, the cover of the terminal box has to be
removed.
《Removing the cover of the terminal box by loosening the cross recessed screw (M4) that installed on the cover.》
(1) Wire the electric cable through the wiring port of the terminal
box. Use the wire and the cable clamp to be suitable for the
wiring port that satisfies protection grade over IP54.
[Recommended cable clamp : Laap Co.,Ltd. made ST16]
[screw size : PG16]
* For wiring of the power supply, use a 245 IEC/H05RR-F
cable.
(2) Connect the earth line to the earth terminal of the terminal
stand for power source.
(3) Connect power source line to terminal stand (L1,L2,L3) of the
power source. (There is not polarity.)
(4) After wiring, be sure to install the cover of the terminal box as
Terminal stand for
it was. Wiring port for power source power source
Refer to page 12, ”wiring diagram” as for the arrangement of the terminal board.
Danger
・Use alternating current (AC) which is suitable for the power source specifications of the product.
・Use the electric wire which is suitable for AWG14 (2sq~2.5sq).
・Do not connect the power source wire (L1,L2,L3) to earth connection point of power source terminal.
・The earth connection point is connected with the motor frame, and ground the earth over the third class
ground.
・Be careful not to damage the conductor when stripping electric wire.
・Be careful not to stick out the conductor of wiring from the terminal stand.
Caution
・In case of preventing end of the wire from separating, treat its end with solder or use the below mentioned
crimping terminal with insulated sleeve. (Refer to maker’s catalogue “WAGO made” for handling them.)
䇭䇭䇭For 2䇭 sq䋺 216-205 yellow䇭
䇭䇭䇭For 2.5 sq䋺 216-206 blue
䇭䇭䇭Press tool䋺 206-204 Bio- crimp
䇭䇭䇭Special driver䋺WAGO made 210-257 or 210-350/01 etc.
䇭䇭 (Terminal stand: WAGO made 745series)
Special driver Wire insert port How to connect the power source wire to the
terminal stand board.
① Insert special driver or precision driver (width
2.4~3mm) as left figure.
② Make sure of stripped wire length, and insert
them until the end without separating.
③ Pull special driver out.
④ Make sure of wiring by pulling the electric wire
slightly.
Stripped wire length: 9mm
9mm
(3) After wiring, be sure to install the cover of the terminal Terminal stand for Alarm connection
box as it was. alarm signal wiring port
Refer to page 12, ”wiring diagram” as for the arrangement of the terminal board.
Danger
・Use the electric wire, cab tyre cable with shield which is suitable for AWG22 (0.3sq).
・Be sure to treat the end of shield cable properly, and ground the one side.
・Do not connect the alarm connect line to the terminal stand for power source.
・Be careful not to damage the conductor when stripping electric wire.
・Use DC24V or DC12V (minimum load-current 10mA) for alarm connection circuit.
Use AC100V (50/60Hz) under alternative current control.
(As for AC200V, it is not able to use in specification of voltage-resistance and insulation distance.)
・Use it under the maximum load-current less than 1A (load resistance).
・Be careful not to stick out the conductor of wiring from the terminal stand.
Caution
・As for alarm output signal connect “ALMa” and “COM” of wiring diagram at normal operation.
・In case of preventing end of the wire from separating, treat its end with solder or use the below mentioned
crimping terminal with insulated sleeve. (Refer to maker’s catalogue “WAGO made” for handling them.)
For AWG22 0.3 sq䋺 216-322 light green䇭
䇭䇭䇭For AWG20 0.5 sq䋺 216-221 white
䇭䇭䇭Press tool䋺 206-204 Bio- crimp (same as for power source)䇭䇭 䇭䇭
・Wiring port is common with control signal. (Terminal stand: WAGO made 256 series)
Pushing direction of the lever Wire insert port How to connect to the terminal stand board
㪍㫄㫄
Danger
・Use the electric wire, cabtyre cable with shield which is suitable for AWG22 (0.3sq).
・Be sure to treat the end of shield cable properly, and ground the one side.
・Do not connect control connect line to the terminal stand for power source.
・Be careful not to damage the conductor when stripping electric wire.
・Use DC24V for control stop signal.
・Be careful not to stick out the conductor of wiring from the terminal stand.
Caution
・The control stop function is difference in signal input condition (operate/stop) by setting.
(Refer to setting mode of “Operating manual of the control panel”.)
・At shipping (standard product), when it operates outside switch is “OFF (opened)”, and it stop “ON
(closed)”.
・The control stop function is standard function for EHU25-L07, EHU25-M07 and EHU30-M07.
・ In case of not connecting well with separating the wire’s end, treat its end with solder.
・ Wiring port is common with alarm signal. (Terminal stand: WAGO made 234 series)
・When wiring, if the lever is not pushed straight, the terminal stand may be damaged.
Pushing direction of the lever Wire insert port How to connect to the terminal stand board
㪍㫄㫄
Flushing operation ・After confirmation of the start, perform flushing operation under the circuit
pressure at low pressure. As flushing operation, connect all piping with
loop style except the actuator, and operate through 10μm filter by the oil
tank of the return piping.
Changing oil ・After completing the flushing operation, remove hydraulic oil in the tank
completely out of drain plug. Then fill fixed amount of flesh hydraulic oil
to the oil inlet port with air breather.
(Within NAS 10 class pure oil is used as flesh hydraulic oil.)
Danger
・In the process of air removing, be careful because there is a case of high pressure or high temperature
oil spouts.
■ General description
The control panel is composed of 3 digits LED , mode key , setting key , and ENT
(enter)
key . It normally indicates the actual pressure, and possible to change each mode as monitor indication and
setting indication by key switching.
key
(ENT key)
key
(Setting key)
Power on
a) Monitor mode
While monitor mode, it is possible to monitor item on the table below by choice.
Power On
Monitor mode
Notes
(1) As for the setup in factory, standard is MPa indication. Make sure to treat such as indication sticker to
identify PSI setup, in case of changing PSI mode.
If using the machine without any indication sticker in Japan, would be punished by the measuring law.
Please arrange indication sticker in your company.
(2)Refer to the alarm indication item, for the contents of alarm code.
It is possible to confirm actual number of power source input by pushing key while alarm code
indicating.
max.3sec max.10sec
Pressure
Mode Charging Initializing Normal Control
Displaying
Displaying current pressure
Display current pressure
㩷 0㩷 㩷 Time㩷
㩷
Warning condition㩷
Normal condition㩷 Warning condition㩷
Ref.5: For details, refer to Maintenance check function(P22 setting) on page 16 of the Attachment.
Push 2 keys
simultaneously for 2 seconds later
more than 2 seconds.
Caution
・The change of the setup value is reflected, even if it is not written in. However, it is retuned the setup value
before change when it is returned in the actual pressure indication without writing it.
In case there is no alarm record, it indicates “E—” as alarm contents,and “0” as power ON number of times.
Indicate an alarm
before the latest one.
Alarm content indication
Alarm contents
【11. Maintenance】
To maintain motor pump performance for long term and fine, operate periodical maintenance about following item,
and if there is problem, perform repair or replacement.
An inspection time, period is shown as a standard on following table, it varies depends on the use condition,
environment, and so on.
■Periodic inspection
Object/ item Inspection time/period Inspection principles
● Oil tank
・ Confirmation of oil Daily Confirm float locates between red line and yellow line of oil
amount gauge. Confirm hydraulic oil becoming muddy and bubble
getting mixed.
䇭䇭䇭䇭䇭Danger
・Do not touch rotary point.
・When touching the inside of the controller, observe the process to prevent an electric shock.
i ) Turn off the main power source of the hydraulic unit.
(Turn off the power source breaker of the circuit supplying a power.)
Put a bill such as “Operation prohibited (Working)” on the power source breaker, and prevent wrong
operation.
ⅱ) ii) After more than 5 minutes pass, remove the cover of the terminal box.
・ As for the controller, do not remove except for the cover of the terminal box.
・ When starting operation, turn on electricity after installing all of the cover on the controller.
Warning
・ Stop main power source and operation, before starting maintenance.
・ Wear protective glasses and gloves, while operation.
ⅰ)Be careful of fin part of core as it is sharp.
ⅱ)Be careful not to get foreign substance into eye, while air-blow.
Caution
・ Be careful not to load strong power on power supply wire or connector of fan motor, while operation.
・ Be careful of oil leakage from piping or oil cooler, while disassembling.
◎Core
Oil cooler
Caution
・Do not steam/air blow.
Do not steam/air blow, otherwise a foreign substance get in the inside of the motor.
5. Re-assembling
Re-assemble as it was, after cleaning completed.
Confirm operation driven properly, as following test run on page 16, after re-assembling completed.
Be careful to setup inhalation/exhaust direction of oil cooler (page 10).
1. Removal
It is easy to remove, turn cap to the Oil inlet port with
counterclockwise side by hand. air breather
2. Cleaning
Blow filter by air, and blow sticking/piling up
material off.
Remove dust inside the cylinder of strainer.
Warning
・Wear protective glasses, while air blow operation, to prevent to get piled-ups or dust into the eye.
3. Installation direction
Turn a cap to clockwise by hand until it comes to stop, and it is installed.
2. Cleaning
Blow filter by air, and blow sticking/piling up
◎Truss screw for tightening fan
material off.
Remove dust inside the cylinder of strainer.
cover (4 places) ◎Fan cover
Common with「EHU**-L04,L07,07 」
3. Reassembling
After cleaning completed, reassemble as it was.
Do reverse work of the removal.
Confirm operation driven properly, as following
trial operation on page 16,after reassembling
completed.
Warning
・Wear protective glasses, while air blow operation, to prevent to get piled-ups or dust into the eye.
1. The PC pressure change point of the standard valve block (fixed setup pressure relief valve).
When the PC setup pressure of the standard valve block (fixed setup pressure relief valve)is changed,
following work is necessary.
① Confirmation of the number of revolutions at pressure hold, before the change of PC setup pressure.
② The change of PC setup pressure.
③ The change of the valve block . (note)
④ The adjustment of flow control valve.
Caution
・Be sure to change the valve block after turning off the power supply surely.
・Be sure to do under the condition that hydraulic oil temperature surely falls down.
You may be burned, immediately after the operation.
・When removes some pipes, be careful of leakage of hydraulic oil.
Valve block (fixed setup pressure
relief valve)
Valve block
(1)Hose band Hose fitting
tightening
Valve block
1)Remove the pipe of the P (discharge) port which is mounted on the valve block.
2)Extract the hose from the radiator to the valve block to take off white hose band from hose fitting (2).
3)when taking off the white hose band (1), be careful that hydraulic oil sometimes spills from the hose and
the hose fitting (2) both sides,
(The white hose band (1) can be removed by the special driver and so on.)
4)Cover a small vinyl bag on both ends, in order not to make the body dirty with hydraulic oil from the hose
and
hose fitting (2).
5)Take off the harness connector bound with the pressure sensor (3).
(Pull out directly below with pushing the locking arm of the connector. Refer to right figure)
6)Loosen and extract four hexagon socket head cap screws which tightening the valve block, take off the
valve block quietly.
(In this time, hydraulic oil leaks out of the block and the
pump housing.
Wipe out the oil which leaked out with waste cloth and so on.)
5)Pass four hexagon socket head cap screws through their bolt mounting holes, and fastened by the
regular torque.
Tightening torque is 12.6±1.26N・m (129±12.9 kgf ・cm)
1)Install the pressure sensor harness connector removed above clause ① on the pressure sensor (3).
(In case of installation, insert the locking arm to the hanger of pressure sensor connector, and then, confirm
that it is locked securely.)
2)Wipe out hydraulic oil inside the tip of the hose with waste cloth and so on.
3)Pass white hose band (1) through the hose, and connected with the hose fitting (2).
At this time, make sure to insert a hose into the inner part of hose fitting.
4)Tighten white hose band (1) in the fixed position of the hose fitting (2).
(Refer to bottom figure of the former page.)
(2)Push “setup key” or at “n00” indication, and “n05” is indicated, then push “ENT key” ,
so as the indication shows actual number of revolutions.
(3)Loosen the lock nut of the flow control valve for adjustment of minimum number of revolutions.
(4)Adjust the flow control valve with confirming the valve of the actual number of revolutions indication.
(Clockwise : number of revolutions decrease. Counterclockwise : number of revolutions increase)
(6)Push “Mode key “ , so as the indication mode is changed to “actual pressure indication”
Less than 19 mm
Caution
・In case of loosening too much adjustment screw of flow control valve for minimum number of revolutions,
it comes off the valve block.
Be sure to prevent the adjustment screw from coming out beyond 19mm from the surface.
×10 min-1
Indication number of revolutions.
Rotate adjustment screw of
flow control valve to
clockwise 600min-1:example
(Actual number of
revolutions)
Caution
・In case of using above 6 MPa of PC setup pressure, and becoming unstable with influence such as
contamination, install a fixed flow control plug (φ0.8).
・In case of installation a fixed flow control plug, after confirming whether pressure remain.
Lock nut
(Relief valve)
Section A-A A
1) Turn on the power supply with blocking pressure line of all pressure circuit.
In order to make the maximum set up pressure of the relief valve, loosen the lock nut of the relief valve,
and tighten the pressure adjustment screw fully.
Danger
・Be sure to tighten the pressure adjustment screw after turned on the power supply.
In case of turning on after tightened the pressure adjustment screw, it is dangerous that surge pressure
causes.
P00: PC pressure
setup mode
Setup value indication
Adjustment of the
setup value
or
Adjustment of the
setup value Light up
item No.
Note) The change of the setup value is reflected, even if it is not written in. However, it is retuned the setup
value before change when it is returned in the actual pressure indication without writing it.
(2)Push “setup key” or at “n00” indication, and “n05” is indicated, then push “ENT key” ,
so as the indication shows actual number of rotation.
(3)Loosen the lock nut of the flow control valve for adjustment of minimum number of rotation.
(4)Adjust the flow control valve with confirming the valve of the actual number of rotation indication.
(Clockwise : number of rotation decrease. Counterclockwise : number of rotation increase)
(5)Tighten the lock nut
(In case of tightening the lock nut, be careful not to rotate adjustment screw of flow control valve.)
(6)Push “Mode key “ , so as the indication mode is changed to “actual pressure indication”
Caution
・In case of loosening too much adjustment screw of flow control valve, it comes off the valve block.
・When PC setup pressure is set less than 6 Mpa, remove the fixed flow control plug,
In case of installing the fixed flow control plug, the number of revolutions don’t increase.
×10 min-1
Indication number of revolutions
Rotate adjustment screw of
flow control valve to
clockwise 600min-1:example
(Actual number of
revolutions)
6.0
screw length 5.5
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
15 16 17 18 19 20 21 22 23
Pressure adjusting screw length(mm)
DAIKIN INDUSTRIES, LTD.
㪪㪜㪄㪇㪋㪋㪊㪇△
3 [Attached document 䌁] 䇼㪠㪥㪪㪫㪩㪬㪚㪫㪠㪦㪥㩷㪤㪘㪥㪬㪘㪣䇽 Att.10
<Example> Adjust to about 5.0MPa by the relief valve with monitoring the actual number of revolutions.
Turn 270°clockwise
the adjustment screw
・In case of adjusting PC setup pressure less than 6MPa, adjust under the condition without the fixed flow
control plug.
(Reference) The pressure change of by the pressure adjustment screw of the relief valve is about 0.75MPa for
each turn.
※1.When it starts at start/stop signal ; When the start of the pressure is longer than output delay time
of pressure switch, alarm signal is outputted.
1-3䇭With using pressure switch function (When operation stop after power on)
Supply(200v)
Actual pressure
Indication indication
※ When “Operation ready output” is once outputted, output condition is kept until power off.
2. Alarm of pressure decline (Only when a pressure switch function is set up.)
H: Condition
Alarm L: Alarm condition without alarm
Pressure switch
Pressure switch Alarm registration
delay time
setup
Pressure
Under P14 P14 : Delay time of
seconds pressure decline warning
Alarm count
Pressure decline
Mode Normal control condition Normal control
Actual
pressure
Indication Actual pressure indication indication
105℃
Motor
temperature
1 minute 10 minutes
Alarm count
High temperature
Mode Normal control Motor stop
abnormal condition
※ If E41 is outputted, it is enable to be canceled except for resetting power supply.
※ Alarm has been outputted soon, in case the temperature is more than 105℃ at starting the power supply.
4.Defective
starting alarm
4-1 When a retrial reverts(Pressure decline warning is not used).
.
Alarm H: Condition without alarm L: Alarm condition
retrial
Occurrence of
defective starting
Pressure 1.3∼6.5 seconds
Occurrence of
retrial
Pressure switch defective starting
setup
Pressure 1.3∼6.5 seconds
Retry
Alarm registration
Occurrence of registration
Pressure start error
1.3 to 6.5 sec.
Mode Normal control Retry (Positioning) Start error condition
Current pressure
Indication
indication
Retry
Pressure Occurrence of
switch
registration Alarm registration
start error
setting
1.3 to 6.5 sec.
Pressure Start error condition
* When “E80” is output, it cannot be reset by any means other than power reset.
* Even if the power supply is turned OFF and then turned ON again, the unit may not normally operate.
(The controller or motor pump may be damaged.)
* “E80” is also indicated by the internal code (E10 or E31) when checked in the alarm mode. You can identify the alarm condition with this code.
* If retry and alarm indications consecutively appear with the same power supply number, occurrence of an error in the middle of operation can be
considered.
* If the start error alarm is activated without retry operation, occurrence of an error at the time of power-ON can be considered.
5-1 Command confirmation wait output (When the pressure switch function is not used)
L:Start H:Stop
command
Start/stop signal
command
L:Alarm
Alarm H: No alarm condition
Pressure
Normal Normal
Mode control Stop control
5-2 Command confirmation wait output (When the pressure switch function is used)
L:Start H:Stop
Start/stop signal command command
L:Alarm
Alarm pressure switch H: No alarm condition
Pressure switch Reverse
delay time rotation
Revolution speed
(0)
Pressure switch
setting
Pressure
Normal Normal
Mode control Stop control
* If a start command is issued immediately after a stop command with the start/stop signal, the unit remains in command confirmation wait status until
rotation stops, and outputs alarm during reverse rotation depending on load volume. (When the pressure switch function is used, the pressure switch is
activated.)
1) It works only when choosing pressure switch indication holding with the pressure switch.
2) If the setup of the pressure switch is lower and passes beyond the delay time, pressure alarm
is outputted, and then pressure alarm indicates “E63”.
3) Though pressure alarm is canceled, if pressure reverts above the setup of the pressure switch,
“E63” is kept to indicate until “ENT KEY” is pushed. (It is also cleared with resetting power supply.)
Pressure switch
setup
Pressure switch
Pressure delay time
Pressure
Internal mode Normal control switch acts Normal control
Actual pressure
Indication Actual pressure indication indication
By setting P13 (warning output setting), the operation will be as written below;
-Setting[0]: No warning detection [Initial setting]
-Setting[1]: Output of DOUT by warning signal and operation-ready signal.
-Setting[2]: Output of DOUT as warning signal. No output of operation-ready signal.
-Setting[3]: Output by alarm and warning signals.
Note) There is no DOUT contact point for EHU14-L04 and EHU25-L04. Please choose [3] when
using warning function.
㩿㶎㪀
3: Output by alarm and Alarm
warning signal
(Use of DOUT as operation-ready DOUT
signal)
*Repeat On & Off for every 2 seconds, and stabled at Off after 30 minutes.
C a u t io n
・ I n c a s e o f a n a la r m o c c u r s , tr e a t it a s m e n tio n e d in th is in str u c tio n m a n u a l.
・ M a k e c o n ta c t to o u r S e r v ic e D iv is io n w h e n a n a la r m is n ’t d is s o lv e d e v e n if y o u ta k e m e a s u r e s.
Control pressure
Pressure switch reset dead zone (0.5 MPa)
Pressure switch setting
(P04)
“P14” = 0
“P14” Pressure decline warning is not used.
0–600 sec Delay time of pressure
Warning
“P14” > 0
Pressure decline warning is used. decline warning (P14)
(※1)Repeat Open & Close for every 2 seconds, and stabled at Hi after 10 minutes.
(※2)In case “P22: Maintenance check function” is set at “1”, the relay repeats open/close in every two seconds
and stays open after ten minutes, despite the setting of “P13: Warning output setting.”
◆When the unit detects a condition of “Revolution speed decline at pressure hold” during maintenance check
Motor temperature
Power On Operation ready at 85㷄
[Procedure for minimum revolution speed adjustment during pressure unstable error]
If the pressure becomes unstable, adjust the minimum revolution speed according to the procedure below.
[1] After turning ON the power supply, change the display mode to “Monitor Mode”.
[2] When “n05” appears, press the “ENT” key to select the actual revolution speed display mode.
[3] Loosen the lock nut (width across flats: 17 mm) of the minimum revolution speed adjustment throttle valve.
[4] Turn the adjustment screw counterclockwise by 180°, and leave it for approx. 10 seconds.
䇭䇭Note) If the adjustment screw is extremely loose, it will come off.
[5] Turn the adjustment screw clockwise by 180°, to return it to the original position.
[6] Make sure that the actual revolution speed indicated on the panel is 350 (min-1) or more.
If indication of revolution speed is less than 350 (min-1), turn the adjustment screw counterclockwise to increase revolution
speed to 350 (min-1) or more.
[7] Tighten the lock nut.
(For easy adjustment, it is recommended that you tighten the lock nut by hand first, and use a tool to finally lock it.)
[8] Return to the actual pressure display mode.
[9] This completes the adjustment procedure.
Return to actual
pressure display mode
㪚㪘㪬㪫㪠㪦㪥
If the adjustment screw of the minimum revolution speed adjustment throttle valve is excessively loose, it will come off,
causing oil to spout from the valve.
The adjustment screw must not protrude by 19 mm or more from the screw mounting surface.
㪜㪟㪬㪈㪋
䌾㪊㪍 㪊㪎䌾㪊㪜 㪊㪝䌾 㪊㪞䌾㪊㪤 㪊㪥 㪊㪨䌾㪊㪩 㪊㪪 㪊㪭
㪄㪣㪇㪋
㪜㪟㪬㪉㪌
䌾㪊㪍 㪊㪎䌾㪊㪜 㪊㪝䌾 㪊㪞䌾㪊㪤 㪊㪥 㪊㪨䌾㪊㪩 㪊㪪 㪊㪭
㪄㪣㪇㪋
[MFG No. function table]
㪜㪟㪬㪉㪌
䌾㪊㪐 㪊㪘䌾㪊㪝 㪊㪞䌾 㪊㪟䌾㪊㪤 㪊㪥 㪊㪨䌾㪊㪩 㪊㪪 㪊㪭
㪄㪣㪇㪎
㪜㪟㪬㪉㪌
䌾㪊㪐 㪊㪘䌾㪊㪝 㪊㪞䌾 㪊㪟䌾㪊㪤 㪊㪥 㪊㪨䌾㪊㪩 㪊㪪 㪊㪭
㪄㪤㪇㪎
㪜㪟㪬㪊㪇
䌾㪊㪐 㪊㪘䌾㪊㪝 㪊㪞䌾 㪊㪟䌾㪊㪤 㪊㪥 㪊㪨䌾㪊㪩 㪊㪪 㪊㪭
㪄㪤㪇㪎
䇼㪠㪥㪪㪫㪩㪬㪚㪫㪠㪦㪥㩷㪤㪘㪥㪬㪘㪣䇽