Project Report ON: Deaprtment of Management Studies Dr. C.S. Rao P.G Center Sri Y.N College
Project Report ON: Deaprtment of Management Studies Dr. C.S. Rao P.G Center Sri Y.N College
Project Report ON: Deaprtment of Management Studies Dr. C.S. Rao P.G Center Sri Y.N College
PROJECT REPORT
ON
ORGANISATION STRUCTURE STUDY
IN
RASHTRIYA ISPAT NIGAM LIMITED
{VISAKHAPATNAM STEEL PLANT}
A project report
Submitted in partial fulfillment for the award of the degree
R.RACHEL JAYANTHI
(1786910093)
1
DECLARATION
2
CERTIFICATE
This is to certify that R.Rachel jayanthi has her internship from 21-05-2018 to 30-06-
2018 at Vizag Steel Plant and has successfully completed the project under the title
“ORGANISATION STRUCTURE STUDY” under the guidance and supervision of
Dr.O.R.M RAO.
During her tenure with us we found her sincere and hardworking. We wish her a
great success in future.
3
ACKNOWLEDGEMENT
R.RACHEL JAYANTHI
(1786910093)
4
CONTENTS
Page No
CHAPTER -1
INTRODUCTION TO ORGANISATION STRUCTURE
METHODOLOGY
LIMITATIONS
CHAPTER -2
COMPANY PROFILE
BACKGROUND
VISION
MISSION
POLICIES
CORPORATE INFORMATION
CHAPTER-3
INDUSTRY PROFILE
CHAPTER-4
DATA ANALYSIS
RECRUITMENT
PERFORMANCE APPRAISAL
CHAPTER-5
FINDINGS
SUGGESTIONS
CONCLUSION
BIBLIOGRAPHY
ANNEXURE:QUESTIONNAIRE
5
EXECUTIVE SUMMARY
Two of the most critical activities within the human resources domain are
recruiting and staffing. This involves identifying and attracting the right people
to fill positions, ranging from upper management and key decision-maker roles
to entry-level personnel. Finding the right person for each position and doing so
in a cost-effective and timely manner is a challenge for any organization, but it
is becoming especially difficult for public sector entities. Public sector
organizations often are at a disadvantage when compared to the private sector in
recruiting and staffing processes. The private sector typically outmatches the
public sector on compensation, including bonuses and various other perks, such
as stock options.
Public sector organizations also often find themselves competing against
not only private companies, but each other, in attracting potential employees.
Smaller organizations in more isolated regions of the country, for example, find
that multiple jurisdictions often compete over the same diminishing applicant
pool and, In turn, drive up compensation costs across the region. These factors
have forced many public sector organizations to develop creative strategies and
solutions for recruiting and staffing. Many organizations report positive overall
outcomes from temporary workers transitioning to permanent employees. Other
organizations are improving their visibility by developing a branding strategy
complete with consistent messaging and marketing. Finally, organizations are
tapping into professional and cultural networks to reach individuals with
specialized skill sets and increase the overall diversity of their workforce.
Various new approaches are proving successful, and these models demonstrate
great potential for public sector HR. At the same time, some of the strategies
described here are just the starting point for organizations overhauling recruiting
or staffing efforts. HR continues to struggle with gathering data and measuring
performance, both important steps in efforts to transform HR operations or
utilize alternative models like shared services and outsourcing. Information
technology (IT) is an important enabling tool for recruiting and staffing, but
overall use of IT remains limited, and even the most advanced systems are not
being useful to their full potential. In this study we can make an assessment of
future requirement of manpower and the new trends that can be adopted in
terms of recruitment in public sector.
6
CHAPTER 1:
INTRODUCTION
Introduction to ORGANISATION
STRUCTURE STUDY
Objectives of the study
Methodology
Limitations
7
INTRODUCTION
Steel comprises one of the most important inputs in all sectors of
economy. Economy of any country depends on the strong base of the iron and
steel industry. Steel is a versatile material with multitude of useful properties,
making indispensable for furthering and achieving continual growth of the
economy be it construction, manufacturing infrastructure or consumables. The
level of the steel consumption has long been regarded as an index of
industrialization and economic maturity attained by country.
Keeping in view the importance of steel the integrated steel plant with
foreign collaboration was setup in the public sector in the post-independence
era. Thegrowth of any organization depends on the overall performance such as
humanresource management, productions, marketing resources and financial
marketing resources and financial performance of the organization. The growth
of any organization can be judgedby the growth of the employee reflecting the
performance of organization inlarger scale. Vital aspect of HRM because the
performance of an individual in anorganization is largely driven by the work
atmosphere or work culture thatprevails at the workplace. A good working
condition is one of the benefits that theemployees can expect from an efficient
human resource team. A safe, clean andhealthy environment can bring out the
best in an employee.
An organization cannot build a good team of working professionals
without goodHuman Resources Management. The key functions of the Human
Resources Management(HRM) team include recruiting people, training them,
performance appraisals,motivating employees as well as workplace
communication, workplace safety,and much more.
8
OBJECTIVES OF THE STUDY
The information for the study has been obtained from two sources namely
1. Primary data
2.Secondarydata
Management
Personal
Primary Data Observation
Respondents
Data Source
Inside the
Annual Reports
Company
Secondary Data
Out Side the Journals , Internet
Company ,Reference
9
1. Primary Data:
10
CHAPTER 2:
COMPANY PROFILE
Background
Vision
Mission
Policies
Corporate information
11
PROFILE OF THE VISAKHAPATNAM STEEL PLANT
With a view to give impetus to Industrial growth and to meet the
inspirations of the people from South India, Government of India decided to
establish integrated steel plant in Public Sector Undertaking at Visakhapatnam
(Andhra Pradesh). The announcement was made by the then Prime Minister of
India late Smt. Indira Gandhi in the parliament on 17th April' 1970 for setting
up a 5th integrated steel plant in Visakhapatnam, Andhra Pradesh. The
foundation stone for the plant was laid by Smt. Gandhi on 20.01.1971. The
selection committee chose the site near Balacheruvu creek and the then prime
minister did the formal inauguration on 20th January. The consultants, M/s
M.N.Dastur& Company (P).ltd. submitted a techno-economic feasibility report
in February 1972, and a detailed project report for the plant, with an annual
capacity of about 3 million tons of liquid steel in OCTOBER1977.
The Soviets examined the DPR prepared by M.N.Dastur Co and offered
technical and economic co-operation for the same. The Government of India
and USSR signed an agreement on 12th June 1979, for cooperation in setting up
the 3.4 million tons integrated steel plant at Visakhapatnam. In term of this
agreement the earlier DPR of Dastur co was revised jointly by Soviet and Indian
designorganizations, and a comprehensive revised DPR (CRDPR) for VSP was
submitted in November 1980. The project was estimated to cost Rs.3897.28
crores, based on prices as on 4th quarter of 1981. But during the implementation
of VSP, it has been observed that the project cost has increased substantially
over the sanctioned cost, mainly due to price escalations and under provisions in
DPR estimates. In view of this and the critical fund situation, alternatives for
implementation of VSP with rationalization of approval concept were studied in
1986. The rationalization has been basically from the point of obtaining the
maximum output from the equipment already installed, planned for
procurement, achieving higher levels of operational efficiency and labour
productivity over what was envisaged earlier. Under the rationalized concept
3.0MT of liquid steel will be produced in a year, and the project is estimated to
cost Rs.6281 crores, based on prices as on first quarter of 1986.
The plant is designed to produce three million tons of liquid steel per
annum to be converted to 2.656 million tons per annum of saleable steel. In
addition, Visakhapatnam steel plant will produce annually about 5.56 lakh tons
of pig iron and various by-products and benzol products for sale.
12
LOCATION:
At full operation stage, VSP will generate direct employment for about
17,000 persons. The indirect employment due to various auxiliary units
development and other services will be much more. Many of the management
strategies now being talked about were anticipated by the Visakhapatnam steel
plant management much earlier and adopted straight away in the initial years.
The plant decided to operate with around 17,250 workers at work and avoid
surplus manpower. The ban of Indian steel industry has set to achieve quantum
gains in labor productivity. As part of a deliberate recruitment philosophy, VSP
selected young, highly skilled manpower from the region and decided to induct
them through carefully chalked out training programs. Visakhapatnam steel
plant has achieved excellence in various fields of management by introducing
innovative schemes like zero over time working, overlapping shifts, cluster
based promotions, task based performance appraisal and productivity oriented
training and management development. A unique and comprehensive
motivational package with unbolts mechanism for promoting safety and
reducing fire accidents has been worked out and successfully implemented.
13
SOCIAL RESPONSIBILITIES:
14
coke oven batteries, three blast furnaces, including one commissioned in April
2012, along with the related processing units, three converters, three rolling
facilities and a thermal power plant and its ancillary facilities, including waste
heat recovery facilities. The expansion of its production capacity to more than
double our liquid steel capacity from 3.0 MTPA to 6.3 MTPA is well advanced,
with major units, including finishing mills, to be commissioned in phases during
the Financial Year 2013. The plant purchase most of its key raw materials,
including iron ore and coking coal, but it also has mines which provide
limestone, dolomite, manganese ore, quartz and silica sand.
VSP owns a majority stake in EIL, a holding company for mining
companies with iron ore, manganese ore, limestone and dolomite reserves. VSP
produces a broad range of steel products, including plain wire rods, rebars,
rounds, squares, structurals, billets, blooms and pig iron. It sells most of the
products domestically, with Indian customers accounting for approximately
97.3percent of the sales as of June 30, 2012, of which 53.6percent was in south
India. The customers consist mainly of companies in the construction,
infrastructure, manufacturing, automobile, general engineering and fabrication
sectors. As of June 30, 2012, VSP employed 18,007 permanent employees. It
sells its products through a wide marketing network of five regional offices, 23
branch offices, 18 consignment agents, four handling contractors and five
consignment sales agents. VSP sell its steel products to project users, industrial
users and retailers. In the Financial Years 2009, 2010, 2011 and 2012 and the
three months ended June 30, 2012, VSP recorded net sales of 91.28 billion,
98.09 billion, 105.79 billion, 131.76 billion and 26.15 billion, respectively, on a
restated consolidated basis. During the same periods, it recorded a profit after
tax of 13.16 billion, 8.87 billion, 6.02 billion, 8.04 billion and 1.24 billion,
respectively. As of June 30, 2012, it had total assets and total net worth of
231.88 billion and 126.63 billion, respectively.
15
BOARD OF DIRECTORS
VISION :
To be the most efficient steel maker heving the largest single location
shore based steel plant in the country.
• Initiative: Have a self-propelled & proactive approach.
• Decisiveness: Decide with speed & clarity.
• Ethics: Be consistent with professional & moral values.
• Accountability: Take responsibility for actions.
• Leadership: Lead by example.
• Speed: Demonstrates swiftness and efficiency in everything we do.
MISSION:
To attain 16 million tonne (Mt) liquid steel capacity through technological
up gradation, operational efficiency and expansion; augmentation of assured
supply of raw materials; to produce steel at international Standards of Cost and
Quality; and to meet the aspirations of the stakeholders.
OBJECTIVES OF RINL:
• ACHIEVE Gross Margin to Turnover ratio >10%
• Plan for finishing mill to integrate with 7.3Mt capacity and
commission the same by 2017-18.
• Achieve rated capacity of new & revamped units by 2017-18.
• Capture markets for high – end value added product by focusing on
sector specific applications and customer needs.
• Achieve leadership in Energy consumption by achieving 5.6
Gcal/tcs by 2017-18.
16
• Globalisation of operations through acquisition of mines and
setting up of marketing network abroad.
• Diversify through operational zing of Bhilwara Mines setting up of
pelletization plant, DRI-EAF unit, wheel & Axie Plants.
• Create a high performance and safe work culture by nurturing
talent and developing leaders.
• To grow in harmony with the environment & communities around
us.
• Commitment.
• Customer Satisfaction.
• Continuous Improvement.
• Concern for environment.
• Creativity and Innovation.
VSP - POLICIES:
VSP takes all necessary actions for the fulfilment of regulatory
requirements. It has dedicated departments for this purpose. Energy
conservation, environmental preservation, safety in work place and
occupational health gets highest priority in the company. Some of the
policies in this regard are reproduced below.
QUALITY POLICY:
• Supply quality goods and services to customers delight.
• Document, implement, maintain and periodically review the
management systems including the policy, objectives and targets.
• Focus on conversation of natural resources and energy with
concern environment.
• Comply with relevant legal, regulatory and other requirements
applicable to products, activities and processes in respect of quality
and safety and also ensure the by contractors.
• Use resources efficiently and reduce waste & prevent pollution.
• Continually improve quality, safety and occupational health
environment performance.
• Encourage development and involvement of employees.
17
• Maintain high level of quality, environment, occupational health
and safety consciousness amongst employees and contract workers
by imparting educational & training.
Energy Policy:
HR Policy:
Consumer Policy:
• VSP will strive to meet more than the customer needs and
expectations pertaining to products, quality, value for money and
satisfaction.
• VSP greatly values its relationship with customers and would make
efforts at strengthening these relationships for mutual benefits.
18
• VSP strive for enhancing value for the money and value the
relationship with customers.
IT Policy:
Maintenance Policy:
19
• Utilize manufacturing facilities, fleet and other internal resources
for delivery of quality products and services to our customers.
• Develop and monitor knowledge and skill of our employees in an
enabling environment to match the present and future needs of the
Organization.
HRD Policy:
20
Main Products Of VSP:
Steel Products:
By-Products:
1) Granulated Slag
2) Lime Fines
3) Ammonium Sulphate
21
Table no.1.1 major units:
22
Introduction to different departments :
• Board of directors
• Committee of management
• Annual general/ extraordinary general meetings
• Annual general meeting
• Extraordinary general meeting
• Audit committee
• Technology improvement and bench marking committee
• High power steering committee (HPSC)
• Committee for award of contracts relating to project expansion
contracts
• Committee for award of contracts (CAC)
2) Delegation of powers
3) Other activities
23
Promotion of business excellence concepts through
24
Conduct Training
Once the trainer is identified then the dates should be fixed for the
training program and it should be conducted. The trainer may use various
techniques to train the employees i.e. either by classroom method or
demonstration method or slide showing method or training the employees on
the equipment and many more techniques can be used by the trainer. In this way
by following either all the above said methods or by following any one the
trainer can train the trainees.
Assessment Test:
If at last the employee has not qualified the test then it means that the
employee has to be retrained so that he gains the required skill. In this way
assessment test helps in knowing the knowledge gained by the employee.
In this way on the job Training carries the entire above step, which
should be conducted sequentially so that the training is given successfully.
25
Production Facilities:
The production facilities in the RINL are most modern amongst the steel
industry in the country. The know - how and the technology have been acquired
from the different parts of the world from the reputed/established
manufacturers. Some of the production facilities in RINL are:
• 7 meter coke ovens of RINL are the tallest so far built in the country.
• Base Mix Yard for sinter plant introduced for the first time in the country
helps in excellent blending of the faced material to sinter machine and
production of consistent good quality sinter.
• 3200 cubic meter two blast furnaces i.e. Godavari and Krishna with bell
less top charging equipment and 100% cast house slag granulation, the
biggest to be step up to the country have done away either the
conventional bell charging system.
• 100% continuous of liquid steel into blooms resulted in lowest losses and
better quality of blooms.
Light and Medium Merchant Mill ( LMMM ) which include billet and bare
mill Wire road mill ( WRM )
26
Marketing Network:
VSP has a wide network of Regional Offices and Branch Offices spread
across the country for marketing of its products. There are 5 Regional Offices
and 23 Branch offices. Stock Yards are attached to each of the Branches. These
are catering to the needs and expectations of the customers in various segments.
The details of regional Offices and Branch Offices are brought out below:
Personnel Department:
27
VSP a comprehensive scheme of career Manning and field of industrial
relations, VSP encourage a participative approach. A career with VSP will mark
the beginning a quest for advancement. VSP is a fast expanding organization
and provides ample opportunities for a rapid career growth in the area where
aptitude lies.
Directorate(personnel)
GM(MS)
GM(M&HS)
DGM (Admn
&liaison I/C)
28
Source Of Funds :
VSP raises it working capital from. The following are the 10 where funds
finance are raised
The efforts of VSP have been recognized in various forms. Some of the
major awards received by the VSP are in the area of energy conservation,
environment protection, safety, quality, Quality Circles, Rajbhasha, MOU,
sports related away and a number of awards at the individual level.
Organizationa| Environment;
29
Main Products and Services:
RINL, with its exclusive product mix of longs is the largest producer of
longs products in the country with a market share of 8% in 201213. The
company also markets by -products like coal chemicals (Ammonium Sulphate,
Naphthalene, Coal tar, Pitch, Benzyl products, etc.) and granulated BF slag.
Deliver Mechanism:
30
Man Power
Non -
Executives Executives
35%
65%
Gender Diversity
Women Men
3%
97%
Technologies adopted (Fig) during the inception of plant were the first of
its kind in the Indian steel industry, which RINL over the years has harnessed
and improvised upon, to build a unique competitive advantage around its
operationalefficiency. It will vet further strengthened with stabilization of the
6.3Mtpa expansion units.
31
RINL has been a forerunner in adoption of green technologies in the
process of steel making through the BF-BOF route, in 1980, well before the
concepts of sustainable development emerged as a concern in the industry.
Being GOI owned PSE, RINL complies with all the applicable regulation
and has been adopting the recent DPE guidelines on CSR, GD, SD, R&D etc.,
and RINL has been certified for all three system standards i.e., 9001:2008, ISO
1400122004 and OHSAS 18001:2007. Further RINL is the first PSE and first in
steel sector in India to adopt ISO 50001 standards for Energy Management
System.
32
Similarly VSP was into same stage of business life cycle, as it has already
attained the saturation level, in order to with stand the competition and to
maintain its position in the market, it has gone for expansion of 20000 acres
evacuating the surroundings. As for the company norms they also provided
employment for unemployed and as well as arranged for their accommodation.
Government granted permission for new recruitment of 10% of present
manpower.
33
Chapter 3:
Industry Profile
34
INTRODUCTION TO STEEL INDUSTRY IN INDIA:
What’s in the name? Nothing, one might say. For steel - a century old
metalthere additionally scenes for any possible non-unanimity of thought. But
here precisely are the chances for our going wrong. True, like most industries
business cycle, has been impacted by the globalization and has been subjected
to the vagaries of market forces in a liberalized set up. But at the end of it all,
what we have today is a highly evolved, resilient and an ever-vigilant industry,
which through adoption of state-of-the-art technologies has kept pace with
changing times, producing an output that has not only stood the test of time but
has globally transformed the way men think and do business in steel.
India got into the steel making in the early 20th century when JRD Tata
set up the first mill in the country in 1907 in Jamshedpur. Since then, the steel
industry has undergone a lot of change but the Tata Iron and Steel Company
continues to be the largest private steel maker in the country. The steel industry
in the 705 and 805 was dominated TlSCO& SAIL. With the price control
regime in place, the steel companies could turn in profit without in major effort.
But the station soon changed when the country decided to open the doors for
foreign investment in 1991. The pricing mechanism of Joint Plant Committee,
which has been operating from 1964, was abolished with effect from the
January 1992.
35
During the second phase (1947 1992), in the hands of the early planners
this industry became an important instrument for attaining the rapid economic
growth because of two inherent advantage enjoyed by it. Firstly, India’s fast
reserves of the basic raw materials conferred a certain competitive advance in
this industry. Secondly the wide ranging linkages, both forward and backward
sector has with the rest of the economy made it an ideal catalyst for generating
and sustaining economic development.
During the 4 decades, the Indian state invested heavily in crating large
scale integrated capacities in the pubic sector as part of the overall development
strategy aiming at self-sufficiency in the heavy & basic industries. To ensure
state control at the commanding heights of the company, large-scale capacity
creation was reserved for the public sector units (PUS) in a predominantly
mixed economic environment.
The Indian steel industries have developed a bit in the recent years. The
production is going on properly. Many techniques are being implemented in the
steel industries. Them country’s aim is to sell quality steel. The government is
also helping the steel industries in the basis.
36
growth of steel industry can be conveniently started by dividing the period into
pre and post-independence era. In the period of pre Independence steel
production was 1.5 million tons per year, which was raised to 9.0 million tons
of target by the seventies. This is the present of the bold steps taken by the
government to develop this sector.
Further, the industry is unable to get good quality coke and manganese is
which the principal raw materials next to iron ore are unfortunately the most of
our resources of manganese ore are of poor quality besides the non-availability
of good quality raw material, regular of raw materials very much handicapped
due to the absence of good transport facilities. Another problem faced by the
steel industry related to the difficulty in getting Zinc supplies for the continuous
galvanizing line.
TECHNICAL PROBLEMS:
Bhilai had to execute orders for shipment of rails to Iran, South Korea
and Malaysia. Because of technological limitations, Rourkela plant is unable to
substitute Aluminium and zinc in the production of galvanized sheet, apart from
internal technical problems; our technology in the field of steel production is not
a developed one when compared to other advanced countries. For instance,
Japan is production quality steel in spite of importing raw material and
additional material from other country.
Since 1941, India steel and iron industry was almost completely state
regulated. Both prices and distribution of steel were under the control of Govt.
The Govt. decided to remove statutory control over the price and distribution of
all, but a few categories with the effect from 1St March 1964 the Govt.
Supervise the steel and iron inducted according to the recommendation of raja
committee. But Raj committee in fixing the steel price didn’t regulate the price
of the raw materials
37
Table 2.1
S No Year Growth
38
13. 1969-74 Fourth five-year plan - Salem Steel Plant started.
Licenses were given for setting up of many mini steel
plants and rerolling mills government of India. Plants in
south are each in Visakhapatnam and Karnataka. SAIL
was formed during this period on 24th January 1973.
14. 1974-79 Fifty five-years plan – The idea of setting up the fifth
integrated steel plant, the first re – base plant at
Visakhapatnam took a definite shape. At the end of the
fifth five-year plan the total installed capacity from six
integrated plants was up to 10.6 million tons.
15. 1979-1980 Annual plan. The Erstwhile soviet union agreed to help
in setting up the Visakhapatnam Steel Plant.
39
21. 2007-2012 Eleventh five year plan - steel industry registers the
growth of visakhapatnam steel plant high regime targets
achieved the vest of them.
22. 2012-2017 Twelfth five year plan – The steel industry has a bright
future as the union government has announced to create
infrastructure worth Rs 50Lakh crore in Visakhapatnam
steel plant.
Table-1.7
Collaboration Capacity of
S No Plant
Finished Steel Products
1. Rourkela Steel Plant West Germany
2. Bhilai Steel Plant Erstwhile USSR
3. Durgapur Steel Plant Britain
4. Bokaro Steel Plant Erstwhile USSR
40
Table-1.9:Expansion
Original to Expand
Steel production in India has grown from 17 million tons in 1990 to 36 million
tons in 2003. In India, steel demand as expected to grow by 3.3% to 76.2 Mt in
2014 following 1.8% growth in 2013.
The major sectors where consumption of steel is expected to grow in the
coming years are:
• Construction
• Housing
• Ground transportation
• Hi-tech engineering industries such as power generation, petrochemicals
and fertilizers.
41
Conclusion on Indian steel industry:
The Indian steel industry is among the upcoming industries of the world.
It has a number of iron ores, which means that it has plenty of resources from
which to draw its raw material. The rate of production of steel in India-the ones
that would provide the Indian steel companies in India like Tata and Archelor
Mittal that are either coming up or have established themselves a prominent
forces in the world steel scenario.
In recent times a lot of foreign direct investment is being made in the
Indian steel industry. In fact the rate of investment is being made in the last few
years and , to a certain extent, this increase has been contributed to by the
growth potential of the steel industry of India that is thought of as being
impressive in the international steel.
42
CHAPTER 4:
DATA ANALYSIS
Recruitment
Performance appraisal
Training and development
43
History Of Organization:
In 1970’s Kurupam Zamindars donated 6000
acres of land for Vizag Steel Plant. A new company named Rashtriya
Ispat Nigam Limited(RINL) was formed on 18February 1982. Vizag
Steel Plant was separated from SAIL and RINL wasmade the corporate
entity of Vizag Steel Plant in April 1982.
It is a integrated steel producer in Vizag, it
was built using German and Soviet Technology. The company has
grown from a loss making industry to 3 billion dollar turnover
registering a growth of 203.6% in just four years. It was conferred
Navratna status on 17 November 2010. The company focuses on
producing value added steel with 214000 tonnes of steel produced in
August 2010 out of 252000 tonnes total of salable steel produced. It is
the largest single site plant in India and Asia minor.
Vizag Steel Plant is the only indian shore
based steel plant and is situated on 33,000 acres and is poised to expand
to produce upto 20MT in a single campus. Turnover in 2011-2012 was
RS 14,457 crores. On 20 May 2009 Ex-Prime Minister Manmohan
Singh launched the expansion project of Vizag Steel Plant from a
capacity of 3.6MT to 6.3MT at a cost of RS 8,692 crores . But the
investment was revised to 14,489 crores.
MAJOR COMPETITORS OF VSP
1. TATA steel
2. JINDAL steel and power
3. JSW ISPAT
44
MAJOR DEPARTMENTS INSIDE THE PLANT
45
Profile Of The Product:
There are total of nine products and twelve
by-products.
The products are as follows,
1. Wire Rods
2. TMT RE-Bars
3. Plain rounds
4. Structurals
5. Billets
6. Channels
7. Beams
8. Squares
9. Flats
Wire Rods:
Wire rods are manufactured in special steel grades using stelmor cooling
process. It’s diameter ranges from 5.5mm to 14mm. these are used for
various applications like cold heading, cable armouring etc
TMT Re-Bars:
The reinforcement bars in either straightened form or coil form are
produced from fully killed steel and have low carbon content. These
have ultimate tensile strength and higher percentage of elongation
when compared to cold twisted bars of same grade. These vary from a
size of 8mm and weight of 0.363kgs/m to 36mm and weight of
7.750kgs/m.
46
Plain rounds:
Rounds are produced from fully killed steel. Bundling and automatic
tying/strapping of rounds ensures minimum damage during handling
and transport and has close dimensional tolerance. These vary from a
size of 16mm and weight of 1.58kgs/m to a size of 80mm and a weight
of 39.47kgs/m.
Structurals:
Structurals are rolled from fully killed steel. It has sectional properties
and tolerance as per angles,channels and beams. Piling and automatic
tying of structurals ensures minimum damage during handling and
transport. The size of angles varies from 50x50x5/6mm and a weight of
4.5kgs/m to 110x110x8/10mm and a weight of 4.82kgs/m.The size of
channels varies from 40x32x5mm with a weight of 4.82kgs/m to
150x76x6.5mm with a weight of 16.80kgs/m.
47
The By-Products are
1. Nut coke
2. Coke dust
3. Coal Tar
4. Anthracene oil
5. HP Napthalence
6. Benzene
7. Toluene
8. Zylene
9. Wash Oil
10. Granulated Slag
11. Lime Fines
12. Ammonium Sulphate
Classifications Of Steels:
Low Carbon : 0.30%max carbon
Medium Carbon : 0.31-0.50% Carbon
High Carbon :0.51-0.85% Carbon
48
Mission Of Vizag Steel Plant:
To attain 20 Mt liquid steel capacity through technological up-
gradation, operational efficiency and expansion; augmentation of
assured supply of raw materials; to produce steel at international
Standards of Cost & Quality; and to meet the aspirations of
stakeholders.
Objectives Of Vizag Steel Plant:
• Achieve Gross Margin to Turnover ratio > 10%.
• Plan for finishing mill to integrate with 7.3 Mt capacity
and commission the same by 2017-18.
• Achieve rated capacity of new & revamped units by 2017-18.
• Capture markets for high-end value added products by focusing
on sector specific applications and customer needs.
• Achieve leadership in Energy consumption by achieving
5.6 Gcal/tcs by 2017-18.
• Globalisation of operations through acquisition of mines and
setting up of marketing network.
• Create a high performance and safe work culture by nurturing
talent and developing leaders.
• To grow in harmony with the environment & communities around
us.
Strategies:
• RINL-VSP has formed a joint venture company with
Manganese Ore India Limited- RINMOIL FERRO ALLOY Pvt.
This will help VSP to meet its Ferro Alloys requirements.
• RINL-VSP acquired 51% stake in M/s EIL, the holding
company of OMDC & BSLC (Bird group of Companies) .
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Organization Chart – Design & Structure:
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Policies and Procedure followed by Organization
Policies:
Quality, Environment and Occupational Health & Safety Policy:
• Supply quality goods and services to customers delight.
• Document, implement, maintain & periodically review the
management systems including the policy, objectives and targets.
• Use resources efficiently and reduce waste and prevent pollution.
• Comply with all relevant legal, regulatory and other requirements
applicable to products, activities and processes.
• Encourage development and involvement of employees.
Energy policy:
• Monitor closely and control consumption of various forms of
energy through an effective energy Management system.
• Adopt appropriate energy conservation technologies.
• Maximize the use of cheaper and easily available forms of energy.
HR Policy:
• Provide work environment that makes the employees committed
and motivated for maximizing productivity.
• Establish systems for maintaining transparency, fairness and
equality in dealing with employees.
• Encourage teamwork, creativity, innovativeness and high
achievement orientation.
• Ensure functioning of effective communication channels with
employees.
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IT Policy:
• Follow best practices in process automation & business processes
through IT by in-house efforts/ outsourcing and collaborative
efforts with other organizations.
• Follow scientific and structured methodology in the software
development processes with total user involvement, and thus
delivering integrated and quality products to the satisfaction of
internal and external customers.
• Enrich the skill and knowledge at regular intervals to make
employees knowledgeable.
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Production Department:
The Production department is responsible for the
manufacturing of the product in the organization. The
manager of the production department is responsible for the
processes in the production department and the product that
is manufactured.
There are five sub departments in Production Department.
They are,
1. Production and Planning
2. Store department
3. Work department
4. Purchasing department
5. Design and Technical support department
H.R Department:
H.R means Human Resource department. This
department is responsible of recruiting and training of the employees in
their respective organization.
Marketing Department:
This department is responsible to look after the sales of the product, to
promote the product, to analyse the present past and future demand of
the product in the market.
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Finance Department:
This department is responsible for the accounts section in the
organization. This accounts section includes the wages given to
employee, money spent on the product to be manufactured and all other
expenses.
SWOT Analysis:
Strengths:
1. Conferred with Navratna status in India, making it a strong market
player.
2. Enriched product mix and sustained profitability and sales.
3. One-fourth of saleable steel neutralized impact of rise in raw
material prices.
4. Dispatch of over 2 Million tonnes of steel by rail is the best for any
year since inception.
5. The first Indian steel company to adopt energy management
standard for systematic improvement in energy efficiency.
Weaknesses:
1. Rise in input cost affects cost of production & operating efficiency.
2. High interest and finance charges is a concern.
3. Single location company- Only long products exposed to
cyclicalmarkets.
Opportunities:
1. Mergers & Acquisitions to gain market share.
2. Continued emphasis on infrastructure building & several Greenfield
projects under execution will boost growth.
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3. Focus on strategic initiatives of Expansion, securing raw materials.
4. Improve availability of ports and logistics.
Threats:
1. Rising in inflation rate and increase in interest rates by RBI etc
impacts the rate of growth.
2. The debt crisis in Europe & the political turbulence in the Middle
east.
3. Speculative market of raw materials is a real concern.
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Human Resource Marketing Finance Production
Motivation tip Product promotion Audit Manufacturing,
quality control and
purchase of raw
material
Harmonious employee Sales P&L statements
relations
Counselling trouble Customer care Balance sheet
makers
Effective grievances Financial analysis
handling
Training and quality
circle
Performance appraisal
Handle issues like
staff, production
&salary
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Significant factors for success:
In any organization to implement change is a very difficult process as it
requires the collaboration between various departments and persistence
to drive the change initiative forward. These change initiative within
the organizations are more commonly known as organization
development (OD).
1. Thoughtful and workable strategy
2. Customer-centricity
3. Insightful talent management
4. Focus on innovation
5. Flexibility as an important value
6. Change leadership
7. Focus on High Performance Work System & people engagement
8. Alignment of all functional areas
9. Speed (that is higher than the speed of change i business
environment)
10.Planning
11.Skillful workers
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System of Accounting followed:
Fixed assets:
Investments:
Inventories:
Revenue Recognition:
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CLAIMS:
Claims against outside agencies are accounted on certainty of
realisation.
EMPLOYEE BENEFITS:
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i)Assets costing up to Rs.5000/- are fully depreciated in the year
of capitalisation.
BORROWING COSTS:
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PRIOR PERIOD ADJUSTMENTS:
Brand promotion
A brand promotion campaign has been launched by the company to
increase consumption of steel in the country. The Company has chosen
to promote its brand image through renaming of Hazrat Nizamuddin -
Visakhapatnam Samta Express Train to Vizag Steel Samta Express in
collaboration with the Indian Railways. As the train is running through 5
states, the brand is getting popularity in those places. The Company has
roped in Ms PV Sindhu, the first Indian Silver Medallist in Badminton
in the Olympics, as the Brand Ambassador of Vizag Steel. There are
further advertisements being done in various print and electronic media
are being intensified to ensure enhanced awareness about its products.
The Company is also incentivizing rural marketing to increase the
consumption of steel in rural areas.
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Existing Marketing Network of RINL:
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3) The exports are carried out by the export wing of marketing
division with the help of different agencies.
HRD MEASURES :
Employees are in a way an asset to RINL and for this reason they are
made to realise full potential thereby helping both the organization and
the individual. The HRD involves development of the employee in
whole and following are the measures taken by the HRD for
development of the employees:
• In-house training programs
• Nomination to external training programs
• Organisational research, Employees, satisfaction surveys and
voice of employees’ index
• Organizational development
• Membership with professional bodies
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• In-plant training for management students
• Lectures by eminent personalities
• Corporate presentation
• Interaction with professionals’ academicians’ consultants
• Emancipation of women through WIPS, Women Development
programs
• Thrust on “Samalochana”
• Sending employees to other steel plant for short duration to find
issues facing the company.
• Employees are also sent to training institutes to get training in
identified areas
WELFARE MEASURES:
Human resources being the most important resources of all their
development and welfare is given utmost priority in overall policy of the
Human Resource Management. The company is implemented many
statutory and non-statutory welfare schemes which shows how much the
company cares for its employees.
STATUTORY WELFARE MEASURES
• CANTEEN FACILITIES: The VSP has 17 canteens with 16 of
them being inside the plant and 1 outside the plant. These
canteens provide breakfast, tea, lunch and evening snacks
which at fixed rates and have been in vogue since 01-12-1996.
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• FIRST AID FACILITITES: There is a first aid cum occupational
health centre in operation in the plant and each first aid centre has
an ambulance.
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Career Planning and Promotion Policy of Employees:
The vizag steel plant is a huge platform to provide various career
opportunities to fresh talented people. It requires high qualifications
from candidates who wish to make a career for themselves in the
executive staff. However, for the post of a non- executive staff a
minimum of ITI or diploma in engineering from any recognized
college is required. For candidates acquiring educational qualification
of a lower level there is scope in the plant as workers.
There are various policies for the support and growth of the employees
• The system indicates smooth change of the plant over the shifts
and uninterrupted pace of the operation of the plant during
shifts.
• Free Medical facilities for the employee family.
• Performance based benefits scheme for all the employees.
• Retirement benefits for the employee.
• Leave Travel Concession (LTC) benefits for the employee and
to his family.
Training Measures:
• The needs of induction training, skill up gradation, unit training,
computer related training, refresher training, foreign training,
faculty development etc are attended by training and
development centre while management development and
attitudinal development are taken care at the centre for HRD.
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• It is the initiative of the HRD group to provide In-house
training programs.
• Employees are also sent to suppliers manufacturing units/training
institutes to get specific training in identified areas.
• In-plant training for management students
• It is the initiative of the HRD group to provide In-house
training programs
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POLICIES
SCOPE:
The Performance Appraisal System is aimed at performance and
development planning and assessing the performance, potential,
competencies and values of all executives, including supervisory cadres
and deputationists up to E-7 grade. In respect of executives in E-8 and
E-9 grades, the format as circulated by PESB will remain in vogue.
OBJECTIVES:
1) To enable employees to plan their work, utilize their capabilities
and maximize their contributions.
2) To create a performance culture through continuous performance
improvements of individual employees, teams and the
organization.
3) To identify and develop leadership talent for future.
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Reserves and surplus 6404 4983 3680
Capital employed 2564 7575 6416
Net worth 11587 9866 8570
Gross block 14608 21152 22935
Cumulative depreciation 9251 9288 10007
Net block 5357 11864 12928
Inventory 5180 3908 4767
2. Ratio of
Current assets to current 0. 6 0. 6 0. 5
liabilities
Quick assets to current 0. 3 0. 3 0. 1
liabilities
Sales to capital employed 1. 3 4.1 1. 9
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Advantages and drawbacks of the organization:
Advantages:
1. Tall organisation structure helps in easy flow of command.
2. Authority and responsibility can be delegated easily as it is a
simple Structure.
3. Chances of romours is less as the organisational structure is
staight.
Disadvantages:
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Recommendations to overcome the drawbacks:
PRODUCTION:
1. Need for continuous upgradation of technology for speeding
up and better process.
2. Effort must be done in cost saving, particularly in spare parts
and electricity.
Finance:
Improve financial leverage ratio for better results.
Personnel:
1. Rationalization of existing man power for effective training
for future expansion of plant.
2. Providing better motivation.
3. Improving efficiency through better HRD measures.
Marketing:
1. Continuously monitoring the indigenous sale, export sale ratio
to capture the best of market.
2. Increasing the net realization by selling in most profitable
region.
3. Identifying new markets and new application of the
company product.
4. Improving realization by identifying value added products
and providing feedback to production management.
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CHAPTER 5
FINDINGS
Suggestions
SWOT analysis
Conclusion
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Public sector doesn’t mean that it should go with old trend of recruiting it
can also go with the new trends that were in practice, moreover it is difficult
to bring changes in the whole system better go gradually.
SUGGESTIONS:
Here are 11 suggestions that the public sector might deploy that parallel
successful practices in the private sector.
1) Conduct better workforce planning: for years, we’ve been hearing that
the retirement tsunami would soon be washing over the government and
government agencies need to plan for these anticipated vacancies. The
best-managed private sector companies truly value the talent in their
organizations, and they produce semi-annual workforce staffing plans in
order to strategically plan for anticipated vacancies. Companies analyse
growth, anticipated retirements, voluntary and non – voluntary attrition,
skill gaps, as well as expertise in technologies being usually results in an
algorithm that predicts hires needed from both the experienced market
place and campuses. This creates a more quantifiable, strategic approach
to recruiting, this proactive approach has proven to be effective in the
private sector (e.g financial institutions and accounting firms) but most
government agencies have not widely adopted this approach.
2) Understand and leverage the agency’s employer values proposition:
highlighting an agency’s mission, while important, is simply not enough
to convince applicants to apply. Agencies much understand their EVP
and how it differentiates them from the competition. What is the agency
culture? Based on factors like these, agencies can design talent attraction
strategies. The private sector puts a great deal of effort into defining and
tailoring an EVP that sets the company up for consistent success in
attracting people that will fir the culture and want to grow there. The
culture should be appealing to the target demographics, but above all it
must be genuine. Artificial branding can dupe people into applying, but
when employees discover the culture is not as advertised they are quick
to move on to greener pastures, wasting the investment the agency made
to attract and hire that person, as well as incurring the cost of hiring a
replacement.
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3) Use intern programs more strategically: in 2009, the partnership for
public service study, leaving talent from the table, revealed that less than
10 percent of federal interns were being converted into permanent hire. In
stark contrast, the average conversion rate of interns in private industry is
between 55-60percent. In public accounting, it’s around 90 percent!
According to the partnership, federal agencies are reluctant to offer
permanent (full - time) jobs, but agencies need to work harder to
complete with the private sector.
4) Concentrate on academic intuitions: in some government agencies
there is a misconception that recruiting at specific universities may
conflict with merit principles that require vacancies to be open to all
qualified candidates. While we are not advocating excluding any
applicants, we are suggesting that there are certain programs or majors
that can naturally serve as feeders for certain agencies. For an agency to
truly penetrate a university to source talent, it must take a concentrated
effort to partner with relevant academic departments, faculty members,
student organizations and clubs, just as the private sector does.
5) From campus teams composed of alumni and non-HR employees at
key universities: undoubtedly, a significant difference between private
industry and governmental recruitment activities is the deployment of
campus teams to help identify talent. In the private sector teams
comprised of two of non-Hr staff attend event. Offer educational training,
participate on panels and engage in a wide range of other campus
activities that are essential to identify and attract talent. Government
agencies often rely solely on HR staff to recruit on campus, with little
apart from employees in the positions into which most students would be
hired.
6) Use former interns as ambassadors and talent scouts: some of the best
managed intern programs in the private sector employ their former interns in
a forms capacity as ambassadors to convince their fellow classmates of the
benefits of their companies. These former interns also serve as talent scouts,
identifying and engaging top students who should be considered or are
attracted to the company, government organizations should use their interns
in a similar fashion as an inexpensive but effective way to source and attract
the best graduates for permanent positions.
7) Deploy senior executives early in the recruiting process: campus
presentations are a great way to generate substantial and genuine interest
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among students who are prospective job candidates. However, public
sectors are often delivered by senior executives. This is a significant
differentiator because students want to learn about positions they can
aspire to attain. A senior executive can provide first-hand knowledge
about how to move up in an organization, while a lower-level recruiter
tends to lack this perspective and experience.
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10) Always look to learn : continuously improve recruiting processes. This
means assessing the performance of staff involved in the recruiting
processes, the benefits of intern programs, and other elements of the
attraction and hiring continuum. The students themselves have the most
accurate view of with fresh eyes, first-hand, and in full. So hiring
organizations should ask probing questions of those who were offered
positions- both those who accepted and declined. Then engage other stake
holders: hiring managers, interviewers, intern supervisor’s faculty, and
career services professionals at universities. Analyse what worked well,
what did not, where there are significant challenges and where the best
opportunities are. Then act on these learning.
11) Treat university recruiting like a business unit: many public sector
agencies do not track or analyse key recruiting metric. Standard hiring
measurements like recruiting yield(the number of candidates who need to
go through each step to produce or hire): hiring cost; return on investment;
and hires from career fairs, universities and diversity events; are just a few
of the metrics that the most successful companies track. These metrics
help employers improve their programs, enhance their presence at target
schools and conferences, and ensure the best use of human and financial
capital. In addition, senior executives should be holding the university
relations function accountable for demonstrating annually how it has
recruited effectively and cost efficiently.
SWOT Analysis
Strength 1. Conferred with Navratna status in India, making it a
stronger market player.
2. Enriched product mix and sustained profitability and sales.
3. One-fourth of saleable steel neutralized impact of rise in
raw material prices.
4. Dispatch of over 2mm tons of steel by rail is the best for
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any year since inception.
5. The first Indian steel company to adopt energy
management standard for systematic improvement in
energy efficiency.
6. High commitment to achieve capacity levels .
7. Economics of sales.
8. High expansion potential.
Competition
Competitors 1. JSPL
2. TATA steel
3. ISPAT
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FUTURE PROSPECTS:
Conclusion:
Aristotle told us that “the whole is more than the sum of its pairs”,
this is certainly true when it comes to having all managers fully understanding
the organizations documented business plan and ensuring the alignment of
effective human professionals without good human resources. And the first
stage for the formation of effective human resource is possible by recruitment
and in VSP the scope for new entrees is high as per the analysis made. Future
prospects of VSP strives at its best in adopting new styles of recruitment
diversifying from the traditional practices, and the career planning of its
employees was so well managed, that all categories of employees were given
equal importance. From the above analysis the need of manpower is estimated
and suggestions for new practices resulting effective work force is given.
Implementation of these practices in this advanced world leverages the public
sector to with stand the competency and bring effective advancements.
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Bibliography
79
Appendix - A
a) Functional c) Matrix
2. In what way are individual positions, units and so on clustered within your
organization unit?
a) By Function d) By service
c) By product f) By project
a) Formal b) Informal
6. Does your company use any of the following ways of organizing work?
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Job Knowledge
a) Outstanding c) Average
8. Is the content of job changed for the employees during last two years?
Interchangeability
9. Employee transferability to other role / job –
a) No interchangeability
b) Low high
c) Complete interchangeability
a) Never
c) Often
a) Centralized b) Empowerment
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12. Decision making in your organization –
Flexibility
a) Very Small
b) Moderate
c) Don’t know
15. Does the top management share vision of your company with everyone within
your unit?
a) Always
b) On new basis
c) Never
a) Always
b) Sometime
c) Never
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17. Are there different images / ideas about the mission or the image of the
organization within your unit?
a) Heterogeneous
b) Homogenous
c) Leadership Profile
a) Yes b) No
b) Up to some extent
83