WILMAR

OIL
OIL SECTOR
Wilmar Continental Edible Oil and Fats (Pty) Ltd
Randfontein, South Africa
Group: Wilmar International Limited
!"#$%"&'()&*+&(,-./-,0123&4-5$.-46$,
!".-7&8) &9:::&)-77$;"<$,
Smiline Conveyor belts

GEO LOCATION

INSTALLATION / Wilmar Oil

40
 ! "#$%&! '()*+,-! ./! 0*1#23%3)4!

I 534%! #(! 6#&, 347$)8! * ! %&3!

9)#:* +3! #(! ;,$%3 8! *4! %&3!
%#5 !#(!<, =(# %3* -!(#$ =3=!* !>?@A!
with the aim to serve the recently
discovered gold mines.

B:3 ! %&#$8&! <, =(# %3* ! 5,4!

developed in the twentieth century
,4!,!4%),%38*+!,)3,!(#)!%&3!3C%),+%*# !
#(! 8#1=-! %#=,D! %&3! 1#+,1! 3+# #2D! *4!
based on important metallurgical,
%3C%*13!, =!(##=!* =$4%)*34E!

Among them is Wilmar Continental 9)#:*=3=! ,! "2*(13C*! JKH! L/! 5),9M

B=*713! F*1! , =! G,%4-! # 3! #(! %&3! ,)#$ =! +,439,+03)-! , ! ,$%#2,%*+!
13,=* 8! "#$%&! '()*+, ! 2, $(,+%$)3)4! APS 3000 palletizer and the Smiline
#(!4$ (1#53)!433=!, =!#%&3)!433=4!#*1E! +# :3D#)! 731%4! (#)! +# 3+%* 8! %&3!
Since the company recently installed machines together.
,! 35!HBI!1* 3!(#)!%&3!7#%%1* 8!#(!#*1!
in 350 ml and 500 ml bottles, SMI

41
 Investing in
technology
TO MEET
MARKET DEMANDS
ilmar Continental Edible Limited, Asian group leader in the D3,)-!* !(,+%-!+$))3 %!SBF!'7=$1!T,=3)!

W
between
F*1! 5,4! (#$ =3=! * ! LA>>!
()#2! ,! N#* %! :3 %$)3!
Wilmar International
(##=! * =$4%)D! (#$ =3=! * ! >@@>! * !
Singapore, and Continental Oil Mills
OH%DP!J*2*%3=-!# 3!#(!%&3!2,N#)!"#$%&!
Moosa started up his own company
* ! %&3! 9)#=$+%*# ! , =! 2,)03%* 8! #(!
edible oil, drawing on the experience
'()*+, !* =$4%)*,1!+#29, *34!* :#1:3=! 8,* 3=!3,)1*3)!* !%&*4!(*31=E!
* !%&3!9)#=$+%*# !#(!3=*713!#*1!5&#43!
#)*8* 4! =,%3! 7,+0! %#! >@Q?E! R ! %&,%!

INSTALLATION / Wilmar Oil

42
 largest company worldwide in terms
#(!%$) #:3)!, =! $273)!#(!3291#D334E

F:3)! %&3! 9,4%! (35! D3,)4-! K*12,)!

Continental Edible Oil and Fats has
327,)03=!# !,!1,)83M4+,13!3C9, 4*# !
program that made it necessary to
commission to SMI the engineering
study, through its local agent Caltech
'83 +*34-! (#)! %&3! #9%*2*Y,%*# ! #(!
its line-end operations in the new
>A-?AA! 79&! 9)#=$+%*# ! (,+*1*%D! * !
R ! 4$743U$3 %! D3,)4-! %&3! (#$ =3)V4! "* +3! %&3! X##4,! (,2*1D! &,4! ,15,D4! <, =(# %3* -! 5&*+&! 7#%%134! , =!
%&)33!4# 4!W!+$))3 %1D!S&*3(!BC3+$%*:3! 733 ! ,%! %&3! (#)3()# %! * ! =)*:* 8! 9,+0,834!%&3!\/A!21!, =!/AA!21!HBI!
Mohammed Ferouze, Operations %&3! 3:#1$%*# ! #(! %&3! +##0* 8! #*1! bottles.
X, ,83)!G,DD,Y!, =!",134!Z!X,)03%* 8! production industry, it made huge
X, ,83)!'4*(! W! N#* 3=! %&3*)! (,%&3)! * ! investments since the very start to I&3!"XR!4$991D!* +1$=34!,!"2*(13C*!JKH!
%&3! 2, ,8323 %! #(! S# %* 3 %,1! F*1! 3U$*9! *%4! (,+%#)*34! 5*%&! %&3! 2#4%! L/! 5),9M,)#$ =! +,439,+03)-! 5&*+&!
Mills (Pty) Limited. modern systems. 3 4$)34! &*8&! U$,1*%D! 9,+0,8* 8! * !
completely closed cardboard boxes,
I&3!+#29, D!*4!5311!0 #5 !%&)#$8&#$%! For these reasons the Continental and the Smipal APS 3000 automatic
"#$%&! '()*+,! (#)! %&3! BC+311,-! "VJ*%3-! F*1! X*114! 91, %4! #(! <, =(# %3* ! , =! palletizing system that arranges the
Pan, Canola oil brands and the Conti [*1N#3 40)## -! 5&*+&! ,)3! 1#+,%3=! \C.! +#11,%*# ! 9,+04! ()#2! %&3! 5),9M
mayonnaise, which are sold in retail QA! 02! 3,4%! , =! @A! 02! 4#$%&M3,4%! #(! ,)#$ =!+,439,+03)!# !%&3!>AAAC>LAA!
4%#)34-! 4$93)2,)03%4! , =! %&)#$8&! 6#&, 347$)8-! )3493+%*:31D-! &,:3! mm pallets.
mass retail channels. always had cutting-edge high-tech
machines.
Continental Oil Mills also specializes
* ! %&3! 9)#=$+%*# ! , =! 2,)03%* 8! Their lines produce the main
#(! ,! 5*=3! :,)*3%D! #(! 9)#=$+%4! (#)! 4$ (1#53)!, =!#%&3)!433=!#*1!7), =4-!
wholesale companies as well as the %&3! =*4%)*7$%*# ! #(! 5&*+&! 5*11! 73!
&#%31!Z!+,%3)* 8!* =$4%)DE ($)%&3)! 3C9, =3=! %&)#$8&! %&3!
recent agreement with the U.S.
multinational Walmart Stores
R +E-!#5 3)!#(!%&3!&#2# D2#$4!
+&,* ! #(! )3%,*1! 4%#)34-! 5&*+&!
)3+3 %1D!1,$ +&3=!,!2,)03=!
investment plan in South
'()*+,E!

Walmart Stores is
the largest retailer
in the world and,
in 2010, was the

43
 I&3! "2*(13C*! JKH! +,439,+03)4! I&3!8)#$9!#(!+# %,* 3)4!%#!73!9,+0,83=!
2, $(,+%$)3=! 7D! "XR! ,)3! 4$*%,713! *4!(#)23=!7D!23, 4!#(!,!)3+*9)#+,%* 8M
(#)!9,+0,8* 8!,!:,)*3%D!#(!+# %,* 3)4! motion mechanical system.
in corrugated cardboard boxes A synchronized separator bar receives
or cardboard trays through the %&3! 9)#=$+%4! ()#2! %&3! 9 3$2,%*+!
continuous wrap-around system and separator, places them in the required
(3,%$)3!,!4*291*(*3=!2#=$1,)!=34*8 E! (#)2,%!, =!,++#29, *34!%&32!%&3!7#C]
I&3!3 %*)3!+,)=7#,)=!71, 04!2,8,Y* 3! %),D!(#)2* 8!$ *%-!2,0* 8!%&3!9,+0,8* 8!
*4! 1#+,%3=! 73 3,%&! %&3! 2,+&* 3V4! process extremely smooth and precise.
* (33=! +# :3D#)! 4#! ,4! %#! 8)3,%1D! I&3! 2, $,1! (#)2,%! +&, 83#:3)! *4!
)3=$+3!%&3!#:3),11!=*23 4*# 4!#(!%&3! 4*2913!, =!(,4%!4* +3!*%!*4! #%! 3+344,)D!
LWP and to allow it to be installed %#! )391,+3! , D! #(! %&3! 2,+&* 3V4! I&3! "2*(13C*! JKH! +,439,+03)4! ,)3!
3:3 ! * ! 2, $(,+%$)* 8! 91, %4! 5*%&! mechanical or electronic parts. managed and controlled through
limited space available. '(%3)! +#2913%* 8! %&3! )3U$*)3=! the POSYC operator panel that not
I&3! "2*(13C*! JKH! 43)*34! *4! 3U$*993=! mechanical adjustments, the operator only allows instant access to the
with a motorized oscillating sorter, # 1D! 33=4! %#! 4313+%! %&3! 35! (#)2,%! 2,+&* 3V4! 2, $,14! 7$%! ,14#! ,11#54!
91,+3=!# !%&3!* (33=!+# :3D#)-!5&*+&! via the POSYC control terminal. D#$!%#!$9=,%3]+&, 83!%&3!43%!5#)0* 8!
(,+*1*%,%34! %&3! +&, 31* 8! #(! 1##43! B:3 !45*%+&* 8!()#2!,!42,11!%#!,!1,)83! parameters and monitor the entire
containers towards the grouping 9,+0! #)! :*+3! :3)4,! +, ! 73! 93)(#)23=! 9,+0,8* 8!9)#+344E!
,)3,! * ! %&3! (#)2,%! 4313+%3=! 7D! %&3! U$*+01D! 4* +3! %&3! #93),%#)! +, ! 3,4*1D! I&3!JKH!+,439,+03)4!,)3!3,4D!%#!$43!3:3 !
operator, thus preventing abrupt change machine pitch, which is 7D!1344!40*113=!#93),%#)4!%&, 04!%#!%&3*)!
4%#94!* !%&3!(33=* 8!(1#5E! indicated by the colored position $43)M()*3 =1D! 8),9&*+,1! $43)! * %3)(,+3-!
indicators located on the chains. touch screen and real-time advanced
diagnostics and technical support.

INSTALLATION / Wilmar Oil

44
South Africa:
the largest open-air
museum in the world

S#1#)4-!+&,)2!, =!()33=#2E!
R 3C%)*+,713! 2,Y3! #(! %),=*%*# 4-!
93#9134-! 1, 8$,834-! 1*(34%D134! , =!
(,4+* ,%* 8! +# %),=*+%*# 4^! %&*4!
*4! &#5! "#$%&! '()*+,! 531+#234! *%4!
:*4*%#)4-! 5&#! 5*11! 7)* 8! 7,+0! &#23!
232#)*34-! *2,834! , =! (331* 84! %&,%!
,)3!*29#44*713!%#!(#)83%E!
"#$%&!'()*+,!*4!,14#!%&3!1,)834%!#93 M,*)!
museum in the world: extraordinary
animals that live together with
ancient trees, incredible sunrises that
(,=3!%#!73+#23!7)3,%&%,0* 8!4$ 43%4!
and then the mountains, deserts,
%)#9*+,1!(#)34%4!, =!8),441, =4E!
'11!%&*4!* !,!N#$) 3D!($11!#(!=*4+#:3)*34-!
thoughts and dreams to live.
This huge country is also populated
7D!,!(, %,4%*+!(,$ ,^!* !(,+%-!2, D!#(!
%&3! 1,)834%! ,%*# ,1! 9,)04! ,)3! &#23!
%#! %&3! '()*+, ! _7*8! (*:3`-! *E3E! %&3!
7*8! 2,22,14^! 3139&, %4-! 7$((,1#34-!
lions, rhinos and leopards.
' =! *(! %&*4! 53)3! #%! 3 #$8&-! 5*%&! *%4!
2#)3! %&, ! LA-AAA! 493+*34! #(! 91, %4-!
"#$%&!'()*+,! *4! ,! 42,11! 91, %! 9,),=*43!
, =-! #%!13,4%-!%&3!+),=13!#(!2, 0* =^!
* !(,+%!%&*4!*4!5&3)3!%&3!#1=34%!(#44*14!
%&,%!2,)0!%&3!#)*8* !#(!2, !53)3!(#$ =E!
I&343! (,4+* ,%* 8! 1, =4+,934! +#3C*4%!
5*%&! %&3! 2#=3) *%D! #(! +*%*34! , =!
* =$4%)*,1! +3 %3)4! %&, 04! %#! %&3!
=*,2# =-! 2, $(,+%$)* 8! , =! 2* * 8!
businesses (especially gold and
uranium).
"#$%&! '()*+,V4! * %3) ,%*# ,1*%D! , =!
technological development has
allowed it to host the 2010 World
S$9-! =$)* 8! 5&*+&! %&3! +#$ %)DV4!
* (),4%)$+%$)34! 53)3! ($)%&3)!
improved.

45
 END-OF-LINE AUTOMATION
FOR FLEXIBLE
PALLETIZING SYSTEMS
he Smipal palletizing system

T * 4%,113=! ,%! %&3! <, =(# %3* !

91, %! #(! K*12,)! S# %* 3 %,1!
Edible Oil and Fats (Pty) Limited
belongs to the APS 3000 series that
* +1$=34! ,$%#2,%*+! 4D4%324! (#)!
9,113%*Y* 8!+,)=7#,)=!71, 04-!7$ =134-!
%),D4! , =! 9,+04! * ! 83 3),1E! ! I&3!
9,113%*Y* 8!4D4%324!#((3)3=!7D!"2*9,1!
set a new standard in the panorama
#(! )#7#%*+! 9,113%*Y3)4! 5*%&! 2, M1*03!
movements and are characterized by
%&3!(,+%!%&,%!%&3D!,)3!&*8&1D!(13C*713!
and easily adaptable to any logistics
+# =*%*# ! #(! %&3! 1* 3M3 =! ,)3,! * ! ,!
5*=3! ), 83! #(! 43+%#)4^! 73:3),83-!
(##=-! +&32*+,1-! 9&,)2,+3$%*+,1-!
detergents, glass, paper and many
others.
I&3!+3 %),1!9*11,)!#(!%&3!'H"!9,113%*Y* 8!
systems is driven by brushless motors
that ensure extremely dynamic,
harmonic and precise movements
thus ensuring high reliability, reduced
maintenance and low management

INSTALLATION / Wilmar Oil

46
+#4%4!(#)!%&3!3 %*)3!9)#+344E System management is made even
In addition, the accurate design 3,4*3)! 7D! %&3! $43! #(! ,=:, +3=!
#(! %&3! +#1$2 ! , =! %&3! &#)*Y# %,1! graphics, touch screens and a wide
beam, together with the sliding on ), 83! #(! =*,8 #4%*+4! , =! %3+& *+,1!
)3+*)+$1,%* 8! 7,11! 71#+04-! 3 4$)3! support available in real time.
(1$*=!, =!+# %* $#$4!2#:323 %4!5*%&! G* ,11D-!3 %3)* 8!%&3!493+*(*+,%*# 4!#(!
minimal dynamic bending and virtual %&3! 9,+0,83=! 9,+0-! 4*Y3! , =! $273)!
,743 +3!#(!:*7),%*# 4^!%&*4!*4!%&3!03D! #(! 1,D3)4-! %&3! 4D4%32! ,$%#2,%*+,11D!
%#! 3 4$)* 8! ,! 1# 8! 1*(3+D+13! #(! %&3! proposes all the possible palletizing
mechanical components. layouts on the operator panel screen.
'$%#2,%*# ! , =! # M7#,)=! +# %)#1! #(!
Smipal palletizers rely on innovative
%3+& #1#8D! 7,43=! # ! "3)+#4! (*31=7$4!
through which the operator can
U$*+01D! , =! 3,4*1D! 2, ,83! ,11!
palletizing operations at the end
#(! %&3! 1* 3! $4* 8! ,! 4*2913! , =! $43)M
()*3 =1D! 2, M2,+&* 3! * %3)(,+3E!

Phelophepa, the health train.

H)343 %3=! (#)! %&3! (*)4%! %*23! * ! >@@.-! %&3! _&3,1%&!
%),* `! O* ! (,+%! H&31#9&39,! 23, 4! _&3,1%&D-! +13, `P!
is a 16-wagon train that travels nine months a year
%&)#$8&#$%! "#$%&! '()*+,-! 4%#99* 8! * ! 2, D! %#5 4! , =!
small villages to provide medical assistance to people.
R !%&*4!5,D-!%&#$4, =4!#(!93)4# 4-!5&#!* !%&3!9,4%!53)3!
(#)+3=!%#!5,10!(#)!=,D4!%#!)3,+&!%&3! 3,)34%!323)83 +D!
$ *%-! (#)! %&3! (*)4%! %*23! * ! %&3*)! 1*:34! +, ! #5! )3+3*:3!
adequate medical care in the place where they live.

47
 interwiew

THE WORD TO THE CUSTOMER

Interview with Fayyaz Moosa and Fanie
Hotzhauzen of Wilmar Continental.
From the left:
Floh Thiele of Caltech Agencies with
Fayyaz Moosa, Wilmar Continental
Operations Manager

Fayyaz Moosa, Operations Manager, Oil, adding that “the investment was
and Fanie Hotzhauzen, Plant Manager needed to meet the rapid growth in
of Wilmar Continental Edible Oil, 1#+,1! =32, =E! K3! ,)3! 5311! ,5,)3! #(!
state their expectations on the new the cutting-edge technology that all
SMI supply to Floh Thiele of Caltech "XR!2,+&* 34!(3,%$)3!, =!%)$4%!* !%&3!
Agencies during a business meeting.
4$99#)%! #(! %&3*)! 1#+,1! ,83 %! S,1%3+&!
Agencies”.
“For this new and relatively small
During the interview, Fayyaz Moosa
production line, we decided to invest
comments on the technical solutions
* ! 2,+&* 3)D! #(! 3C+3113 %! U$,1*%D`!
=34*8 3=! 493+*(*+,11D! 7D! "XR! %#! 233%!
says Fayyaz Moosa, Operations
%&3*)! 493+*(*+! )3U$*)323 %4! , =!
X, ,83)!#(!K*12,)!S# %* 3 %,1!B=*713!

INSTALLATION / Wilmar Oil

48
 %&3!4%$=D!, =!=3:31#923 %!4%,834!#(!
35! 9)#N3+%4! ,4! 5311! ,4! ,(%3)M4,134!
service” concludes Fayyaz Moosa,
company Operations Manager.

Below:
Continental Oil Mills (Pty) Limited
and Wilmar International Limited
announce their joint venture to
form the Wilmar Continental Edible
Oils and Fats (Pty) Limited company.

The managing staff of Wilmar Continental:

(From the left) Rob Abendanon, Vice-Chairman; Mohammed Ferouze Moosa,
Chief Executive; AK Moosa, Chairman; Asif Moosa, Sales & Marketing Manager;
Fayyaz Moosa, Operations Manager.

3C91,* 4!5&D!%&3!)3,4# 4!(#)!+&##4* 8! production center to cover the whole

competent partners continues to play 4#$%&3) ! &32*49&3)3! 2,)03%-! 5&*+&!
,!+)$+*,1!)#13!(#)!K*12,)!S# %* 3 %,1E! aims to be among the most advanced
“Since our company merged with the in our sector” continues Fayyaz
Wilmar International group, we have Moosa, who has a long experience
5*% 3443=! ,! 4%)# 8! 8)#5%&! #(! #$)! * ! %&3! %), 4(#)2,%*# ! 9)#+344! %&,%!
business. Our production capacity 8#34! ()#2! %&3! 433=! &,):34%! %#! %&3!
has expanded considerably and we 9)#=$+%*# ! , =! 2,)03%* 8! #(! 3=*713!
3C93+%! 4*8 *(*+, %! 8)#5%&! * ! %&3! oil.
coming years. “Quality, reliability, exceptional
I&3! 35! <, =(# %3* ! 91, %! %,034! %3+& *+,1!4$99#)%!, =!U$*+0!)349# 43!
%&3! +)3=*%! (#)! ,! 4$74%, %*,1! 9,)%! #(! %*234!,)3!,2# 8!%&3!=3+*4*:3!(,+%#)4!
this large-scale expansion, which is %&,%!53!%,03!* %#!+# 4*=3),%*# !5&3 !
equipped with high-speed machines choosing the machines submitted
(#)! %&3! 9)#=$+%*# ! #(! ,! 5*=3! by the main suppliers” adds Fanie
), 83! #(! 9)#=$+%4! #(! #$)! 9#)%(#1*#-! a#%Y&,$Y3 -!H1, %!X, ,83)!#(!K*12,)!
4$743U$3 %1D! 2,)03%3=! 7D! $23)#$4! Continental Edible Oil. “We are
retail distribution centers. pleased to be able to count on the
I#! ,==)344! 8)#5* 8! 2,)03%! 4%)# 8! 4$99#)%! #(! "XR! , =! S,1%3+&!
competition, our company is also Agencies and on their presence in
planning to build an integrated our production sites, both during

49