Warehouse and Inventory Management
Warehouse and Inventory Management
Warehouse and Inventory Management
Warehouse and
Inventory Management
Severino M. Villalon, Jr., MBA
April 14, 2018
NEW DIRECTIONS
• Warehousing and distribution has evolved
beyond mainly storage and delivery of goods.
The network of enterprises engaged in
sourcing, creating, then delivering a finished
product to the customer is an important new
field known as, logistics and supply chain
management;
NEW DIRECTIONS
• One of the key components in the supply chain is
warehousing and distribution. This has resulted
in:
– a new approach to how warehouses are designed and
managed;
– a new status and higher profile role for the logistics
function within corporations; and iii) a demand for
high skill levels in terms of human resources.
– Warehousing and distribution supports the industry’s
base and is of major importance
NEW DIRECTIONS
• Third Party Logistics is a reference to the
outsourcing relationship that a service provider
has with a primary manufacturer, wholesaler or
retailer and who ships the goods to the customer;
• Growth of Third Party Logistics has increased the
base demand for warehousing/distribution sites;
• Cross-docking and similar concepts are resulting
in a need for multiple truck bays, wider spacing
between columns and taller buildings with more
clear height within the facility to allow for easier
forklift operations and stacking;
WAREHOUSING ISSUES
Organization Structure
• Undefined scope
• Lack of communication between parties involved
• Incomplete drawings Plans are not completed and
details are missing
• Lack of conformance to requirements
• Nonstandard specifications that are not commonly
used
• Incomplete / ineffective meetings
• Difference between plans and specifications
• Don’t communicate exactly
Storage Space
WAREHOUSING ISSUES
• Large number of materials is required depending on the magnitude of the
project.
• And the term storage space implies both enclosed and open space that
can be used to keep materials of work safe until the need for it arise.
• All materials need protection against many threats such as pilferage, theft,
damage or loss. Material such as aggregates, bricks/blocks may not
require enclosed storage protection than proper outdoor positioning and
stacking. However, other materials such as reinforcement bars, steel
columns, timber, and galvanized steel for trusses must be protected
against contact with water in order to avoid rust/corrosion.
• The size of proposed building may occupy 60% of the total project site,
enabling the remaining 40% to be used for temporary access and site
facilities. In such case, the planners must arrange for periodic delivery of
certain materials to avoid cluttering the space, and maintain constant
operation to keep the area effective.
SECURITY PROBLEM
• Security of materials onsite is of paramount
importance. Gradual pilferage and theft are
issues of concern to the project managers.
• Loss of materials through pilferage and theft
represent financial lost to the project as a whole,
and in the end it increases the cost of the project.
• Materials are prone to be stolen despite being in
store. And some materials as earlier mentioned
may not require indoor storage.
• Therefore, a well designated security system
must be maintained 24 hours onsite.
AVAILABILITY OF MATERIALS ON MARKET
• Steady flow of materials throughout project duration is
among the primary function of material management.
However, this can be affected by market availability of
the material of work.
• Occasionally manufacturers can run out of raw material
or be affected by government policy to the extent that
production may have to be slow or suspended.
• Unavailability of materials of work on market can affect
material management by either increasing competition
in material purchase or delay the general work
progress.
PURPOSE OF MANAGING MATERIALS
• The Right quality
• Right quantity of supplies
• At the Right time
• At the Right place
• For the Right cost
TYPES OF ITEMS IN A TYPICAL SITE
WAREHOUSE
Material Type Details Example
Bulk materials Materials that are delivered in mass and Sand, Gravel, Topsoil,
are deposited in a container. Cement, Concrete
Palleted materials Bagged materials that are placed in pallets Cement, Doors
for delivery
Packaged materials Materials that are packaged together to Pipes, Tiles, Electrical
prevent damage during transportation and fittings
deterioration when they are stored.
TYPES OF INVENTORY
• Inventory is defined as a stock or store of goods. These
goods are maintained on hand at or near a business's
location so that the firm may meet demand and fulfill
its reason for existence. If the firm is a retail
establishment, a customer may look elsewhere to have
his or her needs satisfied if the firm does not have the
required item in stock when the customer arrives. If
the firm is a manufacturer, it must maintain some
inventory of raw materials and work-in-process in
order to keep the factory running. In addition, it must
maintain some supply of finished goods in order to
meet demand.
TYPES OF INVENTORY
• Sometimes, a firm may keep larger inventory than is necessary to
meet demand and keep the factory running under current
conditions of demand. If the firm exists in a volatile environment
where demand is dynamic (i.e., rises and falls quickly), an on-hand
inventory could be maintained as a buffer against unexpected
changes in demand. This buffer inventory also can serve to protect
the firm if a supplier fails to deliver at the required time, or if the
supplier's quality is found to be substandard upon inspection,
either of which would otherwise leave the firm without the
necessary raw materials. Other reasons for maintaining an
unnecessarily large inventory include buying to take advantage of
quantity discounts (i.e., the firm saves by buying in bulk), or
ordering more in advance of an impending price increase.
TYPES OF INVENTORY
• transit inventory,
• buffer inventory,
• anticipation inventory,
• decoupling inventory,
• cycle inventory, and
• MRO (Maintenance, Repair & Operating Supply) inventory.