Genset Controller, GC-1F Option B3, Automatic Mains Failure (AMF) and Automatic Transfer Switch Control (ATS)
Genset Controller, GC-1F Option B3, Automatic Mains Failure (AMF) and Automatic Transfer Switch Control (ATS)
DESCRIPTION OF OPTIONS
Description of option
Functional description
Parameter list
Table of contents
The units are not to be opened by unauthorised personnel. If opened anyway, the
warranty will be lost.
Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.
The English version of this document always contains the most recent and up-to-date infor-
mation about the product. DEIF does not take responsibility for the accuracy of translations, and
translations might not be updated at the same time as the English document. If there is a
discrepancy, the English version prevails.
Safety issues
Installing the unit implies work with dangerous currents and voltages. Therefore, the installation
should only be carried out by authorised personnel who understand the risks involved in working
with live electrical equipment.
Be aware of the hazardous live currents and voltages. Do not touch any AC
measurement inputs as this could lead to injury or death.
Factory settings
The unit is delivered with certain factory settings. Given the fact that these settings are based on
average values, they are not necessarily the correct settings for matching the individual
engine/generator. Thus precautions must be taken to check the settings before running the
engine.
Definitions
Throughout this document a number of notes and warnings will be presented. To ensure that these
are noticed, they will be highlighted in order to separate them from the general text.
Notes
The notes provide general information, which will be helpful for the reader to
bear in mind.
Warnings
2. Description of option B3
This document describes the functionality of AC voltage measurement and functions contained
in option B3.
ANSI numbers
Generator – Mains
Mains Source 1 – Mains Source 2 or Normal Source – Emergency Source.
In this document, it will be called “Source – Source”
Generator – Mains
This ATS type will be able to operate the mechanism of an ATS with control signals, defined by
the input/output settings. The ATS will use AMF logic for the operation. The ATS controller will
be able to control and protect the genset like in normal mains failure situations.
It will also be possible just to give a start signal, “Start genset”, to a genset. In this mode, the
control and protection of the genset is done by the genset controller, with the GC-1F/2 ATS
controller operating the ATS.
Source – Source
This type of ATS control will operate the mechanism of an ATS with control signals as defined by
the input/output settings. The AMF handling is available between two mains or utility sources.
Similar parameters as Generator – Mains are used, but with parameter names better suited to fit
the Source – Source application. The GC-1F/2 ATS controller will not be able to control a genset
directly, for example managing the start sequence with prepare and crank, but it will be able to
give a start signal, “Start genset”, for both sources. Priority selection of the sources will be
possible by settings or done by M-Logic.
The purpose of the LTO mode is to allow the controller to transfer the load to the genset
regardless of the mains status. This could be used with command timer functions. There are two
LTO modes, mode shift with normal LTO and LTO with AMF.
3. Hardware
Terminals
The AC voltage inputs are placed on terminals 28-32. The mains breaker control relay output is
placed on terminals 47 and 48.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
+ 0 com 1 2 3 com 1 2 3 4 5 6 com Input
R24 R26
R21 R22 R23
B(- 49
Power Status Multi Binary Emergen- RS485
sup- tional modbus
stop Option GND 50
A(+ 51
52
Can H 53
Can 1
GND 54
Option
Can L 55
56
Can H 57
Can
GND 58
Option H8/X4
Can L 59
Mains voltage Gen Voltage Gen
L1 N L2 NA L3 L1 N NA L2 NA L3 L1 L2 L3
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 47
AMF control
28 Mains L1 voltage
29 Mains neutral voltage
30 Mains L2 voltage Voltage range 50 to 480 V AC Ph-Ph value
31 Do not connect
32 Mains L3 voltage
47-48 Mains breaker control relay Function NC (normally closed). Configurable
Wiring 3-phase
32 U L3
15 MB OFF feedback
Supply
47
MB ON command
48
45
MB GB ON command
46
GB
33 U L1
36 U L2
Generator
34 Neutral voltage
38 U L3
S2
40 L1 s2
S1
39 L1 s1
S2
42 L2 s2 Generator
current
S1
41 L2 s1
S2
44 L3 s2
S1
43 L3 s1
N L1 L2 L3
Generator
Wiring 1-phase
MAINS
GC-1F AMF
N L1
28 U L1
Mains
voltages
29 Neutral
15 MB OFF feedback
Supply
47
MB ON command
48
45
MB GB ON command
46
GB
33 U L1 Generator
34 Neutral voltages
S2
40 L1 s2
Generator
S1
39 L1 s1 current
N L1
Generator
Wiring split-phase
15 MB OFF feedback
Supply
47
MB ON command
48
45
MB GB ON command
46
GB
33 U L1
36 U L2
Generator
34 Neutral voltage
S2
40 L1 s2
S1
39 L1 s1
S2
42 L2 s2 Generator
current
S1
41 L2 s1
N L1 L2
Generator
For general information about the display push-buttons and LEDs, see the
Installation Instructions and Reference Handbook.
4. Functional descriptions
Start engine
Mains OK
MB On
tMBC
GB On
tGBC
Gen start seq
tFD
Gen stop seq
tFOD
Gen running
Gen f/U OK
tFU
Mains failure Mains OK
detected
For example, if one of the breakers, CB1, is tripped by external events, the unit will report “CB1
Ext. tripped Unacknowledged” and the alarm LED will be turned ON.
Mains OK
MB ON (pulse)
MB OFF (pulse)
GB ON (pulse)
tGBC
GB OFF (pulse)
tFOD tMBC
Gen start seq
tFD
Gen stop seq
Gen running
Gen Hz/V OK
tFU
Gen cooldown
Mains failure
Mains OK
detected
2 position electrically held, solenoid style ATS or 2 contactors electrically held, (2COEH)
Mains OK
tFOD
MB (cont)
tMBC
GB (cont)
tGBC
Gen start seq
tFD
Gen stop seq
Gen running
Gen Hz/V OK
tFU
Gen cooldown
Mains failure
Mains OK
detected
Mains OK
tFOD
MB (cont)
tMBC
GB (cont)
tGBC
Gen start seq
tFD
Gen stop seq
Gen running
Gen Hz/V OK
tFU
Gen running
Mains failure
Mains OK
detected
Mains OK
MB ON (pulse)
GB ON (pulse)
tGBC tFOD tMBC
Gen start seq
tFD
Gen stop seq
Gen running
Gen Hz/V OK
tFU
Gen cooldown
Mains failure
Mains OK
detected
Mains OK
MB ON (pulse)
tMBC
GB ON (pulse)
tGBC tFOD
Neutral pos ON
Gen running
Gen Hz/V OK
tFU
Gen cooldown
Mains failure
Mains OK
detected
Mains OK
MB ON (pulse)
tMBC
GB ON (pulse)
tGBC tFOD
Neutral pos ON
Gen running
Gen Hz/V OK
tFU
Gen cooldown
Mains failure
Mains OK
detected
Mains OK
MB ON (pulse)
tMBC
Neutral ON (pulse)
tFOD
GB ON (pulse)
tGBC
Gen start seq
tFD
Gen stop seq
Gen running
Gen Hz/V OK
tFU
Gen cooldown
Mains failure
Mains OK
detected
Mains OK
MB ON (pulse)
tMBC
Neutral ON (pulse)
tFOD
GB ON (pulse)
tGBC
Gen start seq
tFD
Gen stop seq
Gen running
Gen Hz/V OK
tFU
Gen cooldown
Mains failure
Mains OK
detected
ATS configurations
MB ON
GB ON
MB OFF
GB OFF
MB ON
GB ON
For the setup with two outputs, a neutral feedback must be configured as well. When the
3COMH must go from Mains to Gens, it will first send a GB ON pulse to go to neutral, and when
neutral feedback is detected, a second GB ON pulse will be given to go to Gens.
When the 3COMH must go from Gen to Mains, it will first send an MB ON pulse to go to neutral,
and when neutral feedback is detected, a second MB ON pulse will be given to go to mains.
For a setup with three outputs, the neutral ON pulse will be given to move the ATS to neutral,
GB ON pulse will be given to go to Gen, and an MB ON pulse will be given to go to mains.
MB ON
GB ON
For the setup with two outputs, a neutral feedback must be configured as well. When the
3COEH must go from Mains to Gens, it will first open both GB and MB to go to neutral, and
when neutral feedback is detected, the GB relay is closed to go to Gens.
When the 3COEH must go from Gen to Mains, it will first open both MB and GB to go to neutral,
and when neutral feedback is detected, the MB relay is closed to go to mains.
MB ON
GB ON
For a setup with three outputs, the neutral relay will be closed to move the ATS to neutral, GB
relay will be closed to go to Gen and an MB relay will be closed to go to mains (only one relay
closed at a time).
Timer explanation
Timer Description
tFD Mains failure delay
See 7063 and 7073
tFU Frequency/voltage OK
See 6220
tFOD Mains failure OK delay
See 7062 and 7072
tGBC GB ON delay
See 6231
tMBC MB ON delay
See 7082
The condition(s) must be met before the operation can take place
Operation Condition
GB ON, direct closing Running feedback
Generator OK (ATS) input, direct closing Generator frequency/voltage OK
MB open
MB ON, direct closing Mains frequency/voltage OK
Mains OK (ATS) GB open
GB OFF, direct opening Shutdown
Trip GB alarms
MB OFF, direct opening Mains failure
Configuration
Genset mode
ATS type: Source – Source can only be selected by display, and it will only be
possible when “ATS” is selected as Genset mode (parameter 6070).
1. MB Pos on
When this input is activated, the GC-1F sees the generator breaker as closed. If the MB
on/off feedbacks is high/high simultaneously, an MB position failure is displayed.
2. MB Pos off
When this input is activated, the GC-1F sees the generator breaker as open. If the MB on/off
feedback is high/high simultaneously, an MB position failure is displayed.
3. Neutral Pos on
When this input is activated, the GC-1F sees the generator and mains breaker as open. If this
input is used, no GB/MB off breaker signals can be used.
4. Remote MB open
This input will open the mains breaker, but will only work in Man mode
5. Remote MB close
This input will close the mains breaker, but will only work in Man mode
7. LTO mode
This input will change mode to load take over (LTO)
8. AMF mode
This input will change mode to AMF
9. ATS mode
This input will change mode to ATS
Relay 47 is closed when de-energised, but works as all other relays when the
GC-1F is powered up.
1. MB (continuous)
MB relay contact will close continuously.
2. Neutral (continuous)
Neutral relay contact will close continuously.
3. MB ON (pulse)
MB relay contact will give an ON pulse signal (adjustable in 7084).
4. MB OFF (pulse)
MB relay contact will give an OFF pulse signal (adjustable in 7084).
5. Neutral ON (pulse)
Neutral relay contact will give an ON pulse signal (adjustable in 2310).
7. MB status
This output contact will close when the MB is closed.
8. Neutral status
This output contact will close when the ATS is in neutral position.
9. Mains OK
Output contact will close when no mains failure is present or the mains Ok timer is running.
The example below shows the menu for setting the mains failure low voltage:
The example below shows the menu for setting the mains failure high voltage:
The timer for both low and high voltage set point is set in the menu for low
voltage. The same principle is used for the setting of low and high frequency.
The example below shows the MB close delay timer. The delay set is the time between the
transmission of the GB open signal to the transmission of the MB close signal.
The example below shows the MB open failure timer. If the timer expires before the MB is open,
the alarm will be activated. If no sign signals are used, the GC-1F will automatically assume that
the breaker is opening.
The example below shows the MB close failure timer. If the timer expires before the MB is
closed, the alarm will be activated. If no sign signals are used, the GC-1F will automatically
assume that the breaker is closing.
MB position failure:
If “MB ON” and “MB OFF” inputs give the same feedback signals (High/High), an MB position
failure will be present.
Neutral failure:
This alarm is used for 3 pos. ATS switches where a neutral is used.
Auto-mode shift:
“Auto-mode shift” is used for alarms with fail class “Shutdown + man-mode” and the controller
running in auto-mode. When alarms are acknowledged either by display or by “auto-
acknowledge” setting, the mode will automatically switch to auto-mode.
ATS type
Change of ATS type from, for example, “Gen – Mains” to “Source – Source” can only be done
via display, when the genset mode 6070 = “Automatic Transfer Switch”.
Change of ATS type resets the unit and default parameters will be present.
Source priority
Parameter overview
The Source – Source ATS type uses the same parameters as Gen – Mains, but parameters for
engine protection and control have been removed. In addition to this, the generator (Gen) and
Mains (BB) parameters have changed names. The parameter numbers are kept the same, so it
is easy to navigate.
Two new groups of protections; “Source 1”, “Source 2” and one new group called ATS logic.
ATS logic has the same functionality and operates as the known AMF logic. “Priority 1” will
always be operated as the “mains” like in normal emergency applications. “Source priority”
makes it possible to choose first priority between Source 1 and Source 2.
5. Parameter list
Related to this option are parameters 1620, 2160-2170, 2200-2210, 2240-2250, 6050-6070,
6104, 7060-7082 and 7110.
See the “Installation Instructions and Reference Handbook”, document number 4189340472.