Ship Systems
Ship Systems
CHAPTER NO. 1
Structure: -
• Introduction.
• Air compressor.
• Type of compressed air.
• Uses of compressed air onboard ship.
• Types of compressors.
! Centrifugal compressor.
! Reciprocating compressor.
! Comparison between centrifugal compressor and reciprocating
compressor.
! Important factor related to performance of compressor.
• HP Air System.
• Piping and Valves-Pneumatic Systems
• Parts of a Compressor.
• Parts of a HP Air Panel.
• Acoustic Emission Tests.
• Questions for self-assessment.
• Sources of information/References for further reading.
Introduction
1. Air compressors are used to charges compressed air the bottles. These
are usually electrically driven. A connection for charging these compressed air
means of a compressor from the shore is also provided. The working pressure of
the high-pressure air system is usually between 3000 and 4000 psi. At each
connection a reducing valve, usually denoted as R, is fitted so that the served
system should get the requisite pressure as tested earlier. The reduction of
pressure is usually achieved by means of two reducing valves, the first one at the
ring main reducing the pressure to about 50 psi and the second one reducing the
pressure to 15 psi or other pressure as required.
Air Compressor
HP Air
LP Air
Centrifugal Compressor
Reciprocating Compressor
HP Air System
12. The HP air system usually consists of two/three ring mains as required by
the ship at forward, mid-ship and aft, cross connected amidships. HP air is stored
in three or more groups of bottles paced in the ship and feeding into a bottle
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group control chest in the control room. Manipulating the valves in the control
chest one or more of the bottle groups can be used to serve one or more of the
main rings. Air compressors charge the bottle, which are usually electrically
driven. A connection for charging by means of compressor from the shore is also
provided. The working pressure of the high-pressure air system is usually
between 3000 and 4000 psi. in. At each connection a reducing valve, R, is fitted
so that the served system should get requisite pressure as tested earlier. The
reduction of pressure is usually achieved by means of two reducing valves, the
first one at the ring main reducing the pressure to about 50 psi and the second
one to 15 psi or other pressure as required. Separate relief valves are also fitted,
as necessary, to guard against damage by excessive pressure should the other
reducing valves (primarily fitted for reduction of pressure) fail.
13. Pipes forming part of the HP air blowing system are usually made of
cupro- nickel, whereas those in the LP air blowing system are of hot solid drawn
steel galvanized, inside and out. Valves and valve chests and other fittings in this
system are usually made of gunmetal or other suitable non-ferrous material.
Valves are made in such a way as to give minimum pressure drop, greatest
resistance to erosion and corrosion and can be easily maintained. Valves in HP
air system are normally made of gunmetal. LP air system uses diaphragm type
valves made of gunmetal. ‘O’ seals rings of synthetic nylon and synthetic rubber
used extensively in pneumatic systems.
Parts of a Compressor
CHAPTER NO. 2
Structure: -
• Introduction.
• Causes of fire.
• Methods of eliminating fire.
• First aid fire fighting extinguishers.
• Fire fighting installation.
• Spraying/sprinkling system.
! Magazine spraying system.
! Hanger spraying system.
• Smoothening system.
! Steam drenching system.
! Methyl Bromide and CB/refrigerant 12 system.
! Carbon dioxide system.
• Foam installation.
• Fire fighting equipment.
• Question for self-assessment.
• Sources of information/References for further reading.
Introduction
2. The problem of protecting a ship against fire is, fundamentally, the same
as that for a building on shore. It is best tackled by expending effort in two
direction; first towards preventing the occurrence of a fire, i.e. eliminating of
possible sources and causes of ignition, and secondly towards providing the most
efficient installation and equipment to fight a fire, if it does occur.
Causes of Fire.
8. The sprinkler heads are attached to a grid of pipes supplied with salt water
from the fire main. A branch is taken off the fire main at an angle above the
horizontal and laid via a SDV (locked open) and a mud box to the spray valve. An
additional valve, which must be locked open, is provided in some ships near the
spray valve on the fire main side to avoid having to drain down an excessive
amount of water before routine checking.
9. A short lead ending in an SDV and hose connection is taken off the
system between the spray valve and the mud box to facilitate draining down.
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10. In all ships the spray valve can normally be operated from three positions:
(a) From inside or immediately outside the magazine.
(b) From flooding locker at the upper position.
(c) From an intermediate position.
11. At least one of the last two positions should be separated from the
magazine by a main transverse watertight bulkhead.
13. The spray valve is operable only at the valve and is used in the event of
accidental operation of the sprays. Automatic system may also be fitted to other
magazines where particular fire risk exists.
16. The ring main is connected to the 3 1/2 inch spray grid by short branches,
each fitted with a rapid opening valve operated by large wheels (hand) in the
hanger access lobbies. Any two-hanger sections can be sprayed simultaneously
with an average pressure at sprinkler heads of 15psi. Pumps and lines are to be
tested periodically for efficiency checks and accumulation of marine growth. Sight
drains are lead from the discharge side of each spray valve in the hangar to
detect leakage. The fire main and the hangar spraying main are cross connected
by 6 inch pipe each fitted with a SDV which is normally locked shut, so that one
system can be used to supplement the other.
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Smothering System
18. CO-2 systems are generally similar in design to methyl bromide and
CB/Refrigerant 12 installations describe above. Cylinder capacity is calculated on
a 50%gas concentration in the protected compartments, based upon1pound of
liquid CO-2 being equivalent to 8 cubic feet of gas. Control position are generally
situated over the compartments they serve and each position incorporates a
safety switch to actuate an audible warning in the compartments, to give prior
warning of gas discharge.
19. When any one of the above systems is operated it is essential that
compartments affected are evacuated, ventilation stopped and all openings
closed.
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Foam System
20. Foam is the most effective means for dealing with fire involving flammable
liquids, such as FFO, diesel oil, or petrol. The extinguishing action of foam is to
interpose a heat retardant layer between the fuel surface and the air. Once
applied, a foam blankets will remain effective for a considerable length of time.
Foam is generated mechanically using the AFFF compound.
CHAPTER NO. 3
Structure: -
• Introduction.
• Purpose of steering gear.
• Types of steering gear.
• Position of steering the ship.
• Components of a steering gear.
• The steering controls system.
• The power system.
• Hydraulic rams and tiller.
• Hunting gear.
• Steering by main engine in a twin-screw ship.
• Question for self-assessment.
• Source of information/References for further reading.
Introduction
1 Steering gear is used onboard ships to steer the ship. The steering gear
system is mainly divided into two systems i.e. the power system, which actually
moves the rudder and the control system, which links the power system to the
steering position.
2 To turn the rudder to achieve required turning of the ship for maneuvering,
entering and leaving harbor etc.
(a) Mechanical.
(b) Electrical.
(c) Hydraulic.
(d) Electro-Hydraulic.
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(a) Bridge
(b) Wheel house/Emergency steering post
(c) Aft steering position
5 The steering gear system is mainly divided into two systems i.e. the power
system, which actually moves the rudder and the control system, which links the
power system to the steering position.
7 Most naval vessels now in service use voice communication from the
bridge to a helmsman in a protected position, often below the waterline in large
ships. The helmsman’s wheel moves a hydraulic ram, connected by piping to a
similar ram in the tiller flat. This ram is connected to the control mechanism of the
power-pumping unit. These ramps are known respectively as the transmitter and
receiver of the telemotor system.
on the bridge, increasing use being made of electrical system to link wheel and
power system on the tiller flat.
12 It is clear that when the rudder is turned, there will be a side thrust on the
rams and to relieve the latter of undue strain they are supported by arms, which
slide along strong guides running parallel to the cylinders on each side.
Hunting Gear
14 In case of total steering failure a twin-screw ship can steered by both main
engine (propellers) after locking the rudder amidships. In this condition one main
engine will run at constant rpm and by controlling the speed of other main engine
(ahead/astern) we can steer the ship. Steering by main engine is done in
emergency only.
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CHAPTER NO. 4
VENTILATION SYSTEM
Learning Objectives: After studying this chapter you will be able to understand
the following: -
! Purpose of Ventilation System
! Sources of Heat load
! Types of Ventilation System
! Types of Fan
! Design Condition
! Arrangements in Typical Compartments
! Maintenance Routine
_______________________________________________________________
Structure: -
• Introduction.
• Purpose of Ventilation system.
• Sources of heat load.
• Types of Ventilation system.
• Types of fans.
• Centrifugal fan.
• Axial flow fan.
• General consideration in design of Ventilation systems.
• Design condition for Ventilation system in warships.
• Ventilation arrangements in typical compartments.
• Funnel uptakes.
• Gas turbine uptakes.
• Boiler uptakes.
• Maintenance routines.
• Ventilation supply and exhaust and exhaust trunking system.
• Ventilation gas flaps and re-circulation flaps.
• Hinged watertight louvers and hinged louvers.
• Hangar ventilation system.
• Ventilation flameproof gauges.
• Ventilation grease filters.
• Question for self-assessment.
• Sources of information/References for further reading.
Introduction
2. Ventilation system supplies natural air (and removes toxic air/hot air by
natural exhaust) from the compartments/group of compartments for comfort of
men and smooth running of machinery.
3. The heat generated or heat load as it is called, arises from four sources:-
(a) The men in the compartment
(b) Machinery, electrical apparatus, lighting, etc. In the compartments.
(c) Conduction through the boundaries of the compartments from
adjacent compartments from the sun and sea.
(d) Fresh air which has to be cooled from outside air temp to the
compartment temperature.
(a) Fan supply and Natural exhaust: This system in which air is
supplied to the compartment by means of a fan drawing fresh air from the
open, and exhausted naturally, is adopted in cases where the supply of
fresh air, and not the removal of foul air, is the primary objective eg. Naval
stores and working spaces where large numbers of personnel are liable to
be staying for long periods have this type of ventilation. With fan supply,
good control can be exercised over the delivery of fresh air to suit
requirements of the occupants and the compartment conditions.
(b) Fan exhaust and natural supply: This method is used where the
removal of heated air, noxious gases or inflammable vaporous is the
primary objective e.g. in auxiliary machinery rooms, sprit room, petrol
compartments, paint store, aircraft hanger, etc.
Types of Fans
4. There are two types fans, which are generally used in ventilation systems
of warships. These are: -
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Centrifugal fan
9. Axial flow fan works on the same principle as the propellers of aircraft. It
consists primarily of an impeller, with blades mounted on a nacelle enclosing an
electric motor, inside a circular trunk, having a small clearance from blades.
Provided a straight length of trunk can be arranged at the inlet ends they can be
designed to be as efficient as the centrifugal type for a given volume output and
pressure, and can be used to distinct advantage where economy of space is
important. The modern practices are to use this type for group systems and
machinery spaces.
(b) The most important of these are very limited space available for the
necessary fans, air cooling equipment, trunking and associated fittings,
and necessity for maintaining the highest standard of water tight sub
division
(d) Limiting the size of fan supply and exhaust systems to areas
between main bulkheads is distinctly advantageous in this respect.
(e) In diesel driven ships electric heaters are used in supply trunks.
12. Outlets from air trunks supplying air to a compartment are termed
LOUVRES and in warships directional louvers are used in all compartments
ventilated by fan supply except the main machinery spaces. The two types of
louvers commonly used are: -
Funnel Uptakes
14. With the exception of large lift openings, some of the largest openings in a
modern warship are the uptakes and down takes to the main machinery, and, if
steam plant is fitted to the boiler, the quantities of air taken in and effluent gases
expelled are very large and, unless isolated from the machinery working spaces
by suitable measure, the risk of contamination, if the ship has to pass through an
area of `fall-out’ would jeopardize fighting efficiency.
15. For this reason the supply of air to, and expulsion of gases from, boiler or
gas turbine or diesel prime mover, is arranged on the `trunk’ principle, i.e. by
closed supply trunks or uptakes connecting the actual machinery or boiler direct
to the atmosphere, so that the operating personnel are not exposed to
contaminated air.
16. In the case of uptakes from gas turbines and boiler, it is necessary also to
designed them to take account of the considerable expansion of the trunks, under
the high temperature of the effluent gases and to insulate the surrounding
compartments to achieve acceptable living and working spaces therein. These
two cases are dealt with more fully in subsequent paragraphs.
17. The chief factors influencing the design of gas turbine uptakes are the
permissible backpressure on the turbine and the temperature and velocity of the
exhaust gases. Fig.7 shows a typical arrangement of the construction, provision
for thermal expansion, and the method of supporting the uptakes. A separate
uptake is provided for each gas turbine and care must be taken to site it’s exit
clear of the inlet opening to the turbine, to prevent re-circulation of the hot
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exhaust gases through the turbine. Access doors and internal ladder rungs are
fitted in each uptake to facilitate cleaning. Drainage is provided at points where
condensation and rainwater are likely to collect.
18. The steel used for the uptakes is of a corrosion resisting type and of
thickness compatible with the temperature and velocity of the gases.
19. Each uptake comprises of two sections divided by a diaphragm plate, fitted
approximately at 01 deck level. The weight of the lower section is supported clear
of the gas turbine exhaust volute by means of brackets welded to the uptakes
and the lower and upper section of the uptake space below the diaphragm plate.
The brackets at the lower end are designed to accommodate the transverse
thermal expansion of the uptakes, while those at the upper end are designed for
transverse thermal expansion and the thrust produced by the gas velocity. The
weight of the upper section is supported on the diaphragm plate and brackets
fitted to the structure of the funnel casing.
21. The wild heat emitted from the uptakes to the machinery spaces and the
transference of heat to the accommodation and working spaces adjacent to the
uptake space must be kept to a minimum. This is achieved by fitting insulating
lagging on the outer surfaces of supporting brackets as shown in the Fig.7.
Boiler Uptakes
23. The temperature of the effluent gases is lower than the case for gas
turbines. This is one reason why the insulation thicknesses involved are generally
less and the overall expansion allowed for is smaller. The other reason is that the
down-take air, passing between the uptake and trunked access has a cooling
effect.
24. The actual boiler are enclosed within a `boiler box’ and fired from the
steam turbine room to which the down take air does not therefore penetrate, and
the uptakes are connected direct to the economizer which are also within this
airtight box. All the auxiliary machinery necessary to run the boiler is housed in
the steam turbine room with the exception of the forced draught blowers, which
are sited in the compartments or on a `blower flat’ within the boiler box on
the deck above the main boiler.
25. Instruments and equipment are fitted in each boiler uptake above the
economizer for taking the temperature of the flue gases, drawing off samples of
the gases and observing smoke density.
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Maintenances Routines
Weekly
W–1 Remove drain plugs and lubricates plugs. Grease to be used XG-
274.
W-3 Remove fluff and dust from slots and grills of exhaust ventilation
trunking and from fine wire mesh opening in ventilation trunking and
bulkheads.
Monthly
4 Monthly
8 Monthly
8Months Ensure that valves and flaps and associated swing bolts and
butterfly nuts fitted in trunking operates freely. Lubricate as necessary.
Return valves or flaps to original position on completion.
Monthly
28. Maintenance Routines for Hinged Water Tight Covers and hinged
Louvres
Weekly
W-1 Lubricate watertight cover hinges, swing bolt and butterfly nuts.
Ensure that rubber seals are free from wedges and are working. Ensure
that wedges are chained in position. Grease to be used: XG-274
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Weekly
8Monthly
Daily
Day-1 Examine flame proof gauges in known dirty areas and clean
as necessary.
Weekly
Daily
Weekly
CHAPTER NO. 5
Structure: -
• Introduction.
• Purpose of Bow door, Bow Ramp, Cargo Hatch and Hatch Ramp.
• Bow Door.
• General description.
• Do’s and Don’ts
• Operating instructions.
• Bow Ramp.
• General description.
• Do’s and Don’ts
• Operating instructions.
• Hatch Ramp.
• General description.
• Do’s and Don’ts
• Operating instructions.
• Maintenance Instruction- Bow Door, Bow Ramp, Cargo Hatch and Hatch
Ramp.
• General maintenance.
• Mechanical maintenance.
• Hydraulic maintenance.
• Question for self-assessment.
• Source of information/References for further reading.
Introduction
1. Bow door, ramp door and cargo hatch are installed in LST’s (Landing Ship
Tanks) and used for loading and unloading of cargo, Vehicle, Tanks and other
equipments, into LSTs.
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Purpose of Bow Door, Bow Ramp, Cargo Hatch and Hatch Ramp
2. Purpose of Bow Door, Bow Ramp, Cargo Hatch and Hatch Ramp are as
follows: -
Bow Door
(a) Bow doors are arranged in two panels, hinged outboard port and
starboard
(b) The bow doors are operated from push buttons located on a control
stand.
(c) Weight of each door panel is approximately 7.5 Tones for the standard
LSTs in the Indian Navy.
(d) Each Bow door panel is opened and closed by means of two direct
acting hydraulic cylinders. Four sets of hydraulic cleat assemblies are
provided.
(e) Four hydraulic locking bolts are provided for securing the doors in the
closed position.
(f) Water seal rubber located in a housing around the opening, and
compressed by steel compression bars seal the doors.
(g) In the event of total breakdown of the hydraulic systems, arrangements
have been made for emergency operation using the capstan.
4. Dos and Donts while operating Bow door are given below
Don’ts
(a) Do not alter settings of hydraulic valve without proper authority.
Dos
(a) Check that all equipment and stowage areas are clear of personnel
and obstructions before operating.
(b) Observe operating instructions and ensure that warning nameplates
are permanently displayed in control compartments and area adjacent
to bow doors.
(c) Ensure securing bolts and cleats are disengaged before opening port
and starboard bow door panels. Afterwards ensure bolts and cleats are
engaged after closing bow doors panels.
(d) Lock all control boxes when not in use to prevent accidental operation
by unauthorized personnel.
(e) Carry out maintenance routines time to time, for maximum efficiency
and life of equipment.
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Bow Ramp
7. Dos and Don’ts while operating Bow ramp are given below: -
Don’ts
Dos
(a) Ensure bow doors are opened before lowering bow ramp.
Afterwards, ensure that bow doors are closed after raising bow ramp.
(b) Check that all equipments and stowage area i.e. doors position
(when ramp raised) or at shore position (when ramp lowered) are clear of
personnel and obstruction before operating.
(c) Observe operating instructions and ensure that warning nameplates
are prominently displayed in control compartments and area adjacent to
bow ramp.
(d) Ensure securing latches and cleats are disengaged before lowering
bow ramps. Afterwards, ensure latches and cleats are engaged after
raising bow ramps.
(e) Lock all control boxes when not in used to prevent accidental
operation by unauthorised personnel.
(f) Observe maintenance instructions for maximum efficiency and life
of equipments.
(g) Ensure wire leads are in proper contact with sheave grooves.
extend, with outer leaf fully extended, the ramp will again start to lower to
fully lowered position.
(j) Release control valve lever after ramp contacts shore
.
Hatch Ramp
(c) The sealing gasket around the perimeter of the hatch ramp opening
is of water seal quality. It is held in position with Tivoli ‘K’ adhesive. A steel
compression bar located all around the periphery of the hatch ramp
compresses the gasket throughout, when closed.
(e) Anchor and rigging screw brackets are provided for wire rope
securing to hatch ramp.
10. If hatch ramp is stopped for any reason in an intermediate position, the
ramp should always be secured by lashing to prevent any movement.
11. Dos and Donts while operating Ramp Hatch are given below: -
Don’ts
a. Dos
(a) Check all equipment and stowage area is free of personnel and
obstructions before operating.
(c) Lock all control boxes when not in use to prevent, accidental
operation use by unauthorized personnel.
(a) Ensure that there are no obstructions to the operation of the hatch
ramp and that personnel are clear of the area.
(c) Move hatch ramp control valve lever to raise and hold.
(d) Move cleat control valve lever to release. When cleats are free,
return to neutral.
(e) Move hatch/ramp control valve lever to lower and hold until fully
lowered.
(b) Move hatch ramp control valve lever to raise and hold.
(c) When fully raised move cleat control valve lever to engaged.
(d) When cleats are fully engaged, return both cleat and hatch/ramp
control valve levers to neutral.
Maintenance Instructions- Bow door, Bow Ramp, Cargo Hatch and Hatch
Ramp.
General Maintenance
Yearly
(a) Check the entire structure for cracks. A check should be always
carried out if the equipment has been loaded beyond its “safe working
load” for any reason.
(b) Nipples are to be removed and cleaned. Check that the nipple allow
grease to penetrate through. Check that the compressed grease does not
leak out of the nipples.
Mechanical maintenance
Rubber packing
(a) Considering the life span and the compression properties of the
packing is important to check at for mechanical damages. Damage to the
compression bar can cause damage to the rubber and allow water leakage
through the door.
(b) The water tightness of the rubber packing can be checked with a
water jet test on cleated cover.
3 Monthly
(c) Check that the chains are in good condition, and tighten them if
necessary.
(d) Check wire ropes for broken strands and other damage. Check wire
fittings.
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Yearly
(a) Check the entire structure for cracks. A check should be always
carried out if the equipment has been loaded beyond it “safe working load”
for any reason.
(b) Nipples are to be removed and cleaned. Check that the nipples
allow grease to penetrate through.
(c) Check that the compressed grease does not leak out of the nipples.
Hydraulic maintenance
Monthly
(c) Check oil suction and return filters in tank. These filters to be
checked while operating the equipment. Choked filters are usually
indicated by a visual signal.
Yearly
(d) Remove all dirt collected in the bottom of the tank carefully with
rubber scrapers and clean rags.
(f) Allow the oil in the containers to stand for about four hours and then
refill with the same oil or with the new oil. The filling should be done by
means of a pump, without moving the container. Further the pump suction
tube should be at a height about 10 cm above bottom of the cistern in
order to leave any unclean oil in the bottom of the container. Add new oil
of the same type if necessary.
Routine maintenance-Hydraulic
(a) The fluid level should be checked before starting the pump motors.
1. What is the purpose of bow door, ramp door and cargo hatch?
2. What is bow door?
3. What are the DOS and DONTS for bow door operations?
4. What are the operating instructions for bow door operations?
5. What is the bow ramp?
6. What are the DOS and DONTS for bow ramp operations?
7. What are the operating instructions for bow ramp operations?
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