HEATER

Service: VACUUM Heater Item N°: F0

01
1 Type Cabine Box Number Required Operating 1 Manufactured by
1)
2 Total Heat Duty 6 million Normal Design MM kcal/hr
3 PROCESS CONDITIONS
4 Heater section RADIATION CONVECTION SUPERHEATER
5 Design Case crude oil
1) 1)
6 Heat Absorption MM kcal/hr 37.529 0.436
7 Fluid RECIDUE crude oil Steam
1)2) 1)
8 Flow Rate kg/hr 20000 5 900
9 Pressure Drop (allowable) kg/cm2 12 0.5
10 Pressure Drop (calculated) kg/cm2
11 Average Flux Density (allowable) kcal/hr.m2
12 Average Flux Density (calculated) kcal/hr.m2
o
13 Max. Allowable Inside Film Temperature C
2
14 Fouling Factor hr.m C/kcal
15 Corrosive and Erosive Characteristic
16 Velocity Limitation m/s
4)
17 Inlet Conditions
o
18 Temperature C 220 200
19 Pressure kg/cm2 g ≈3 ≈ 3.5
20 Liquid Flow Rate kg/hr 384 261
21 Vapor Flow Rate kg/hr 8 819 5 900
22 Liquid Density at O.T. kg/m3 658
23 Vapor Molecular Weight kg/kmol 73.4 18
24 Liquid Viscosity at O.T. cP 0.27
4)
25 Outlet Conditions
o
26 Temperature C 360 3 360
27 Pressure kg/cm2 g ≈ 2.2 3 ≈3
28 Liquid Flow Rate kg/hr 177 325 3
29 Vapor Flow Rate kg/hr 215 755 3 5 900
30 Liquid Density at O.T. kg/m3 686 3
31 Vapor Molecular Weight kg/kmol 136 3 18
32 Liquid Viscosity at O.T. cP 0.30 3
33 FUEL CHARACTERISTIC
34 Type of Fuel Fuel Gas/N. Gas Type of Fuel Fuel Oil
35 Heating Value (LHV) kcal/kg Heating Value (LHV) kcal/kg
36 Fuel Molecular Weight Fuel Molecular Weight
37 Density kg/Nm3 Density kg/Nm3
o
38 Temperature at Burner oC Temperature at Burner C 95-105
39 Fuel Pres. (avail. at burners) kg/cm2 g 1 Fuel Pres.(avail. at burners) 2
kg/cm g 6
3)
40 Fuel Composition % mol. Fuel Specification
41 3) Atomizing Steam:
42 Pres.(avail. at burners) kg/cm2 g 8
o
43 Temperature at Burner C 200
44 COMBUSTION DESIGN CONDITIONS
45 Excess Air (Fuel Oil, Gas) % Guaranteed Efficiency min. 81 % Calc. Efficiency %
46 Radiation loss, % of heat release %
47 Calc. Heat Release MM kcal/hr Volumetric heat release kcal/hr.m3
o o
48 Flue Gas Temp. Leaving Radiant Sect. C Flue Gas Temp. Leaving Convection Section C
49 Flue Gas Draft at Radiant Outlet Pa Flue Gas Draft at Convection Section Pa
50 Flue Gas Draft at Burners Pa
51 Flue Gas Flow Rate kg/s
52 Ambient air temperature -8 ~ +55 oC Combustion air design temperature o
C
53
54 NOTES: Manufacturer shall be submit the suitable design for approval
55
56
Project BAGHDAD BLOWING ASPHALT UNITS/IRAQ

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 HEATER
Service: VACUUM Heater Item N°: F01
1 MECHANICAL DESIGN CONDITIONS
2 Section RADIATION CONVECTION SUPERHEATER
3 Coil Design
o
4 Design Fluid Temperature C 380 380 400
2
5 Design Pressure kg/cm g 20 20 5
6 Corrosive Allowance mm 3 3 3
7 Hydrostatic Test Pressure kg/cm2 g
8 Number of Passes
9 Stress Relieve (YES or NO) yes yes yes
10 Weld Inspection Requirements (X-ray or other) RTG 100% RTG 100% RTG 100%
11 Heater Tube Coils Connection bend bend bend
12 Tubes
13 Vertical or Horizontal Horizontal
14 Material A 335 P9 A 335 P9 SA 213 T22
15 Wall thickness (minimum/average) mm
16 Design basis for tube wall thickness API 530
17
18 Crossovers
19 Type (welded or flanged) welded
20 Location
21
22 Burners
23 Manufacturer and Type Number of Burners 6
24 Location
25 Size and Type of Pilots
26 Heat Release per Burner at Design Excess Air and Draft: Normal Gcal/h Maximum Gcal/h
27 Noise Level: <85 dB (at 1m)
28 Miscellaneous
29 Overall Dimensions of Furnace Length Height Width mm
30
31 Special equipment
32 Soot blowers retractable
33
34
35 Special Requirements, Codes and Standards
Maximum main dimensions of the heater is to be eliminated to 2500x10000mm (see enclosure No.3 - 1 page
36
in total). All necessary operating and acces platforms, stairways and ladders are required.
37 All feed inputs/feed outlets on one short side of the heater is to be designed.
As an alternative shall be offered:
a) two pcs. of forced draft fans (running+stand-by), one with electric drive, the second one with turbine incl.
38
maximum dimensions and weights of each one
b) all relevant interconnecting air ducts on suction/discharge side of fans
Scope of supply shall include process and mechanical detail design, material procurement and fabrication,
39 inspection and testing, delivery of all refractory lining incl. relevant anchoring etc., painting and supply
documentation
40 Codes and Standards, Documents, Mechanical Requirements see enclosure. No.4 (7 pages in total)
41 API 560, API 530
42
43 Notes:
44 1) Required flexibility 60-105% (Heat duty as well as fluid flow rates)
45 2) include 1000 kg/h water
46 3) Composition and conditions for Fuel gas, N.gas, Fuel oil see encloruse No. 1 (3 pages in total).
47 4) nomographs - enthalphic and pressure curves, liquid density curves, vapours mol. weight curves
48 see encloruse No.2, Rev.1 (3 pages in total)
49
50
Project BAGHDAD BLOWING ASPHALT UNITS/IRAQ
TOP SKY OIL Page
TOP SKY OIL &PETROLEUM SERVICES LTD.
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R.
& PETROLEUM SERVICES LTD
Des. Chd. Ap. Date Description