Pegler General Valves PDF
Pegler General Valves PDF
Pegler General Valves PDF
SOLUTIONS
1
Pegler Yorkshire
Connect with
Confidence
Diverse industry expertise combined with cutting-
edge technological innovation mean Pegler Yorkshire’s
Control solutions help you overcome unique
challenges and meet the highest standards in
both performance and system aesthetics.
2
CONTENTS
3
PRODUCT OVERVIEW
Pegler Yorkshire has been a major force in valves and fittings for over 100 years and
our commercial valves package is built upon the unique strengths in design and
manufacture accumulated over this period.
As well as offering traditional threaded and compression The Pegler commercial valves package also offers cast
connections the Pegler commercial valves range also iron and steel valves in a range of types and sizes. Steel
offers the new connection technology of press-fit and valve applications are focused on district heating but
push-fit jointing and sets a new standard for the industry. also form part of the Pegler commercial package with
When pipe sizing reaches 2” sizes and above, particular flanged and welded end valves being available.
consideration should be given to material selection.
4
HENCO MULTI-LAYER VALVES
A highly innovative and cost effective system, including pipes, fittings and valves.
Multi-layer pipe combines the best features from metal and plastic pipe systems.
The Pegler valve range offers solutions from 16mm to 40mm connections.
FEATURES
Unique design using Pegler valve assembly technology
Union connections to each valve end offers pipe breaks up and downstream
of the valve
The range provides for insulation, regulation and back flow protection
Simple and fast, reduces time on site with good repetition of joint quality
No hot work permits and associated insurance implications or health and
safety hazards
Suitable for both heating, chilled and potable water (where WRAS Approved)
Valves available in Bronze, Brass and DZR brass to suit operating duty
THREADED CONNECTIONS
A heat free jointing method particularly suited to smaller, fixed systems using
EN10255 mild steel tube, where the installation is expected to remain unchanged
for long periods of time. Products are available (dependent on style) for three
types of thread.
FEATURES
IS07 Rc (BS21) taper thread
ISO 228 parallel thread
ANSI (NPT) American taper thread
Suitable for heating, cooling and potable water applications (where material
suitability and relevant standards are applicable or WRAS Approved is required)
Valves available in Bronze, Duplex Brass and DZR
COMPRESSION CONNECTIONS
A traditional heat free mechanical jointing system making it easy to undo and
re-make joints. Ideal for applications where maintenance and repair are required.
FEATURES
Major time saving compared to soldering and brazing
Intrinsically clean bore, less flushing/cleaning
No hot works permits and associated insurance implications
Suitable for heating, cooling and potable water applications (where material
suitability and relevant standards are applicable or WRAS Approved is
required)
Valves available in Duplex Brass, DZR and Gunmetal
CE Marked for compliance to Construction Products Directive
5
PRODUCT OVERVIEW
FLANGED CONNECTIONS
A robust jointing mechanism for pipe diameters of DN65 and upwards. Ideally
suited to applications where pipe work is likely to be dismantled for valve
maintenance/replacement. Very quick and easy to undo and re-make joints or
where prefabrication is the chosen construction method.
FEATURES
Valves available in Steel, Cast and Ductile Iron in gate, ball, butterfly, swing
and dual plate check valves
Suitable for heating, cooling and potable water applications (where material
suitability and relevant standards are applicable)
WELD CONNECTIONS
A high integrity, leak proof jointing method ideal for pipelines where operating
temperatures and pressures determine that welding is the optimal jointing
method. Ideal for systems where maintenance is not required.
FEATURES
Valves available in Steel
Available in weld prepared and extended connection piece tail styles
Ball valves available to PN40
Live weld in tapping kits and valves available
RANGE TYPES
QUARTER TURN BALL VALVES
Compact, easy to operate, quarter turn ball valves in the Pegler Commercial
range are designed for long, trouble free service. Available in lever, ‘T’ handle
and key operated lockshield designs, they provide an ideal means of isolating a
range of fluids in pipe lines.
FEATURES
DN15 – DN100 size range
PN16, PN25, PN40 pressure rated options available
Available in Brass, Chrome Plated Brass unplated DZR
Full bore
Choice of push-fit, press-fit, threaded and compression connections
Optional locking devices available
WRAS Approval where stated
Yellow lever versions CE Marked for compliance to Construction Products
Directive
6
BALLOMAX BALL VALVES
Full bore Ballomax steel ball valves are ideal for district heating systems, general
heating systems and a host of industrial applications.
FEATURES
DN15 – DN400 standard size range
PN16, PN25, PN40 pressure rating available
Full welded, full bore, ball seal compensated, steel valves
Screwed, weld ends and flanged connections available
Hot (live tapping kits) available (DN15 – DN100 branch size)
Lever, lockshield, gearbox, manhole, electric actuation and mobile operation
available
BUTTERFLY VALVES
Butterfly valves are ideal where a slim profile, low weight isolation and throttling
is required on DN65 and above pipe sizes.
FEATURES
DN65 – DN300 standard size range
PN16 rated
Fully lugged and semi-lugged options available
Stainless steel disc as standard
Lever and gearbox operation options
WRAS Approval where stated
GATE VALVES
Optimally designed, traditional full way gate valves either in wheel head or
lockshield are ideal for isolating a range of fluids in pipe lines.
FEATURES
DN15 – DN100 size range
Choice of push-fit, press-fit, threaded, compression and flanged connections
*where applicable
Brass, DZR, Bronze and Cast Iron construction materials
WRAS Approval where stated
Kite Marked where stated
7
PRODUCT OVERVIEW
GLOBE VALVES
Globe valves offer the ideal solution where control or throttling is required to
control or regulate the flow of fluids in a pipe line.
FEATURES
DN8 – DN50 size range
PN32 rated
Renewable or metal disc options available
Bronze construction materials
CHECK VALVES
An extensive range of non-return valves in Bronze, Brass and Cast Iron.
Designs include swing, horizontal lift, dual plate and spring/foot valves.
FEATURES
DN15 – DN300 standard size range
PN16 ratings for flange, ratings to PN32 on thread valves
Choice of push-fit, press-fit, threaded, compression and flanged connections
Bronze, Brass, DZR and Cast Iron construction materials
WRAS Approved where stated
STRAINERS
Y-pattern strainers with mesh filters provide highly effective protection from
system debris causing damage to sensitive controls and valves in a pipe line.
FEATURES
DN15 – DN300 size range
PN16 – 32 ratings
Y-pattern and isolating options available
Choice of push-fit, press-fit, threaded and flanged connections *where
applicable
Stainless steel mesh as standard
Bronze, Brass and Cast Iron versions
WRAS Approved where stated
8
DRAIN VALVES
Pegler drain cocks have threaded and plain tail options for connection to
compression fittings. Spanner and key operated lockshield mechanisms are
available. Installation applications include system draining and equipment
draining for where maintenance is required.
FEATURES
Drain cocks with thread ends
BS2879-2
PN20 rated
1⁄2”, 3⁄4” and 1” sizes
WRAS Approved where stated
Kite Marked where stated
9
2.0 Product details
PT500
Brass chrome plated ball valve with B
PT500T
Brass chrome plated ball valve with tee B
– full bore
Tectite push-fit ends for copper, carbon and stainless
steel tube A
XT500
Brass chrome plated ball valve with B
10
DZR PUSH-FIT BALL VALVES
PT550
DZR ball valve with lever – full bore B
PT550T
DZR ball valve with tee – full bore B
Tectite push-fit ends for copper, carbon and stainless
steel tube
A
XT550
DZR ball valve with lever – full bore B
11
2.0 Product details
XT550EL
DZR ball valve with extended lever – B
full bore
XPress press-fit ends x Tectite push-fit ends for copper,
carbon steel and stainless steel tube
A
12
Ballofix Isolating ball valve – straight
pattern
Tectite push-fit ends for copper, chrome finish, plastic
lever operation
A
PT1070/125
Bronze full way gate valve B
13
2.0 Product details
PT1070/125LS
Bronze full way gate valve with B
lockshield
Tectite push-fit ends for copper, carbon and stainless
steel tube
A
PT1068
Brass full way gate valve B
PT1068LS
Brass full way gate valve with B
lockshield
Tectite push-fit ends for copper, carbon and stainless
steel tube A
14
XT1068
Brass full way gate valve B
XT1068LS
Brass full way gate valve with B
lockshield
XPress press-fit ends x Tectite push-fit ends for copper/
carbon steel/stainless steel tube
A
PT1060A
Swing check valve B
15
2.0 Product details
PT1060A
Swing check valve
Tectite push-fit ends for copper, carbon and stainless steel tube
DN25 28mm 150 60 1.04 0.01 7.70 122353
0.20 13.90
0.30 18.40
1.00 25.30
DN32 35mm 144 65 1.77 0.20 15.00 122354
0.30 20.60
0.40 25.30
1.00 32.60
DN50 42mm 216 75 2.40 0.40 30.30 122355
0.60 40.20
0.80 48.50
3.00 54.40
DN50 54mm 249 90 3.55 0.60 42.00 122356
0.80 54.00
1.50 86.20
4.00 98.00
Temperature range: 15mm to 28mm -10ºC to +114ºC, 35mm to 54mm -10ºC to +90ºC
PT913 A
PT5 PRV
DZR Brass pressure reducing valve C
Tectite x Tectite push-fit ends for copper, carbon steel B
and stainless steel tube. Adjustable outlet pressure 1-6bar
A
16
PRESSURE GAUGE
B
PG
Pressure Gauge
Suitable for PRV 4 pressure reducing valves. 0-10bar A
TX402
In-line thermostatic mixing valve
Tectite push-fit ends for copper and stainless steel tube.
Anti-scald valve
Valve Dimensions in mm
Code
Size A B
15mm 114 144 5A1560
22mm 112 165 5A1561
TX402UA
In-line thermostatic mixing valve
a
Tectite push-fit ends for copper and stainless steel tube.
Anti-scald valve
b
Valve Dimensions in mm
Code
Size A B
15mm 143 211 5A1562
22mm 152 248 5A1563
TX402UAX
In-line thermostatic mixing valve
a
Tectite push-fit ends for copper and stainless steel tube.
Anti-scald valve
b
Valve Dimensions in mm
Code
Size A B
15mm 143 211 5A1564
22mm 152 248 5A1565
17
2.0 Product details
PS500
Brass chrome plated ball valve with B
PS500T
Brass chrome plated ball valve with tee B
– full bore
XPress press-fit ends for copper, carbon steel and
A
stainless steel tube
PSU500
Brass chrome plated ball valve with B
18
PSU500EL
Brass chrome plated ball valve with B
PS550
DZR ball valve with lever – full bore B
PS550T
DZR ball valve with tee – full bore B
XPress press-fit ends for copper, carbon steel and
stainless steel tube
A
19
2.0 Product details
PS550EL
DZR ball valve with extended lever – B
full bore
XPress press-fit ends x Tectite push-fit ends for copper,
carbon steel and stainless steel tube A
PSU550
DZR ball valve with lever – full bore B
PSU550EL
DZR ball valve with extended lever – B
full bore
XPress union x XPress press-fit ends for copper, carbon
steel and stainless steel tube A
20
BALLOFIX DZR PRESS-FIT ISOLATING BALL VALVES
PS1070/125
Bronze full way gate valve B
21
2.0 Product details
PS1070/125LS
Bronze full way gate valve with B
lockshield
XPress press-fit ends for copper, carbon steel and
stainless steel tube
A
PSU1070/125
Bronze full way gate valve B
PSU1070/125LS
Bronze full way gate valve with B
lockshield
XPress union x XPress press-fit ends for copper, carbon
steel and stainless steel tube A
22
BRASS PRESS-FIT GATE VALVES
PS1068
Brass full way gate valve B
PS1068LS
Brass full way gate valve with B
lockshield
XPress press-fit ends for copper, carbon steel and stainless
steel tube A
PSU1068
Brass full way gate valve B
23
2.0 Product details
PSU1068LS
Brass full way gate valve with B
lockshield
XPress union x XPress press-fit ends for copper, carbon
steel and stainless steel tube A
PS1078
DZR full way gate valve B
PS1078LS
DZR full way gate valve with lockshield B
24
PSU1078
DZR full way gate valve B
PSU1078LS
DZR full way gate valve with lockshield B
PS1060A
Press-fit swing check valve B
25
2.0 Product details
PS1060A - Continued
DN25 28mm 135 60 1.01 0.01 7.70 122304
DN32 35mm 151 65 1.49 0.20 15.00 122305
0.30 26.60
0.40 25.30
1.00 32.60
DN40 42mm 170 75 1.95 0.40 30.30 122306
0.60 40.20
0.80 48.50
3.00 54.40
DN50 54mm 200 90 3.05 0.60 42.00 122307
0.80 54.00
1.50 86.20
4.00 98.00
Temperature range: -10ºC to +110ºC
PSU1060A
Bronze swing check valve B
26
DZR PRESS-FIT DOUBLE CHECK VALVES
PS4426
DZR double check valve to
EN 13959:2004 Type E D B
PSU4426
DZR double check valve to
EN 13959:2004 Type E D B
PS913 A
27
2.0 Product details
PSU913
Bronze Y strainer A
PS4
PRV Brass nickel plated pressure C
reducing valve A
28
2.0 Product details
MLH500
Chrome plated brass quarter turn lever
ball valve
A
MLH500EL
Chrome plated brass quarter turn lever A
MLH550
DZR Brass quarter turn lever ball valve
A
29
2.0 Product details
MLH550EL
DZR Brass quarter turn lever ball valve A
MLH1070/125
Bronze full way gate valve A
MLH1070/125LS
Bronze full way gate valve with A
lockshield
Flat face union connections for multi-layer tube B
30
MLH1068
Brass full way gate valve A
MLH1068LS
Brass full way gate valve with A
lockshield
Flat face union connections for multi-layer tube
B
MLH1078
DZR Brass full way gate valve A
31
2.0 Product details
MLH1078LS
DZR Brass full way gate valve with A
lockshield
Flat face union connections for multi-layer tube
B
MLH4426
DZR Brass double check valve to EN
13959:2004 Type E D A
MLH913
Bronze Y pattern strainer B
32
HENCO MULTI-LAYER PRESS-FIT BALL VALVES - BRASS RANGE
MLC500
Chrome plated brass quarter turn lever A
ball valve
B
Flat face union connections for multi-layer tube
MLC500EL
Chrome plated brass quarter turn lever A
MLC550
DZR brass quarter turn lever ball valve A
33
2.0 Product details
MLC550EL
DZR Brass quarter turn lever ball valve A
MLC1070/125
Bronze full way gate valve A
MLC1070/125LS
Bronze full way gate valve with A
lockshield
Flat face union connections for multi-layer tube
B
34
MLC1068
Brass full way gate valve A
MLC1068LS
Brass full way gate valve with A
lockshield
Flat face union connections for multi-layer tube
B
MLC1078
DZR Brass full way gate valve A
35
2.0 Product details
MLC1078LS
DZR Brass full way gate valve with A
lockshield
Flat face union connections for multi-layer tubeFlat face
B
union connections for multi-layer tube
MLC4426
DZR Brass double check valve to
EN 13959:2004 Type E D
A
MLC913
Bronze Y pattern strainer B
36
2.0 Product details
THREADED VALVES
PB700*
Chrome plated brass full bore ball B
valve
Yellow lever handle
A
PB700T*
Chrome plated brass full bore ball B
valve
Yellow tee handle, PN40
A
37
2.0 Product details
THREADED VALVES
PB500
Chrome plated brass full bore ball B
valve
Red lever handle, PN25
A
PB500*
Chrome plated brass full bore ball B
valve
Yellow lever handle, PN25
A
38
PB500* - Continued
1" 79.5 55 0.61 70.00 31.10 - 242105
1 1/4" 95 62 0.95 121.00 67.20 - 242106
1 1/2" 100 77.5 1.33 200.00 101.50 - 242107
2" 124 88 2.18 292.00 148.00 - 242108
2 1/2" 150 97 3.75 535.00 - - 242109
3" 177 122 6.20 850.00 - - 242110
4" 214 136 10.45 1360.00 - - 242111
ISO 228 (BS 2779) parallel thread (PT)
1/4” 48 35 0.15 5.90 3.80 - 242060
3/8” 48.5 35 0.15 9.40 4.20 - 242061
1/2” 59 39 0.23 17.00 11.30 - 242062
3/4” 67.5 50 0.40 41.00 23.80 - 242063
1” 79.5 55 0.61 70.00 31.10 - 242064
1 1/4” 95 62 0.95 121.00 67.20 - 242065
1 1/2” 100 77.5 1.33 200.00 101.50 - 242066
2” 124 88 2.18 292.00 148.00 - 242067
2 1/2” 150 97 3.75 535.00 - - 242068
3” 177 122 6.20 850.00 - - 242069
4” 214 136 10.45 1360.00 - - 242070
American NPT taper thread (AT)
1/4" 48 35 0.15 5.90 - 6.90 242121
3/8" 48.5 35 0.15 9.40 - 11.00 242122
1/2" 59 39 0.23 17.00 - 19.90 242123
3/4" 67.5 50 0.40 41.00 - 48.00 242124
1" 79.5 55 0.61 70.00 - 81.90 242125
1 1/4" 95 62 0.95 121.00 - 141.60 242126
1 1/2" 100 77.5 1.33 200.00 - 234.00 242127
2" 124 88 2.18 292.00 - 314.60 242128
Temperature range: -10ºC to +150ºC Gas application: -20ºC to +60ºC maximum 5bar (MOP5) Gas families 1,2,3*
Tested to EN 331:1998 + A1:2010 1/4” - 2”
PB500MF
Chrome plated brass full bore ball B
valve
Red lever handle, male x female, ISO 228 parallel thread A
39
2.0 Product details
THREADED VALVES
PB500MF T
Chrome plated brass full bore ball B
valve
Red tee handle, male x female, ISO 228 parallel thread
A
PB500DC
Chrome plated brass full bore brass B
PB500T
Chrome plated brass full bore ball B
valve
Red tee handle, PN25, ISO 228 (BS 2779) parallel thread (PT)
A
PB500EL
Chrome plated brass full bore ball B
valve
Red extended lever handle, PN25, ISO 7 Rc taper thread
A
40
PB500EL- Continued
1 1/4" 95 108 1.04 121.00 245006
1 1/2" 100 128 1.50 200.00 245007
2" 124.5 146.2 2.44 292.00 245008
Temperature range: -10ºC to +150ºC
PB550DR
Full bore DZR lever ball valve B
PB550DR
B
DZR Brass full bore ball valve
Blue tee handle, female ends, PN25, ISO 7 Rc taper
thread
A
PB550DR LS
B
DZR Brass full bore ball valve with
lockshield
PN25, ISO 7 Rc taper thread
A
41
2.0 Product details
THREADED VALVES
PB550DR LS - Continued
1" 80 58 0.57 70.00 245262
1 1/4" 95 65 1.15 212.00 245263
1 1/2" 100 81 1.21 200.00 245264
2" 124 88 2.79 292.00 245265
Temperature range: -10ºC to +150ºC
PB550DR EL
DZR Brass full bore ball valve B
PB100*
Chromium plated brass full bore ball B
valve
Red lever handle, PN25 to 2”, PN16 21/2”, 3” and 4” A
42
PB100* - Continued
1 1/4" 81 70 0.628 121.00 141.60 270044
1 1/2" 89 76 0.84 200.00 234.00 270045
2" 110 83 1.45 292.00 341.60 270046
2 1/2" (PN16) 136 109 3.000 535.00 626.00 270047
3" (PN16) 163 119 4.500 850.00 994.50 270048
4" (PN16) 192 155 7.500 1360.00 1591.20 270049
Temperature range: -10ºC to +150ºC *PBSEK, LD and PDK are not suitable for fixing to this range
PB50HU A
bibtap C
Red lever
D
PB50 A
PB50AT HU A
PB52HU A
type bibtap C
Lockable in closed position
D
43
2.0 Product details
THREADED VALVES
1111BV
Brass three way vent valve B
PB560
DZR combi ball valve and strainer with B
tee handle
PN20, ISO 7 Rc taper thread
A
PB560EXT
DZR combi ball valve and strainer with B
PB1000
Ballomax steel ball valve B
BSP parallel female ends, standard PN40, lever operated
44
PB1000 - Continued
1 1/2" x 11/2" 64100040 120 129 1.90 64.00 13955
2" x 2" 64100050 145 135 2.90 100.00 13956
PB1001
Ballomax steel ball valve C
BSP parallel female thread x weld, standard PN40,
lever operated
A B
45
2.0 Product details
THREADED VALVES
A
Ballofix drain cock
Screwdriver operation
46
Ballofix isolating ball valve – threaded A
47
2.0 Product details
THREADED VALVES
1072
Bronze full way gate valve B
1070/125
Bronze full way gate valve B
48
1070/125 - Continued
1 1/2" 76 145 1.40 129.00 103011
2" 90 170 2.28 230.00 103012
2 1/2" 102 205 3.68 428.00 103013
3" 114 240 5.42 680.00 103014
4" 134 290 10.59 1088.00 103015
ISO 228 (BS 2779) parallel thread (PT)
1/2" 52 85 0.32 14.00 103047
3/4" 56 95 0.46 32.00 103048
1" 65 110 0.69 57.00 103049
1 1/4" 73 125 1.03 90.00 103050
1 1/2" 76 145 1.40 129.00 103051
2" 90 170 2.28 230.00 103052
2 1/2" 102 205 3.68 428.00 103053
3" 114 240 5.42 680.00 103054
4” 134 290 10.59 1088.00 103055
Temperature range: -10ºC to +198ºC. WRAS approval temperature 85ºC.
1070/125LS
Bronze full way gate valve with B
lockshield
EN 12288 series B PN20, ISO 7 Rc taper thread
A
1065
Forged brass full way gate valve B
17.5bar at 93ºC
3
Kv = flow rate m per hour at a pressure drop of 1 bar
49
2.0 Product details
THREADED VALVES
1065 - Continued
1 1/2” 68 125 1.19 129.00 - 202056
2” 81 155 2.09 230.00 - 202057
American NPT taper thread (AT)
1/2" 46 70 0.27 14.00 16.40 202042
3/4" 50 80 0.37 32.00 37.40 202043
1" 57 95 0.58 57.00 66.70 202044
1 1/4" 64 115 0.94 90.00 105.30 202045
1 1/2" 68 125 1.19 129.00 150.90 202046
2" 81 155 2.09 230.00 269.10 202047
1068
Forged brass full way gate valve B
A 1/2” - 2”
50
1068LS
Forged brass full way gate valve with B
lockshield
EN 12288 series B PN20, ISO 7 Rc taper thread
A
1078
DZR full way gate valve B
1078LS
DZR full way gate valve with lockshield B
51
2.0 Product details
THREADED VALVES
1029
Bronze globe valve FULLY
B OPEN
1031
Bronze globe valve FULLY
B OPEN
52
BRONZE THREADED CHECK VALVES
1060A
Bronze swing type check valve B
53
2.0 Product details
THREADED VALVES
1060A - Continued
2" 125 90 2.66 0.60 42.00 48.30 122032
0.80 54.00 62.00
1.50 86.20 99.00
4.00 98.00 112.60
2 1/2" 161 112 3.44 1.50 97.60 - 122033
3.00 135.30 -
4.00 156.00 -
3" 172 132 4.52 2.00 144.60 - 122034
3.00 168.40 -
5.00 229.00 -
ISO 228 (BS 2779) parallel thread (PT)
1/2" 62 45 0.38 0.04 1.80 - 122047
0.10 3.70 -
0.20 5.10 -
0.40 5.70 -
3/4" 76 55 0.58 0.04 2.70 - 122048
0.10 5.50 -
0.40 13.60 -
1.00 15.30 -
1" 83 60 0.86 0.01 7.70 - 122049
0.20 13.90 -
0.30 18.40 -
1.00 25.30 -
1 1/4" 94 65 1.26 0.20 15.00 - 122050
0.30 20.60 -
0.40 25.30 -
1.00 32.60 -
1 1/2" 105 75 1.66 0.40 30.30 - 122051
0.60 40.20 -
0.80 48.50 -
3.00 54.40 -
2" 125 90 2.66 0.60 42.00 - 122052
0.80 54.00 -
1.50 86.20 -
4.00 98.00 -
2 1/2” 161 112 3.44 1.50 97.60 - 122053
3” 172 122 4.52 2.00 144.60 - 122054
4” 222 130 8.38 - - - 122055
Temperature range: -10ºC to +186ºC
1062
Forged brass swing type check valve B
54
1062 - Continued
0.40 13.60
1.00 15.30
1” 83 51 0.72 0.01 7.70 124009
0.20 13.90
0.30 18.40
1.00 25.30
ISO 228 (BS 2779) parallel thread (PT)
1/2” 58 34 0.27 0.04 1.80 124013
0.10 3.70
0.20 5.10
0.40 5.70
3/4” 72 40 0.48 0.04 2.70 124014
0.10 5.50
0.40 13.60
1.00 15.30
1” 83 51 0.72 0.01 7.70 124015
0.20 13.90
0.30 18.40
1.00 25.30
Temperature range: -10ºC to +186ºC
1063PT
Forged brass spring check valve A
1064
Forged brass foot valve
A
3/8” to 1” 12bar, 11/4” to 2” 10bar, 21/2” to 4” 8bar
55
2.0 Product details
THREADED VALVES
1064 - Continued
1 1/4" 120 58.5 0.41 124274
1 1/2" 136 69 0.62 124275
2" 159 84 0.91 124276
2 1/2" 181 103 1.46 124277
3" 201 112 2.07 124278
4" 217 145 3.01 124279
American NPT taper thread (AT)
1/2" 83 34 0.13 124291
3/4" 96 41.5 0.20 124292
1" 107 47 0.27 124293
1 1/4" 120 58.5 0.41 124294
1 1/2" 136 69 0.62 124295
2" 159 84 0.91 124296
Temperature range: -10ºC to +80ºC
2064PT
Brass Foot Filter Valve
1039
B
Horizontal lift type check valve
BS 5154 PN32 series B, metal disk
56
1039 - Continued
0.200 2.60
3/4" 65 40 0.44 0.075 2.40 119008
0.100 2.90
0.150 3.40
0.200 3.50
1" 78 45 0.68 0.050 1.90 119009
0.100 3.60
0.200 6.30
0.400 8.50
1 1/4" 89 55 1.14 0.060 2.20 119010
0.080 2.90
0.200 6.80
0.600 13.90
1 1/2" 100 60 1.46 0.100 3.90 119011
0.300 10.70
0.500 16.80
0.700 21.40
2" 121 65 2.24 0.200 6.90 119012
0.400 13.40
0.800 25.40
1.400 39.70
ISO 228 (BS 2779) parallel thread (PT)
1/2" 57 30 0.28 0.025 0.80 119047
0.050 1.50
0.100 1.90
0.200 2.60
3/4" 65 40 0.44 0.075 2.40 119048
0.100 2.90
0.150 3.40
0.200 3.50
1" 78 45 0.68 0.050 1.90 119049
0.100 3.60
0.200 6.30
0.400 8.50
1 1/4” 119050
1 1/2” 119051
2” 119052
Temperature range: -10ºC to +198ºC
Kuterlite K4426
Double check valve to EN 13959:2004 B
Type E D
ISO 228 parallel female ends A
57
2.0 Product details
THREADED VALVES
V913 A
1059PT A
58
BRONZE GLAND COCKS
C
1832 B
PRV4 PT
Brass nickel plate pressure reducing
C
valves to EN 1567:2000 A
P775
Brass automatic air vent
10bar at 120ºC
Pattern Dimensions in mm
Size Code
No A B
P775 1/2" 118 77 538009
59
2.0 Product details
PEG62
Water hammer arrestor, male thread A
63
Brass full bore gate valve B
A 15mm-35mm
Prestex 63LS
Brass full bore gate valve with B
lockshield
Compression ends to EN 1254/2, PN16
A
Kuterlite K416
Brass full bore gate valve B
60
Kuterlite K416LS
Brass full bore gate valve with B
lockshield
Compression ends to EN 1254/2, PN16
A
Kuterlite K416GM
Gunmetal full bore gate valve B
Kuterlite K416GMLS
Gunmetal full bore gate valve with B
lockshield
Compression ends to EN 1254/2, PN16
A
61
2.0 Product details
Kuterlite K416GM
Gunmetal full bore gate valve B
PB300
Chrome plated brass full bore ball B
valve
Red lever handle, DZR body. Compression ends to EN A
1254/2, PN16
PB300*
Chrome plated brass full bore ball B
valve
Yellow lever handle, compression ends to EN 1254/2, A
PN16
62
PB300
Chrome plated brass full bore ball B
valve
Blue lever handle, compression ends to EN 1254/2, PN16 A
C
PB300T
Chrome plated brass full bore ball B
valve
Red tee handle, DZR body. Compression ends to EN
1254/2, PN16 A
C
PB300T
Chrome plated brass full bore ball B
valve
Blue tee handle, compression ends to EN 1254/2, PN16
A
63
2.0 Product details
C
PB300T*
Chrome plated brass full bore ball B
valve
Yellow tee handle, compression ends to EN 1254/2, PN16
A
PB300
Chrome plated brass full bore ball B
valve
Green lever handle, compression ends to EN 1254/2, A
PN16
C
PB300T
Chrome plated brass full bore ball B
valve
Green tee handle, compression ends to EN 1254/2, PN16
A
PB350
DZR lever ball valve B
64
PB350 - Continued
35mm 119 63 1.11 121.00 254204
42mm 133 78 1.61 200.00 254205
54mm 162 86 2.66 292.00 254206
Temperature range: -10ºC to +120ºC
PB350LS B
DZR ball valve with lockshield
DZR body. Compression ends to EN 1254/2, PN16
PB350EL
DZR ball valve with extended lever B
Kuterlite K424 A
DZR single check valve to
EN 13959:2004 Type E B
Compression ends, copper x copper
65
2.0 Product details
PB350T
B
DZR ball valve
Blue tee handle, DZR body. Compression ends to EN
1254/2, PN16
A
Kuterlite K424 A
Kuterlite K4424CP A
DZR chrome plated double check valve
to EN 13595:2004 Type E D
Compression ends, copper x copper
66
DZR CHROME PLATED COMPRESSION SERVICE VALVES
67
2.0 Product details
68
DZR CHROME PLATED COMPRESSION ISOLATING BALL VALVES
69
2.0 Product details
BALLOFIX ACCESSORIES
Pattern
Colour Code
No.
CPT0059 Black 13712
Pattern
Colour Code
No.
CPT0073 Black 13721
70
2.0 Product details
Accessories
Pattern
Colour Code
No.
ERG Black 13724
ERG Red 13728
ERG Blue 13729
ERG Chrome 13732
Pattern
Colour Code
No.
ERG Black 13725
Pattern Flow
Colour Code
No. Rate
15mm 4 l/m Pink 13779
15mm 6 l/m Grey 13780
15mm 8 l/m White 13781
15mm 9/10 l/m Yellow 13782
15mm 12 l/m Brown 13783
22mm 12 l/m Orange 13784
22mm 18 l/m Brown 13785
Locking device*
For standard lever handle products.
PB700, PB500, PB550 series only
Pattern Suitable
Code
No. For
LD1 1/4", 3/8", 1/2" 258001
LD2 3/4", 1", 1 1/4" 258002
LD3 1 1/2", 2" 258003
*Not suitable for PB300, PB100 and PB50 series valves
71
2.0 Product details
ACCESSORIES
Pattern Suitable
Code
No. For
PDK3 1/4", 3/8", 1/2", 3/4", 1", 1 1/4" 258011
PDK4 1 1/2", 2" 258012
Pattern Suitable
Code
No. For
PBSEK7 1/4", 3/8", 1/2", 15mm 227027
PBSEK8 3/4", 1", 1 1/4", 22mm, 28mm, 35mm 227028
PBSEK9 1 1/2", 2", 42mm, 54mm 227029
PBSEK10 2 1/2" 227030
PBSEK11 3", 4" 227031
*Not suitable for PB300 and PB100 ranges
Lockshield key
Suitable for PB350/550 DR LS
72
2.0 Product details
PEG402 TMV3/2
Valve A
All ends compression. Copper x copper
Valve Dimensions in mm
Code
Size A B
15mm 102 137 5A1401
22mm 103 156 5A1402
PEG402UA TMV3/2
Valve
A
Valve Dimensions in mm
Code
Size A B
15mm 102 212 5A1403
22mm 103 240 5A1404
PEG402UAX TMV3/2
Valve
A
Valve Dimensions in mm
Code
Size A B
15mm 102 212 5A1405
22mm 103 240 5A1406
73
2.0 Product details
FLANGED VALVES
V950
Ductile iron gate valve PN16 B
V951
Cast iron gate valve PN6 B
V905 D
74
D
D
V905G
Cast iron butterfly valve geared
C
Fully lugged, to BS EN 593:2004, face to face dimensions
to BS EN 558:2008
B
A B
D
V906
Cast iron butterfly valve C
Semi lugged, to BS EN 593:2004, face to face dimensions
to BS EN 558:2008 B
D
V906G
Cast iron butterfly valve geared C
Semi lugged, to BS EN 593:2004, face to face dimensions
to BS EN 558:2008
B
V907 D
75
2.0 Product details
FLANGED VALVES
D
V907G Cast iron butterfly valve geared
C
PB1006
Ballomax steel ball valve B B
Flanged PN16
A A
PB1005
Ballomax steel ball valve B
76
DUCTILE IRON FLANGED STRAINERS
V912 A
V909 A
77
2.0 Product details
FLANGED VALVES
V909
Kv values
Valve sizing coefficients (m3@1∆p)
Valve
10º 20º 30º 40º 50º 60º 70º 80º 90º
Size
DN65 2 1/2" 0.08569 5.141388 10.28278 21.42245 38.56041 64.26735 101.9709 152.5278 167.952
DN80 3" 0.17138 7.712082 15.42416 33.41902 59.98286 99.40017 156.8123 235.647 258.7832
DN100 4" 0.257069 14.56727 30.84833 66.83805 119.1088 197.0865 311.9109 467.8663 514.1388
DN125 5" 0.428449 24.85004 52.27078 113.9674 203.0848 335.904 531.2768 796.9152 875.7498
DN150 6" 0.685518 38.56041 81.40531 175.6641 313.6247 518.4233 820.9083 1231.362 1353.042
DN200 8" 1.713796 76.26392 161.0968 349.6144 622.9649 1029.991 1630.677 2445.587 2687.232
DN250 10" 2.570694 129.3916 274.2074 594.6872 1059.983 1754.07 2776.35 4163.668 4575.835
DN300 12" 3.427592 200.5141 424.1654 918.5947 1637.532 2709.512 4288.775 6432.734 7069.409
V909
Cv values
Valve sizing coefficients (US-GPM@1∆p)
Valve
10º 20º 30º 40º 50º 60º 70º 80º 90º
Size
DN65 2 1/2" 0.10 6.00 12.00 25.00 45.00 75.00 119.00 178.00 196.00
DN80 3" 0.20 9.00 18.00 39.00 70.00 116.00 183.00 275.00 302.00
DN100 4" 0.30 17.00 36.00 78.00 139.00 230.00 364.00 546.00 600.00
DN125 5" 0.50 29.00 61.00 133.00 237.00 392.00 620.00 930.00 1022.00
DN150 6" 0.80 45.00 95.00 205.00 366.00 605.00 958.00 1437.00 1579.00
DN200 8" 2.00 89.00 188.00 408.00 727.00 1202.00 1903.00 2854.00 3136.00
DN250 10" 3.00 151.00 320.00 694.00 1237.00 2047.00 3240.00 4859.00 5340.00
DN300 12" 4.00 234.00 495.00 1072.00 1911.00 3162.00 5005.00 7507.00 8250.00
78
CAST IRON FLANGED SWING CHECK VALVES
V914
Cast iron swing check valve D
79
2.0 Product details
welD VALVES
PB1002
Ballomax steel ball valve B
PB1004
Ballomax steel ball valve B
Weld x weld, standard PN25, no lever
PB1003
Ballomax steel ball valve B
80
PB1007
Ballomax pre-insulated steel ball valve B
with 2 service valves
A
Weld x weld. PN25
BALLOMAX ACCESSORIES
Size Code
81
3.0 TECHNICAL DATA
CONVERSION FORMULAS
TEMPERATURE: PRESSURE:
Celcius to Fahrenheit Farhenheit to Celsius Bar to psi psi to bar
ºF = (9 x ºC) +32 ºC = x5 (ºF -32) x14.5038 ÷14.5038
5 9
PUSH-FIT VALVES
ALL PUSH-FIT VALVES
Test pressure
Max. working pressure (bar) Max. working pressure (psi)
(bar) (psi)
Product Size Temp bar Temp bar Temp psi Temp psi Shell Seat Shell Seat
Push-fit valves DN15 to DN50 30°C max 16 up to 95°C 6 up to 86°F 232.1 up to 230°F 87 24 17.6 348 255.3
PRESS-FIT VALVES
ALL PRESS FIT VALVES
Test pressure
Max. working pressure (bar) Max. working pressure (psi)
(bar) (psi)
Product Size Temp bar Temp bar Temp psi Temp psi Shell Seat Shell Seat
1070/125/1068/1078 DN15 to DN54 30°C max 16 up to 110°C 16 up to 86°F 232.1 up to 230°F 232.1 24 17.6 348 255.3
PRV DN15 to DN54 up to 80°C
THREADED VALVES
THREADED VALVES
Test pressure
Max. working pressure (bar) Max. working pressure (psi)
(bar) (psi)
Product Size Temp bar Temp bar Temp psi Temp psi Shell Seat Shell Seat
PB700, PB700T 1/4" to 2" up to 100°C 40 up to 186°C 10 212°F 580.2 389°F 145 60 44 870.2 638.2
PB500, PB500T, up to up to
1/4" to 4" 25 16.5 212°F 362.6 302°F 293.3 37.5 27.5 543.9 398.9
PB500EL 100°C 150°C
PB550DR, PB550DRT, up to up to
1/2" to 2" 25 16.5 212°F 362.6 302°F 293.3 37.5 27.5 543.9 398.9
PB550LS, PB550EL 100°C 150°C
PB100 1/2" to 2" up to 20°C 25 up to 120°C 4 up to 68°F 362.6 up to 248°F 58 37.5 27.5 543.9 398.9
PB100 2 1/2" to 4" up to 20°C 16 up to 120°C 4 up to 68°F 232.1 up to 248°F 58 24 17.5 348.1 253.8
82
BIBTAPS AND VENT VALVES
Test pressure
Max. working pressure (bar) Max. working pressure (psi)
(bar) (psi)
Product Size Temp bar Temp bar Temp psi Temp psi Shell Seat Shell Seat
PB50HU, PB50, up to up to
1/2" to 3/4" up to 60°C 16 8 232.1 212°F 116 24 14.6 348.1 253.8
PB50AT, PB52HU 100°C 140°F
1111BV 1" to 2" up to 80°C 25 up to 150°C 5 176°F 362.6 302°F 72.5 37.5 27.5 543.9 398.9
GATE VALVES
Test pressure
Max. working pressure (bar) Max. working pressure (psi)
(bar) (psi)
Product Size Temp bar Temp bar Temp psi Temp psi Shell Seat Shell Seat
1072 1/2" to 2" up to 100°C 32 up to 198°C 14.5 up to 212°F 464.1 up to 389°F 210.3 48 35.2 696.2 510.5
1070/125, 1070/125LS 1/4" to 4" up to 100°C 20 up to 180°C 9 212°F 290.1 356°F 130.5 30 22 435.1 319.1
1065 1/2" to 2" up to 25°C 17.5 up to 93°C 17.5 up to 77°F 253.8 up to 200°F 253.8 26.3 19.3 381.5 279.5
1068,1068LS 1/2" to 4" up to 100°C 20 up to 180°C 9 212°F 290.1 356°F 130.5 30 22 435.1 319.1
1078,1078LS 1/2" to 2" up to 100°C 20 up to 180°C 9 212°F 290.1 356°F 130.5 30 22 435.1 319.1
GLOBE VALVES
Test pressure
Max. working pressure (bar) Max. working pressure (psi)
(bar) (psi)
Product Size Temp bar Temp bar Temp psi Temp psi Shell Seat Shell Seat
1029 1/4" to 2" up to 100°C 32 up to 198°C 14 up to 86°F 464.1 up to 248°F 203.1 48 35.2 696.1 510.5
1031 1/2" to 2" up to 100°C 32 up to 198°C 14 212°F 464.1 up to 389°F 203.1 48 35.2 696.2 510.5
83
3.0 TECHNICAL DATA
STRAINERS
Test pressure
Max. working pressure (bar) Max. working pressure (psi)
(bar) (psi)
Product Size Temp bar Temp bar Temp psi Temp psi Shell Seat Shell Seat
V913 1/2" to 2" up to 100°C 25 up to 186°C 10.5 212°F 362.6 up to 389°F 152.3 37.5 27.5 543.9 398.9
1059PT 1/2" to 2" up to 100°C 20 212°F 290.1 30 22 435.1 319.1
MISCELLANEOUS
Test pressure
Max. working pressure (bar) Max. working pressure (psi)
(bar) (psi)
Product Size Temp bar Temp bar Temp psi Temp psi Shell Seat Shell Seat
PB60HU 1/2" to 1" up to 30°C 16 up to 120°C 5 up to 77°F 232.1 up to 200°F 72.5 24 17.6 348.1 253.8
1832 1/2" to 1" up to 120°C 10 up to 120°C 10 up to 248°F 145 up to 248°F 145 15 11 217.6 159.5
PRV4 1/2" to 4" up to 80°C 6 up to 80°C 6 up to 176°F 87 up to 176°F 87 9 6.6 131 96
84
COMPRESSION VALVES
ALL COMPRESSION VALVE PRODUCTS
Test pressure
Max. working pressure (bar) Max. working pressure (psi)
(bar) (psi)
Product Size Temp bar Temp bar Temp psi Temp psi Shell Seat Shell Seat
Any Compression
15 to 18mm 30°C 16 110°C 6 77°F 232.1 230°F 87 24 17.6 348 255.3
Valve products
CHECK VALVES
Test pressure
Max. working pressure (bar) Max. working pressure (psi)
(bar) (psi)
Product Size Temp bar Temp bar Temp psi Temp psi Shell Seat Shell Seat
K424, K4424, up to
15 to 28mm 95°C 10 14 15 11
K4424CP 203°F
FLANGED VALVES
GATE VALVES
Test pressure
Max. working pressure (bar) Max. working pressure (psi)
(bar) (psi)
Product Size Temp bar Temp bar Temp psi Temp psi Shell Seat Shell Seat
V950 DN50 to DN300 120°C 16 230°C 11.8 248°F 232.1 446°F 171.1 24 17.6 348.1 253.8
V951 DN65 to DN200 120°C 6 248°F 145 446°F 101.3 9 6.6 217.6 159.5
BUTTERFLY VALVES
Test pressure
Max. working pressure (bar) Max. working pressure (psi)
(bar) (psi)
Product Size Temp bar Temp bar Temp psi Temp psi Shell Seat Shell Seat
V905, V905G DN65 to
120°C 16 120°C 16 248°F 232.1 248°F 232.1 24 17.6 348.1 253.8
V906, V906G DN300
V907, V907G DN65 to DN300 120°C 6 85°C 6 - 81 - 81 9 7.6 131 107
85
3.0 TECHNICAL DATA
CHECK VALVES
Test pressure
Max. working pressure (bar) Max. working pressure (psi)
(bar) (psi)
Product Size Temp bar Temp bar Temp psi Temp psi Shell Seat Shell Seat
V909 DN50 to DN300 120°C 16 110°C 16 248°F 232.1 248°F 232.1 24 17.6 348.1 253.8
V911 DN80 to DN150 120°C 16 120°C 16 248°F 232.1 248°F 232.1 24 17.6 348.1 253.8
V914 DN65 to DN300 120°C 16 230°C 11.8 248°F 232.1 446°F 171.1 24 17.6 348.1 253.8
STRAINERS
Test pressure
Max. working pressure (bar) Max. working pressure (psi)
(bar) (psi)
Product Size Temp bar Temp bar Temp psi Temp psi Shell Seat Shell Seat
V912 DN65 to DN300 120°C 16 230°C 13 248°F 232.1 428°F 188.5 24 17.6 348.1 253.8
WELD VALVES
BALL VALVES
Test pressure
Max. working pressure (bar) Max. working pressure (psi)
(bar) (psi)
Product Size Temp bar Temp bar Temp psi Temp psi Shell Seat Shell Seat
PB1002 DN15 to DN50 up to 100°C 40 max 165°C 16 up to 212°F 580.2 max 329°F 232.1 60 44 870.2 638.2
PB1003 DN65 to DN500 up to 100°C 25 max 165°C 16 up to 212°F 362.6 max 329°F 232.1 37.5 27.5 543.9 398.9
PB1004 DN65 to DN500 up to 100°C 40 max 165°C 16 up to 212°F 580.2 max 329°F 232.1 60 44 870.2 638.2
SERVICE VALVES
Test pressure
Max. working pressure (bar) Max. working pressure (psi)
(bar) (psi)
Product Size Temp bar Temp bar Temp psi Temp psi Shell Seat Shell Seat
PB1007 DN40 to DN250 up to 100°C 25 max 165°C 16 up to 212°F 362.6 max 329°F 232.1 37.5 27.5 543.9 398.9
86
PN16 PUSH-FIT VALVES PN16 PRESS-FIT VALVES
PT500, PT500T, XT500, PT550, PT550T, PT550EL, XT550, PS500, PS500T, PSU500, PSU500EL, PS550, PS550T,
XT550EL, TX300, PT1070/125, PT1070/125LS, PT1068, PS550EL, PSU550, PSU550EL, PS1070/125, PS1070/125LS,
PT1068LS, XT1068, XT1068LS, PT1060A, PT913, PT5PRV PSU1070/125, PSU1070/125LS, PS1068, PS1068LS,
PSU1068, PSU1068LS, PS1078, PS1078LS, PSU1078,
PSU1078LS, PS1060A, PSU1060A, PS4426, PSU4426, PS913,
PSU913, PS4PRV, PSU4PRV
16 16
14 14
12 12
WORKING PRESSURE BAR
10 10
8 8
6 6
4 4
2 2
SATURATED STEAM
-10 0 20 40 60 80 100 120 140 160 180 200 -10 0 20 40 60 80 100 120 140 160 180 200
TEMPERATURE ºC TEMPERATURE ºC
40 24
35 21
30 18
WORKING PRESSURE BAR
25 15
20 12
15 9
10 6
5 3
SATURATED STEAM SATURATED STEAM
-10 0 20 40 60 80 100 120 140 160 180 200 -10 0 20 40 60 80 100 120 140 160 180 200
TEMPERATURE ºC TEMPERATURE ºC
87
3.0 TECHNICAL DATA
24 18
21 16
18 14
WORKING PRESSURE BAR
½" - 2"
WORKING PRESSURE BAR
12
15
10
12
8
2½" - 4"
9
6
6
4
3
2
-10 0 20 40 60 80 100 120 140 160 180 200 -10 0 10 20 30 40 50 60 70 80 90 100 120 140
TEMPERATURE ºC TEMPERATURE ºC
24 32
21 28
18 24
WORKING PRESSURE BAR
15 20
12 16
9 12
6 8
3 4
SATURATED STEAM SATURATED STEAM
-10 0 20 40 60 80 100 120 140 160 180 200 -10 0 20 40 60 80 100 120 140 160 180 200
TEMPERATURE ºC TEMPERATURE ºC
88
17.5BAR/93ºC THREADED VALVES 8/10/12BAR/90ºC THREADED VALVES
1065 1063, 1064
18 18
16 16
14 14
12 12
1” to 2”
10 10
21/2” to 4”
8 8
6 6
4 4
2 2
16 16
14 14
12 12
WORKING PRESSURE BAR
WORKING PRESSURE BAR
10 10
8 8
6 6
4 4
2 2
SATURATED STEAM
-10 0 20 40 60 80 100 120 140 160 180 200 -10 0 20 40 60 80 100 120 140 160 180 200
TEMPERATURE ºC TEMPERATURE ºC
89
3.0 TECHNICAL DATA
16 40
14
12 30
WORKING PRESSURE BAR
10
FLOW RATE (L/MIN)
8 20
4 10
2
SATURATED STEAM
-10 0 20 40 60 80 100 120 140 160 180 200 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
16 16
14 14
12 12
WORKING PRESSURE BAR
10 10
8 8
6 6
4 4
2 2
SATURATED STEAM SATURATED STEAM
-10 0 20 40 60 80 100 120 140 160 180 200 -10 0 20 40 60 80 100 120 140 160 180 200
TEMPERATURE ºC TEMPERATURE ºC
90
PN16 FLANGED VALVES PN16 FLANGED VALVES
V905, V905G, V906, V906G, V909, V911, V914, V912 PB1006
16 40
14
12 30
WORKING PRESSURE BAR
WORKING PRESSURE BAR
10
8 20
4 10
2
SATURATED STEAM SATURATED STEAM
-10 0 20 40 60 80 100 120 140 160 180 200 -10 0 20 40 60 80 100 120 140 160 180 200
TEMPERATURE ºC TEMPERATURE ºC
16 40
14
12 30
WORKING PRESSURE BAR
WORKING PRESSURE BAR
10
8 20
4 10
2
SATURATED STEAM
-10 0 20 40 60 80 100 120 140 160 180 200 -10 0 20 40 60 80 100 120 140 160 180 200
TEMPERATURE ºC TEMPERATURE ºC
91
3.0 TECHNICAL DATA
TECHNICAL SUITABILITY
PB100 — ✓ ✓ ✓ — — — —
GATE VALVES
VALVE SUITABILITY
Gas Gas Gas
Product Steam Water Oil Air* Gas Inert
Combustible Corrosive Oxygen
† The valves are suitable for British Gas Applications Family Gases 1, 2 and 3. ††Suitable in applications where moisture is completely absent.
92
CHECK VALVES
VALVE SUITABILITY
Gas Gas Gas
Product Steam Water Oil Air* Gas Inert
Combustible Corrosive Oxygen
1060A, 1039 ✓ ✓ ✓ ✓ — — — —
STRAINERS
VALVE SUITABILITY
Gas Gas Gas
Product Steam Water Oil Air* Gas Inert
Combustible Corrosive Oxygen
PT913, PS913, PSU913, V913, 1059 — ✓ — — — — — —
33504GU — ✓ — — ✓ ✓† ✓†† —
†The valves are suitable for British Gas Applications Family Gases 1, 2 and 3. ††Suitable in applications where moisture is completely absent.
These are general guidelines and the manufacturer can be contacted to confirm suitability.
93
3.0 TECHNICAL DATA
TECHNICAL SUITABILITY
PB1006, PB1005 — ✓ ✓ ✓ — — — —
GLOBE VALVES
VALVE SUITABILITY
Gas Gas Gas
Product Steam Water Oil Air* Gas Inert
Combustible Corrosive Oxygen
1029 ✓ ✓ ✓ ✓ ✓ ✓ ✓ —
1031 ✓ ✓ ✓ ✓ — — — —
1832 — ✓ ✓ — — — — —
94
IN-LINE THERMOSTATIC MIXING VALVES
VALVE SUITABILITY
Gas Gas Gas
Product Steam Water Oil Air* Gas Inert
Combustible Corrosive Oxygen
PEG402, PEG402UA, PEG402UAX
TX402, TX402UA, TX402UAX
— ✓ — — — — — —
BUTTERFLY VALVES
VALVE SUITABILITY
Gas Gas Gas
Product Steam Water Oil Air* Gas Inert
Combustible Corrosive Oxygen
V905, V905G, V906, V906G — ✓ — — — — — —
†The valves are suitable for British Gas Applications Family Gases 1, 2 and 3. ††Suitable in applications where moisture is completely absent.
These are general guidelines and the manufacturer can be contacted to confirm suitability.
95
3.0 TECHNICAL DATA
TECHNICAL SUITABILITY
GAS APPLICATIONS
Where indicated Pegler valves are suitable for use with water, steam,
oil and certain gases. It is common practice for manufacturers to claim
that their valves are suitable with gas. In fact, gases vary widely in their
properties and the following explanation is offered for guidance.
Gases may be classified as follows:
Class 1. INERT
Air, argon, carbon dioxide, helium, nitrogen
Class 2. COMBUSTIBLE
Hydrogen, methane, natural gas, town gas
Class 3. CORROSIVE
Chlorine, sulphur dioxide
Class 4. OXYGEN
Class 2. COMBUSTIBLE
There is no technical reason why our valves should not be used. However,
in view of the hazards involved and the special requirements and approvals
required by British Gas, we do not make any general recommendation for
this class of gas unless specified, but will be pleased to discuss specific
applications.
Class 3. CORROSIVE
Copper alloy valves are only suitable for such application if moisture is
completely absent.
Class 4. OXYGEN
Oxygen can react dangerously with oils and greases, and normal lubricants
cannot be used so brass/bronze valves are not recommended for this use.
96
3.0 TECHNICAL DATA
MATERIALS SPECIFICATION
97
3.0 TECHNICAL DATA
MATERIALS SPECIFICATION
98
GATE VALVES GATE VALVES
PT1068, PT1068LS, XT1068, XT1068LS, PS1078, PS1078LS, PSU1078,
Component PS1068, PS1068LS, PSU1068, PSU1068LS, Component
PSU1078LS, 1078, 1078LS
1068, 1068LS
Body DZR brass
Body Forged brass
Bonnet DZR brass
Bonnet Forged brass
Stem DZR brass
Stem Brass bar
Wedge DZR brass
Wedge Forged brass
Stem ring DZR brass
Stem ring Brass bar
Gland Brass bar
Gland Brass bar
Gland Nut Brass bar
Gland Nut Brass bar
Handwheel Aluminium
Handwheel Aluminium
Handwheel nut Brass
Handwheel nut Brass bar
Gland packing PTFE
Gland packing PTFE
Rating disc Aluminium
Rating disc Aluminium
Lockshield Brass
Lockshield Brass bar
Gunmetal body
End connection DZR brass body (PT1068) (15 to 54) End connection
(PS1078, PS1078LS, PSU1078, PSU1078LS)
End connection ‘O’ ring EPDM (PT1068) (15 to 54) End connection ‘O’ ring EPDM (PS1078, PS1078LS, PSU1078, PSU1078LS)
Grab ring Stainless steel SS316 (PT1068) (15 to 54)
End connection Gunmetal body (PS1068) (15 to 54)
CHECK VALVES
End connection ‘O’ ring EPDM (PS1068) (15 to 54)
Component PS4426, PSU4426, K4426
Body DZR brass
STRAINERS
Test plug DZR brass
Component PT913, PS913, PSU913, V913
Non-return valve Nylon
Body Gunmetal Test plug seal ‘O’ ring WRAS approved elastnor
Cap Gunmetal
Circlip Stainless steel
Screen Stainless steel Washer DZR copper alloy
Gasket Asbestos free (non stick)
End connection DZR brass body (PT913)
HENCO MULTI-LAYER QUARTER TURN BALL VALVES
End connection ‘O’ ring EPDM (PT913)
Grab ring Stainless steel, SS316 (PT913) MLH500, MLH500EL, MLH550, MLH550EL,
Component
MLC500, MLC500EL, MLC550, MLC550EL
End connection Gunmetal body (PS913)
Forged brass, chrome plated (1/4" to 2") Gravity
End connection ‘O’ ring EPDM (PS913) Body
die cast brass, chrome plated (21/2" to 4")
Forged brass, chrome plated (1/4" to 2") Gravity
End piece
PRESSURE REDUCING VALVE die cast brass, chrome plated (21/4" to 4")
Component PSU4PRV, PS4PRV, PRV4 Brass bar, chrome plated (1/4" to 1/2")
Ball Forged brass, chrome plated (3/4" to 2")
Body CW617N
Gravity die cast brass, chrome plated (21/2" to 4")
Internal parts CW617N
Stem Brass bar
Seat Stainless steel
Seats PTFE (Teflon)
Bar CW614N
Thrust washer PTFE (Teflon)
Flat gasket FASIT
Stem ‘O’ ring Viton
‘O’ ring NBR
Lever handle High temperature PVC insulated zinc plated steel
End connection DZR brass body
Nut (self locking) Zinc plated steel
End connection ‘O’ ring EPDM
Tee handle Aluminium, painted
End connection Gunmetal
Security screws Nickel plated brass
End connection PVDF/brass range union
End connection adapter DZR
99
3.0 TECHNICAL DATA
MATERIALS SPECIFICATION
100
QUARTER TURN BALL VALVES BALL VALVE BIB TAPS
Component PB700 Component PB50 HU, PB50, PB52 HU
Forged brass, chrome plated (1/4" to 2") Body Brass, chrome plated
Body
Gravity die cast brass, chrome plated (2 1/2" to 4") Cap Brass, chrome plated
Forged brass, chrome plated (1/4" to 2") Brass (PB50 HU, PB50)
End piece Ball
Gravity die cast brass, chrome plated (2 1/2” to 4”) Brass, chrome plated (PB52 HU)
Brass bar, chrome plated (1/4" to 1/2") Ball seal PTFE
Ball Forged brass, chrome plated (3/4" to 2")
Spindle Brass
Gravity die cast brass, chrome plated (2 1/2" to 4")
Spindle seal NBR
Stem Brass bar
Hose pipe Brass, chrome plated
Seats PTFE (Teflon)
Hose nut Brass, chrome plated
Thrust washer PTFE (Teflon)
Hose union ‘O’ ring NBR
Stem ‘O’ ring Viton
A3 steel (PB50 HU, PB50)
Lever handle High temperature PVC insulated zinc plated steel Lever
Cast aluminium, painted black (PB52 HU)
Nut (self locking) Zinc plated steel
Lever nut Brass
Tee handle Aluminium, painted
Lever securing screw Brass, chrome plated
Security screws Nickel plated brass
Lever grip PVC
Gland nut Brass, chrome plated
QUARTER TURN BALL VALVES Flow straightener Polyethylene
PB550DR, PB550DR T, PB550DR LS,
Component
PB550EL
Body DZR brass
THREE WAY VALVES
Ball Brass, chrome plated Component 1111BV
Stem DZR brass Body Forged brass, nickel plated
Stem ‘O’ ring Viton Body cap Forged brass, nickel plated
Seat rings PTFE (Teflon) Ball Forged brass, chrome plated
Lever handle Steel Ball seal PTFE
Tee handle Aluminium, painted (PB550DR T) Stem Brass, nickel plated
Lever nut self locking Zinc plated steel Lever Steel, PVC coated
Tee handle security screw Nickel plated brass Nut Steel, nickel plated
Lockshield dust cap Plastic (PB550DR LS)
Lockshield Brass COMBI BALL VALVES
Lockshield security screw Brass Component PB560, PB560EXT
Sleeve Brass (EL)
Body DZR brass
Ext Stem Brass (EL) Tee handle Aluminium, painted
Fixing screw Steel (EL) Strainer mesh Stainless steel
Washer Brass (EL)
Exterior sleeve PA6.6 - 20% GF
Securing screws Iron, chrome plated
QUARTER TURN BALL VALVES Stem extension CW614N
Component PB100 Ball Brass, chrome plated
Body Forged brass, chrome plated Stem DZR brass
End piece Forged brass, chrome plated ‘O’ ring EPDM
Ball Brass, chrome plated Ball seat PTFE (Teflon)
Stem Brass
Seats PTFE
Lever handle Dip-coated on CP steel
Handle nut Steel
Friction washer PTFE
‘O’ rings Nitrile rubber
101
3.0 TECHNICAL DATA
MATERIALS SPECIFICATION
102
CHECK VALVES GLAND COCK
Component 1064 Component 1832
Body Brass Body Gunmetal
Pin ABS Plug Gunmetal
Pin washer ABS Brass bar (1/2" and 3/4")
Gland
Sealing washer EPDM Forged brass (1")
GATE VALVES
DRAIN VALVES
Component K416, K416LS
Component PB60HU
Body Brass
Body DZR brass
Bonnet Brass
Cap Brass bar
Stem Brass
Hose union pipe Brass
Gland Brass
Strap Nylon 6
Gland Nuts Brass
Tee handle Aluminium, painted
Handwheel Aluminium
Locking screw Brass
Nameplate Aluminium
‘O’ ring Viton
Handle screw Steel
Stem DZR brass
Compression nut Brass
Ball Brass
Compression cone Brass
103
3.0 TECHNICAL DATA
MATERIALS SPECIFICATION
104
THERMOSTATIC MIXING VALVES BUTTERFLY VALVES
Component PEG402, PEG402UA, PEG402UAX Component V905, V905G, V906, V906G
Body DZR brass, chrome plated Body Cast iron
Head DZR brass, chrome plated Shaft Stainless steel
Stem Brass Disc Stainless steel
‘O’ ring EPDM Bushes up to 100mm PTFE
Wafer stainer Stainless steel Bushes up to 125mm Gunmetal
Security screw Nickel plated brass ‘O’ ring EPDM
Cap Plastic Liner EPDM
Non-return valves Plastic
Union angle tee Painted alloy BUTTERFLY VALVES
Union washers Nylon Component V907, V907G
Body/inlet protection caps Nylon Body Cast iron
Compression nut Brass Shaft Stainless steel
Compression cone Brass Disc Stainless steel
Bushes up to 100mm PTFE
GATE VALVES Bushes up to 125mm Gunmetal
Component V950 ‘O’ ring EPDM
Body Ductile iron Liner Nitrile
Body seat ring Gunmetal
Bonnet Ductile iron BALLOMAX BALL VALVES
Bonnet gasket EPDM Component PB1006, PB1005, PB1007
Stem Stainless steel Body Steel
Wedge Ductile iron Ball Stainless Steel
Wedge trim Gunmetal Bottom Steel
Wedge nut Gunmetal Cover disc Steel
Gland flange Ductile iron Key Steel
Gland Ductile iron Back up ring Steel
Gland packing Graphite non asbestos Plan bearing Steel bush with PTFE
Stuffing box Ductile iron Seger circlip Spring steel
Stuffing box gasket Compressed graphite Back up ring seat packing PTFE
Handwheel Ductile iron Spindle Steel
Spindle guide Steel
GATE VALVES Spiral spring Steel
Component V951
Body Cast iron WATER HAMMER ARRESTOR
Bonnet Cast Iron Component PEG 62
Bonnet gasket EPDM Body Brass
Stem Steel Diaphragm Acetac Resin
Wedge Cast iron Seals NBR
Wedge nut Brass Spring Stainless Steel
Gland packing Brass Gasket Non asbestos fibre
Gland follower Ductile iron
Packing Graphite non asbestos
Stuffing box Cast iron
Stuffing box gasket Graphite non asbestos
Handwheel Cast iron
Yoke joint Cast iron
Yoke sleeve Gunmetal
105
3.0 TECHNICAL DATA
MATERIALS SPECIFICATION
CHECK VALVES
Component V909
Body Cast iron
Hinge pin Stainless steel
Disc Stainless steel
Seat NBR
Stop pin Stainless steel
Pin retainers Stainless steel
Plate Stainless steel
Spring Stainless steel
Washer PTFE
Gasket EPDM
CHECK VALVES
Component V914
Body Cast iron
Body seating Gunmetal
Disc Cast iron
Disc assembly Cast iron
Disk facing ring Gunmetal
Disc nut Brass
Cover Cast iron
Cover gasket Graphite non asbestos
Hinge pin Stainless steel
Hinge pin plug Brass
Hinge Ductile iron
Stop pin Stainless steel
Seat EPDM
Seat ring Gunmetal
Gasket Asbestos free
Springs Stainless steel
STRAINER
Component V912
Body Cast iron
Cap Cast iron
Cover Cast iron
Seal Fibre TesnitBA-U
Screen Stainless steel
Gasket Teflon/graphite
Plug Brass
106
MATERIALS SELECTION THREADED VALVES OR
AVOIDING STRESS CORROSION
Ensure that the valve is fully open Unscrew the cap nut and cone from the
CRACKING (SCC)
during installation. fitting. Slide the cap nut and cone onto
Pegler Yorkshire do not recommend the pipe and insert the pipe into the
Fix the threaded pipe into a vice and
the use of brass valves and fittings in fitting as far as the stop.
apply sealing compound on to the
chilled water applications.
male pipe threads. In both cases, tighten the cap nut
SCC occurs occasionally in Brass valves onto the valve until the pipe cannot
Use sealing compounds that do not
and Compression fittings, where high be rotated by hand. A drop of light
over pack the threads. Preferred
levels of stress in the component machine oil on the threads will facilitate
materials are PTFE thread tape or
combined with a corrosive environment
suitable liquid/paste sealant. tightening - particularly on the larger
can cause cracks to form and grow.
size valves.
Do not use hemp.
High stresses are most commonly
Over tightening will not produce a
introduced by over-tightening Screw the valve on to the pipe.
compression nuts and threaded better joint, and may lead to
connections and for this reason Use the spanner flats adjacent to the problems in service
it is very important that joints are pipe joint being made. Do not use
the flats at the opposite end of the Jointing compounds or sealants
assembled exactly in accordance with
valve. are not necessary with Pegler
the published instructions.
Yorkshire compression ended
The most common corrosive Ensure that good quality, close valves; the use of these materials
environment for brass items contains fitting tools are used.
could impair the efficiency of
ammonia, or ammoniacal compounds. Avoid tightening to such an extent the joint and may contravene water
These can be found in cleaning fluids, that the female end becomes regulations
refrigeration gases, sewage waste permanently deformed.
Use the spanner flats on the
products, building materials, insulating Valves must not be over-tightened. compression nuts adjacent to
materials (especially foams) and flame
Use suitable hangers close to both the joint being made. Do not
and smoke retardant treatments. In
addition, the presence of moisture, ends of the valve in order to remove use the flats at the opposite
particularly condensation, can further stresses transmitted by the pipe. end of the valve
concentrate the corrosive effects of Ensure that good quality close
such an environment. COMPRESSION END VALVES
fitting tools are used
SCC can be avoided completely by The range is designed for use with
copper tube to BS EN 1057:1996 Avoid tightening to such an
selecting items made from copper or
(formerly BS 2871:Part 1), BS 2871:Part extent that the compression nuts
gunmetal. Where this is not feasible
SCC can be avoided by ensuring joints 2, or stainless steel tube to BS become permanently deformed
are not over-tightened during assembly 4127:1994.
Valve compression nuts must not
and are then isolated from a potentially To make a joint: be over tightened
corrosive environment by wrapping
it in a vapour barrier or coating with Ensure that the fitting is the correct size Cap nuts are made from brass
impermeable paint. for the pipe being used. Cut the pipe
to length, making sure that the cut is The valve should be operated from
INSTALLATION square and the pipe is not deformed. fully open to fully closed to test
Remove any burrs from the cut ends. that it has been correctly installed
Unpack the valve.
EITHER Make sure that a ball valve is fully
Check that the valve is correct for its open during installation.
intended use. Insert the pipe into the fitting without
removing the cone, ensuring that the
Check that the flow paths are clear
cone is in the correct position and that
and that the threads are clean and free
the pipe makes firm contact with the
from debris.
stop in the body of the valve.
107
3.0 TECHNICAL DATA
THE PRESSURE EQUIPMENT also have end protection caps. by the nature of the process to which
DIRECTIVE 2014/68/EU & CE When Pegler valves are fitted with the valve is being installed or
MARKING pressure equipment or assemblies, maintained.
The Pressure Equipment Regulations 1999 suitable protective devices may be 2. Before installing or removing a valve
(SI 1999/2001) have now been introduced required. the pipeline circulating pumps (when
into United Kingdom law. Valves with fitted) must be turned off. The pipeline
PRESSURE AND TEMPERATURE must be depressurised, drained and
a maximum allowable pressure greater RATING
than 0.5 bar are covered by these new vented. Valves must be fully opened to
Regulations. Valves are categorised Valves must be installed in a piping ensure release of any pipeline or valve
according to their maximum working system whose normal pressure and pressure.
pressure, size and rising level of hazard. temperature does not exceed the 3. Fitters must be trained in manual and
The level of hazard varies according stated rating of the valve. The maximum mechanical handling to enable them
to the fluid being carried. Fluids are allowable pressure in valves as specified to safely lift and install Pegler valves.
classified as Group 1, dangerous fluids or in the standards is for non-shock
4. The valve selected must be suitable
Group 2, all other fluids including steam. conditions. Water hammer and impact
for the required service conditions.
The categories designated are SEP should also be avoided.
The pressure and temperature
(sound engineering practice). Valves up to If system testing will subject the valve limitations are indicated on the valve
and including 25mm (1”) are designated to pressures in excess of the working nameplate, body or data plate. These
SEP regardless of the fluid group. Those pressure rating, this should be within must not be exceeded.
identified as having increased hazard the ‘shell test pressure for the body’ to a 5. Valve seats, seals and internal
are categorised as I, II, III or IV. All valves maximum of 1.5 times the PN rating and components can be damaged by
designated as SEP do not bear the conducted with the valve fully opened. system debris. Protective devices may
CE mark nor require a Declaration of need to be fitted and system flushing
It may be hazardous to use these valves
Conformity. Categories I, II, III or IV carry may be required.
outside of their specified pressure and
the CE mark and require a Declaration
temperature limitations and also when 6. Any flushing fluid used to clean the
of Conformity. Valves classified from the
not used for the correct application. pipeline must not cause any damage
piping chart would not be included in
to the valve and its components.
Category IV. LOCATION/END-OF-LINE SERVICE
7. Pegler valves must not be misused
VALVE SELECTION To ensure ease of operation, adjustment,
by lifting them by their hand wheels,
maintenance and repair, valve siting
Selection, storage and protection levers or stems.
should be decided during the system
Valves must be properly selected for their 8. Pegler valves are not suitable for
design phase. To prevent imposing strain
intended service conditions. Provided it is fatigue loading, creep conditions,
on the valve seat, pipe work and valves
installed correctly and receives adequate fire testing, fire hazard environment,
they must be adequately supported.
preventative maintenance it should give corrosive or erosive service, or for
years of trouble-free service. They must Where valves are installed for end-of- carrying fluids containing abrasive
be compatible with the system design, line service a blanking plug must be solids. There is no allowance for
pressure and temperature requirements fitted to the downstream end of the valve. corrosion in the design of these
and must be suitable for the fluids that Pegler Ball, Globe, Check, Flanged Gate valves. Designs for this valve do not
they are intended to carry. Interactions and Butterfly valves are not suitable for allow for decomposition of unstable
between metals in the pipe system and end-of-line service. fluids and must not be used where
the valve must be considered as part of PRE-INSTALLATION this could occur.
the valve selection. 9. Pegler valves are not designed to
Health & Safety
Valves should be stored off the ground in Before starting work on any installation withstand the effects of fire, wind,
a clean, dry, indoor area. Where desiccant a risk assessment must be made to earthquakes and traffic.
bags are included with the valve these consider the possibility of operational 10. All Health and Safety Rules must
should be changed after a period of 6 limits being exceeded and reduction or be followed when installing and
months. elimination of any potential hazards. maintaining valves.
Pegler valves are supplied in appropriate 1. Protective clothing and safety
packing to give adequate protection from equipment must be utilised as
damage. Cast iron and steel valves may appropriate to the hazard presented
108
INSTALLATION allow the internal valve parts to rise and adjacent to the joint being made. Severe
fall freely according to the pressure of damage can occur to stems, valves and
Unpack the valve and check that the flow
fluid flowing through the valve. seats by the use of hand wheels or levers
paths and valve connections are clean
Swing check valves larger than those originally supplied by
and free from debris. Check the body
the manufacturer, and by wheel keys.
markings and nameplate to ensure that Each swing check is marked with a
the correct valve has been selected for directional flow arrow. This should be The Pegler range of valves now includes
installation. observed and fitted in the pipe work both push and press ends suitable for
accordingly. A swing check valve may different tube connections. Installation
Gate valves
fitted horizontally or vertically, ensuring guidance is provided with the product or
May be fixed in ‘Vertical pipe work with
that the arrow is pointing upwards if available on the Pegler Yorkshire website.
stem horizontal’ or ‘Horizontal pipe work
fitting vertically. They should not be used Any electrical component e.g. actuators,
with stem vertical and upright’. Make sure
in close proximity to equipment with limit switches must be explosion proof
that a gate valve is fully closed during
‘pulsating flow’. and comply with the ATEX Directive
installation.
Wafer check valves and Standards as listed in BS EN 1127-1
Fitting a gate valve in the open position
Wafer pattern swing check valves should clause 6.4.5.
may cause twisting and the gate and
be positioned with the hinge pin in a
seating may not mate properly. The valve OPERATION
should be operated from fully open horizontal installation.
Directional arrows indicate the Gate valves
to fully closed to test that it has been
flow direction required to operate To open – an anti-clockwise rotation of
correctly installed.
the valve. the hand wheel will open the valve. When
The valve should not be installed in it will go no further return the hand wheel
The valve should be sited between
horizontal pipe work with stem horizontal clockwise ½ turn. To close the valve a
two matching flanges with gaskets
because full closure may be impeded by clockwise rotation of the hand wheel will
positioned on the valve faces. Bolts of the
an accumulation of system debris. Pegler close the valve. Closure will be confirmed
appropriate type and size should be used
Valves are manufactured to exacting when the handle can be turned
to complete the assembly, using nuts to
standards and, therefore, should not be no further.
make the joints water tight.
subjected to misuse. Gate valves in cast
Butterfly valves Caution: Service applications with
iron may be fitted with geared handle
Butterfly valves should be assembled with extremes of temperature may cause
mechanisms with handwheel rotation for
the valve in a closed position to avoid the wedge to become tight in the
opening and closing.
damage to the disc edge. Butterfly valves valve. The valve may be become stiff
Globe valves to operate in these circumstances.
are assembled between two mating
Globe valves should be installed with Suitable hand protection should be worn
flanges with the extended portion of the
the stems in a vertical position where when operating valves used in extreme
liner acting as a gasket. The flanges with
possible. These valves perform better temperature applications. The valve
the butterfly valve can be secured with
when there is a pressure under the valve’s should only be used in the fully open
the appropriate bolts and nuts to achieve
disk. or fully closed position. Gate valves are
a successful joint.
Gate valves and ball valves not suitable for regulating and throttling
Thread joints service.
These valves perform best when they
Confirm that the pipe threading length
are installed in an upright position. The Globe valves
is correct to avoid excessive penetration
direction of flow through these valves is To open – an anti-clockwise rotation of
of the pipe into the valve that would
not important. They are fitted when the the hand wheel will open the valve. When
otherwise cause damage. Care should be
valve is in an open position. it will go no further return the hand wheel
taken to apply jointing compound to the
Horizontal check valves pipe only and not in the valve threads. clockwise ½ turn. To close the valve a
Each valve body will have a directional Surplus compound will then be forced clockwise rotation of the hand wheel will
flow arrow and this should be followed. In outwards and will not enter the valve. close the valve. Closure will be confirmed
operation the seats will close when there Over use of compound can lead to valve when the handle can be turned no further.
is enough back flow to close off the flow failure on the body ends. Threads should Caution: Suitable hand protection should
and secure a seal. be engaged correctly when tightening be worn when operating valves used in
Horizontal lift check valves must be the valve onto the pipe. The wrench extreme temperature applications. Globe
installed in a level horizontal position to should always be fitted on the body end valves are suitable for regulating and
throttling service.
109
3.0 TECHNICAL DATA
Check valves particularly useful when pipe insulation is of maintenance being necessary, the
The horizontal/vertical pattern check being used. This version is only available following procedure should be followed:
valves operate according to the flow with a standard lever handle. Before starting work, de-pressurise the
within the pipeline and there is no Caution: Service applications with system, turn off any circulating pumps.
external method of operation. extremes of temperature may cause Slacken the hand wheel nut and remove
All check valves are self acting with some the ball to become tight in the valve. the nut, nameplate and hand wheel.
patterns having spring assisted closure. The valve may be become stiff to Remove the gland nut and gland ring.
operate in these circumstances. Suitable Using a suitable tool, lift out the existing
Butterfly valves
hand protection should be worn when packing and make sure the stem and
Butterfly valves are opened by depressing
operating valves used in extreme stuffing box are clean & free from debris.
the spring loaded handle, rotating the
temperature applications. The valve Care must be taken not to damage the
spindle through 90° from closed to open
should only be used in the fully open valve stem.
position. Cast iron commissioning and
or fully closed position. Ball valves are Fit a replacement Pegler packing
double regulating have a ‘memory stop’
not suitable for regulating or throttling gland into the stuffing box and
feature to enable a closed valve to return
applications. push down firmly.
to a pre-set position.
Ball valves MAINTENANCE Re-assemble the gland ring and gland
PB LEVER HANDLE To open - turn the A regular maintenance program is the nut.
lever 90° so that it is in line with the pipe most efficient method of ensuring longer Re-attach the handwheel, nameplate and
run in which it is installed. To close - turn term operational efficiency of the selected nut.
the lever 90° so that it is across the line valve. Such a program would need to
Tighten the gland nut and confirm stem
of the pipe in which it is installed. Full include a risk assessment and a planned
resistance while operating the valve.
opening and closing is completed when a procedure of how the maintenance will be
Once line pressure is re-established a
full 90° is achieved and the lever is firmly carried out. The possibility of operational
check for leak tightness should be made,
set against the stop on the valve body. limits being exceeded and the potential
further adjust the gland nut as required
PB LOCKSHIELD BALL VALVES To open hazards ensuing must be considered
necessary to achieve a satisfactory seal.
- remove dust cap. Select the appropriate as part of this assessment. This should
be implemented to include visual NB. Permanent removal of the
cross key. Turn the key through 90° so
checks on the valve’s condition and any gland nut and/or the Data Plate will
that it is in line with the pipe run. To
development of unforeseen conditions, invalidate the CE compliance of this
close- turn the key through 90° so that it
which could lead to failure. The correct valve. Pegler Ball valves and Check
is across the line of the pipe in which it
fitting tools and equipment should valves are generally NOT suitable for
is installed. Full opening and closing is
be used for valve maintenance work. being maintained.
complete when a 90° is achieved and the
key rotation is firmly set against the stop Separate means of draining the pipe
on the valve body. Replace the dust cap. work must be provided when carrying out 1029 Renewable Valve Disc
any maintenance to valves. Where there Replacement.
PB T Models have lockable handles for may be any system debris this should be Before starting work de-pressurise the
use in both open and closed positions. In collected and/or filtered by installation of system, turn off any circulating pumps,
the fully open position the T handle is in the appropriate protective device. and ensure the valve is empty of fluid.
line at 90° with the pipe work. To lock the
Gland Adjustment - The gland may need Using a suitable wrench remove the
valve in the closed position a hexagon
adjustment during installation and then complete bonnet assembly from the
key of the appropriate size can be used
periodically thereafter to maintain a stem valve. Care should be taken to ensure
to remove the securing screw. The T
gland seal. the pipework is held securely during this
handle can then be lifted from the valve.
process so that there is no distortion
This should then be rotated through NOTE: It is recommended that within
to the valve threads. Any damage to
180° and refitted on to the valve spindle the 1st year the gland be inspected at
the threads could lead to valve failure.
ensuring the handle slot engages on to 3 monthly intervals to check for gland
Slacken and remove disc nut and disc.
the body lug. Insert the securing screw leakage.
and re-tighten with the hexagon key. Assess damage to valve seat replacing
Gland Replacement - Under normal
the whole valve if necessary.
PB SEK kits are available giving an working conditions Pegler gate and
extended spindle mechanism that lifts the globe valves do not normally require any The valve disc can be replaced with an
lever away from the body and is maintenance, however, in the event equivalent size disc and type as
110
appropriate. Re-attach a replacement disc
and disc nut. Re-assemble the bonnet in
to the valve body, checking for damage.
Ensure the valve bonnet is joined securely
to body and will not leak.
N.B. The 1029 Globe valves have non-
metallic PTFE valve discs.
Installation, operating & maintenance
instructions are available from the Sales
Office. Pegler recommended spares
must be used. Refer to Pegler Technical
Department for further information.
PRODUCT LIFE SPAN
When a valve is properly selected for
its service conditions it should give
years of trouble-free service provided
it Is installed correctly and receives
adequate preventative maintenance.
By not considering the compatibility
of the system design and the pressure
and temperature requirements the life
expectancy of the valves can be adversely
affected and valve failure may occur.
The nature of the fluid being carried
through the valve could also affect the
valve performance as this could lead to
premature valve failure.
There may also be interactions between
metals in the pipe system and the
valve which need to be considered.
Appropriate flushing and cleaning of the
pipe work installation should take place
when commissioning the system as this
would help extend the valve life.
Reference Material: Pegler Valves
Package Brochure. A Technical File is held
at Doncaster as part of the requirements
for compliance to the European Pressure
Equipment Directive (PED 97/23 EC).
111
3.0 TECHNICAL DATA
SIZES
GATE VALVES
PED CATEGORISATION
SIZES
112
CHECK VALVES
PED CATEGORISATION
SIZES
PT1060A, PS1060A, PSU1060A SEP SEP SEP SEP SEP SEP SEP SEP SEP SEP
PS4426, PSU4426 SEP SEP SEP SEP SEP SEP SEP
1063, 1064 SEP SEP SEP SEP SEP SEP SEP SEP SEP
1062 SEP SEP SEP
1039, K4426 SEP SEP SEP SEP SEP SEP
K424 SEP SEP SEP
V909, V914 SEP SEP SEP SEP SEP SEP SEP SEP
STRAINERS
PED CATEGORISATION
SIZES
PT913, PS913, PSU913, V913 SEP SEP SEP SEP SEP SEP
1059PT SEP SEP SEP SEP SEP SEP SEP SEP SEP
V912 SEP SEP SEP SEP SEP SEP SEP SEP
SIZES
SIZES
MLH500, MLH500EL,
SEP SEP SEP SEP
MLH550, MLH550EL
MLC500, MLC500EL,
SEP SEP SEP SEP SEP
MLC550, MLC550EL
113
3.0 TECHNICAL DATA
SIZES
MLH1070/125, MLH1070/125LS,
MLH1068, MLH1068LS, SEP SEP SEP SEP
MLH1078, MLH1078LS
MLC1070/125, MLC1070/125LS,
MLC1068, MLC1068LS, SEP SEP SEP SEP SEP
MLC1078, MLC1078LS
SIZES
SIZES
BIBTAPS
PED CATEGORISATION
SIZES
SIZES
Product 1/2"
PEG62WHA SEP
114
BALLOMAX BALL VALVES
PED CATEGORISATION
SIZES
DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN500
Product
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 20"
PB1000, PB1001, PB1002 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111
PB1004 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111
PB1003 Cat 111 Cat 111 Cat 111
PB1007 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111
GLOBE VALVES
PED CATEGORISATION
SIZES
DRAIN VALVES
PED CATEGORISATION
SIZES
BUTTERFLY VALVES
PED CATEGORISATION
SIZES
SIZES
DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN500
Product
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 20"
PB1006 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111
PB1005 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111 Cat 111
115
3.0 TECHNICAL DATA
FLANGE TABLES
FLANGE PITCH CIRCLE BOLT HOLE RAISED FACE RAISED FACE THICKNESS
NO. OF
DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER HEIGHT OF FLANGE
BOLTS
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
PN16 BS EN 1092-1:2007 DN65-DN300 – 900XSS, 900XSL, 901XS, V905, V905G, V906, V906G
FLANGE PITCH CIRCLE BOLT HOLE RAISED FACE RAISED FACE THICKNESS
NO. OF
DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER HEIGHT OF FLANGE
BOLTS
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
FLANGE PITCH CIRCLE BOLT HOLE RAISED FACE RAISED FACE THICKNESS
NO. OF
DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER HEIGHT OF FLANGE
BOLTS
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
116
PN16 DIN2633 DN65-DN500 – PB1006
FLANGE PITCH CIRCLE BOLT HOLE RAISED FACE RAISED FACE THICKNESS
NO. OF
DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER HEIGHT OF FLANGE
BOLTS
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
FLANGE PITCH CIRCLE BOLT HOLE RAISED FACE RAISED FACE THICKNESS
NO. OF
DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER HEIGHT OF FLANGE
BOLTS
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
DN15 95 65 4 M12 14 45 2 16
DN20 105 75 4 M12 14 58 2 18
DN25 115 85 4 M12 14 68 2 18
DN32 140 100 4 M16 18 78 2 18
DN40 150 110 4 M16 18 88 2 18
DN50 165 125 4 M16 18 102 2 20
117
3.0 COMMERCIAL VALVE SOLUTIONS
CONNECTION INSTRUCTIONS
PUSH-FIT SOLUTIONS
The fitting should be kept in its bag until
point of use to protect the ‘O’ ring.
2. Inspect the fitting ensuring that the
grab rings/‘O’ rings have not been
contaminated with grit or debits. Insert
the pipe into the mouth of the fitting
to rest against the grab ring.
3. Push the tube firmly with a slight
twisting action until it reaches the tube
stop.
4. Ensure the depth insertion mark
corresponds with the mouth of the
fitting and then pull firmly on the tube
TECTITE PUSH-FIT CONNECTIONS Check the tube ends are free from to ensure the fitting is secure.
damage and clean, wiping away any swarf 35mm to 54mm sizes
FOR JOINTS 15mm TO 54mm to avoid damaging the ‘O’ ring on tube
The first thing to consider when it comes
1. Always cut the tube square, using a insertion. Tube end must also be free
to installation of 35mm to 54mm fittings is
rotary tube cutter whenever possible. from stickers, tape and adhesive residues.
whether you plan to demount any fittings
If you are using PEX or PB pipe cut the Where using PEX or PB you must use in the system on a regular basis. If you
pipe using pipe shears. When using always insert a support liner ensuring it is do, then we recommend you replace the
plastic coated carbon steel tube remove the correct liner as specified by the pipe standard end cap with the appropriately
the coating using the S115 stripping tool. manufacturer. If the pipe has been used sized TDX demounting end cap.
Deburr the tube end, both internally and on previous installations you will need to
To ensure the fittings stay clean and the
externally to create a 1mm chamfer on cut it back to behind the teeth or score
‘O’ ring is protected from damage, never
the outside of the tube. marks.
remove the fitting from its packaging until
Mark the socket depth with a marker. immediately prior to installation.
5. Insert the tube through the end cap to
FITTING SOCKET DEPTHS FOR TECTITE rest against the grab ring.
Sprint & Copper/Stainless/ 6. Now push the tube firmly with a slight
Size
Advance* Carbon twisting action until it reaches the tube
stop.
10mm 15mm 23mm
7. Ensure the depth insertion mark
15mm 18mm 23mm
corresponds with the mouth of the
18mm 23mm fitting, then pull firmly on the tube to
22mm 19mm 27mm ensure that the fitting is secure.
28mm 20mm 31mm NOTE: We recommend all systems are
35mm 31mm* 57mm thoroughly pressure tested to
42mm 32mm* 62mm 1.5 times working pressure before
54mm 37mm* 68mm
the hand-over to the customer.
For full installation details refer to
Tectite data book.
118
XPRESS PRESS-FIT JOINTING SPACING
CONNECTIONS 1. Assemble the joint, ensuring that the In order to make a joint correctly sufficient
1. Select the correct size of tube and tube is inserted into the connection clearance around each fitting must be
fitting for the job. Ensure that both are until it meets the tube stop. The mark left to allow press-fit jaws to be attached
clean, in good condition and free from on the tube made earlier should be without hindrance.
damage and imperfections. used as a guide to ensure this is the For full installation details refer to XPress
case. For plastic coated carbon steel data book.
2. Cut the tube square using a rotary
tube, the mouth of the fitting should
tube cutter whenever possible. If a
be in contact with the plastic coating.
hacksaw is used to cut the tube, a fine FITTING SOCKET DEPTHS
Only when the tube reaches the tube
toothed blade should be used, care
stop should the pressing operation be
must be taken to ensure that the tube Size Copper/Stainless/Carbon
undertaken.
is cut square and properly de-burred.
When using plastic coated carbon 2. With the correctly sized jaws inserted
15mm 20mm
steel tube, the coating must be into the press tool, place them over
18mm 20mm
removed to the exact socket depth of the bead at the mouth of the fitting. A
the fitting and the tube deburred. 90º angle between tube and jaws must 22mm 21mm
be maintained to ensure a sound joint 28mm 23mm
3. The tube end should then be wiped
is made. 35mm 26mm
clean of all swarf and debris, to avoid
damage to the ‘O’ ring upon tube 3. Depressing the trigger or button will 42mm 30mm
insertion. commence the compression cycle 54mm 35mm
of the tool, which is complete when
4. To make a perfect joint, the tube must
the jaws fully enclose the mouth of
be fully inserted into the fitting until it
the fitting. The jaws should then be
meets the tube stop.
released from around the fitting.
5. Ensure that the ‘O’ ring is seated Please refer to the tool manufacturers
correctly within the fitting socket. instructions for further detailed
information.
119
3.0 COMMERCIAL VALVE SOLUTIONS
CONNECTION INSTRUCTIONS
120
HENCO PVDF PRESS-FIT tube cutter (RS32/RS63). It is vital to select It is important to allow sufficient clearance
MULTI-LAYER PIPE a rotary tube cutter with a cutting wheel around each joint to allow the press-fit
CONNECTIONS suitable for multi-layer pipe. jaws or sling to be attached without
For pipe 32mm and above a rotary tube hindrance and to provide sufficient access
PIPE PREPARATION for the press tool.
cutter must be used, (RS32/RS63) or
When opening a coil of multi-layer pipe (Rems Cento) it is vital to select a rotary Make the tool safe by isolating it from the
always use a SAFECUT cutter to open the tube cutter with a cutting wheel suitable power supply.
packaging. for multi-layer pipe. When using power tools great care must
Never cut into the packaging with a sharp All sizes of pipe need calibrating, and be taken at all times. Always follow the
knife. chamfering after been cut. Insert the tool manufacturer’s instructions.
For pipe 16mm to 26mm, cut the pipe correct size of Kalispeed tool into the Select the correct jaws for the joint being
square using guillotine cutter (RSPRESS) pipe and then rotate clockwise until a made checking that they are free from
or rotary chamfer is created internally and damage. Attach to the press tool and
externally on the pipe end. reconnect the power supply when ready.
Check the pipe end is free from swarf and Take care to correctly position the jaws
has been fully chamfered. over the fitting socket making sure that
JAWS SELECTION the shoulder at the mouth of the fitting
sits in the jaw profile.
To joint Henco PVDF fittings you must use
Maintaining a 90° angle to ensure the
the only the following jaw profiles:
integrity of the joint, and to protect you
16mm - 26mm BE or TH profile jaws from kickback, where there is a risk of the
32mm and above BE profile jaws machine moving sideways.
JOINTING With the tool fully supported and not
The fittings should be kept in their bags hanging from the pipework, and with
until point of use to protect the ‘O’ ring. your hands safely away from the jaws, run
a complete pressing cycle. Making sure
Choose the correct size fitting for the
that the jaws fully close around the fitting
pipe work.
socket.
Push the prepared end of pipe firmly into Release the jaws from the fitting and
fitting with a slight twisting action, until inspect the joint, checking that is has
the pipe is visible in the socket depth been fully crimped and the pipe is still
window. visible in the socket depth window.
121
3.0 COMMERCIAL VALVE SOLUTIONS
CONNECTION INSTRUCTIONS
2. Remove the compression nut and 3. Apply a light oil to the threads and
compression ring, then put the nut chamfers where possible. This will
and then the ring on the tube. Insert reduce assembly torque and minimise
the tube end up to the fitting’s tube the risk of damage. This is essential on
stop. Slide the ring and the nut down sizes above 28mm.
to the fitting body. 4. If a sealant is required, use a suitable
3. Tighten the nut using your fingers until PTFE based compound, e.g. Loctite
tight. 577 or PTFE tape.
4. Tighten the nut further using high CONNECTING IMPERIAL
quality open ended or adjustable COPPER TUBE
spanners. Spanner flats are
Pegler valves with compression
incorporated into the design of the
connections can be used in maintenance
fitting bodies. The second spanner
applications to connect copper tube to
must be used to prevent the fitting
former imperial sizes, such as BS 3931.
rotating as the nut is tightened. For
normal joint making, tighten the nut CONNECTING CARBON STEEL
1 turn (360°) for fittings in sizes from AND STAINLESS STEEL TUBE
6mm to 12mm, or ¾ turn (270°) for
Stainless steel tube to BS EN 10312
fittings in sizes from 15mm to 54mm.
(formerly BS 4127), DVGW GW541;
A few drops of light oil on the threads
and carbon steel tube to DIN 2394/
will assist, especially on sizes 35mm
COMPRESSION CONNECTIONS NEN 1982, can be jointed in sizes up
and above. When jointing stainless
to and including 28mm using Pegler
1. Select the correct size of tube for the steel or R220 copper tube some
compression fittings. Carbon steel tubes
job. Ensure that it is clean, in good variation may be needed – the nut
are for use on non potable closed circuit
condition and free from damage and may be tightened further if necessary.
systems only. To achieve sound joints, the
imperfections. If the tube is oval or Take care not to over tighten the
following precautions should be taken:
damaged, use a re-rounding tool. compression nut, as this will not result
Copper tube should be of half-hard in a stronger joint and could lead to 1. Ensure no flats or score marks are
(R250) or hard (R290) temper. Annealed problems in service. visible on the outside surface of the
soft temper tube (R220) can tube. The weld bead should not be
CONNECTING HALF HARD THICK visible.
be used. WALLED R250 COPPER TUBE
2. Cut the tube square using a rotary 2. A suitable jointing compound should
This copper tube is significantly thicker be applied to the sealing faces prior
tube cutter wherever possible. than other varieties and special care
If a hacksaw is used to cut the tube, a to tightening of the compression nuts.
needs to be taken during installation. Sealants with PTFE fillers are preferred,
fine toothed blade should be used.
1. Ensure pipework is supported during with PTFE tape as an alternative.
3. Remove any burr from the inside and and after installation, as thick-walled
outside of the tube ends using a fine copper tube is less tolerant of stress
toothed file or a S120 deburring tool on the joints. The pipework should
from the XPress accessories range. be clipped as close as possible to the
CONNECTING COPPER TUBE fittings, particularly where long runs
are involved.
There are two methods of making a
compression joint. 2. Use spanners of the correct size
and length. More torque is required
1. Insert the tube firmly into the
to tighten fittings with thick walled
compression fitting, ensuring that
copper tube, and care should be taken
the compression ring seats centrally
to ensure neighbouring joints are not
and that the tube makes firm contact
disturbed.
with the tube stop in the body of the
fitting.
122
FLANGE CONNECTIONS Piping should being properly supported
with use of correctly sized hanging or
Flange components have their own
securing brackets.
design limitations and correct selection
and compatibility is vital. All pipes need to be aligned correctly
to ensure that the valve integrity is
Flange material specification:
maintained, avoiding twisting and
Pressure and temperature must not
distortion of the valve’s structure and
exceed its rating.
valve damage.
Gasket selection must be in line with
the rating of the flange. As the valve is assembled ensure that
the bolts are placed and secured with
The fluid being handled will affect the
nuts at hand tightness employing the
gasket selection.
crossover method of tightening to secure
All bolts must be compatible with the a sound joint.
flange being used.
Butterfly valves provide positive shut off
Pipe and its mating flanges should be in both flow directions. The disc profile
cleaned and made ready for assembly. is designed to give sealing properties
A clean and appropriate gasket should be at minimum torque. Raised seat profile
selected for the flange type being used. provides positive flange seal.
Flat face and raised faces should not be
mixed.
WELD CONNECTIONS
Welded joints should be made by
qualified installers having carried out the
requisite risk assessments and health and
safety considerations.
123
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